Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLE FOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.335803 40 Gal. High Altitude

-153.335814 40 Gal.

-153.335815 40 Gal.

153.335844 40 Gal. High Altitude LP.

153.335861 40 Gal. L.R

153.335903 50GaL High Altitude _153.335914 50 Gal. --.153.335915 50 GaL

153.335941 50 Gal. High Altitude LR

153.335961 50 Gal. L.R

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Savethis Manualfor Future Reference.

KENMORE POWER MISER TM 8

POWER VENT

GAS WATER HEATER

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

WARNING: If the information in these instructions are not fol- I lowed exactly, a fire or explosion may result, causing property

damage, personal injury or death.I

-Do not store or use gasoline. or other flammable vapors and liq- uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

:Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building.

Immediately call your gas suppher from a neighbor's phone.

i Follow the gas supplier'sinstructions.

If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

AWARNING

Flammable vapors may be drawn by air currents from other areas i of the structure to this appliance.

_,WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

AW,.ARNING . .

Imp,roper installation, ad|ustment, alteratlon, service or I maintenance can cause death, serious bodily injury, or I

property damage. Refer to this manual for assistanceor I consult your local Sears Service Center for further information.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY: This water heater is equipped for one type gas only. Check the model rating plate near the gas control valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE SHOWN ON THE MODEL RATING PLATE. Failure to usethe correct gascan causeproblemswhich can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult your gassupplier or local utility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as gasoline, solvents, propane (LP) or butane, etc.), all of which emit flammable vapors, may be improperly stored or used in such areas. The gaswater heater pilot light or main burner can ignite such vapors. The resulting flashback and fire can cause death or serious burns to anyone in the area, as well as property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot flame and main burner flame are elevated from the floor

at least 18 inches. While this may reduce the changesof

flammable vapors from a floor spill being ignited, gasoline and other flammable substancesshouldnever be stored or

used in the same room or area containing a gas water heater or other open flame or spark producingappliance.

NOTE: Flammable vapors may be drawn by air currents from other areasof the structure to the appliance.

_,WARNING

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries

with dry cleaning equipment, it is imperative that the water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these

areas. Refer to the "Locating The New Water Heater" section of this manual and also the latest edition of the

i National Fuel Gas Code, ANSI Z223.1, also referred to as I NFPA 54 for specificsprovided concerningair required.

_,WARNINGI

A E_ can start if combustible materials such as clothing, I cleaningmaterials, or flammable liquidsare placedagainst

or next to the water heater.

_,WARNING

At the time of manufacture this water heater was provid- ed with a combination temperature-pressuros relief vaive certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed

equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of ANSI Z21.22 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes,but not lessthan a combination temperature and

pressure relief valve certified as meeting the require- ments for Relief Valves and Automatic Gas Shutoff

Devices for Hot Water Supply Systems,ANSI Z21.22 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 Ibs./sq. in.) and a discharge _ capacity not less than the water heater input rate as shown on the model rating plate. (Electric heaters - watts divided by 1000 x 3415 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model different from the one furnishedwith the water heater.

Compliance with such local requirements must be satis- fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve installed in the designatedopening in the water heater in place of the factory furnished valve.

For safe operation of the water heater, the relief valve must not be removed from it'sdesignated opening or plugged.

The temperature-pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve. Positionthe valve downward and pro- vide tubing so that any dischargewill exit only within 6 inches above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessivelength, over 30 feet, or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to dischargedrain unlessa 6" air gap is provided. To prevent bodily injury, hazard to life, or property dam- age, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the dis- charge pipe is not connected to a drain or other suitable means, the water flow may causeproperty damage.

The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other restrictions.

Must not be pluggedor blocked.

Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the dischargepipe.

Must terminate at an adequate drain.

Must not have any valve between the relief valve and tank.

Safety Precautions

AWARNING

A gas water heater .cannotoperate properly without the correct amount of mr for combustion. Do not install in a

confined area such a closet, unless you provide air as shownin the "Locating The New Water Heater" section. Never obstruct the flow of ventilation air. If you have any doubts or questionsat all, call your gas company. Failure to providethe proper amount of combustionair can result

in a fire or explosion and can cause death, serious bodily injury, or property damage.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

perature which will satisfyclothes washing, dish washing and other sanmzing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These

includethe elderly, children, the infirm, or physically/men- tally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take specialprecautions. In addi- tion to using the lowest possibletemperature setting that satisfiesyour hot water needs, a means such as a mixing valve, should be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow manufac- turers instructions for installation of the valves. Before changing the factory setting on the thermostat, read the "Temperature Regulation" section in this manual.

_,WARNING

Soot build-up indicates a problem that requires correc- tion before further use. Turn "off" gas to water heater and leave "off" until repairs are made, because failure to correct the cause of the sooting can result in a fire or

explosion causingdeath, serious bodily injury, or property damage.

_WARNING

This water heater must not be installed directly on car- peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by

the panel. Failure to heed this warning may result in a fire hazard.

_,WARNING

The power vent water heater requires its own (separate) venting system. It cannot be connectedto an existing vent pipe or chimney. It must be terminated horizontallyto the

outdoors. Failure to properly installthe venting system can result in asphyxiation, a fire or explosion and can cause

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

AWARNING

No vent damper installation is compatible with this power vented water heater design.No vent damper, whether it is operated thermally or otherwise is to be installed on this power vented water heater. Alteration of any part of the factory-furnished vent assemblycouldresultin improper op- eration due to restriction of flue gases,spillageof flue gases and may causecarbon monoxide poisoning.

AWARNING

???The applianceand its individualshutoffvalve must be dis- connected from the gas supply piping system during any pressure testing of the gas system at test pressures in excessof I/2 pound per squareinch (3.5kPa).

???The appliancemust be isolated from the gas supply pip- ing system by closingits individual manual shutoff valve

during any pressure testing of the gas supply piping sys-

tem at test pressures equal or lessthan I/2 pound per square inch (3.5kPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER HEATERS]: Propane (L.R) gas is heavier than air. Should there be a leak in the system, the gaswill settle near the ground. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas below ground level will serve as pockets for the accumula- tion of this gas. Before attempting to light or relight the water heater'spilot or turning on a nearby electrical light switch, be absolutely sure there is no accumulated gas in the are_ Search for odor of gasby sniffingat ground level in the vicinity of the appliance. If odor is detected, follow

steps indicated at "For Your Safety" on the cover page of this manual then leavethe premises.

_,WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaningsolvents,refHgera. tor and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach,

and process chemicals are typical compounds which are potentially corrosive.

AE,WARNING

Obstructed or deteriorated vent systems may present a

serious health risk or asphyxiation.

Safety Precautions continued on page 4.

3

Safety Precautions

AWARNINGI

The water heater with draft hood installed must be prop- J Jerly vented to a chimney which terminates outdoors. I I Never operate the water heater unlessit is vented to the J outdoors and has adequate air supply to avoid risks of J

Jimproper operation, explosionor asphyxiation.

AWARNING

Minimum clearancesbetween the water heater and com- bustibleconstructionare I" at the sidesand roar, 4" at the front, and 6" from the vent pipe. Clearance from the top of the jacket is 18" on most models. Note that a lesser dimension may be allowed on some models. Refer to the label on the water heater adjacent to the gascontrol valve for all cleerance_

_WARNINGI

Do not use this applianceif any part of it has been under J Jwater. Immediately call a Sears Service Technician to J

_E,WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possi- bility of injury under these conditions,we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used(such as a dis- hwasber or washing machine). If hydrogen gasis present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it isopen.

AWARNING

INSULATING JACKETS: When installing an external water heater insulationjacket on a gaswater heater:

DO NOT cover the temperaturo-prossure rolief valve. DO NOT put insulation over any part of the top of the

gaswater heater.

DO NOT put insulationover the gascontrol valve or gas control valve/burner cover, or any accessareas to the burner.

DO NOT let insulation around the gas water heater to get within 8 inches of the floor (air must get to the burner).

???DO NOT cover or remove operating instructions, and

safety related warning labelsand materials affixed to the water heater.

Failure to heed this will result in the possibilityof a fire or explosion.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplishedin such a manner that if the tank or any connectionsshould leak, the flow of water will not causedamage to the structure. When such locations cannot be avoided a suitable drain pan should be installed under the water heater. Drain pans are aval-

able at your local Sears store. Such a drain pan must be not greater than I I/2 inches deep, have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an ade-

quate drain. The pan must not restrict combustion air flow. Under no circumstances is the manufacturer or

Sears to be held liable for any water damage in connec- ion with this water heater.

Customer Responsibilities

Thank You for purchasing a Sears water heater. Properly installed and maintained, it should give you years of trouble free ser- vice. If you should decide that you want the new water heater profes- sionally installed by Sears call the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual A.G.A. - American Gas Association

A.N.S.I. - American National Standards Institute

AWARNING

This gas-fired water heater is design certified by the American Gas Association Laboratories under American

National Standards for Gas Water Heaters. The installa- tion must conform with this manual, Local Codes and with the latest edition of the National Fuel Gas Code, ANSI Z223.1.

This publicationis availablefrom your focal government or public library, gas company, or by writing NFPA, Batterymarch Park, Quincy, MA 02269.

???Read the "Safety Precautions" section, pages 2 and 3 of this manual first and then the entire manual carefully. If you dont

follow the safety rules, the water heater will not operate prop- erly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, op_a- tion, and maintenance of the gas-fired water heater. It also

contains warnings through out t_e manual that you must read and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety.

Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the absence of Local Codes, with the latest edition of the National

Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54. This publication is available from your local government or public library or gas company or by writing NFPA, Batterymarch Park, Quincy, MA 02269.

If after reading this manualyou have any questions or do not understand any portion of the instructions, call the Sears Service Center.

Carefully plan the place where you are going to put the water heater. Correct combustion, vent action, ana vent pipe instal-

lation are very important in preventing death from possible carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with

the "Locating the New Water Heater" section in this manual. For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation proce- dures. Instructions may be obtained from your local dealer, wholesaler, public utilities or California Office of the State Architect, 400 P Street, Sacramento, CA 95814.

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation _larts shown below. You may or may not need all of these materi-

s, depending on your type of installation.

SYPHONING

Basic Tools

You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local Sears store.

Pipe Wrenches (2) 14"

Screwdriver Tin Snips

6 Foot Tape of Folding Rule Garden Hose

Drill

??? Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

PIPE

WRENCH

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

TIN SNIPS

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)DRILL

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

i TubingPropaneCuttersTorch or Hacksaw

Soft Solder

??? Solder Flux

_ EmeryCIoth

Wire Brushes

HACKSAW

314" WIRE BRUSH

I/2" WIRE BRUSH

PROPANE

TORCH

ROLL OF LEAD FREE

SOFT SOLDER

Installation Instructions

Removing the Old Water Heater

Q Turn "OFF" the gas supply to the water heater.

AWARN,. 1

used, also shut "off" the gas at each appliance. Leave all [ gas appliances shut "off" until the water heater installation I

??

OTurn _OWP_9 the water to the water heater. Some installations requite that the water be turned off to the entire

QDisconnect the vent pipe from the draft hood where they connect to the water heater. In most installations

the vent pipe can be lifted off after any screw or other

attached devices are removed. Dispose of the draft hood. The new water heater has the draft hood which

must be used for proper operation.

Ga. If you have copper piping to the water heater, the two copper water pipes can

be cut with a hacksaw approximately four inches away from where they con- nect to the water heater. This will avoid

cutting off the pipes too short. Additional cuts can be made later if nec-

??essary. Disconnect the temperature-pres- sure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

house,

QCheck again to make sure the gas supply is "OFF" to the water heater. Then dis-

connect the gas supply connection from the gas control valve.

QAttach a hose to the water heater drain valve and put the other end in a floor

drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.

The water passingout of the drain valve may be extremely I hot. To avoid being scalded,make sure all connectionsare [ [ tight and that the water flow is directed away from any I

If you have galvanized pipe to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remain- ing to the water heater. These pieces should be saved since they may be need- ed when reconnecting the new water

heater. Disconnect the temperature-pres- sure relief valve drain line. When the

water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now

completely disconnected and ready to be

removed.

ACAUTIONI

Mineral buildupor sediment may have accumulated in the } old water heater. This causesthe water heater to be much I heavier than normal and this residue, if spilled out, could

causestaining.

Installation Instructions

Locating the New Water

Heater

You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed.

1.The location selected should be indoors as dose as practical to the vent termination point, and as centralized with the water piping system as possible. The water heater, as all water heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

2.The vent piping cannot exceed a total of 35 feet including vertical and horizontal runs and have no more than 3 elbows.

It cannot slope downward and horizontal runs require ??" per foot rise. All horizontal runs require adequate support at 3?? feet intervals.

3.The water heater requires its own (separate) venting system. It cannot be connected to an existing ventpipe or chimney. It must terminate horizontally to the outdoors. Whenever possible terminate the vent on the leaward side of the build-

ing. NOTE: Condensation may be created, at times, as the combustion gases exit the vent cap and discoloration of surfaces in proximity to the vent cap may occur.

AWARNING

The powerventwater heaterrequiresitsown (separate)venting systemIt. cannotbe connectedto an existingventpipeor chim-

ney.It mustbeterminatedhorizontallyto theoutdoorsFailureto. properlyinstall_ ventingsystemcanresultin asphyxiation,a Ere

or explosionandcancauseDEATH,SERIOUSBODILY INJURY,

OR PROPERTYDAMAGE.

4.The water laeater comes equipped with a 5 foot power cord which can be used to connect to a 110/120 volt power source if (1) local codes allow, and (2) there is a three prong receptacle available.

AWARNING]

Do not usean extensioncord.If tbere is not a suitablerecepta- cle and/or localcodesprohibituseof a powercord,fieldwiringI

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installationof the

water heater must be accomplished in such a manner that if the tank or any connectionsshouldleak, the flow of water will not causedamageto the structure. When suchlocations cannot be avoided,a suitable drain pan should be installed under the water heater. Drain pans are available at your localSearsstore. Sucha drain pan musthe not greater than 1?? inchesdeep, havea minimum length and width of at least 2 inchesgreater than the water heater dimensionsand must

be piped to an adequate drain. The pan must not restrict combustion air flow. Under no circumstancesis the manu-

facturer or Searsto be held liable for any water damage in connectionwith this water heater.

5.The location selection must provide adequate clearances for servicing and proper operation of the water heater.

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

GARAGES, STORAGE, AND UTILITY AREAS, ETC): Flammableliquids (suchas gasoline,solvents,propane(LP) or butane, etc.), all of which emit flammable vapors, may be improperlystoredor usedin sucharea_ The gaswater heater )notlight or main burnercanignite suchvapor_The resulting 8ashbeckand fire cancausedeathor seriousburnste anyonein the area,aswell aspropertydamage.

If installationin suchareasisyouronlyoption,then the instana-

tion must be accomplished in a way that the pilot flame and mainburnerflameare elevatedfrom the Boorat least18inches.

While this may reducethe changesof flammable vaporsfrom a

floor spillbeingignited,gasolineand other8ammablesubstances shouldneverbe storedor usedin the sameroom or area con-

taininga gaswater heater or other open8ame or sparkpnxluc- ingappliance.

NOTE: Flammablevaporsmay be drawnbyair currentsfrom otherareasof the stngtore to the appliance.

AWARNING

Propellantsof aerosol spraysand volatile compounds,(ci_m- ers, chlorinebasedchemicals,refrigerants,etc.) in additionto being highlyflammablein many cases,will also changeto cor- rusive hydrochloricacid when exposedto the combustion productsof the water heater.The resultscan be hazardous and alsocauseproductfailure.

AWARNING

This water heater must not be installeddirectlyon carpeting. Carpeting must be protected by a metal or wood panel beneath the appliance extending beyondthe full width and depth of the appliance by at least3 inches(76.2mm) in an) direction,or if the applianceis installedin an alcove or closet

the entirefloor mustbe coveredby the panel.Failureto bee< this warningmay result in a Erehazard.

AWARNING

Minimum clearancesbetween the water heater and c_m- bustibleconstructionare I" at the sidesand rear,4" at the front, and 6" from the ventpipe.Clearancefrom the top of the

jacketis 18"on mostmodelgNote that a lesserdimensionmay be allowedon some models Refer to the labelon the water

heater adjacentto the gascontrolvalvefor all clearance_

FRONT VIEW

OF DOOR

Installation Instructions (cont'd)

_,WARNING

A gaswnt_ heater cannotoperate properlywithout the cor- rect amountof air for combustionDo. not im_dl in a confined

area sucha closet, unlessyou provide air as shown in the

"Locating The New Water Heater" section.Never obstruct the flowofventgationair.If you haveanydoubtsor questionsat all, call your gas company. Failure to provide the proper amountof combustionair can resultin a fire or explosionand cancausedeath,seriousbodilyinjury,or propertydamage.

AWARNING

If this water heater will be used in beauty shops,barber shops, cleaning establishments, or self-service laundries with dry deaning equipment, it is imperative that the water heater or water heaters be installed so that combustion and vent_latlou

air be taken from outside these area_ Refer to the "Locating The New Water Heater" section of this manual and also the

Figure 2 I

latest edition of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specifics provided ???oncerning air required,

Combustion Air and Ventilation

When determining the installation location for apower vent water heater, snow accumulation and drifting shouldbe consid- ered in areas where applicable.

LESSTHAN

??? 120"

VENTING CLEARANCES

???O" clearance for 3" PVC, ABS or CPVC Schedule 40 vent piping from combustible surfaces.

???18" minimumin alldirections from any obstruction that mayinter- fere.

???12" minimum from the ground, 18" ceiling overhangs. Figure 2.

???The Power Vent oudet terminal shall terminate at least 3 feet above any forced air inlet located within 10 feet. Figure 3a.

???The Power Vent outlet terminal shall terminate at least 4 feet below,

4 feet hofizontaUy from or I foot above any door, window or gravity air inlet into the building. Figure 3a.

???18" minimum from other gravity or natural appliance oudet vents

36" minimum from any outlet vents when directly below or 45 ?? to

???either side of center line. Figure 3b.

36" minimum in all directions from any other forced air appliance

???outlet vent. Figure 3b.

The location selection must provide clearances for servicing and

???proper operationofthewaterheater. Figure4.

Vent termination must not be within 4 feet of any items such as gas

???meters, gas valves or other gas regulating equipment???

a_ WARNING

Vent termination must not be within 4 feet of any items such as gas meters, gasvalves or other gas regulating equipment.

AWARNING

I Failure to have required clearances between water beater and

Lcombustible material will result in a fire hazard.

POWER VENT

TERMINAL

12" rain.

FORCED AIR

INLET

Figure 3a]

10

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour of the aggregateinput rating of all appli- ances installed in that space. Rooms communicating directly with the space in which the appliances areinstalled, through openings not fur- nished with doors, areconsidered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings of tight construction (for example, weather stripping, heavilyinsulated, caulked, vapor barrier, etc.), additionalair may need to be provided using the methods described in Combustion Air and Ventilation for Appliances Locatedin Confined Spaces.

1.When directly communicating with the outdoors, each opening shall have a minimum free area of 1 square inch per 4,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure6.)

2.When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of I square inch per 4,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure 7.)

VENTILAT_ LO_I:_

Combustion Air and Ventilation

for Appliances Located in Confined Spaces

Confined Space is a space whose volume is less than 50 cubic feet per

1,000 Btu per hour of the aggregate input rating of all appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 8 Figure 1, and Figure 5 below)

The confined space shall be provided with two permanent open- ings communicating directly with an additional room(s) of suffi- cient volume so that the combined volume of all spaces meets the

criteria for an unconfined space. The total input of all gas utiliza- tion equipment installed in the combined space shall be considered in making this determination. Each opening shall have a minimum free area of one square inch per 1,000 BTU per hour of the total

input rating of all gas utilization equipment in the confined space, but not less than 100 square inches. One opening shall commence

within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure.

I Figure 7 ] ,,,,,,,,,,,,,,,,A,,,I

3.When communicating with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 square inch per 2,000 BTU per hour of total input rating of all equip- ment in the enclosure. (See Figure8.)

CEt4T TO

_LrrlxX;_$

I Figure 5 [

b. ALL AIR FROM OUTDOORS: (see Figures 6-8)

The confined space shall be provided with two permanent open-

ings, one commencing within 12 inches of the top and one com- mencing within 12 inches from the bottom orthe enclosure.

The openings shall communicate directly, or by ducts, with the

outdoors or spaces (crawl or attic) that freely communicate with the outdoors.

Figure 6 1

Figure 8 1

4. When ducts are used, they shall be of the same cross-sectional area

as the free area of the openings to which they connect. The mini- mum short side dimension of rectangular air ducts shall nor be less than 3 inches. (See Figure 8.)

5. Louvers and Grilles: In calculating free area, consideration shall be

given to the blocking effect of louvers, grilles or screens protect- ing openings. Screens used shall not be smaller than ?? inch mesh.

If the free area through a design of louver or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design and free area is not known, it may be assumed that wood louvers will be 20-25 percent free area

and metal louvers and _rilles will have 60-75 percent free area. Louvers and .grilles shall be fixed in the open position or inter-

locked with the equipment so that they are opened automatically during equipment operation.

6.Special Conditions Created b7 Mechanical Exhausting or Fireplaces: Operation of exhaust fans, ventilation systems, clothes

dryers or firefplaces may create conditions requiring special atten- tion to avoica unsarisfactory operation of installed gas utilization eqmpment.

11

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTER WATER CAN SCAL_. Water heaters are intended to

produce hot water. Water heated to a temperatu_ which will satisfyclothes washing, dish washing,and other sanitizing needs

can scald and pen_anently injure you upon contact, Some peo- de a_e more like/y to be permanently injured by hot water (_w1n other_ These indude the elder_, children, the infirm, or physicak ly/mentally handicapped.If anyone usinghot water in your home Etsinto one of these groups or if thore is a local code or state law

_u must take spechl preca_on_ In addition to using the

possibletemperatu_ settingthat satisfiesyour hot water needs,

l a means such as a mixing valve, shouldbe used at the hot water taps used by these people or at the water heote_. Mbdng valves

are availableat plumbing supplyor hardware store_ Follow man- ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the '_remperatoreRegulation" section in this manual

This water heater shall not be connected to any heating systems

or component(s) used with a non-potable water heating appli- ance.

If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc.., in the cold water supply; means shall be provided to control thermal expansion. Contact the local utility or local Sears Service Center on how to control this situation.

2. Look at the top cover of the water heater. The cold water

inlet is markedcold. Put two or three turns of teflon tape

around the threaded end of _e threaded-to-swear coupling and around both ends of the ?? threaded nipple. Using flexi-

ble connectors, connect the cold water pipe to the coldwater inlet of the water heater.

NOTE: This water heater is insulated to minimize heat loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that didec-

tric unions or couplings be installed on this water heater when connected to copper pope.

The illustration shows the attachment of the water piping to the

water heater. The water heater is equipped with 3/4inch water connections.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the cold water inlet or it will harm the dip tube.

1.Look at the top cover of the water heater. The hot water outlet is marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the ??" threaded nipple. Using flexible connectors, con-

nect the hot water pipe to the hot water outlet on the water heater.

NIPPLE

DISCHARGE PIPE

(Do not cap or plug)

PROVIDE A 6" AIR

GAP BETWEEN THE

END OF THE

DISCHARGE PIPE

AND DRAIN

12

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

AWARNING

At the time of manufacturethis water heater was provided with a combinationtemperature-pressuresrelief valvecertified by a nationally recognized testinglaboratory that maintains periodicinspec_onof productionof listedequipmentor mate- rials, as meeting the requirements for Relief Valves and

AutomaticGasShutoffDevicesfur Hot Water SupplySystems, and the latest edition of ANSI Z21.22 and the code require- mentsof ASME. If replaced,the valvemust meet the _luire- mentsof localcedes,but not lessthan a combinationtempera-

ture and pressurerelief valvecertifiedas meetingthe require- meritsfur ReliefValvesandAutomatic GasShutoffDevicesfor

Hot Water SupplySystems,ANSI 7.21.22bya nationallyrecog- nizedtestinglaboratorythat maintainsperiodicinspectionof productionoflistedequipment or materials

The valvemust be markedwith a maximum set pressurenot to exceedthe marked hydrostaticworking pressureof the water heater (150 IbsJsq.in.) and a dischargecapacitynot less than the water heater input rate asshownon the modelrating plate. (Electric heaters- watts dividedby 1000x 3415 equal BTU/Hr. rate.) Yourlocaljurisdictionalauthority,whilemandatingthe useof a temperature-pressurereliefvaivecomplyingwith ANSI Z21.22

and ASME,may require a valvemodel differentfrom the one furnishedwith the water heater.

Compliancewith suchlocalrequirementsmust be satisfiedby the installeror end userof the water heaterwith a locallypre- scribedtemperature-pressurerelief valveinstalledin the desig-

nated openingin the water heater in placeof the factory fur- nishedvalve.

Forsafeoperationof the water heater,the reliefvalvemustnot beremoved from it'sdesignatedopeningor plugged.

The temperature-pressurerelief valvemustbe installeddirectly intothe fittingof thewater heaterdesignatedfor the relief valve. Positionthe valvedownwardand providetubingsothat any dis- chargewill exit onlywithin 6 inchesabove,or at any distance belowthe structuralfloor.Be certainthat no contactis made with anyliveelectricalpart. The dischargeopeningmustnot be blockedor reduced in size underany circumstancesExcessive length,over 30 feet, or useof more than fourelbowscancause restrictionandreducethedischargecapacityofthevalve.

No valveor otherobstructionisto be placedbetweenthe relief valveand the tank. Do not connecttubing directlyto discharge drainunlessa 6"air gapisprovidedTopreventbodilyinjury,haz.- ard to life,or propertydamage,the relief valvemustbeallowed to dischargewater in quantitiesshouldcircumstancesdemand.If the dischargepipeisnot connectedto a drainor othersuitable means,the waterflowmaycausepropertydamage.

The DischargePipe:

???Must not be smaiierin sizethan the outlet pipe sizeof the valve,or haveany reducingcouplingsor otherrestrictions.

???Mustnot be pluggedor blocked.

???Mustbeof materiallistedfor hot water distribution.

???Must be installedsoas to allowcompletedrainageof both the temperature-pressurerelief valve, and the discharge pipe.

???Mustterminateat an adequatedrain.

???Mustnot haveanyvalvebetween the relief valveand tank.

AWARNING

The temperature-pressure relief valve must be manually operated at least once a _ Caution shouldbe taken to ensurethat (I) no one is in front of or aroundthe outiot of the temperature-pressure relief valvedischargeI'me,and (2) the water manually dischargedwill not cause any bodily mjury or property damage because the water may be ex_mely hot.

If after manually oper_Jng the valve, it fails to completely reset and continuesto releasewater, immediately closethe cold water inlet to the water heater, follow the draining

instructions, and replace the temperatore-preasure relief valvewith a new one.

TEMPERATURE-PRESSURE

RFJJEF VALVE

HOT

(Do not cap or plug)

PROVIDE A 6" AIR

GAP BETWEEN

THE END OF THE

DISCHARGE PIPE

AND DRAIN

RELIEFVALVEOPENING

At the time of manufacture, this water heater was provided with a cornbinadontern- perature-pressure relief valve listedas complyingwith the standardfor relief valves and automatic gas shut-off devices for hot water supply systems, ANSI Z21.22. For safe

operation of the water heater,the relief valvemust not be removed from its designated point of installationor plugged.

Your local jurisdictional authority, while mandating the use of a temperature-pressure relief valve complyingwith ANSI Z21.22 and ASME, mayrequire a valvemodel different from the one furnishedwith the water heart.

Compliancewith such local requirements must be satisfied by the installeror end user of the water heater with a locally prescribedtemperature-pressure relief valve installed in the designated opening in the water heater.

See manual heading-"Temperature-Pressure Relief Vahres"for installationand mainte- nance of relief valve, dischargeline, and other safetyprecautions.

13

Installation Instructions (cont'd)

Filling the Water Heater

ACAUTION

Never usethis water heater unlessit iscompletelyElledwith water, To preventdamageto the tank, the tank must be Elled with water. Water must flow from the hot water faucet

before turning "ON" gasto the water heater,

To fill the water heater with water:

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater.

???Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

???To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the

water heater and the piping.

???Check all new water piping for leaks. Repair as needed.

Wiring

USE WITH POWER CORD

The water heater comes equipped with a 5 foot power cord which can be used to connect to a 110/120 volt power source if,

(1) local codes allow, and (2) there is a three prong receptacle available.

You must provide all wiring, (1) to a receptacle or, (2) between

the water heater and junction box when the power cord is nor used.

You must provide all wiring of the proper size outside of the water heater. You must obey local codes and electric company requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you have any doubt, even the slightest doubt, in your ability to con- nect the wiring to this water heater, obtain the service of a com- petent electrician or contact your local electric utility.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE VOLTAGE

ONLY: Thiswater heaterisequippedfor 1101120voltsonly.DO

NOT USE THIS WATER HEATER WITH ANY VOLTAGE OTHER THAN THE ONE SHOWN ABOVE.Failureto usethe

correctvoltage cancauseproblemswhichcanresultin DEATH, SERIOUSBODILY INJURYOR PROPERTYDAMAGE. If you havenayquestionsor doubtsconsultyour electriccompany.

A CAUTION

If wiring from the fuse box or circuit breaker box was alu- minum for the oldwater heater,replace it with copperwire. If you wish to reuse the existing aluminum wire, havethe

connectionat the water heater made by a competent elec- trician. Contact a localelectrical contractorand/or the local

electric utility.

USE WITHOUT POWER CORD

If power cord cannot be used, then follow these wiring instruc- tions.

1.Provide a way to easily shut off the electric power when work- ing on the water heater. This could be with a circuit breaker

or fuse block in the entrance box or a separate disconnect switch.

2.Install and connect a circuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and have its own fuse or circuit breaker.

GREEN

GROUND SCREW

_,WARNING]

Do not usean extensioncord.If there isnot a suitablerecepta-J tie and/or localcodesprohibituseof a powercord,fieldwiringI

14

Installation Instructions (cont'd)

USE WITHOUT POWER CORD (cont'd)

3.A standard ??" conduit opening has been made in the water heater junction box for the conduit connection.

4.Use wire nuts and connect the power supply wiring to the wires "ns'de the water heaters junction box.

5.The water heater must be electrically _grounded" by the installer. A green ground screw has been provided on the

water heater's junction box. Connect ground wire to this location. For complete grounding details and all allowable exceptions, refer to the latest edition of the National Electrical Code.

6.Replace the wiring junction cover using the screw provided.

WIRING DIAGRAM

SgflT_4

S_T_H

Venting

_WARNINGI

To insureproperventingof this gas-Eredwater heater,the cot- I rect vent pipe diameter must be utilized. Any additions of I other gas appliances on vent with this water heater will

adverselyaffectthe operationofthe water heater.

The combustion and ventilation air flow must not be obstructed.

???,WARNING,, I

The vent pipe from the water heater must be 3 diameter I

PVC schedule 40 pipe and must slope upward I/4 inch per

near foot.

All vent gases must be completely vented to the outdoors of the structure (dwelling).

a_WARNINGI

The water heater with draft hood installed must be properly I vented to a chimney which terminates outdoors. Never oper- _e the water heater unlessit isvented to the outdoors and has adequate air supply to avoid risks of improper operation explo-

sion or asphyxiation.

&WARNINGI

Obstructed or deteriorated vent systems may present a serious

health risk or asphyxiation.

Min. rise I/4"

per foot

A, WARNING

Failureto haverequiredclearancesbetweenwater heater and combustiblematerialwillresult in a fire hazard.

15

Installation Instructions (cont'd)

Venting (cont'd)

AWARNING

Be sure vent pipe is p,_porly connected to prevent escape of dangerousflue gaseswhich could causedeadly asphyxiation,

VENTING SYSTEM EXAMPLE INSTALLATIONS

FOR ALL MODELS

The vent piping cannot under any circumstances be run down- hill.

AWARNING

Chemical vapor corrosion of the Rue and vent system may occur if air for combustion contains certain chemical vapors, Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and process chemicals are typical compoundswhich are potentially corrosive.

3" PVC SCHEDULE 40 VENT PIPING

Supplied in the carton with the water heater are:

1.A 3" PVC Schedule 40-45 ?? vent cap with wire screen.

2.A 3" PVC Schedule 40-90 ?? street ell; used to connect the vent pipe to the water heater when the vent pipe is to be turned horizontally directly off the blower.

3.A 5' section of 3" PVC Schedule 40 pipe (more may be required and must be supplied locally).

3"opvcSchedule40 90 Elbow

Vent Cap with

Screen

1

1.The water heater requires its own (separate) venting system.

2.3" PVC, ABS or CPVC Schedule 40 piping and fittings are acceptable materials for the vent system on all 40 gallon models and 50 gallon 40,000 BTU/HR models.

3.It cannot be connected to existing vent piping or chimney.

4.It must terminate horizontally to the outdoors.

The vent piping can be installed as follows:

1. No more than 3 elbows can be used.

Max. 3

MIN. RISE ??"

PER FOOT

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

MAX_3

MIN. RISE ??"

PER FOOT

MAX. 20'

TOTAL VERTICAL AND

HORIZONTAL RUNS

CANNOT EXCEED 35'

MIN. RISE ??"

PER FOOT

16

Installation Instructions (cont'd)

VENTING SYSTEM EXAMPLE INSTALLATIONS

FOR ALL MODELS (cont'd)

2. Horizontal runs require a minimum ??" rise per foot.

35'Max. 16" MIN.

3.A vertical run can be no more than 20'.

4.The total vertical and horizontal run cannot exceed 35'.

Min. rise ??"

CEMENTING PVC, ABS OR CPVC PIPE AND FITHNGS

Read and observe all safety information printed on primer, cleaner, and cement containers.

DANGER

Primer, cleaner, and cements are extremely flammable.

They are harmful or fatal if swallowed. The vapors are harmful. They may irritate eyes and skin and can be absorbed through the skin.

PRECAUTIONS

Always store primers, cleaner, and cements in cool, dry, well ventilated places. Do not store them near heat, sparks, or flames. Keep containers closed. Use them in well ventilated areas. Wear impervious clothing while handling. Do not smoke, eat, or drink while handling. Wash thoroughly after handling and before eating. Wear

eye protection when handling. If swallowed, drink water, do not induce vomiting, and call a physician or poison control center immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. In case of

eye and skin contact, immediately flush with plenty of water for 15 minutes and seek medical attention if irri-

tation persists. KEEP OUT OR REACH OF CHILDREN.

All primers, cleaners, and cements must meet all local codes and

applicable standards of the American Society For Testing

Materials Standards.

Before using primers, cleaners, and cements, stir or shake, mak-

in sure contents are liquid. Do not use if found to be lumpy or jei_;-like.

1.Cut pipe ends squarely removing all burrs and dirt.

2.Dry fit pipe and fittings to be connected for proper fit.

3.Clean pipe and fitting with a primer/cleaner.

4.Apply a thin coat of cement to fitting, avoiding puddling inside.

5.Apply a liberal coat of cement to pipe leaving no voids.

6.QUICKLY assemble parts while cement is fluid! If you wait too long, re-coar pipes.

7.Push pipe completely into socket of fitting, turning as it goes until it bottoms.

8.Hold pipe and fitting together for 30 seconds. Then carefully clean off excess with a cloth. Allow connections a sufficient

time to cure before disturbing.

I

17

Installation Instructions (cont'd)

Venting (cont'd)

CUTTING OPENING THROUGH AN OUTSIDE

WALL AND COLLAR INSTALLATION

After reading the manual and you have determined the location of the opening in the wall, (using the drawing below), cut a 3??" hole through an exterior wall.

NOTE: When determining location of the opening in the outside wall allow for the ??" rise per foot that has taken

place in the horizontal run.

CONNECTING PVC, ABS OR CPVC PIPE VENT TO

BLOWER

???"40

1.The manufacturer has supphed a 3 PVC or ABS Schedule street elbow for connection to the water heater when turning

immediately horizontally off the blower??? Place the elbow in the required direction on the blower and usinl_ 3 sheet metal screws, attach the elbow. If using a galvanized elbow attach- ment is the same.

?-

40 gal.-60"

50 Gal.- 59??"

_r

II

2. If there is to be a vertical run of vent from the blower, the 3" PVC, ABS or galvanized pipe must be attached to the blower using 3 sheet metal screws. If using galvanized piping attach- ment is the same. Additionally, you must seal all joints using a suitable silicone sealer such as GE RTV-103 or equivalent.

The Y' PVC Schedule 40 vent pipe can be run from the water heater through the wall or from the wall to the water heater, whichever is most convenient. The vent pipe must extend a minimum of 1??" through the exterior wall. Extending the vent

cap as far as possible from the surface of the exterior wall will help minimize discoloration of the wall in this area which may be caused by the flue gases. Note that the inside collar must be slipped over the vent piping before locating the pipe through the

wall. Before securin_ the inside use a silicone sealer between pipe

and outside collars to the wall, and opening to insure a water

and air tight seal.

INSTALLATION SHOWING USE OF PVC, ABS OR

CPVC PIPE

SEALER

SILICONE_

__ 1 +h" MIN.EXTENSION

THROUGH

EXTERIOR WALL

SCREW

SCREEN

VENT CAP MUST BE

SEALER

DOWNWARD

_POSITIONED

18

Installation Instructions (cont'd)

Gas Piping

model rating plate. The inlet gaspressuremust not exceed 14 incheswater column 'Apoundper squareinch(3.5kPa)]. I The minimum inlet gaspressurelistedon the model rating I

plate isfor the purposeof input adjustment.

AWARNING, J

If the gascontrolvalveissubjectedto pressuresexceeding'A pound per square inch(3.5kPa), the damage to the gas con- trol valvecouldresult in a fire or expiosionfrom leakingga_ J

AWARNING

If the main gasline shutoffservingall gasappliancesis used, alsotorn "off" the gasat each appliance.Leaveall gasappli-

ancesshutoff until dm water heater installationiscomplete.

A gas line of sufficient size must be run to the water heater. Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA54 and the gas company con-

cerning pipe size.

There must be:

???A readily accessible manual shut off valve in the gas supply line serving the water heater, and

???A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control

ValVe.

???A flexible gas connector or a ground joint union between the shutoffvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before li_hting the water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy solution and wipe dry.

Standard Models are for installation up to 3,300 feet above sea level.

High Altitude Models are for installation from 3,300 to 5,500 feet above sea level.

Ifa standard model is installed above 3,300 feet or a high altitude model is installed above 5,500 feet, the input rating must be reduced at the rate of 4 percent for each 1,000 feet above sea level. Contact your local Sears Service Center or gas utility for further information.

The appliance and its gas connection must

AWARNINGbe leak tested beforeplacingthe appliancein operation.

AWARNING

???The applianceand its individualshutoffvalvemust be discon- nectedfrom the gassupplypipingsystemduringanypressure testing of the gassystem at test pressuresin excessof I/2 poundper squareinch(3.5kPa).

???The appliancemust be isolatedfrom the gassupplypipingsys- tem by closingits individualmanualshutoffvalveduringany pressuretestingof the gassupplypipingsystemat test pres- sures equalor lessthan I/2 poundper squareinch(3.5kPa).

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nip- ple in the bottom outlet or other device recognized as an effec-

tive sediment trap. If a tee fitting is used, it shall be installed in conformance with one of the methods of installation shown

below.

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown.

GAS PIPING WITH

FLEXIBLE CONNECTOR

MANUAL _('AS SUPPLY PIPING

SHUTOFF

VALVE

FLEXIBLE G_S CONNECTOR

LABELED AS COMPLYING

WITH ANSI STANDARDS

GROUND

UNION (Optional)

GAS

CONTROL

VALVE

DRIP LEG (Sediment trap)

CAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

SHUTOFF

VALVE

MANUAL_;ASSUPPLYPIING

BLACK PIPE

GROUND lOIN1

UNION

GAS

CONTROL

VALVE

T

6" DRIP LEG

(Sediment t_ap)

CAP

&WARNING

Contaminants in the gaslinesmay causeimproper operation of the gascontrol valvethat may result in fire or explosion. Beforeattachingthe gasline be sure that all gaspipe isclean on the inside.To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping.The drip leg must be

readily accessible.Installin accordancewith the "Gas Piping" section.Refer to the latest edition of the National Fuel Gas

Code,ANSI Z223.1,also referred to as NFPA 54.

19

Installation Instructions

Installation Checklist

BEFORE LIGHTING THE PILOT:

???Check the gas lines for leaks.

a.Use a soapy water solution. DO NOT test for gas leaks usinga match or open flame.

b.Brush the soapy water solution on all gas pipes, joints and fittings.

c.Check for bubbling soap. This means you have a leak. Turn OFF gas andmake the necessary repairs.

d.Recheck for leaks.

e.Rinse off soapy solution and wipe dry.

Is the new temperature-pressure relief valve properly installed

and piped to an adequate drain? See "Temperature-Pressure Relief Valve" section.

Are the cold and hot water lines connected to the water heater correctly? See "Water Piping" instructions in the "Installing the New Water Heater" section.

???Is the water heater completely filled with water? See "Filling" instructions in the "Installing the New Water Heater" sec- tion.

???Will a water leak damage anything? See the "Locating the New Water Heater sectmn.

Is there proper clearance between the water heater and any-

thing that might catch fire? See the "Locating the New water Heater section.

Do you have adequate ventilation so that the water heater will operate properly? See ' Combust'on A'r and Vent'lation" in the 'Locating the New Water Heater" sect'on.

Is the draft hood vent piping properly secured? See "Venting" instructions in the "Installing the New Water Heater" sec- tion.

Is there proper clearance between the vent pipe and anything that might catch on fire? See 'Venting instructions in the "Installing the New Water Heater" section.

Is the vent pipe properly sloped and does the vent terminate outdoors? See "Venting" instructions in the "Installing the New Water Heater" section.

Do you need to call your gas company to check the gas pipe and its hookup?

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas,,fittings after pilot is lit and gas con- trol knob is still in PILOT position. Then, check the fittings when the main burner is turned "ON". Use a soapy water solu- tion for this, too.

(cont'd)

VENT PIPETO

OUTDOORS

COLD

SHUTOFF

VALVE

TEt4PERATURE-

PRESSURERELIEF

VALVE

DISCHARGE PIPE

(Sediment trap)

PIPECAP

MODEL RATING PLATE

20

Operating Instructions

This water heater is equipped with an electrically operated vent-

ing system and a standing pilot. For the burner to come on, the water heater thermostat must call for heat. Then the system will

begin sequencing, each section proving itself before gas is allowed to flow to the burner.

BEFORE THE WATER HEATER WILL OPERATE:

1.The control system must be connected to a 110/120 volt power supply. The control system has an overall rating of 2 amps. The water heater must be securely and adequately grounded in accordance with local codes and with the latest edition of the Nationa! Electrical Code ANSI/NFPA 70.

2.The ON/OFF toggle switch, located on the control box above the thermostat must be in the "ON" position for the electrical control system to operate allowing the gas portion to operate (ignite burner).

3.The pilot must be lit. See Lighting instructions on page 22 of this manual or located adjacent to the thermostat on the water heater.

4.The gas control knob located on the thermostat must be turned to the "ON" position for the gas to be able to flow.

5.The venting manual reset switch must be in the dosed posi- tion. See Venting Manual Reset Switch in the For Your Information Section".

-

VENTING

RESET SVVITCH

DRAFT HOOD

ON/OFF SWITCH

BLOWER MOTOR

AIR PRESSURE

, SWITCH

6.There is a non-resettable hi-limit switch in the thermostat,

which must be good (dosed) for the thermostat to be o_er- ated. See 'High Temperature Shut Off System in the For Your Information Section".

OPERATION

When the thermostat calls for heat, gas in allowed to flow to a (Normally open) pressure switch closing it. An electrical circuit

is then made to the blower, turning it on. The indicator light located on the control box will come on. When the blower has

achieved sufficient venting, the airpressure switch will dose and the indicator light will go off. A 24volt circuit will be complet- ed through the venting manual reset switch and on to the 24 volt gas valve located just below the thermostat. The 24 volt gas valve will open allowing gas to flow to the burner. The standing pilot will establish a main burner flame.

24V/120V

TRANSF_

GAS CONTROL

KNOB,

GAS PRESSURE

SWITCH

BURNER

GAS THERMOSTAT

THERMOCOUPLE

21

Operating Instructions

Lighting

A, WARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER HEATERS]: Propane (I.R) gas is heavier than air. Should there be a leak in the system, the gas will settle near the ground.

Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closetsand areas below ground leve_will serve as pockets for the accumulation of this gas. Before attemp_ng to light or relight the wZer heater'spilot or turning on a nearby electrical light switch, be absolutely sure them is no accumulated gas in the area. Search for odor of gasby miffing at

ground level in the vicinity of the appliance. If odor is detected,Figure 9 ] follow steps indicated at "For Your Safety" on the cover page of

this manual then leave the premises.

Lighting and operating instructions are located on front of the water heater, above or to one side of the gas control valve.

AWARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETYFigure 10]

IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately caJlyour gas supplier from a neighbor'sphone. Follow the gas supplier_sinstructions.

If you cannot reach your gas supplier, call the fire depart- ment.

_,WARNING

DO NOT force the gascontrol knob. Use only your handto

pushit downto light the pilot, or to tom it to "ON", "OFF"Figure I I] or "PILOT". Never usea tool suchas a lever,wrench or pli-

ers. Do not hit or damage the knob. A damagedknob may result in an explosionand seriousinjury. If you haveproblem turningthe knob, call the gassupplier immediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas ,fittings after pilot is lit and gas con-

trol knob is still in PILOT pos!tion,, Then, check the fittings when the main burner is turned ON . Use a soapy water solu- tion for this, too.

Figure 12]

INNER DOOR

OUTER DOOR

22

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING m

If you do not follow these instructions exactly, a fire or explosion

WARNINGI may result causing property damage, personal injury or loss of life.

A.This appfiancehas a pilot which mustbe lightedby hand.Whenlightingthe pilot,followtheseinstructions exactly.

B.BEFORELIGHTINGsmellall aroundtheappfiancearea for gas. Be sure to smell next to the floor because somegas is heavierthanafr andwillsettleon thefloor.

WHATTO DOIF YOUSMELLGAS

???Do nottry to lightanyappliance.

???Do not touch any electric switch; do not use any phonein yourbuilding.

???immediatelycall yourgas supplierfroma neighbor's phone.Followthegassupplier'sinstructions.

???If you cannot reach yourgas supplier,call the fire department.

C.Useonlyyour handto pushin or tum the gascontrol knob. Neverusetools. If the knobwill not pushin or

turn byhand,don'ttry to repair it, call a qualifiedser- vice technician.Forceor attemptedrepairmay result

in a fire or explosion.

D.Do not use this applianceif any part has been under water.Immediatelycall a qualifiedservicetechnician

to inspecttheapplianceandto replaceanypart of the controlsystemand any gas controlwhichhas been underwater.

LIGHTING INSTRUCTIONS

1.STOP!Readthesafetyinformationaboveon thislabel.

2.TurnON/OFFswitchon controlbox to "OFF".

3.Remove outer door covering gas thermostat and

4.Set the thermostat to lowest setting by turning the watertemperaturedial clockwise,(,f-'_) to its lowesttempera- ture setting (with arrow on dial) as shown. DO NOT FORCE. (Figure 9, Page22)

5.Turngas controlknobclockwiseV ) to "OFF" posi- tion. Knob cannot be turned from "PILOT" to "OFF"

unlessknobis depressedslightly.DO NOT FORCE.

6.Wait five (5) minutesto clear out any gas. If you then smell gas, STOP!Follow"B" in the safetyinformation above on this label. If you don'tsmell gas, go to the nextstep.

7.Remove(or open) inner door located belowthe gas controlunit.

8.Find pilot-followmetaltubefrom gascontrol.Thepilot is locatedon the righthandsideof theburner.

PILOT BURNER __THERMOCOUPLE

9.If you don'tsmell gas, turn knob on gas control

counter-clockwiseJ_@ to "PILOT"position.(Figure9,

Page22)

10.Push in control knob all the way and hold down.

Immediatelylight the pilot with a match. Continue to hold control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 10.

???If knob does not pop up when released, stop and immediatelycall your service technicianor gas supplier.

???If the pilot will not stay lit after several tries, depres_ and turn the gas control knob clock-

wise _'_ to "OFF" andcall yourservicetech-

nicianor gassupplier.(Figure9, Page22) 11.Replaceinnerdoor.(Figure12,Page22)

12.At armslengthaway,turn gas controlknobcounter-

clockwise_ to the full "ON" position.WARNING Do not use gas control knob to regulate gas flow. (Figure11,Page22)

13.At arms lengthaway,set the thermostatto desired setting.The mark('V)HOT indicativeof approximate 120??Fispreferredstartingpoint.Somelocallawsmay require a lower starting point. If hotter water is desired,seainstructionmanualand "warning" below.

14.Replacetheouterdoor.(Figure12,Page22) 15. TurnON/OFFswitchon controlboxto "ON".

WARNING

Hotter water increasesthe risk of scald injury. Beforechanging temperaturesetting see instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1.Turn ON/OFF switch on controlbox to "OFF".

2.Remove outer door covering gas thermostat and burner assembly.(Figure 12, Page 22)

3.Set the thermostat to lowest setting by turning the water temperature dial clockwise (f-_) to its lowest temperaturesetting (with arrow on dial)

as shown.DO NOT FORCE. _

4.Turngascontrolknobclockwise_" ":o"OFF" posi- tion. Knobcannotbe turnedfrom "PILOT" to "OFF" unlessknobis depressedslightlyDO. NOT FORCE. (Figure9, Page22)

5.Replaceouterdoor.(Figure12,Page22)

23

Operating Instructions

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

_oerature in certain situations may vary up to 30??F higher or wen at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at the mark approximating 120 ?? F, the actualwater temperature at any hot water tap could be as high as 150??F or as low as 90??E

Any water heater's intended purpose is to heat water. Hot water is needed for deaning (bodies, dishes, clothing). Hot water will present a scald hazard. Depending on the time element, and the people involved (normaladults, children, toddlers, elderly, infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOTTER WATER CAN SCALD:,Water heatersare intendedto

pmducohot water. Water heatedto a temperaturewhichwill satisfyclotheswashing,dishwashing,and other sanitizingneeds canscaldand permanentlyinjureyou uponcontact.Some peo-

ple am more likelyto be permanentlyinjuredbyhot water than otherL Theseincludethe elderl_children,the infirm,or physical- ly/mentally handicappedIf. anyoneusinghot water in yourhome fitsintooneofthesegroupsor iftham isa localcodeor statelaw requiringa certaintemperaturewater at the hotwater tap,then youmust takespecialpmcau_on_In uddidonto usingthe lowest possibletemperaturesettingthat satisfiesyour hotwater needs, a meanssuchas a mixingvalve,shouldbe usedat the hot water tapsusedby these peopleor at the water heater Mixingvalves are availableat plumbingsupplyor hardwarestore_Followman- ufacturers instructionsfor installation of the valves. Before changing the factory setting on the thermostat, read the '_remperatureRegulation"sectioninthismanual.

_,WARNING

Never allow small childrento usea hot water tap, or to draw

their own bath water. Never leavea childor handicappedpe_ son unattendedin a bathtubor shower.

The thermostat of this water heater has been factory set at its lowest position, to reduce the risk of scald injury. It is adjustable and must be reset to the desired temperature setting. The mark

(???)HOT indicative of approximately 120??F is the preferred

startin_ point. Some states have a requirement for a lower set- ting. Ityou need hotter water, follow directions for temperature adjustment, but beware of the warnings in this section.

(cont'd)

Turn the water temperature dial dockwise _f"-_) to decrease the temperature, or counterclockwise (4 r _) to increase the temperature.

???HOT-Is a thermostat setting of approximately 120??F, which

will supply hot water at the most economical

temperatures. The temperature adjustment knob can be turned lower than "HOT" if desired.

A-Is a thermostat setting of approximately 130??E

B-Is a thermostat setting of approximately 140??E This is the

lowest setting for supply of hot water to dish- washers.

C-Is a thermostat setting of approximately 150??E

VERY HOT-Is a thermostat setting of 160??E It is recommend- ed that the dial be set lower whenever possible.

A, WARNING

Should overheatingoccur or the gassupplyfall to shot off,

torn OFF the manualgascontrolvalveto the appliance.

24

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying amounts of noise, and if left in the tank will cause premature tank failure. In some water areas, you may not be able to drain all sediment deposits by

simply draining the tank. In these cases Mag Erad (part no. 3515) can be used to help remove the sediment deposits. This may be order_ from the Sears Service Center. For ordering, refer to the "Repair Parts section.

Burner Inspection

AWARNING

Do not use this appliance if any part of it has been under water I

I Immediately call a Sears Service Technician to inspect the I appliance and to replace the gas control or any part of the [

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

???Obstructions which could cause improper venting. The com- bustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper venting or leakage of combustion products.

Rusted flakes around top of water heater.

_,WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, deaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach, and processchemicals are typical compounds which are potentially corrosive.

AWARNING

Obstructed or deteriorated vent systems may present a serious health riskor asphyxiation.

Be sure the vent piping is properly connected to prevent I

AWARNING

If after inspection of the vent system you found sooting or

deterioration, something is wrong. Call the local gas utility to correct the problem and clean or replace the flue and venting

before resom ng operation of the water h_ter.

At least once a year a visual inspection should be made of the main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will impair proper combustion.

t

before further use. Turn "off" gas to water heater and leaveI

"off" until repairs are made, .becausefailure to correct the[ cause of the soo_ng can result m a fire or explosion causing| death, serious bedlly injury, or property damage.I

Burner Cleaning

In the event your burner needs cleaning, use the following instructions:

If inspection of the burner shows that cleaning is required, turn the gas control knob clockwise (t"'-_) to the OFF posltao ,

depressing slighdy.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care- fully using the hose of a vacuum cleaner inserted through the access door of the water heater. If the burner needs to be removed

for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the burner to be cleaned.

Oiling Instructions

Oil motor every 12 months with 6 drops of SAE 20 motor oil.

25

Service and Adjustment (cont'd)

_WARNING

PROPANE (L.R) GAS CONTROL VALVE AN BURNER

ASSEMBLYREPLACEMENTINFORMATION.

For Propane(LR) GasModelsOnly:.

Your water heater is equippedwith a Pmpane (I-R) gascon- _ol valveand a main burner assemblywith left handthreads for the followingfitUngsand their connec_on_

???The connection between the manifold and the gas control valve (A to B) are left hand threads.

???The connection between the main burner orifice and the manifold (C to D) are left hand threads.

For ordering these replacement parts, please refer to the "Repair Parts" section of this manual.

Draining

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of sediment from the tank may be necessary.

Turn the _as control knob to the "OFF" position. CLOSE me cold water inlet valve to the water heater.

OPEN a nearby hot water faucet and leave open to allow for draining.

Connect a hose to the drain valve and terminate to an ade- quate drain.

???OPEN the water heater drain valve to allow for tank draining. NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

???Close the drain valve.

Follow instructions in the "Filling The Water Heater" section.

Follow the lighting instructions in the "Lighting" section to restart the water heater.

RELIEF VALVE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance weepsor dischargesperiodically,this may be due to thermal

expansion. Your water heater may have a check valve installed in the water line or a water meter with a check

valve. Consultthe SearsService Center for further informa- tion. Do not plugthe temperature-pressurerelief valve.

AWARNING

When checl_ngthe temperature-pressurerelief valveopera- t]on, make sure that (I) no one is in front of or aroundthe outlet of the temperature-pressurereliefvaivedischargeline, and (2) that the water manuallydischargedwill not causeany property damagebecausethe water may be extremely hot.

If after manually operating the valve, it fails to completely

reset and continuesto release water, immediately closethe

cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief

valve with a new one.

26

Service and Adjustment (cont'd)

Drain Valve Washer

Replacement

NOTE: For replacement, use a "/_2"??? ,3/,, ??? _,, thick washer available at your nearest hardware store. For ordering replace- merit washers, refer to the Ic Repatr??? Parts" sectmn??? .

???Turn "OFF" gas supply to water heater. Follow "Draining" instructions.

???Turning counter clockwise, remove the hex cap below the screw handle.

Remove the washer mad put the new one in place.

Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN. Follow instructions in the "Filling The Water Heater" section.

???Check for leaks.

Follow the lighting instructions in the "Lighting" section to restart the water heater.

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

Combustible materials such as clothing, cleaning materials, or

flammable liquids, etc. must not be placed against or adjacent to the water heater.

To insure sufficient ventilation and combustion air supply, prop- er clearances from the water heater must be maintained at all

times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting Guide of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800--4-REPAIR (1-800- 473-7247).

27

Troubleshooting Guide

Start Up Conditions

CONDENSATION

Whenever the water heater is filled with cold water, a certain amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is condensation. This usually happens when:

???When a new water heater is filled with cold water for the first time.

???When gas burns and water vapor is produced in water heaters, particularly high efficiency models where flue tem- peratures are lower.

???When you use large amounts of hot water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may,fall onto the burner or other hot surfaces to produce a sizzling or "frying" noise.

Excessive condensation can cause pilot outage due to water run- ning down the flue tube onto the main burner and putting out the pilot.- -

Because of the suddenness and amount of water, condensation water may be diagnosed as a "tank leak". After the water in the tank warms up (about 1-2 hours), the condition should disap- pear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water heater must be sizedproperly to meet the family's demands

for hot water including dishwashers, washing machines and shower heads.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while.

THERMAL EXPANSION

Water suppl_ systems may, because of high line pressure, fre- quent cut-otis, the effects of water hammer and others, have

installed devices such as pressure reducing valves, check valves, back flow preventers, etc. to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water sys- tem to be closed. As water is heated, it expands (thermal expan-

sion) and closed systems do not allow for the expansion of heat- ed water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the excess pressure. The tempera- ture-pressure relief valve is not intended for the constant

refi_ of thermal expansion. This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering

through the Sears Service Center. Contact the local plumbing inspector, water supplier, and/or the Sears Service Center for assistance in controlling these situations.

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at their lowest.

Good venting is essential for a gas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

_arts during periods of heat-up and cool-down do not represent armful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heating and coofin_ periods and should be considered normal. See Condensation section.

AWARNING

HOTTER WATER CAN SCALD:Water heatersareintendedto ,reducehot water.Water heatedto a temperaturewhichwill satisfyclotheswashing,dishwashing,andother sanitizingneeds canscald and permanentlyinjureyou uponcontact.Somepeo- deare more likelyto be permanentlyinju_l byhot water than other_ Theseindudethe elderly,children,the infirm,or physical- ly/mant_dlyhandicappedIf. anyoneusinghot water in yourhome

Etsintoone ofthesegroupsor ifthere isa localcodeor statelaw requiringa certaintomperatore waterat the hotwater _ then _u musttake specialprecautionsIn. additionto usingthe lowest x_ssibietemperaturesettingthat satisfiesyourhot water needs, a meanssuchasa mixingvalve,shouldbe usedat the hot water tapsusedby these peopleor at the water heater.Mixingvalves

are availableat plumbingsupplyor hardwarestore_Followman- ufacturers instructionsfor installationof the valves. Before

changing the factory setting on the thermostat, read the 'TemperatureRegulation"sectioninthismanual.

28

Troubleshooting Guide (cont'd)

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the tank. Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated with

the anode rod is one of a "rotten egg smell". This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop:

a.a concentration of sulfare in the supply water.

b.little or no dissolved oxygen in the water.

c.a sulfate reducing bacteria within the water heater. (This harmless bacteria is non-toxic to humans.)

d.an excess of active hydrogen in the tank. This is caused by the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all hot water lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination Treatment.

If the smelly water persists after the anode replacement and chlo- rination treatment, we can only suggest that continuous chlori- nation and filtering conditioning equipment be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possibility of injury under these conditions, we recommend the hot water faucet be opened fur several minutes at the kitchen sink before any electrical applianceswhich are connected to the hot water sys-

I tern are used (such as a dishwasher or washing machine), If hydrogen gas is present, there will probably be an unusual

sound similar to air escapingthrough the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

HIGH TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut off sys- tem. The high temperature shut off is built into the gas control valve. This system shuts off the gas supply to the water heater burners when high water temperatures are present. It is non- resettable. If the high temperature shut off activates, the gas con- trol valve must be replaced. If this were to occur, turn "OFF" the

entire gas supply to the water heater. Contact the Sears Service Center.

&WARNING Shouldoverheatingoccur or the gassupplyfail to shut off, urn 'OFF" the manual gascontro valveto the app ante.

NOT ENOUGH OR NO HOT WATER

Check the pilot flame. It may have gone out, All models have

ianheckopeningthe manualbehind gasthe shutouteroffvalvedoor fortoviewingbe sure theit ispilotopen. .

If the piiot is not lit, follow the "Lighting" instructions in this manual or located above the gas control valve on the water heater to relight the pilot. If the water was extremdy hot and is now cold, the high limit safety temperature shut off may have put out the burner and pilot. If the high temperature shut off activates, the gas controlvalve must be replaced. Contact the Sears Service Center.

The gas control knob must be turned to the "ON" position.

:" The temperature adjustment dial may be set too low. See the Temperature Regulation" section.

The gas company can check the gas input to see if it is correct.

An underfired water heater will not beat water as quicldy.

Look for leaking or open hot water faucets. Make sure all are dosed.

???The cold water inlet temperature may be colder during the win-

ter months. It will take longer to heat the water and seem like less hot water.

???If you cannot find what is wrong, call the Sears Service Center.

WATER IS TOO HOT

1.The temperature adjustment dial may be set too high. See the "Temperature Adjustment" section.

NOTE: A period of time is necessary after an adjustment has been made for the water temperature to reach the new tem- perature setting.

2.If lower temperature settings will not lower the water tempera- ture, call the Sears Service Center.

&WARNING

Due to the nature of the typical gas water heater, the water temperature in certain situations may he hotter than the thermostat setting.

Short, frequent draws of hot water - especiallywith very cold incoming water - can shockthe thermostat into brief

operation resulting in hotter and hotter layers of water closerto the top of the tank.

Changes in hot water usagepatterns or raising the tem- perature differential between the cut-on of the thermo- stat and the cold water temperature will usuallyeliminate the problem.

29

Troubleshooting Guide

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect- ed "Leakets" are not leaking tanks. Often the source of the water can be found and corrected.

If you are not thoroughly familiar with your local gas codes your water heater, and safety practices, contact the

Center to check the water heater.

A CAUTION

Read this manual first. Then before checking the water heater make sure the gas supply has been turned "OFF", and never turn the gas "ON" before the tank is

comp etely fu of water.

Never use this water heater unlessit is completely filled with water. To prevent damage to the tank, the tank I must be filled with water. Water must flow from the hot I water faucet before turning "ON" gas to the water t

heater.

Water at the draft hood is water vapor which has con- densed out of the combustion products. This is caused by a problem in the vent. Contact the Sears Service Center.

*Condensation may be seen on pipes in humid weather or pipe connections may be leaking.

Water from a drain valve may be due to the valve opened

Combustion products contain water vapor which can con- dense on the cooler surfaces of the tank. Droplets form and drip into the fire or run on the fioot. This is common at

the time of startup after installation and when incoming water is cold.

@Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary correc- tive steps taken. Leakage from other appliances, water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow "Draining" instructions in the "Periodic Maintenance" section and then remove fitting.

Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater" instructions in the "Installing the New Water Heater" section.

30

Notes

31

Now that you have purchased your Gas Water Heater, should

g

a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-REPAIR (1-800-473-

7247). Be sure to provide pertinent facts when you call or visit.

11

k_

t,o

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the parts you need are not stocked local- ly, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

THIS IS A REPAIRPARTS LIST, NOT A PACKING LIST.

The model number of your Gas Water Heater will be found

on the model rating plate located near the gas control valve.

When ordering repair parts, always give the following information:

Model Number

Part Number

Part Description

Name of Item

Model Numbers

153.335815 153.335844 153.335861 153.335903 153.335914

PART NUMBERS

"U

IB

??? These parts are also available at most SEARS retail stores. ** Also available at most hardware stores.

?? Replaced only on return of damaged plate.

# Not illustrated.

9O01957 9001957

9001993 9001993

9001958 9001958

9001959 9OO1959

9001960 9001960

9001961 9001961

9000736 9000736

9001962 9001962

9001963 9001963

9001698 9001698

9000734 9000734

9000071 9000071

42-33085 42-33085

9000254 9000254

9000281 9000281

9002157 9002154

9000288 9000288

0230120 0230128

#33 #51 (HA)

9002147 9002147

9002146 9002146

9002151 9002151

9002148 9002148

9002149 9002150

9001966 9002142

9001967 9001967

9001968 9001968

O

mo

POWER MISER** 8 POWER VENT

GAS WATER HEATERS

MODEL NUMBERS:

153.335803 40 Gal. High Altitude

153.335814 40 Gal.

153.335815 40 Gal.

153.335844 40 Gal. High Altitude L.P.

153.335861 40 Gal. L.E

153.335903 50 Gal. High Altitude

153.335914 50 Gal.

153.335915 50 Gal.

153.335941 50 Gal. High Altitude L.E

153.335961 50 Gal. L.P.

Now that you have purchased your Gas Water Heater, should

a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-REPAIR (1-800-473-

7247). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART

(1-800-366-7247). If the parts you need arenot stocked local- ly, your order will be electronically transmitted to a SEARS RepairParts Distribution Center for handling.

THIS IS A REPAIRPARTSLIST, NOT A PACKING LIST.

The model number of your Gas Water Heater will be found

on the model rating plate located near the gas control valve.

When ordering repair parts, always give the following information:

Model Number

Part Number

Part De_dptlon

Name of Item

"U

O

t

mo

g

i

_40

222

30.Gas ThermostatF145-1220 F145-1220 F145-1220 F145-1204 F145-1204 F145-1220 F145-1220 F145-1220 F145-1204 F145-1204

*These parts are also available at most SEARS retail stores.

**Also available at most hardware stores.

+Replaced only on return of damaged plate.

#Not illustrated.

"???

Itl

O

m@

8

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL. On Water Heater lnstalations

Arranged BySears,Searswarrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED

CONTRACTORS:

1.YourSearswarranty appliesto the product only.

2.Searsdoes not warrant the installation.

3.A charge will be made on servicecalls due to poor or incomplete installation.These indude:

a.Adjusting thermostat.

b.Lighting pilot.

c.Leaksin pipes or fittings.

d.Improper venting

e.Condensation

This manual is in non-technical language. It may help you avoid the

cost of a needlessservice call. Many servicecalls really aren't needed. Such aswhen:

1.The gas is turned "OFF'.

2.The pilot is out.

3.A gas or water leak is due to loosepipe or connections.

FULL ONE YEARWARRANTY ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the instructions in this manual, Sears will:

1.Repair defects in material or workmanship in this water heater, free of charge.

2.Furnish and install a new current model water heater of closest available capacity and quality, free of charge, if a leak occurs in

After one year and through 8 years from the date of purchase, ira leak occurs in the tank, Sears will furnish a new current model water heater of closnst available capacity and quality. You will be charged for installation.

LIMITED WARRANTY ON PARTS

After one year and through 4 years from the date of purchase, when your Sears Kenmore water heater is installed and .operated in accordance with the information in this manual, if a part fails due to a failure in materials or workmanship, Sears wdl furmsh a I

i replacement part free of charge. You will be charged for labor.

If the water heater is subjected to commercial, institutional, industrial or other non-residential use (more than 2 families), the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effec-

tive for 1 year'from the date of purchase.

To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE

UNITED STATES. This warranty applies only while this product is in use in the United States.

i This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise

involved, which warranty becomes effective the date the merchandise is

installed should the workmanship of any Sears arranged installation prove faulty within one year, Sears will, upon notice from you, cause such faults to be corrected at no additional cost to you. If you want this

heater professionally installed by Sears contact your Sears Salesperson. They will arrange for prompt, quality installation.

Parts Ordering Information

The model number of your gas water heater is found on the model rat- ing plate on the front of the water heater.

Forthe repairor replacementpartsyouneed delivereddirectlyto yourhome

Call7 am- 7 pm, 7daysa week

1-800-366-PART

(1-800-366-7278)

Sears Installation Policy

All installation laborarrangedby Searsshall be performedin a neat, workmanlikemanner in accordancewith generallyacceptedtrade prac- tices.Further, all installationsshall complywith all locallaws,codes regulationsand ordinances.The customer shall alsobe protected, dur- ing installation,by insurancerelatingto property damage,Worker's Compensation and Public Liability.

If you want this water heater professionallyinstalled by Searscontact

your Salesperson.They will arrange for prompt, quality installationby Searsauthorized contractors.

Forin-home major brandrepair service

Call24 hoursa day,7 daysaweek

1-800-4-RERS.IR

(1-800-473-7247)