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SEARS

OWNER'S

MANUAL

MODEL NO. 917.257462

Caution:

Read and follow

all Safety Rules and Instructions

Be.fore Operating This Equipment

[RRFTSMRN

12.0 HP

ELECTRIC START 36" MOWER

6 SPEED

LAWN RIDER

???Assembly

???Operation

???Maintenance

???Service and Adjustment

???Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I.GENERAL OPERATION

???Read, understand, and follow all instructions in the manual and on the machine before starting.

???Only allow responsible adults, who are familiar with the instructions, to operate the machine.

???Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

???Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area.

???Never carry passengers.

???Do not mow in reverse unless absolutely necessary. Always look down and behin:l before and while backing.

???Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

???Slow down before turning.

???Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

???Turn off blades when not mowing.

???Stop engine before removing grass catcher or unclogging chute.

???Mow only in daylight or good artificial light.

???Do not operate the machine while under the influence of alcohol or drugs.

???Watch for traffic when operating near or crossing roadways.

???Use extra care when loading or unloading the machine into a trailer or truck.

II.SLOPE OPERATION

Slopesare a major factor related to loss-of-controland tipover accidents,which can resultin severe injuryor death. All slopes requireextracaution. Ifyoucannotbackup theslopeor ifyoufeel uneasyon it, do not mow it.

DO:

???Mow up and downslopes,not across.

???Remove obstaclessuch as rocks,tree limbs,etc.

???Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tallgrasscan hide obstacles.

???Useslow speed. Choosea lowgear sothatyou willnothave to stopor shiftwhileon the slope.

III. CHILDREN

Tragic accidentscan occur if the operator is not alert to the presenceof children.Childrenare oftenattractedto themachine and themowingactivity. Neverassumethatchildrenwillremain where you last saw them.

???Keep childrenoutofthe mowingarea andunderthe watchful care of another responsibleadult.

???Be alert and turnmachineoff if childrenenter the area.

???Beforeand when backing,look behindand downfor small children.

???Never carry children. They may fall off and be seriously

Injuredor interferewiththe safe machineoperation.

???Never allowchildrento operatethe machine.

???Use extra care when approachingblind corners,shrubs, trees, or otherobjectsthat may obscurevision.

IV. SERVICE

???Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an open flame, such as a water heater.

???Never run a machine inside a closed area.

???Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

???Never tamper with safety devices. Check their proper operation regularly.

???Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

???Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

???Never make adjustments or repairs with the engine running.

???Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer'srecommended parts, when nec- essary.

???Keep all movementon the slopesslowand gradual. Do not make suddenchangesin speed or direction.

???Avoid startingor stoppingon a slope. If tires lose traction,

disengagethe blades and proceedslowlystraightdownthe slope.

DO NOT:

???Donot tumon slopesunlessnecessary,and then, tumslowly aria graouallydownhill,If possible.

???Do not mow near drop-offs,ditches,or embankments. The mowercould suddenlyturnover ifa wheel isoverthe edge of a cliffor ditch,or if an edge caves in.

???Do not mow on wet grass. Reduced traction could cause sliding.

???Do not tryto stabilizethe machinebyputtingyourfoot on the ground.

???Do not use grass catcheron steepslopes.

Look for this symbol to p.gint out Impor-

tant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

2

CONGRATULATIONSon your purchaseof a Sears LawnRider. It has beendesigned,engineeredand manufacturedto giveyouthebestpossibledependability

andperformance.

Shouldyou experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained

technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULES".

MODEL

NUMBER 917.257462

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

???Read and observe the safety rules.

???Follow a regular schedule in maintaining, caring for and using your unit.

???Follow the instructions under "Maintenance" and

"Storage" sections of this owner'smanual.

PRODUCT SPECIFICATIONS

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine'sexhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (_Section4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase,when this ridingequipmentis maintained,lubricated,and tuned up accordingto the operating and maintenance instructionsin the owner'smanual, Sears will repair free of charge any defect in material or workmanship.

ThisWarrantydoes not cover:

???Tire replacementor repaircaused by puncturesfrom outsideobjects(such as nails,thorns,stumps,or glass).

???Expendableitemswhichbecomewornduringnormaluse, suchas blades,sparkplug,air cleanersand belts.

???Repairs necessarybecause of operator abuse or negligence,includingbent crankshaftsand the failure to maintainthe equipmentaccording to the insttuctionscontainedin the owner'smanual.

???Ridingequipmentusedfor commercialor rentalpurposes.

FULL 90 DAY WARRANTY ON BATTERY

For90 daysfrom dateof purchase,if any batte_ includedwith thisridingequipmentprovesdefectivein materialor workmanship and ourtestingdeterminesthe batterywillnotholda charge,Searswillreplacethe patten] at no charge.

WARRANTY SERVICE IS AVAILABLEBY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This Warrantygivesyou specificlegalrights,and you may also have otherrightswhichvaryfrom state to state.

SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684

3

i ???

ACCESSORIES AND ATTACHMENTS

These accessoriesand attachmentswere available when the unitwas purchased. They are also availableat mostSears retailoutlets, catalcgand servicecenters. Most Sears storescan orderthese itemsfor you when you providethe modelnumberof yourtractor.

PERFORMANCE

Searsoffersa wide varietyofattachmentsthatfityourvehicle. Many ofthese are listedbelowwithbriefexplanationsofhow theycanhelp you Thislistwas current_t thetimeof publication;however,itmay changeinfutureyears - more attachmentsmay beadded, changesmay bemadeintheseattachments,orsomemay nolongerbeavailableorfityourmodel. Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachmentsdo not requireadditionalhitchesor conversionkits (thosethat do are indicated)and are designedfor easy attachingand detaching.

PERMANEX BAGGER lets you collect grass clippingsand leaves for a healthier, neater looking lawn. Two Permanex containershold30-gallonplasticbags.

LAWN SWEEPERS letyou collectgrass clippingsand leaves.

CARTS make haulingeasy. Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tightdrumholdsupto390 Ibs.ofweight.Rounded

edges prevent harm to turf. Adjustablescraper automatically cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed

killingeasy. Broadcastspreaders are also usefulfor granular de-icersand sand.

CORING AERATOR takes smallplugsout of soilto allowmois- ture and nutrientsto reach grass roots. 36-inch swath. 24 hardenedsteelcoringtips. 150 lb. capacityweighttray.

AERATOR promotesdeep root growthfor a healthylawn. Ta. pered 2o5-inchsteel spikesmountedon 10-inchdiameterdiscs punctureholes in soilat close intervalsto let moisturesoak in. Steel weighttray for increasedpenetration.

MULCH RAKE/DETHATCHER loosenssoilandflipsthatchand mattedleavesto lawnsurfacefor easy pickup.Twentyspringtine teeth. Usefultopreparebare areasfor seeding. Availablefor rear mountingonly.

SPRAYERS use 12-volt DC electricmotorthat connectsto the tractor battery or other 12-volt source. Includes booms for automaticsprayingwhen pulling,and hand held wand for spot spraying. Wand has adjustablespray pattern. For applying herbicides,insecticides,fungicides,and liquidfertilizers.

TABLE OF CONTENTS

CONTENTS OF HARDWARE PACK

(1) Washer

2-1/4" diameter

Seat

Battery acid

fI

Parts bag contents not shown full size

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

6

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

STEERING SHAFT

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

???Remove all accessible loose parts and parts cartons from carton (See page 6).

???Cut along dotted lines on the carton, from top to bottom, all four corners of carton and lay panels fiat.

???Check for any additional loose parts or cartons and remove.

ATTACH STEERING WHEEL

POSITION STEERING SHAFT (See Fig. 1) -

???Lift hood.

???Pull steering shaft up to engage gears.

???Push steering clip through hole on steering shaft at 45?? (hole is located under dash and above lower steering bushing).

???Push steering clip onto steering shaft until steering clip snaps into place.

INSTALL STEERING WHEEL (See Fig. 2) -

???Slide the steering sleeve over the steering shaft (Bot- tom of sleeve goes over ring on dash).

???Slidesteering wheel adapter onto uppersteering shaft.

???Position front wheels of the tractor so they are pointing straight forward.

???Position steering wheel so cross bars are horizontal (left to right) andslide onto adapter.

???Assemble large flat washer and 3/8-24 Iocknut and tighten securely.

???Snap insert into center of steering wheel.

???Remove protective plastic from tractor hood and grill.

BEFORE ROLLING UNIT OFF SKID

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL

OFF SKID.

???Raise mower lift lever to its highest position.

???Place gearshift lever in "NEUTRAL" position.

???Release parking brake by depressing clutch/brake pedal.

???Roll unit backwards off skid.

???Remove banding holding discharge guard up against tractor.

;TEERING SHAFT

STEERING CLIP

LOWER

BUSHING

FIG. 1

STEERING WHEEL

INSERT

LOCKNUT

WASHER

_STEERINGWHEEL

STEERING WHEEL

STEERING SLEEVE

STEERING SHAFT

FIG. 2

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if accidentally in contact with battery acid.

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

???See instructions packed with vent caps in parts bag.

???Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells. Do not overfill.

???Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached.

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY,

IT IS NECESSARY THAT THE BATTERY BE CHARGED

BEFOREUSE. FAILURETO CHARGE BATTERYCANRESULT

IN A SHORTENED BATTERY LIFE.

???Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precau- tions required for battery charging.

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

???Remove cardboard packing on seat pan.

???Place seat on pan and assemble shoulder bolt.

???Assemble adjustment bolt, Iockwasher and flat washer loosely. Do not tighten.

???Tighten shoulder bolt securely.

???Lower seat into operating position and sit on seat.

???Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down (See Fig. 8).

???Get off seat without moving its adjusted position.

???Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT

???Check the acid level after the battery is charged. Ifthe

acid has fallen below the correct level, add distilled or iron free water.

???Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry.

???Check battery case for leakage to make sure that no damage has occurred in handling.

???Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.

???Follow instructions on how to install battery.

BATTERY

CELL ACID

LEVEL

FIG. 4

CHECKTIRE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

???Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSIT-ION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

FIG. 3

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the, brake is properly adjusted. See "TO ADJUST BRAKE' in the Service and Adjustments section of this manual.

8

ASSEMBLY

INSTALL BATTERY (See Figs. 5 & 6)

CAUTION: Do not short battery termi- nals. Before Installing battery, remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected first to prevent sparking from acciden- tal grounding.

Lift seat to raised position.

???Open battery box door.

???Lower battery into battery box with battery terminals toward front of unit.

???Be sure drain tube is attached to bottom of battery box.

???First connect RED battery cable and RED fused igni- tion wire to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

???Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

???Close battery box door.

Use terminal access doors for:

???Inspection for secure connections (to tighten hard- ware).

???Inspection for corrosion.

???Testing battery.

???Jumping (if required).

???Periodic charging.

BATTERY

BOX DOOR

FLAT

WASHER

FIG. 5

BATTERY

VENT CAPS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOUR NEW LAWN

RIDER, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SA TISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST."

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

#" Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes, the tires were over-inflated at the factory).

/Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

,/' Check wiring. See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR LAWN RIDER,

PAY EXTRA A TTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/ Become far_iliar with all controls - their location and

function: i.OPerate them before you start the engine. ,/ Be sure brake system is in safe operating condition.

9

OPERATION

KNOW YOUR LAWN RIDER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN RIDER.

Compare the illustrations with your Lawn Rider to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

FIG. 7

Sears tractorsconformto the safetystandardsofthe AmericanNationalStandardsInstitute.

IGNITION SWITCH: Used for starting and stopping the engine.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

PARKING BRAKE LEVER: Locks clutch/brake pedal into the brake position.

MOWER CLUTCH LEVER: Used to engage the mower blades.

MOWER LIFT LEVER: Used to raise and lower the mower deck.

MOWER HEIGHT ADJUSTMENT KNOB: Used to set mower cutting height.

10

OPERATION

i

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while moving. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

???Depress clutch/brake pedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" postion and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold vehicle secure.

STOPPING (See Figs. 8 and 9)

MOWER BLADES -

???Move mower clutch lever to "DISENGAGED" position.

GROUND DRIVE -

???Depress clutch/brake pedal into full "BRAKE" position.

???Move gearshift lever to "NEUTRAL" poisition.

ENGINE -

???Move Throttle Control to "SLOW" position.

???Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent unauthorized use.

???Never use choke to stop engine.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

???Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow.

???Full throttle offers the best bagging and mower per- formance.

TO MOVE FORWARD AND BACKWARD

(See Figs. 8 and 9)

The direction and speed of movement is controlled by the gearshift lever.

???Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position.

???Move gearshift lever to desired position.

???Slowly release clutch/brake pedal to start movement.

SENGAGED"

FIG. 9

OPERATION

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 10)

The position of the mower lift lever determines the cutting height. The position of the mower lift lever can be adjusted by moving the height adjustment knob to desired position.

???With lift lever back and locked in highest position, pull out the adjustment knob and move to desired position.

???Move mower lift lever out and forward to adjustment knob.

The cutting height range is approximately 1" to 3-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

???The average lawn should be cut approximately 2-1/2 inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

???For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

MOWER LIFT

LEVER

MOWER HEIGHT

ADJUSTMENT KNOB

FIG. 10

TO OPERATE MOWER (See Figs. 10 and 11)

Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine.

???Select desired height of cut.

???Engage mower by slowly moving mower clutch lever to

"ENGAGED" position.

???TO STOP MOWER - Move mower clutch lever to

"DISENGAGED" position.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

MOWER

CLUTCH LEVER

"ENGAGED"

POSITION

MOWER

CLUTCH LEVER

"DISENGAGED"

POSITION

FIG. 11

TO OPERATE ON HILLS

hills with slopes greater than 15 ?? and CAUTION: Do not drive up or down

do not drive across any slope.

Choose the slowest speed before starting up or down hills.

???Avoid stopping or changing speed on hills.

???If slowing is necessary, move throttle control lever to slower position.

???If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

Move gearshift lever to 1st gear and be sure you have

allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

???Raise mower lift lever to highest position.

???When pushing or tow,!ng your unit, be sure gearshift lever is in NEUTRAL position.

???Do not push unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

???The engine in your unit has been shipped from the factory already filled with summer weight oil.

???Check engine oil with unit on level ground.

???Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

???For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

???To change engine oil, see the Maintenance section in this manual.

12

OPERATION

ADD GASOLINE

???Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32??F(0??C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

???Depress the clutch/brake pedal and set the parking brake.

???Place gearshift lever in "NEUTRAL" position.

???Move mower clutch to "DISENGAGED" position.

???Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move throttle control to "FAST" position.

??Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again.

???When engine starts, move throttle control to desired position.

???Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32?? F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS

???Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

???The left hand side of mower should be used for trim- ming.

???Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distri-

bution of clippings and more uniform cutting.

???When mowing large areas, start by turning to the

right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12).

???If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

???Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

???Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cut- ting performance as well as the quality of cut de- sired.

???When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 12

MAINTENANCE

.AI.TE.A.CESC.EDU'E""

RCheckTransmissionCooling AdjustBlade Belt(s) Tension

NE Clean EngineCooling Fins

Replace Spark Plug

ReplaceAir Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

V _

t_

!_

!_

V f

_.2

V'2

_ V _

_2

v'

3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this vehicle does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main- tain unit as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your unit.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

???Check engine oil level.

???Check brake operation.

???Check tire pressure.

???Check for loose fasteners.

(_ GEARSHIFT

PIVOTS

(_) ShE 30 OR 10W30 MOTOR OIL API - SG

(_ GENERAL PURPOSE GREASE

(_) REFER TO ENGINE MAINTENANCE SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE

LAWN RIDER

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

???The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

???To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

TIRES

???Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

???Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

???Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

???Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nailfor balancing blade. The lobes of the center hole may appear to be centered, but are not.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel.

We suggest they be sharpened or replaced after every 25 hours of mowing. Check blades more often if mowing in sandy conditions.

???Do not attempt to sharpen blades while they are on the mower.

???Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

???Raise mower to highest position to allow access to blades.

???Remove hex bolt, lock washer and flat washer securing blade.

???install new or resharpened blade with trailing edge up towards deck as shown.

???Reassemble hex bolt, lock washer and flat washer in exact order as shown.

???Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

'_MANDREL

_ASSEMBLY

/ .LADE

CENTER HOLE /j/

DE

5/8"BOLT OR PIN --

FIG. 14

BATTERY (See Fig. 15)

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

???Acid solution level in each battery cell should be even with bottoms ofvent wells. Add onlydistilled or ironfree water if necessary. Do not overfill.

???Keep battery and terminals clean.

???Keep battery bolts tight.

???Keep vent caps tight and small vent holes in caps open.

???Recharge at 6 amperes for 1 hour.

CUT AWAY VIEW

II

WELL

BATTERY

CELL ACID

LEVEL

FIG. 15

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY

SIX LINES ON THE BOLT HEAD.

MAINTENANCE

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

???Remove terminal guard.

???Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

???Wash battery with solution of four tablespoons of baking sodatoone gallon of water. Becareful notto get the soda solution into the cells.

???Rinse the battery with plain water and dry.

???Clean terminals and battery cable ends with wire brush until bright.

???Coat terminals with grease or petroleum jelly.

???Reinstall battery (See "INSTALL BA]-I-ERY" in the Assembly section of this manual).

V- BELTS

Check V-Belts for deterioration and wear after 100 hours. Replace if necessary. The belts are not adjustable. Re- place belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Add SAE

30W motor oil or equalivent. Tighten oil fill cap/dipstick securely each time you check the oil level. SAE 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 32 ?? F or lower.

TO CHANGE ENGINE OIL (See Fig. 16 and 17)-

Determine temperature range expected before oil change. All oil must meet API service classification SG.

???Be sure vehicle is on level surface.

???Oil will drain more freely when warm.

???Catch oil in a suitable container.

???Remove oil fill dipstick. Be careful not to allow dirt to enter the engine when changing oil.

???Remove drain plug.

???After oil has drained completely, replace oil drain plug and tighten securely.

???Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see Product Specifications on page 3 of this manual.

???Use gauge on oil fill dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

RECOMMENDED SAE VISCOSITY GRADES

OIL FILL

DIPSTICK

FIG. 16

OIL DRAIN

PLUG

TO REMOVE

FIG. 17

AIR FILTER (See Fig. 18)

Your engine will not run properly and may be damaged by using a dirty air filter. Remove cartridge every 25 hours and tap gently to clean. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions.

???Remove knob and cover.

???Remove cartridge nut and clean or replace cartridge.

???Reassemble and tighten securely.

NOTE: Do not attempt to clean or oil the paper cartridge.

COVER KNOB

CARTRIDGE

I

FIG, 18

16

MAINTENANCE

AIR SCREEN (See Fig. 19)

The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING FINS (See Fig. 19)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

???Remove oil fill dipstick and cover opening to prevent entry of dirt.

???Remove screws from blower housing and lift housing off engine.

???Remove the screws securing the starter housing and lift housing off engine.

???Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.

???To reassemble, reverse above procedure.

BLOWER

HOUSING

SCREWS

SCREWS

SCREWS

AIR SCREEN

STARTER

HOUSING

SPARK

OIL FILL

DIPSTICK

ENGINE COOLING FINS

FIG. 19

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD- UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 20)

Fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, re- placement is required.

???With engine cool, remove filter and plug fuel line sections.

???Place new fuel filter in position in fuel line.

???Be sure there are no fuel line leaks and clamps are properly positioned.

???Immediately wipe up any spilled gasoline.

FUEL FILTER

FIG. 20

CLEANING

???Clean engine, battery, seat, finish, etc. of all foreign matter.

???Keep finished surfaces and wheels free of all gasoline, oil, etc.

???Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

iPlace gearshift lever in "NEUTRAL" position.

Place attachment clutch in "DISENGAGED position.

???Turn Ignition key "OFF" and remove key.

???Make sure the blades and all moving parts have completely stopped.

???Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

LAWN RIDER

TO REMOVE MOWER (See Fig. 21)

Mower will be easier to remove from the right side of unit.

???Park tractor on a level surface and engage parking brake.

???Remove key from ignition.

???Be sure that mower clutch lever is in "DISENGAGED" position.

???Lower mower deck to lowest cutting position.

???Remove retainer spring and washer that holds mower clutch spring to the mower clutch arm.

???Disconnect mower clutch spring from mower clutch arm.

???Remove retainer springs and washers from mower stabilizer link.

???Remove retainer springs and washers from rear lift links.

???Remove retainer spring and washer from front lift link.

???Withdraw front lifts links, rear lift links and mower stabilizer link from axle brackets.

???Remove belt from engine pulley.

???Raise mower lift handle to transport position.

???Turn front tires to left.

???Slide mower deck out on right side of tractor.

MOWER

STABlUZER

UNK

REAR UFT

LINKS

FRONT LIFT UNK

TO INSTALL MOWER (See Fig. 21)

???Reverse removal instructions.

MOWER UPSTOP ADJUSTMENT (See Fig. 22)

???Raise mower lift lever to highest (transport) position.

???Measure distance from top of mower deck to lower flange of chassis (dim. "A").

???Dim. "A" should be 3-3/8 to 3-1/2 inches.

To adjust dim. "A", if required, lower mower to lowest position. Remove washer and retainer spring in trun- nion, then withdraw trunnion pin from bracket. Loosen lower trunnion Iocknut and rotate trunnion counter- clockwise on lift link to increase dim. "A" or clockwise on lift link to decrease dim. "A".

???Tighten lower trunnion Iocknut.

NOTE: Each full turn of trunnion will change dim. "A" by 1/16 inch. Re-insert trunnion into bracket with pin pointing to L.H. side of unit. Re-install washer and retainer spring.

???Raise lift lever to highest position and recheck dim. "A". Repeat adjustment if necessary.

LOWER FLANGE

TOP OF MOWER DECK

RETAINER SPRING

WASHER

BRACKET

FRONT UFT TRUNNION

FIG. 22

FIG. 21

18

SERVICE AND

TO LEVEL MOWER HOUSING (See Fig. 23 -

Fig. 26)

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3). If tires are

over or under inflated, you will not properly adjust your mower.

NOTE: One rotation of trunnion nut is equivalent to ap- proximately 1/8 inch of height change. Be sure upper and lower nuts are tightened against trunnion after adjustment has been completed.

???Place mower height adjustment knob in position "3" (See Fig. 23).

???Lower mower lift lever to height adjustment knob.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 24 and 25) -

???Measure distance from ground to lower flange of mower deck on both sides of mower (dim. "B??'& "C"). Dim. "B"

&"C" should be the same.

Level the mower side-to side by adjusting the left rear lift link.

???To raise left side of mower, loosen upper trunnion nut tighten the lower trunnion nut.

???To lower left side of mower, loosen lower trunnion nut and tighten upper trunnion nut.

FRONT-TO-BACK ADJUSTMENT (See Figs. 25 and 26)-

To obtain the best cutting results, the mower housing should be adjusted so the rear is approximately 1/4 to 3/8" higher than the front when the mower is in height adjust- ment position "3".

???Measure distance from ground line to lower flange of deck at right front and right rear (dim. "D" & "E") in line with front and rear tires.

Raise or lower rear of mower housing by adjusting the right rear lift link.

???To raise rear of mower housing, loosen upper trunnion nut and tighten lower trunnion nut.

???To lower rear of mower housing, loosen the lower trunnion nut and tighten upper trunnion nut.

???Recheck side-to-side adjustment.

MOWER UFT

LEVER

ADJUSTMENTS

VIEWED FROM FRONT OF TRACTOR

FIG. 24

UPPER TRUNNION

REAR UFT UNK

TRUNNION

NUT

FIG. 25

REAR LIFT

UNK

FIG. 26

MOWER HEIGHT

ADJUSTMENT

KNOB

FIG. 23

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 27)

Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If unit requires more than six (6) feet stoppingdistance at high speed in highest gear, then brake mustbe adjusted.

???Disconnect motion drive belt at frame belt keeper.

???Disconnect motion drive belt at engine pulley. Thread belt below mower drive sheave and through engine belt keeper and engine pulley.

???Remove belt.

???Install new belt by reversing above procedure.

???Make sure that belt is inside all belt keepers.

IMPORTANT: REPLACE ONLY WITH BELT LISTED IN THIS

MANUAL.

MOTION DRIVE BELT

WITH PARKING BRAKE "ENGAGED"

JAM NUT

MOWER DRIVE BELT

CLUTCH

PEDAL

SHAFT

ENGINE

PULLEY

MOWER

DRIVE

SHEAVE

ENGINE

BELT

KEEPER

OPERATING

ARM

FIG. 27

TO REPLACE MOTION DRIVE BELT (See

Fig. 28)

The tractor drive belt may be replaced without tools. Park the tractor on level area. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

Engage parking brake.

Lower mower lift lever to "lowest" position.

Turn front wheels fully to left or right.

Disconnect mower drive belt at engine pulley.

Disconnect motion drive belt at clutching idler. Disconnect motion drive belt at transaxle. Push above transaxle pulley.

FIG. 28

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on yourtractor. Ifdamage has occuredto affectthefrontwheel

toe-in or camber, contact your nearest authorized service center.

2O

SERVICE AND ADJUSTMENTS

ii

TO REMOVE WHEEL FOR REPAIRS (See

Fig. 29)

???Block up axle securely.

???Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

???Repair tire and reassemble.

???On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

???Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

WASHERS

RETAINING

RING

CABLES

:HARGED

BA'I'rERY

FIG. 30

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located next to the battery box, accessible from left rear wheel area.

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from bat-

teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

???Connect each end of the RED cable to the POSITIVE

(+)terminal of each battery, taking care not to short against chassis.

???Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of fully charged battery.

???Connect the other end of the BLACK cable to a good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

???BLACK cable first from left side of chassis and fully charged battery.

???RED cable last from both batteries.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting.

???Check wiring. See the electrical wiring diagram in the Repair Parts section of this manual.

TO REMOVE HOOD (See FIG. 31)

???With hood closed, remove hood spring from hole in grill strap.

???Remove left side and right side pivot.

???, Lift hood off unit.

???To reassemble hood, reverse above procedure.

HOOD

SPRING

FIG. 31

21

SERVICE AND

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

???With engine not running, move throttle control lever from "SLOW" to "CHOKE" position. Slowly move lever from "CHOKE" to "FAST" position.

???Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clam??? screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

GOVERNORGOVERNOR

CONTROL LEVER

CONTROL PLATE

ADJUSTMENTS

FINAL SE]-FING -

???Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position.

???Move throttle control lever to "SLOW" position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

???While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until en- gine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST-

???Move throttle control lever from "SLOW" to "FAST" position. If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Rep.eat test and continue to adjust, if necessary, until engine acceler- ates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

FIG. 32

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turnig idle mixture valve in (clockwise) de- creases the supply offuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counter- clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IFYOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEARESTAUTHORIZED SERVICE CENTER, WHICH HAS

PROPER EQUIPMENTAND EXPERIENCE TO MAKE ANY

NECESSARY ADJUSTMENTS.

THROTTLEIDLE SPEED

LEVER _SCREW

PRELIMINARY SETTING -

Air cleaner assembly must be assembled to the carbu- retor when making carburetor adjustments.

Be sure the throttle control cable is adjusted properly (see above).

With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclock-

wise) 1 fullturn.

FIG. 33

22

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the unit will not be used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank Inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

???Clean entire tractor (See "CLEANING" in the Mainte- nance section of this manual).

???Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).

???Lubricate as shown in the Maintenance section of this manual.

???Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

???Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

???Fully charge the battery for storage.

???After a period of time in storage, battery may require recharging.

???To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Mainte- nance section of this manual).

???After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

???Be sure battery drain tube is securely attached.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

???Drain the fuel tank.

???Start the engine and let it run until the fuel lines and carburetor are empty.

???Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

???Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (w!th engine, warm) and replace with clean engine oil. (See ENGINE in the Maintenance section of this

manual).

CYLINDERS

???Remove spark plug(s).

???Pour one ounce of oil through spark plug hole(s) into cylinder(s).

???Turn ignitionkey to "START" positionfor a few seconds to distribute oil.

???Replace with new spark plug(s).

OTHER

???Do not store gasoline from one season to another.

???Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

???If possible, store your unit indoors and cover it to give protection from dust and dirt.

???Cover your unit with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and

will cause your unit to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not start

Loss of power

1.Out offuel.

2.Enginenot"CHOKED"properly.

3.Engineflooded.

4.Bad sparkplug.

5.Dirtyair filter.

6.Dirtyfuel filter.

7.Water In fuel.

8.Looseor damagedwiring.

9.Carburetoroutof adjustment.

10.Enginevalves outof adjustment.

1.Dirtyair filter.

2.Bad sparkplug.

3.Weak or dead battery.

4.Dirtyfuel filter.

5.Stale or dirtyfuel,

6.Looseor damagedwiring.

7.Carburetoroutof adjustment.

8.Enginevalvesout of adjustment.

1.Clutch/brakepedal not depressed.

2.Attachmentclutchis engaged.

3.Sparkplugwire is disconnected.

4.Weak or dead battery.

5.Blownfuse.

6.Corrodedbatteryterminals.

7.Looseor damaged wiring.

8.Faultyignitionswitch.

9.Faultysolenoidor starter.

"10. Faultyoperatorpresenceswitch(es).

1.Weak or dead battery.

2.Corrodedbatteryterminals.

3.Looseor damagedwiring.

4.Faultysolenoidor starter.

1.Cutting too much grass/too fast.

2.Throttle in "CHOKE" position.

3.Build-up of grass, leaves and trash under mower.

4.Dirty air filter.

5.Low oillevel/dirtyoil.

6.Faultysparkplug,

7.Dirtyfuel filter.

8.Stale or dirtyfuel.

9.Water in fuel.

10.Sparkplugwire loose.

11.Dirtyengineair screen/fins.

12.Dirty/cloggedmuffler.

13.Looseor damaged wiring,

14.Carburetorout of adjustment.

15.Enginevalvesoutof adjustment.

I.RIIfuel tank.

2.See "TO START ENGINE" In the Operationsection.

3.Wait severalminutesbeforeattemptingto start.

4.Replacesparkplug.

5.Clean/replaceair filter,

6.Replacefuel filter.

7.Drainfuel tank andcarburetor,refilltankwithfresh gasolineand replacefuel filter.

8.Check all wiring.

9.ContactSears ServiceCenter/Department.

10.ContactSears ServiceCenter/Department.

1.Clean/replaceair filter.

2.Replacesparkplug.

3.Rechargeor replace battery.

4.Replacefuel filter.

5.Drainfuel tankand refillwithfresh gasoline.

6.Checkall wiring.

7.ContactSears ServiceCenter/Department.

8.ContactSears ServiceCenter/Department.

t.Depressclutch/brakepedal.

2.Disengageattachmentclutch,

3.Connectwire to sparkplug.

4.Rechargeor replacebattery.

5.Replacefuse.

6.Clean batteryterminals.

7, Check all wiring.

8.Check/replaceignitionswitch.

9.Check/replacesolenoidor starter.

10.ContactSears ServiceCenter/Department.

1.Rechargeor replace battery. 2, Clean batteryterminals.

3.Check all wiring.

4.Check/replacesolenoidor starter.

1.Set in "Higher Cut"position/reducespeed.

2.Adjustthrottlecontrol.

3.Clean undersideof mowerhousing.

4.Clean/replaceairfilter.

5.Check oillevel/changeoil.

6.Clean and regapor changesparkplug.

7.Replacefuel filter.

8; Drainfuel tank and refillwithfresh gasoline.

9.Drainfuel tank and carburetor, refilltank withfresh gasolineand replacefuel filter.

10.Connect andtightensparkplugwire.

11.Clean engineair screen/fins.

12.Clean/replacemuffler.

13.Checkall wiring.

14.ContactSears ServiceCenter/Department.

15.ContactSears ServiceCenter/Department.

1.Replace blade. Tighten blade bolt.

2.Replace blade mandrel.

3.Tighten loose part(s). Replace damaged parts.

24

1.Check wiring,switches and connections,ff not corrected,contact Sears ServiceCenter/Department.

1.Replace blade. Tighten blade bolt.

2.Level mower deck.

3.Clean underside of mower housing.

4.Replace blade mandrel.

1.Remove obstruction.

2.Adjustmower drive belt.

3.Replace mower drive bell

4.Replaceidler pulley.

5.Replaceblade mandrel.

Poor grass discharge

Headlight(s) not working (if so equipped)

Batterywill not charge

1.Enginespeedtoo slow.

2.Travel speedtoo fast. 3, Wet grass.

4.Mowerdecknotlevel.

5.Low/uneventire air pressure.

6.Worn, bent or looseblade.

7.Buildupof grass,leavesand trash undermower.

8.Mowerdrivebeltwornor outof adjustment.

9.Bladesimproperlyinstalled.

10.Improperbladesused.

1.Switch is "OFF'.

2.Bulb(s) burned out.

3.Faulty light switch.

4.Loose or damaged wiring,

5.Blown fuse.

1.Bad battery cell(s).

2.Poor cable connections.

3.Faulty regulator (if so equipped).

1.Placethrottlecontrolin "FAST"position.

2.Shiftto slowerspeed.

3.Allowgrassto dry beforemowing.

4.Levelmowerdeck.

5.Check tires for properair pressure.

6.Replace/sharpenblade. Tightenblade bolt.

7.Clean undersideof mower housing.

8.Replace/adjustmowerdrive belt.

9.Reinstallbladessharp edge down,

10.Replacewith bladeslistedin this manual.

1.Turn switch "ON".

2.Replace bulb(s).

3.Check/replace light switch.

4.Check wiring and connections.

5.Replace fuse.

1.Replace battery.

2.Check/cleanall connections.

3.Replace regulator.

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

SCHEMATIC

t

BA'I-FERY

FUSE 30 AMP.

It i

STARTER

IGNITION SWITCH

RED

F, 7

WIRING INSULATED CLIPS

NON-REMOVABLE NOTE: IF WIRING INSULATED

CONNECTIONS CUPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

REMOVABLESHOULD BE REPLACED TO

CONNECTIONS PROPERLY SECURE YOUR WIRING

26

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

DECALS

9

15

12

7

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

27

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

ELECTRICAL

25

24

30

_/

12 11 10 13

\

17 16

15

14

\

\

\

\

_11\\

I

I

18

i)"

I 1

iI

28

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

ELECTRICAL

21STD551125 *Washer, Lock 1/4

2274780408 Bolt, Hex 1/4-20 x 12 Grade 5 23 STD551225 *Washer, Lock, External Tooth 1/4

2674760412 Bolt, Hex Head 1/4-20 UNC x 3/4

27STD551025 *Washer 9/32x5/8x 16Gauge

28STD551125 *Washer, Lock, Hvy. Hel. Spring 1/4

29121264X Cap, Battery

30STD541025 *Nut, Hex, Fin 1/4-20

*STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

HOOD

11

2

12

/

10

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

30

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

FENDER / CHASSIS

12

17

11

0

I

16

14

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

31

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

SEAT

2

3

/

5

23

I

/

8STD523707 * Bolt, Hex, Fin 3/8-16 UNC x 3/4

9126656X Bracket, Pivot, Seat

10126471X Clip, Insulated

1119131210 Washer 13/32 x 3/4 x 10 Gauge

12STD541437 * Nut, Crownlock 3/8-16 UNC

1374780814 Bolt, Hex, Fin 1/2-13 UNC x 1

6

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

32

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

DASH

1

3

21

20

17

' 7

68

9

_ 1011

_ 17 16

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

33

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

STEERING WHEEL

13

2

4

13J

J

6

* STANDARD HARDWARE -- PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

34

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

SECTOR GEAR / AXLE SUPPORT

1

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

35

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

FRONT AXLE

2

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

36

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

BRAKE / REAR MOWER LIFT ASSEMBLY

4

5

1 2

9

10

8

.>

KEY

NO.

6STD560907 * Pin, Cotter 3/32 x 3/4

7STD551037 *Washer 13/32 x 5/8 x 16 Gauge

817490508 Screw, Hex, Thd. Roll.

5/16-18 x 1/2

9 STD561210 * Pin, Cotter 1/8 x 3/4

10STD551037 * Washer 13/32 x 13/16 x 16 Gauge

11123543X Rod, Front Brake

HARDWARE SHOWN LARGER

17 12000034 Ring, Klip

18 106888X Spring, Brake Rod

19STD541237 * Nut, Hex, Jam 3/8-16 UNC

2073680600 Nut, Crownlock 3/8-16 UNC

29STD533107 * Bolt, Carriage 5/16-18 UNC x 3/4

30STD541431 * Nut, Keps 5/16-18 UNC

*STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

FOR EASIER IDENTIFICATION

37

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

ENGINE / THROTTLE

4

9

I

,12

13

14

8

15

17

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

38

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

GROUND DRIVE

2

7

21STD551025 *Washer 11/32 x 5/8 x 16 Gauge

22123404X Keeper, Frame, Ground DriveBelt

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

39

REPAIR PARTS

12 HP 36" LAWN RIDER -- MODEL NUMBER 917.257462

TRANSAXLE

8

7

23

9 /

21

14I

3 46

10

10

4STD580025 * Key, Woodruff #9

5STD541431 * Nut, Crownlock 5/16-18

6STD533107 * Bolt, Carriage 5/16-18 UNC x 3/4

12STD523727 * Bolt, Hex 3/8-16 x 2-3/4

13123377X Bracket, Transaxle

1417490508 Screw 5/16-18 x 1/2

17123632X Link, Shift

18 71040412 Bolt, Hex, Fin. 1/4-28 x 3/4 Gr. 8

19 STD551125 *Washer, Lock 1/4

2019091210 Washer 9/32 x 3/4 x 10 Gauge

21123539X Arm, Shift

22105701X Washer, Shift Plate

23122011X Knob, Golf Club

25STD561210 * Pin, Cotter 1/8 x 1

26STD541531 * Nut, Hex, Nylon 5/16-24

27STD541431 * Nut, Keps 5/16-18

33STD541437 * Nut, Crownlock 3/8-16

3411050500 Washer, Lock, External Tooth 5/16

35STD581075 *E-Ring

*STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

40

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

MOWER LIFT LEVER

16

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

41

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

MOWER DECK

17

43

41

37

4O

/ 39

36

33

42

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

MOWER DECK

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

FOOTE/DANA TRANSAXLE - MODEL NUMBER 143.4360-18

20

24

19

37

43*

54

44

46

59

43*52

62

63

64

65

i9 67

71

61

74

44

70

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

FOOTE/DANA TRANSAXLE- MODEL NUMBER 143.4360-18

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

265

%

657

334

3O7

11

P337

757

219

422

=

46

66S

482

42.1

47

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

310

803

801

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

Cylinder)

REPAIR PARTS

12 HP 36" LAWN RIDER - - MODEL NUMBER 917.257462

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING

GUIDE

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ?? MAX.

If _ Operate your Tractor up and down the face of slopes (not !1 _ greater than 15??), never across the face. Make turns gradu- _ ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

I

I

SE_/A/ S

OWNER'S

MANUAL

MODEL NO. 917.257462

HOW TO ORDER

REPAIR PARTS

[RI:IFTSMI:IN??

12.0 HP

ELECTRIC START 36" MOWER

6 SPEED

LAWN RIDER

Each tractor has its own model number. Each engine has its own model number.

The Model Number for your tractor will be found on the model plate located under the seat.

The model number for your engine will be found on the blower housing of the engine.

All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION:

???PRODUCT- LAWN RIDER

???MODEL NUMBER - 917,257462

???ENGINE MODEL NUMBER - 283707 TYPE NUMBER 0217-01

???PART NUMBER

???PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., profes- sional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.