....

917.256500 OWNER'S MANUAL

oAssembly Operation

Customer Responsibilities Service and Adjustments Repair Parts

[]

&SAFETY RULES

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THiS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

.... i

|. GENERAL OPERATION

??Read, understand, and foilow all instructions in the manual and on the machine before starting.

???Only allow responsible adults, who are familiar with the instructions, to operate the machine.

???Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

???Be sure the area Js clearof other people before mowing, Stop machine if anyone enters the area.

o Never carry passengers,

=Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

???Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

o Slow down before turning.

=Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

,Turn off biades when not mowing.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

=Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

*Before and when backing, look behind and down for small children.

,Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

o Never atlow children to operate the machine,

*Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

oUse extra care in handling gasoline and other fuels, They are flammable and vapors are explosive.

???Stop engine before removing grass catcher or unclogging chute.

,Mow only Jn daylight or good artificial light.

???Do not operate the machine while under the influence of alcohol or drugs.

??Watch for traffic when operating near or crossing roadways.

oUse extra care when loading or unloading the machine into a trailer or truck.

ii.SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on it, do not mow it.

DO:

??Mow up and down slopes, not across.

??Remove obstacles such as rocks, tree limbs, etc.

???Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

???Use slow speed. Choose a low gear so that you wil! not have to stop or shift while on the slope.

???Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

oUse extra care with grass catchers or other attachments. These can change the stability of the machine.

oKeep a]! movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors,

Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

qStop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

o Never make adjustments or repairs with the engine running.

??Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

oMower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when set'???icing them.

??Check brake operation frequently. Adjust and service as required.

,i

???Avoid starting or stopping on a slope, tf tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

???Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

??Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

???Do not mow on wet grass. Reduced traction could cause sliding.

??Do not try to stabilize the machine by putting your foot on the ground.

portant safety precautions. It means LookCAUTION!!!for this BECOMEsymbol toALERT!!!point outYOURim-

SAFETY IS INVOLVED.

i i ii i

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental wireand placewire where it cannot contact starting when setting up, transporting,

adjusting or making repairs.

A WARNING & ........

2

CONGRATULATIONS on your purchase of a Sears Tractor. it has been designed, engineered and manufac- tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, wel!- trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES".

MODEL

NUMBER 917.256500

SERIAL

NUMBER

DATE OF PU RCHASE

THE MODELAND SERIAL NUMBERSWILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIMT ES

??Read and observe the safety rules.

oFollow a regularschedule in maintaining, caring for and using your tractor.

Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owneCs manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

PRODUCT SPECJFmCAT ONS

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Otherstates may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

LBM TED TWO YEAR WARRANTY ON CRAFTSMAN RMDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf or workmanship.

This Warranty does not cover:

Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, betts, etc.

=Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

???Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the batten/will not hold a charge, Sears will replace the batten,7at no charge.

_N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE TRACTORED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

3

W

........ !

ACCESSORIES AN ATTACHME TS

These accessories and attachments were available th rough most Sears retait outlets and service centers when the tractor'was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.

i

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soi! at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, neuter looking lawn. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of sol! to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKF-JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Availableforfront or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x I0 lumber.

ROLLER for smoother lawn surface. 364nch wide, 18-inch diameterwater-tight drum holds upto3901bs, ofweight. Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE for snow removat only. t 4-inch high, 48-inch wide blade clears 42-inch path when angled left or right, Raises, lowers with side lever. Adjustable skids; replaceabie, reversibJe scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow t0 to 50 feet. Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-voff DC electric motor that connects to the tractor batter/ or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For appiying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are atso useful for granular de- icers and sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. SimpJy hook up to the tractor drawbar and go! Optiona_ accessories convert unit for dethatching, aerating, hilting...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyt fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshieJd with hand operated wiper; 12-voff amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and Ieaves. Optionat wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

Parts Bag contents shown full size

...... i

(2) Sheet

Metal

O Screws

#1046 x 1/2

(1) Locknut 3/8-24

(1) Large Flat Washer

|I I

(t) Hex Bolt 1/2-13 x I

(1) Shoulder Bolt 5/18-t8

(1) Lock Washer I/2

(t)Washer 17/32

x1-3/16 x 12 Gauge

@

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts I/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x t6 Gauge

Parts packed separately in carton

Seat

Parts bag contents not shown full size

Slope Sheet

6

.......... i

ASSEM LY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wit] make assembly easier, Standard wrench sizes are listed.

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

oRemove all accessible loose parts and parts cartons from carton (See page 6).

oCut, from top to bottom, along lines on all four corners of car_on, and lay panels flat.

???Check for any additional loose parts or cartons and remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

-Slide the steering bushing over the steering shaft.

,Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely.

*Position steering boot over steering shaft.

Ptace tabs of steering boot over tab slots in dash and push down to secure.

o Slide steering wheel adapter onto upper steering shaft.

oPosition front wheels of the tractor so they are pointing straight forward.

Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

oAssemble large flat washer and 3/8-24 Iocknut and tighten securely.

,Snap steering wheel insert into center of steering wheel.

o Remove protective plastic from tractor hood and grill.

WMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERING SHAFT

(SHIPPING POSITION)

FIG, 1

TO ROLL TRACTOR OFF SKiD (See Fig. 5)

???Raise attachment lift lever to its highest position.

Release parking brake by depressing clutch/brake pedal.

Place gearshift lever in neutral (N) position, o Roll tractor backwards off skid.

oRemove banding holding discharge guard up against tractor.

7

ASSE BLY

...... i

CONNECT BATTERY (See Figs, 2 and 3)

CAUTION: Do not short battery tern}i, rials. Before connecting battery, re- move n}etai bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden- tal grounding,

???Remove cardboard packing from seat pan and lift seat pan to raised position.

Open battery box door.

Remove terminal protective caps and discard.

,If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

???First con nect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

, Close battery box door.

Open battery box door for:

???Inspection for secure connections (to tighten hard- ware).

o Inspection for corrosion.

???Testing battery.

???Jumping (if required).

o Periodic charging.

DISCARD TERMINAL PROTECTIVE

CAPS

LOCK

HEX WASHER

NUT

\\ FLAT

WASHER

HE??

BOLT

NEGATIVE

(BLACK)CABLE

RG. 2

SEAT

PAN

BATTERY

BOX DOOR

FiG, 3

iNSTALL SEAT (See Fig, 4)

Adjust seat before tightening adjustment bolt.

-Remove cardboard packing on seat pan.

-Place seat on seat pan and assemble shoulder bolt.

=Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

???Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat.

???Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

o Get off seat without moving its adjusted position.

=Raise seat and tighten adjustment bolt securely,

SEAT

SEAT PAN

SHOULDER

BOLT

8

ASS LY

.......... i

CHECK T1RE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be :properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSIT|ON OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual,

,/CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NE_,

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROth,

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/AII assembly instructions have been completed.

_/ No remaining loose parts in carton.

??Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

v' Seat is adjusted comfortably and tightened securely.

v" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

??" Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

v" Check wiring. See that al! connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENT!ON TO THE FOLLOWING IMPORTANT

ITEMS:

???" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.

v" Become familiar with all controls - their location and function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

9

E

....... i

OPERATIO

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

Z

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

PARKING

BRAKE

GEARSHIFT

LEVER

FIGo 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LiFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

mGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging

(4.

!1

OPERA O

...... !

Theoperation of any tractor can resuJt in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses??

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig= 6)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

oDepress clutch/brake pedal into full "BRAKE" position and hold.

???Place parking brake lever in "ENGAGED" position and release pressure from clutch!brake peda!. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

IGNiTiON

KEY

CONTROL LEVER

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle,

oOperating engine at less than full throttle reduces the battery charging rate.

,Full throttle offers the best bagging and mower perfor- mance??

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the gearshift lever.

??Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

???Move gearshift lever to desired position,

o Slowly release clutch!brake pedal to start movement.

iMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHtFTING OR CHANGING GEARS. FAILURE TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

PARKING BRAKE

"DISENGAGED"POSITION

FIG. 6

STOPPRNG (See Fig. 6)

MOWER BLADES o

oMove attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

o Depress clutch/brake pedal intofull "BRAKE" position.

o Move gearshift lever to neutral (N) position,

ENGINE *

o Move throttle control to slow (,_) position.

NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may cause engine to "backfire".

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

Never use choke to stop engine.

12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the cutting height.

o Grasp Liftlever.

Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

??The average lawn shou Id be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

???For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATIO

..... i

TO OPERATE MOWER (See Fig, 7)

Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

???Select desired height of cut.

???Start mower blades by engaging attachment clutch contro!.

??TO STOP MOWER BLADES - disengage attachment clutch control.

,_A without either the entire grass catcher,

J _ on mowers so equipped, or the dis- l

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITIONATTACHMENT

"ENGAGED" LIFT LEVER POStTJON HIGH POSIT_ON

/?

/ -_ LOW

POSITION

TO OPERATE ON HILLS

hilts with slopes greater than 15?? and CAUTION: Do not drive up or down do not drive across any slope.

Choose the slowest speed before starting up or dowr hiIIs.

???Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever tc slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

*Raise attachment lift to highest position with attach- ment lift control.

??When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

,Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

DISCHARGE

GUARD

BEFORE STARTmNG THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. 12)

??The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

-Check engine oil with tractor on level ground.

,Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

oFor cold weather operation you should change oil for' easier starting (See "OtL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

To change engine oil, see the Customer ResponsibiIF ties section in this manual.

13

OPERATBON

..... i

..... i

ADD GASOUNE

???Fill fuel tank, Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32??F(0??C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuefs (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENG|NE (See Fig. 6)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

???Depress clutch/brake pedal and set parking brake.

??Place gearshift lever in neutral (N) position.

,Move attachment clutch to "DISENGAGED" position.

oMove throttle control lever to choke (I\l) position for cold engine start. Forwarm engine start, move throttle control to fast (_) position.

???Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, tf engine does not start after several attempts, move throttle control to fast (,f_) position, wait a few minutes and try again.

,When engine starts, move throttle control to desired position.

Allow engine to warm up for a few minutes before engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32??F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

MOWING TiPS

Tire chains cannot be used when the mower housing is attached to tractor,

??Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

=The left hand side of mower should be used for trim- ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting.

???When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8 ).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

???Do not mow grass when it is wet. Wet grass wili plug mower and leave undesirable clumps. Allow grass to dry before mowing.

???Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

=When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FiG, 8

14

CUSTOM ESPONS LINES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

R [ Sharpen/ReplaceMowerBtades

A

C LubricationChart

T Check Battery Level/Recharge

0 Clean Batteryand Termina{s

RCheck Transax/eCooIing Adjust Blade Belt(s)Tension

Adjust Motion Drive Belt(s) Tension

E

Check Engine Oil Level

Change Engine Oil

Clean Air Fitter

N [ Clean AirScreen

F

G Inspect Muffler/Spark Arrester

Replace Oil Filter(lf equipped)

N Clean EngineCoolingFins

E

Replace Spark Piug

Replace Air Filter Paper Cartridge

ReplaceFuel Fitter

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor,

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuei mixture and help your engine run better and last longer.

ENGINE(_

G

CLUTCH

PWOT(S)

BEFORE EACH USE

oCheck engine oil level. Check brake operation.

,Check tire pressure.

o Check for loose fasteners.

(_) SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILiTiES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI.- CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

15

CUSTO RESPON IL ES

...... i

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATMON

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TmRES

=Maintain proper air pressure in alt tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

???Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

???Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage,

TO SHARPEN BLADE (See Fig. 10)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

oThe blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone bafancer. (When using a cone

baiancer, follow the instructions supplied with bai- ancer).

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not,

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 9)

???Raise mower to highest position to allow access to blades.

oRemove hex bolt, lock washer and flat washer secur- ing blade.

oInstall new or resharpened blade with trailing edge up towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if _oudo, be sure the blade is balanced.

FLAT

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

CENTER HOLE

\

FiG. 10

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger wilt extend its life.

??? Keep battery and terminals clean.

-Keep battery bolts tight.

??Keep small vent holes open.

Recharge at 6-t0 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

o Remove terminal guard.

,Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

oClean terminals and battery cable ends with wire brush untit bright.

Coat terminals with grease or petroleum jelly.

=Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).

16

..... i

OUSTOME ESPONS L ES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are notCAPIDIPSTICK adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooting.

ENG|NE

LUBRICATION

Only use high quality detergent oil rated with API service

classificatJon SF or SG. Selectthe oil'sSAE viscosity grade according to your expected operating temperature.

NOTE: Although mufti-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32??F. Check your engine oil level more frequently to avoid 3ossibJe engine damage from running low on oil.

SAE ViSCOSiTY GRADES

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 11

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick secureiy each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oi! must meet APt service classification SF or SG.

???Be sure tractor is on ievel surface.

Oil will drain more freely when warm.

,Catch oil in a suitable container.

oRemove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

o Remove drain plug.

,After oi! has drained completely, replace oil drain plug and tighten securely.

oRefill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

???Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

OIL DRAIN

PLUG

FIG. 12

AIR FILTER (See Fig. 13)

Your engine wilt not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every I00 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

-Wash it in liquid detergent and water. Squeeze it dr;/in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

,Reinstall pre.cleaner over cartridge.

o Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

???Remove cartridge nut.

???Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefu!ly to prevent debris from entering carburetor.

Clean cartridge by tapping gently on flat su #dace. tfvery dirty or damaged, replace cartridge.

Reinstall cartridge, nut, precleaner, cover and secure with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER -_

KNOB

CUSTOMEILITI

CLEAN AIR SCREEN (See Fig. 14)

ENGINE COOLING FINS (See Fig. 14)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

* Remove screws from blower housing and lift housing and oil fiti tube assembly off engine,

, Cover oil fill opening to prevent entry of dirt.

, Remove the screws securing the starter housing and lift housing off engine.

, Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.

o To reassemble, reverse above procedure.

SCREWS

BLOWER HOUSING

SCREWS

AIR SCREEN

OIL FiLL

TUBE

ASSEMBLY

FiG. 14

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create afire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPEC IFICATtONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

??With engine cool, remove filter and plug fuel line sections.

???Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

??Be sure there are no fuel line leaks and clamps are properly positioned.

,immediately wipe up any spilled gasoline.

FIG. 15

CLEANING

???Clean engine, battery, seat, finish, etc. of all foreign matter.

???Keep finished su rfaces and wheels free of all gasoline, oil, etc.

??Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

18

??? ,,,,z

........ i

...... ! i

i

i

ERVICE A ADJ STMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

?? Depress clutch/brake pedal fully and set parking brake,

,Place gearshift lever in neutrat (N) position.

Ptace attachment clutch in "DISENGAGED" position.

-Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

,Disconnect spark plug wire from spark plug and ptace wire where it cannot come in contact with plug.

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remove from the rightside of tractor.

,Place attachment clutch in "DISENGAGED" position,

=Move attachment lift lever forward to lower mower to its lowest position.

???Roll belt off engine putley.

-Disconnect clutch rod from clutch lever by removing retainer spring.

oDisconnect anti-sway bar from chassis bracket by removing retainer spring.

,Disconnect suspension arms from rear deck brackets by removing retainer springs.

oDisconnect front links from deck by removing retainer springs.

Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: JFAN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H, AND L.H, SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR,

TO iNSTALL MOWER (See Fig. 16)

*Raise attachment lift lever to its highest position.

,Slide mower under tractor with discharge guard to right side of tractor.

*Lower lift lever to its lowest position.

o Instal mower in reverse order of removal instructions.

RETAINER

SPRING

/

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FiG. 16

19

SERVICE AN ADJUSTMENTS

.... i

E

Ji

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3of this manual). Iftires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

Raise mower to its highest position.

???At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other.

If adjustment is necessary, make adjustment on one side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side.

To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about t/8".

-Recheck measurements after adjusting.

GROUND LINE

RG. !7

SUSPENSION

ARM

UFT UNK

ADJUSTMENT NUT

FtG. 18

FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)

iMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis- tance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

???If links are not equal in length, adjust one link to same length as other link.

To lower front of mower loosen nut "E" on both front links an equal number of turns.

When distance "D" is t/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front links.

To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns.

When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut "F" against trunnion on both front links.

Recheck side-to-side adjustment.

FiG. 19

BOTH FRONT LItNKSMUST BE EQUAL IN LENGTH

NUT "E"

NUT "F"

ERVICE ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 21)

....... i

The mower blade drive bett may be replaced without tools. Park the tractor on feve! surface. Engage parking brake.

BELT REMOVAL-

-Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual).

,Work belt off both mandrel pulleys and idler pulleys.

,Pull belt away from mower.

BELT INSTALLATION -

,Install new belt in reverse order of removal.

oMake sure belt is in all pulley grooves and inside all belt guides.

-Install mower in reverse order of removal instructions.

MANDREL IDLER

PULLEYPULLEYS

MANDREL

PULLEY

FiG, 2t

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

*Dep tess clutch/brake pedal and engage parking b rake.

Measure distance between brake operating arm and nut "A" on brake rod,

If d!stance is other than 1 -i/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au- thorized service centeddepartment.

WITH PARKING BRAKE "ENGAGED"

\

\

\ \

NUT

OPERATING

ARMi

!

FiG. 22

TO REPLACE MOTION DRIVE BELT

(See Fig, 23)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

???Remove mower (See "TO REMOVE MOWER" in this section of this manual.)

???Remove upper belt keeper.

=Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep- ers.

-Pull belt toward front of tractor and remove downwards from around engine pulley.

o Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

PULLEY

IDLER

-'LT

KEEPER

iDLER

TRANSA>

PULLEY

.... :!

SERVICE AN

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not honzontal (left to right)

when wheels are positioned straightforward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

???Block up axle securely,

,Remove axle cover, retaining dng and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

,Repair tire and reassemble,

-On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

???Replace washers and snap retaining ring securely in axle groove.

???Replace axle cover.

ADJUSTMENTS

TO START ENGINE WiTH A WEAK BATTERY

{See Fig. 25)

CAUTION: Lead-acid batteries gener-

ate e??plosive gases, Keepsparks, flame and smoking materials away from bat-

teries. Always wear eye protection when around batteries,

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:

iMPORTANT: YOUR TRACTOR iS EQUIPPED WiTH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

*Connect each end of the RED cable to the POSITIVE

(+)terminal of each batter:/, taking care not to short against chassis.

Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

,BLACK cable first from chassis and then from the fully charged battery.

=RED cable last from both batteries.

BATTERY

FIG. 25

22

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

*Raise hood.

,Pull bulb holder out of the hole in the backside of the grill.

=Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

,Close hood.

TO REMOVE HOOD AND GRILL ASSEMBL_

(See Fig, 26)

,Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt towarc engine and lift off of tractor.

=To replace, reverse above procedures.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

TO REPLACE FUSE

Replace with 30 amp automotive4ype plug-in fuse. The fuse holder is located behind the dash.

HEADLIGHT

WIRE

CONNECTOR

FIG, 26

23

SERVICE A

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 27)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

???With engine not running, move throttle control lever from slow (,_) to choke (XI) position. Slowly move lever from choke (N) to fast (_) post on.

???Check that holes "A" in governor control lever and hole in governor plate line-up, If holes 'W'are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

/

A JUSTMENTS

FINAL SETTING *

,Start engine and allow to warm for five minutes. Make fina! adjustments with engine running and shift/motion control lever in neutral (N) position.

*Move throttle control lever to slow (,_!) position, With finger, rotate and hold throttle lever against idle speed screw, Turn idle speed screw to attain 1750 RPM,

,While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until en- gine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST -

???Move throttle control lever from slow (,_!,) to fast (,_) position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler- ates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: NEVER TAMPER WiTH THE ENGINE

GOVERNOR, WHICH iS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THtNKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust- ment may be required to compensate for differences infuel, temperature, altitude or load. if the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idte mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

#_PORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREWIS

TURNED IN TOO TIGHT.

PRELIMINARY SETTING -

???Air cleaner assembly must be assembled to the carbu- retor when making carburetor adjustments.

oBe sure the throttle control cable is adjusted properly (see above).

oWith engine off turn idle mixture valve in (clockwise) dosing it finger tight and then turn out (counterclock?? wise) 1 full turn.

iDLE M_XTURE

VALVE

FIG. 28

24

STORAGE

-Fully charge the battery for storage.

Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and wilt cause your tractor to rust.

]ivIPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

25

Wil| not start

Hard to start

Engine will not turn over

Engine clicks but wilt not start

Loss of power

1.Replace blade. Tighten blade bolt,

2.Replace blade mandrel.

3.Tighten loose part(s). Replace damaged parts.

26

TROU LESHOOTING POINTS

PROBLEM

27

SERVICE NOTE

28

TRACTOR - = MODEL NUMBER 917.256500

SCHEMATIC

BATTERY

STARTER

BLACK

BLACK

II

AFTER FIRE SOLENOID

29

REPAmRPARTS

TRACTOR =-. MODEL NUMBER 917.256500

ELECTRICAL

z

22

21

36

\

/

\

/

\

/

6

30

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

ELECTRICAL

....... i

KEY PART

NO. NO= DESCRiPTiON

2STD523107 Bolt Hex Hd 1/4-20unc X 3/4

3STD551025 Washer 9/32 X 5/8 X 16 Ga

4STD551125 Washer Lock Hvy Helical 1/4

6STD54t025 Nut Fin Hex 1/4-20 Uric

4171110408 Bolt Bfk Hex I/4-20unc x 1/2

42131563 Cover Terminal Red

_z

NOTE: Att component dimensions given in U.S. inches ! inch = 25.4 mm

31

REPAIR PARTS

TRACTOR - ,. MODEL NUMBER 917,256500

CHASSIS AND ENCLOSURES

.... i

3O

17

21\ \

5

18

26

31

9

29

3

33

!0

3

32

REPAIR PARTS

TRACTOR - = MODEL NUMBER 917.256500

CHASSIS AND ENCLOSURES

9146760X011 Dash Slkscr 1-pc

10STD533710 Bolt Rdhd Sqnk 3/8-16unc X 1

16STD541431 Nut Keps 5/16-t8 Unc

17131445X574 Hood Asm Pnt Slope Weld Ms-459

18126938X Bumper Hood

1917030814 Screw SItd Hex Hd W!PI Washer

24STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr, 5

2519131312 Washer 13/32 X 13/16 x 12 Ga 26 STD541437 Nut Hex Lock W/Ins. 3/8-t6 Uric

33145244X574 Footrest Pnt Lh

34145243X574 Footrest Pnt Rh

35STD533707 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

NOTE: All component dimensions given in U.S, inche 1 inch = 25.4 mm

33

/

/

"" MODELNUMBER9"!7,256,_00

57

/

/

/

/

i

63 _ \

/

\

\

\

1

/:

6

\

REPAIR PARTS

TRACTOR o.. MODEL NUMBER 917o256500

DRIVE

35

REPAIRPARTS

TRACTOR - - MODEL NUMBER 917.256500

STEERING ASSEMBLY

...... i

.... i

_L

'_L_------_ 41

F

62

46

i

8_47

12

J

36

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917o256500

STEERING ASSEMBLY

KEY PART

NO. NO.

1139768

2142033

3135227

4135228

56266H

6121748X

719272016

812000029

93366R

10 130468

1t STD551!37

12 73610600

t3 !!0438X

14 74011056

15 73901000

16132624

17132614

1857079

19124035X

20126684X

21STD551125

2271070410

23 127501

24 109816X

25 t24036X

26 126847X

27 136874

2819131416

2917490612

30STD561210

32130465

36132196

3717431008

38139769

3919133808

40STD541537

41104820X

42124417X

43121749X

46121232X

47 6855M

62 149684

DESCRBPT_ON

Wheel Steering Opp Sears Blk Axle Asm Front Lt

Spindle Asm Lh

Spindle Asm Rh

Washer Thrust .75 x 1.230 Washer 25/32 x 1-5/8 x 16 Ga. Washer 27/32 x 1-1/4 x 16 Ga. RingKlip #T5304-75

Bearing Cot Strg Blk

Link Drag Sol Ball Jt 20.064 Washer Lock Hvy Htcl Spr 3/8 Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front Bolt, Hex 5/8-11 UNC x 3-1/2

Locknut Flange 5/8-11 UNC

Pin Axle 5/8 x 1.55/I .54 Lg Shaft Asm Strg 5/8 x 15.19 Lt Washer Thrust .515 x .750 x .033

Support Shaft

Washer Shim 1/4 x 5/8 x .062

Washer Lock Hvy Helical 1/4 Screw Hex Socket t/4-20 x 5/8 Shaft Asm Pitman

Nyliner Snap tn Bracket Steering

Bushing Link Drag Blk LR Gear Sector 22 Teeth

Washer 13/32 x 7/8 x !6 Ga. Screw Thdrot 3/8-16 x 3/4 TY-TT Pin Cotter 1/8 x 3/4 Cad

Rod Tie Wire Form 19.75 Mech Bushing Strg. 5/8 ID Dash Screw Slftp #10-16 x 1/2 Ty-B Cap Wheel Steer Opp Sears Blk Washer 13/32 x 2-3/8 x 8 Ga. Locknut Center 3/8-24 Unf

Adaptor Wheel Strg..640/.635 Id

Boot Shaft Steering Craftsman Washer 25/32 x 1-1/4 x 16 Ga.

Cap Spindle Fr Top Btk

Fitting Grease

Steering Assembly

NOTE: All component dimensions given in U.S. inches ", 1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR =- MODEL NUMBER 917,256500

ENGINE

...... !

.... i

3

72

62

8113

4

r

44

31

33

37

4033

23

OPTIONAL EQUIPMENT

Spark Attester

38

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

ENGINE

32123549X Cap Asm Fuel W/sym Vented

33123487X Clamp Hose Blk

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

REPAIR PARTS

TRACTOR = - MODEL NUMBER 917.256500

SEAT ASSEMBLY

......!

\

\ \

14

5

12

2374780814 Bolt Fin Hex 1/2-13 X 7/8 Gr 5

2419171912 Washer t7/32 X 1-3/16 X t2 Ga

25127018X Bolt Shoulder 5/16-18 X 62

26STD551150 Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

4O

REPAIR PARTS

TRACTOR- = MODEL NUIVlBER 917.258500

DECALS

\

16

13

KEY PART

NO. NO,

t 138955

2272937

3150676

4150677

5150680

6133644

7142235

8140837

9!25880X

10149516

11137537

15

18

WHEELS & TIRES

KEY PART

NO, NO.

DESCRIPTION

Cap Valve Tire Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only) Rim Asm 6" front White Service

Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8" rear White Service Tire R Ts t8x8 5-8 C Service

Tube Rear (Service Item Only) Cap Hub Axle Blk ! 50 X ! 00 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U,S. inches 1 inch = 25,4 mm

41

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

LiFT

...... !

..... !

]

7

5

4

6

12

13

19

l.j__ =o \\_>_J

3219

.J_> :zu \

42

REPAIR PARTS

TRACTOR - - MODEL NUMBER 9!7.256500

LiFT

KEY PART

NO, NO.DESCRIPTION

2122507X Shaft Asm Lift 9 680

3105767X Pin Groove 1 500 Zinc

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256500

MOWER

I

\

2

27

29

18

44

REPAIR PARTS

TRACTOR == MODEL NUMBER 917.256500

42" MOWER

KEY PART

NO. NO.

1 144393

2STD533107

3138017

4138440

5STD624008

6130832

8850857

9STD551137

10140296

11134149

12129895

i3 137645

14128774

15110485X

16140329

177211O61O

1872140505

19132827

20 136888

21 STD54t437

22 134753

23 131267

24 t05304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776 3! 129963

32129861

33137266

34STD533717 35 133835 36 131494

37 STD551037

40 STD541437

41 !33551

43 140083

45

REPAIR PARTS

TRACTOR o- MODEL NUMBER 917.256500

DANA TRANSAXLE - MODEL NUMBER 4360-79

21

1

37

42

46

REPAIR PARTS

TRACTOR == MODEL NUMBER 917.256500

DANA TRANSAXLE = MODEL NUMBER 4360-79

13120415X Washer, Plain .632 x 1.38 x .046

14142674 Key, Woodruff, #9

KEY PART NO. NO.

41105928X

42110084X

43134394

44120473X

45t42678

46t42679

47120407X

48106589X

49120408X

50105937X

512226J

52134401

532264J

54120474X

55110081X

56105941X

57110071X

58120952X

59110082X

60 120475X

61 142680

62 120961X

63 7294J

64 108989X

65120953X

66120954X

67 134799

68138244

69108996X

70 120956X

71 106596X

7212095IX

73120416X

DESCRiPTiON

Sprocket, 9 Teeth (Reverse)

Gear, Bevel, 42 Teeth

*Assembly, Kit, Shim .750 Shaft Shaft, Drive

Gear, S_ur, 12 Teeth (1o,) Gear, S_ur, 15 Teeth (2,,) Gear, S_ur, 20 Teeth (3,,) Gear, Sgur, 25 Teeth (4,,,) Gear, S_ur, 28 Teeth (5_) Gear, S:)ur, 31 Teeth (6_)

Washer Plain .632 x 1.00 ?? .060

Washer Neoprene

Washer Plain .758 x 1.25 x .031 Axle, L.H.

Gear, Miter, 15 Teeth Ring, Retaining

Gear, Spur, 32 Teeth Shaft, Cross

Gear, Miter, 15 Teeth Axle, R.H.

Housing, Lower Puck, Friction Disc, Brake

Spacer Jaw, Brake Pin, Dowel

Screw, Self,Tapping, Large 5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 x 1.00 x .055 Bracket, Anti-Rotation

Screw, Self-Tapping, Large 5/16-18 x 1.44

Puck, Friction Grease

12 Teeth and 35 Teeth

39 t24639X Shaft, Idler

40 120472X Spacer .635 x .875 x .755

*Use in combinations to maintain proper clearances

**Order Key No. 15

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707_ TYPE NUMBER 0140-01

61s_

9 23o0_

306

8 634A

5

3O8

45

4

32

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140=01

125

130

147 _] 108

_137

@ 138

164 _ 123

!42

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

523

224

872l

17!

I525

53;

535

646 _ 284A

49

REPAIR PARTS

TRACTOR = - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140=01

240

265

209

601

305_ 78

668

1044

75

455

_726

100,_

334

5O

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140-01

728

1090

311

803

544

51

FiEPAJR PARTS

TRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGHNE - MODEL NUMBER 28R707, TYPE NUMBER 0140-01

52

REPAIR PARTS

TRACTOR = = MODEL NUMBER 917.25{}500

BRtGGS & STRATTON ENGINE =MODEL NUMBER 28R707, TYPE NUMBER 0140-01

53

SERVICE OTES

54

Z

0

m

i,-.,

,,<

CC

13.1

0

LLI

13.

O3

0

LL,,

O3

W

0

,,,,,,I

gO

0

Z

emma

::C:

0

U)

0

LI.,

LLI

0

m

::::)

t_

LLI

!-" O3 ILl

t_ r_

J

",r-

Z:

0/

a

/

z,,,_

<:T:

CL

O3

uJ 0

n-'o

>,.,<

zO Oz

0

o/_

/

/

/

/ o

Z

/

/

/--

!

/

o0

S IR8

OWNER'S

MANUAL

MODEL NO. 917.256500

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

150661 Rev. 1 !&12.95 TR

??

13.5 HP IC

ELECTRIC START 42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own mode] number.

The mode] number for your tractor will be found on the model plate located under the seat.

The model number for your engine will be found on the blower housing of the engine,

All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re - tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

= PRODUCT - TRACTOR

??? MODEL NUMBER- 917.256500

= ENGINE MODEL NO. - 28R707, TYPE NO. 0140-01

??? PART NUMBER

,, PART DESCRIPTION

Your Sears merchandise has added vatue when you consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we see

Printed in U:S.A.