POWER MIG?? 215XT

POWER MIG??. The Professional???s ChoiceSM.

The POWER MIG?? 215XT offers the autobody and sheet metal fabrication industries top welding performance and a host of professional features not often found at this price. Featuring Diamond Core Technology???, the POWER MIG?? 215XT delivers a forgiving arc, excellent out-of-position arc action, a wide voltage sweet spot at a given wire feed speed and low spatter. And, the MAXTRAC?? drive system with a patented Split Wire Guide system and tachometer feedback ensures trouble-free wire delivery. The wide 30-250 amp output range, standard 15 foot gun cable, and 115 volt auxiliary power receptacle are uncommon in this class. In addition, the 7 voltage tap ranges make it easy to operate and the locking storage compartment keeps your valuable tools secure. The POWER MIG?? 215XT is Spool Gun Ready for Lincoln???s light duty Magnum?? 100SG Spool Gun. The POWER MIG?? 215 XT??? truly The Professional???s ChoiceSM.

Advantage Lincoln

WIRE FEEDER/WELDERS

Output

CV

DC

Input

1

PHASE

Arc Performance:

???Diamond Core Technology???, a patented choke design, delivers a forgiving arc, even with large stickout changes, excellent out-of- position arc action, a wide voltage sweet spot at a given wire feed speed for steel, stainless steel or aluminum and low spatter.

???More Output ??? Rated at 215 amps/22 volts @ 30% duty cycle, with an amperage range of 30-250 amps DC, the POWER MIG?? 215XT has the highest rating and widest amperage range in its class.

Superb Quality:

???MAXTRAC?? cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln???s 100% wire supporting split wire guide system.

???Three-year warranty on parts and labor (90 days warranty on gun).

Professional Features:

???Generous 15 ft. (4.5m) gun and cable assembly makes it easy to reach your work.

???Seven tapped voltage ranges make it easy to select the right procedure for your application.

???Only machine in its class to feature a 115 volt auxiliary power receptacle.

???Lincoln???s Innovative value-adding features include an easy-load gas cylinder platform, a locking storage compartment with tool tray for your personal tools and valuables, intuitive input reconnect panel and easy-load wire spindle system with tool-less brake adjustment.

(1)21V on 220V 50 Hz input.

(2)Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.

P ublication E7.51 7/08

www .lincolnelectric.com

A CLOSER LOOK

P E RF ORMANCE

(1)Lincoln Electric recommends multiple pass welds on 1/2" (12.7 mm) material. Consult the appropriate application procedures and guidelines for selecting the correct wire size, gas type and number of passes.

(2).035" and .045" (0.9 and 1.2 mm) NR??-211-MP is only recommended up to 5/16" (7.9 mm) thick material.

(3)For .035" (0.9 mm) and 4043 aluminum wire, the spool gun is recommended for best feeding results.

The POWER MIG?? 215XT is the only machine in its class to feature a 115 volt auxiliary power receptacle which allows you to power grinders, lights, cordless tool chargers or any other power tools.

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Sa w s

Gr ind ers

R o taryTo o ls

Wel ding Fu m e E xtract ion

Wo rk L igh ts

A CLOSER LOOK

Compare These Innovations ??? Make the Professional???s ChoiceSM!

p erson al tools.

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Professional Heavy Duty Wire Drive System

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A CLOSER LOOK

Key Controls

A. Wide range wire feed speed (WFS) control up to 700 inches per minute (17.7 m/min). Dial calibrated in true inches per minute for

easy procedure setting.

A

B. Seven voltage taps for wide range voltage control.

B

???Thermostatic protection from current overload and excessive temperatures.

???Clear reconnect door permits easy viewing of input voltage.

???Low input current draw for energy-efficient low cost operation.

???Fan-As-Needed??? (F.A.N.???) provides cooling of transformer and other components when welding, reducing power consumption, noise and extending welder life.

???Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards.

???Three-year warranty on parts and labor. 90 days warranty on gun and cable.

Pr inted circuitb oard s a reen vironm entally-shielded using Li ncoln :s en gin eered p o tting a nd p rotectivefram e trays.

SYSTEM SELECTION

WH A T+S INCLUDED

K2700-1 Includes:

???POWER MIG?? 215XT.

???Magnum?? 250L gun and 15 ft. (4.5 m) ???quick-connect??? cable assembly equipped with fixed gas nozzle assembly.

???Lockable storage compartment with tool tray for keeping tools safe.

???Work clamp and 10 ft. (3.0 m) cable.

???10 ft. (3.0 m) 230V input power cable with plug.

???Dual driven drive rolls and split wire guides to support the wire 100%.

???Drive roll and wire guide to feed both .035" & .045" (0.9 & 1.2 mm) wire.

???Gas regulator and hose kit for CO2 or argon blend gases. (For use with CO2 shielding gas, order a Lincoln S19298 CO2 shielding gas bottle adapter.)

Spool Guns offer an affordable way to reliably feed soft aluminum wire. Since spool guns feed small 4 inch spools of wire a short distance it provides a reliable feeding solution that prevents wire jams and tangles. The POWER MIG?? 215XT provides three choices of spool gun solutions form the cost effective light duty Magnum?? 100SG for occasional aluminum projects to the premium heavy duty Magnum?? 250LX which is designed for day in day out aluminum welding applications.

A CLOSER LOOK

???Magnum?? 250L gun and cable assembly, shipped with the POWER MIG?? 215XT is equipped to feed .035"-.045" (0.9-1.2 mm) solid steel wire.

???Extra reach 15 foot gun cable length.

???Lightweight and flexible for easy maneuverability.

???Fiberglass handle with non-slip grooves to maximize comfort and control.

???Heavy duty gun trigger switch for positive electrical contact and long life.

???Magnum?? replacement parts are fully compatible with other leading brands. Industry reference numbers are provided for ease of interchangeability.

(1)Included with POWER MIG?? 215XT.

(2)Included in the K1703-1 Aluminum Feeding Kit.

(1)Included with POWER MIG?? 215XT.

(2)Included in the K1703-1 Aluminum Feeding Kit.

RECOMMENDED OPTIONS

G EN E R A L OP TIONS

Magnum?? Connection Kit

Permits use of Magnum?? 200, 300 and 400 gun and cable assemblies on POWER MIG?? 215 XT.

Order K466-6

POWER MIG?? 215XT Spool

Gun Adapter

This kit is designed to allow the Magnum?? SG or Magnum?? 250LX spool gun to operate with the POWER MIG?? 215XT. The kit includes the solenoid, gas lines, wiring harness and gun connection panel. The gun connection panel features a 6 pin MS-type connector for the Magnum?? SG spool gun and a 7 pin MS-type connector for the Magnum?? 250LX spool gun and a selector switch to choose which gun you are using.

Order K2703-1

Note the K2703-1 spool gun adapter disables the Magnum?? 100SG capability.

Aluminum Feeding Kit

Conversion kit for welding with 3/64" (1.2 mm) 5356 aluminum wire. Includes drive rolls, contact tips (2), non-metallic wire guides and cable liner.

Order K1703-1

Spindle Adapter for 8" O.D. Spools

Permits 8" (200 mm) O.D. spools to be mounted on 2" (51 mm) O.D. spindles.

Order K468

Dual Cylinder Mounting Kit

Permits side-by-side mounting of two full size gas cylinders, with easy loading. Attaches easily to POWER MIG?? 215XT undercarriage.

Order K1702-1

Canvas Cover

Welding Fume Extractors

Lincoln offers a wide variety of welding fume extraction environmental system solutions, ranging from portable systems easily wheeled around the shop to shop-wide central systems

servicing many dedicated welding stations.

Request Publication E13.40

Magnum?? 100SG Spool Gun

130 Amp, 30% Duty Cycle with 10 ft of cable length. Feeds .030-.035 inch diameter wire. Wire Feed Speed is set at the machine. Fixed wire spool brake with friction pads for 5356 wire. Fixed drive roll tension.

Order K2532-1

Factory Ready!

No Adapter Required!

Magnum?? SG Spool Gun

250 Amp, 60% Duty Cycle with

25 ft. of cable length. Feeds

.025 - 3/64 inch diameter wire. Single Turn remote wire feed speed control at the gun. Adjustable wire spool brake and adjustable drive roll tension.

Order K487-25

Requires K2703-1 Adapter

Magnum?? 250LX Spool Gun

300 Amp, 60% Duty Cycle with

25 ft. of cable length. Feeds

.025 - 3/64 inch diameter wire. Multi-Turn remote wire feed speed control at the gun. Deluxe wire spool break requires no adjustments. Adjustable drive roll tension and easy open wire drive rolls for easy wire loading. Ergonomic Sure Grip handle. Contact tip storage built in spool gun cover.

Order K2490-1

Requires K2703-1 Adapter

Protect your POWER MIG?? when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Fits any POWER MIG?? machine with or without a gas cylinder in the cylinder rack. Will not fit if spool gun holder is attached to the machine.

Order K2378-1

CUS TO ME R ASS I ST ANCE PO LICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric?? for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric?? is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer???s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric?? is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric?? is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric?? affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change ??? This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

THE LIN COLN ELE CT RIC COMPAN Y

22801 St. Clair Ave., Cleveland, OH 44117-1199 ??? 216.481.8100 ??? www.lincolnelectric.com