7021P

Owner???s Manual / 96133000701 / 2009-10

SAFETY RULES

Safe Operation Practices for Walk-Behind Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING: Engine exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

???Stop the blade(s) when crossing gravel drives, walks, or roads.

???Stop the engine (motor) whenever you leave the equip- ment, before cleaning the mower or unclogging the chute.

???Shuttheengine(motor)offandwaituntilthebladecomes to complete stop before removing grass catcher.

???Mow only in daylight or good arti??? cial light.

???Do not operate the machine while under the in??? uence of alcohol or drugs.

???Never operate machine in wet grass. Always be sure of your footing: keep a ??? rm hold on the handle and walk; never run.

???Disengage the self-propelled mechanism or drive clutch onmowerssoequippedbeforestartingtheengine(motor).

???If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

CAUTION: Muf???er and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

???Always wear safety goggles or safety glasses with side shields when operating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

???Mowacrossthefaceofslopes:neverupanddown. Exer- cise extreme caution whenchanging direction onslopes.

???Remove obstacles such as rocks, tree limbs, etc.

???Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

I. GENERAL OPERATION

???Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.

???Never refuel the machine indoors.

???Never store the machine or fuel container where there is an open ??? ame, spark or pilot light such as a water heater or on other appliances.

???Never ??? ll containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before ??? lling.

???Removegas-poweredequipmentfromthetruckortrailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

???Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

???If fuel is spilled on clothing, change clothing immedi- ately.

???Never over??? ll fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

???Never run a machine inside a closed area.

???Never make adjustments or repairs with the engine (motor) running. Disconnect spark plug wire, and keep

wire away from plug to prevent accidental starting.

???Keep nuts and bolts, especially blade attachement bolts, tight and keep equipment in good condition.

???Never tamper with safety devices. Check their proper operation regularly.

???Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

???Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

???Never attempt to make wheel height adjustments while the engine (motor) is running.

???Grass catcher components are subject to wear, dam- age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer???s recom- mended parts, when necessary.

???Mower blade is sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing it.

???Do not change the engine governor setting or overspeed the engine.

???Maintain or replace safety and instruction labels, as necessary.

WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine???s exhaust system is

equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muf??? er is available through your nearest authorized service center.

CONGRATULATIONS on your purchase of a new lawn mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this lawn mower.

Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the ???SAFETY RULES???.

SERIAL

NUMBER: _________________________________

DATE OF PURCHASE: _______________________

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON ADECALATTACHED TO THE REAR OFTHE LAWN

MOWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

???Read and observe the safety rules.

???Follow a regular schedule in maintaining, caring for and using your lawn mower.

???Follow the instructions under ???Maintenance??? and ???Stor- age??? sections of this owner???s manual.

TABLE OF CONTENTS

ASSEMBLY

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.

Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM CARTON

1.Remove loose parts included with mower.

2.Cut down two end corners of carton and lay end panel down ??? at.

3.Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.

4.Roll lawn mower out of carton and check carton thor- ougly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE (See Fig. 1)

IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS

NOT TO PINCH OR DAMAGE CONTROL CABLES.

1.Raise handles until lower handle section locks into place in mowing position.

2.Remove protective padding, raise upper handle sec- tion into place on lower handle and tighten both handle knobs.

3.Remove handle padding holding operator presence control bar to upper handle.

Your handles may be adjusted for your mowing comfort. Refer to ???ADJUST HANDLE??? in the Service andAdjustments section of this manual.

HANDLE

KNOB

TO ASSEMBLE GRASS CATCHER

(See Fig. 2)

1.Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.

2.Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.

FRAME

HANDLE

FIG. 2

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see ???TO CONVERT MOWER??? in the Operation section of this manual.

LOWER

HANDLE

FIG. 1

4

OPERATION

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.

Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

OPERATOR PRESENCE CONTROL BAR

HANDLE KNOB

STARTER

HANDLE

GASOLINE

FILLER CAP

GRASS

CATCHER

FUEL VALVE LEVER

AIR FILTER

ENGINE OIL CAP

WITH DIPSTICK

MUFFLER

MULCHER DOOR

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

MEETS CPSC SAFETY REQUIREMENTS

Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.

OPERATOR PRESENCE CONTROL BAR ??? must be held down to the handle to start the engine. Release to stop the engine.

STARTER HANDLE ??? used for starting the engine.

MULCHER DOOR ??? allows conversion to discharge or bagging operation.

5

OPERATION

The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or per- forming any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask over spectacles.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory for optimum per- formance. Speed is not adjustable.

ENGINE ZONE CONTROL

CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

???Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.

TO ADJUST CUTTING HEIGHT (See Fig. 3)

Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.

???To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.

FIG. 3

TO CONVERT MOWER

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:

REAR BAGGING (See Fig. 4)

???Lift rear door of the lawn mower and place the grass catcher frame hooks onto the door pivot pins.

???To convert to mulching or discharging operation, remove grass catcher and close rear door.

FIG. 4

SIDE DISCHARGING (See Fig. 5)

???Rear door must be closed.

???Open mulcher door and install discharge de??? ector under door as shown.

???Mower is now ready for discharging operation.

???To convert to mulching or bagging operation, discharge de??? ector must be removed and mulcher door must be closed.

FIG. 5

6

OPERATION

MOWER IS NOW READY FOR

DISCHARGING OPERATION

FIG. 5

SIMPLE STEPS TO REMEMBER

WHEN CONVERTING YOUR LAWN MOWER:

FOR MULCHING -

1.Rear door closed.

2.Mulcher door closed.

FOR REAR BAGGING -

1.Grass catcher installed.

2.Mulcher door closed.

FOR SIDE DISCHARGING -

1.Rear door closed.

2.Discharge de??? ector installed.

CAUTION: Do not run your lawn mower without rear door closed or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

TO EMPTY GRASS CATCHER (See Fig. 6)

1.Lift up on grass catcher using the frame handle.

2.Remove grass catcher with clippings from under lawn mower handle.

3.Empty clippings from bag.

NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.

FRAME

HANDLE

BEFORE STARTING ENGINE

ADD OIL (See Fig. 7)

Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see ???ENGINE??? in the Mainte- nance section of this manual.

CAUTION: DO NOT over???ll engine with oil, or it will smoke on startup.

1.Be sure lawnmower is level.

2.Remove oil dipstick from oil ??? ll spout.

3.Engine holds 20 ounces of oil. For type and grade of oil to use, see ???ENGINE??? in the Maintenance section of this manual.

4.Pour oil slowly. Do not over??? ll. Wait one minute to allow oil to settle. Insert and tighten dipstick, then remove it to check oil level.

IMPORTANT:

???Check oil level before each use. Add oil if needed. Fill to full line on dipstick.

???Change the oil after every 25 hours of operation or each season. You may need to change the oil more often un- der dusty, dirty conditions. See ???TO CHANGE ENGINE OIL??? in the Maintenance section of this manual.

FIG. 7

ADD GASOLINE (See Fig. 7)

???Fill fuel tank to bottom of tank ??? ller neck. Do not over- ??? ll. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ???ame.

OPERATION

Alcohol blended fuels (called gasohol or using ethanol or methanol) can at- tractmoisturewhichleadstoseparation and formation of acids during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE

???To stop engine, release operator presence control bar. Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon.

TO START ENGINE (See Fig. 8)

NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.

1.Be sure fuel valve is in the ON position.

2.Move choke lever to ON ( ) position.

3.Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

NOTE: The choke lever automatically begins moving to the OFF position when operator presence control bar is held down to handle.

ON

( )

OFF

ON

FUEL VALVE LEVER

FIG. 8

MOWING TIPS

CAUTION: Do not use de-thatcher blade attachments on your mower. Such at- tachments are hazardous, will damage yourmowerandcouldvoidyourwarranty.

???Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.

???For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

???For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.

???Pores in cloth grass catchers can become ??? lled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.

???Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air ??? ow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE

???CLEANING???INTHEMAINTENANCESECTIONOFTHISMANUAL.

???The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biode- grade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

???Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

???For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 9). If the lawn is over- grown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly.

MAX 1/3

FIG. 9

???Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the ??? rst cut path.

???Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

8 of the lawn.

MAINTENANCE

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

*(if so equipped)

**Electric-Start mowers

***Power-Propelled mowers

****Use a scraper

to clean under deck

1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season.

5 - And after each 5 hours of use.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your unit.

At least once a season, check to see if you should make any of the adjustments described in the Service and Ad- justments section of this manual.

???At least once a year, replace the spark plug, clean or replace air ??? lter element and check blade for wear. A new spark plug and clean/new air ??? lter element assure proper air-fuel mixture and help your engine run better and last longer.

???Follow the maintenance schedule in this manual.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See ???LUBRICATION CHART???).

IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL

BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST

AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE

LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE

TYPE LUBRICANT SPARINGLY.

LUBRICATION CHART

??? WHEEL

ADJUSTER

(ON EACH

WHEEL)

??? ENGINE OIL

??? MULCHER

DOOR

HINGE PIN

??? REAR DOOR HINGE

??? HANDLE BRACKET MOUNTING PINS

??? SPRAY LUBRICANT

9 ??? SEE ???ENGINE??? IN MAINTENANCE SECTION

MAINTENANCE

LAWN MOWER

Always observe safety rules when performing maintenance.

TIRES

???Keep tires free of gasoline, oil, or insect control chem- icals which can harm rubber.

???Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results, mower blade must be kept sharp. Replace bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.

???To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE

BOLT

TO REMOVE BLADE (See Fig. 10)

1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Turn lawn mower on its side. Make sure air ??? lter and carburetor are up.

3.Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter-clockwise.

FIG. 10

GRASS CATCHER

???The grass catcher may be hosed with water, but must be dry when used.

???Check your grass catcher often for damage or dete- rioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replace- ment catcher shown in the Repair Parts section of this manual. Give the mower model number when ordering.

5.Removebladeandattachinghardware(bolt,lockwasher and hardened washer).

NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.

TO REPLACE BLADE (See Fig. 10)

1.Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.

2.Position the blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.

3.Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.

4.Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.

5.Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.

???The recommended tightening torque is 35-40 ft. lbs.

IMPORTANT: BLADEBOLTISHEATTREATED. IFBOLTNEEDS

REPLACING,REPLACEONLYWITHAPPROVEDBOLTSHOWN

IN THE REPAIR PARTS SECTION OF THIS MANUAL.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.

???The blade can be sharpened with a ??? le or on a grinding wheel. Do not attempt to sharpen while on the mower.

ENGINE

Maintenance, repair, or replacement of the emission con- trol devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

LUBRICATION

Use only high quality detergent oil rated with API service classi??? cation SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level frequently to avoid possible engine damage from running low on oil.

Changetheoilafterevery25hoursofoperationoratleastonce a year if the lawn mower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each ??? ve (5) hours of continuous use. Tighten oil

10 plug securely each time you check the oil level.

MAINTENANCE

TO CHANGE ENGINE OIL (See Figs. 11 & 12)

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.

1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Remove engine oil cap; lay aside on a clean surface.

3.Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine.

CONTAINER

FIG. 11

4.Wipe off any spilled oil from mower or side of engine.

5.Fill engine with oil. The engine oil capacity is 18.5 oz. If oil is not completely drained from engine, you may not need the entire container of a 20 oz. bottle of oil. Slowly pour 3/4 of the oil from the container down the oil ??? ll spout into the engine.

6.Wait one minute to allow oil to settle. Use guage on oil ??? ll cap/dipstick for checking level. Insert dipstick into the tube and rest the oil ??? ll cap on the tube. DO NOT thread the cap into the tube when taking reading.

AIR FILTER (See Fig. 13)

Your engine will not run properly and may be damaged by using a dirty air ???lter. Replace the air ???lter every 100 hours of operation or every season, whichever occurs ??? rst. Service air cleaner more often under dusty conditions.

TO CLEAN AIR FILTER

1.Remove cover.

2.Carefully remove cartridge.

3.Clean by gently tapping on a ??? at surface. If very dirty, replace cartridge.

CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge.Theymaycausedeterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

4. Install cartridge, then replace cover.

SLOT

TAB

CARTRIDGE

FILTER COVER

FIG. 12

MUFFLER

Inspect and replace corroded muf??? er as it could create a ??? re hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ??? rst. Spark plug type and gap setting are shown in the ???PRODUCT SPECIFICATIONS??? section of this manual.

CLEANING

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN

THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.

CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

FIG. 12

7.Continue adding small amounts of oil and rechecking the dipstick until it reads full. DO NOT over??? ll, or engine will smoke on startup.

8.Always be sure to retighten oil dipstick before starting engine.

9.Reconnect spark plug wire to spark plug.

???Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.

???Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.

???Keep ??? nished surfaces and wheels free of all gasoline, oil, etc.

???We do not recommend using a garden hose to clean lawn mower unless the electrical system, muf??? er, air

CLEAN UNDER DRIVE COVER

Clean under drive cover at least twice a season. Scrape un- derside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover.

SERVICE AND ADJUSTMENTS

CAUTION: TO AVOID SERIOUS INJURY,

BEFOREPERFORMINGANYSERVICEOR

ADJUSTMENTS:

1.Release control bar and stop engine.

2.Make sure the blade and all moving parts have completely stopped.

3.Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See ???TO ADJUST CUTTING HEIGHT??? in the Operation section of this manual.

FIG. 15

REAR DEFLECTOR

The rear de??? ector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator's mowing position. If the de??? ector becomes damaged, it should be replaced.

LOWER

HANDLE

TO ADJUST HANDLE (See Figs. 14 thru 16)

The handle can be mounted in a high or low position. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle.

1.Remove upper handle and all wire tie(s) securing cable(s) to lower handle.

2.Remove hairpin cotters from lower handle bracket mounting pin.

3.Squeeze lower handle in to remove it from mounting pins.

4.Turn lower handle over to raise or lower handle.

5.Squeeze lower handle in and position holes onto mounting pins on handle bracket.

6.Reassemble upper handle and all parts removed from lower handle.

ROTATE

FIG. 16

ENGINE

Maintenance, repair, or replacement of the emission con- trol devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

ENGINE SPEED

Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment.

CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to an authorized service center for repair and/or adjustment.

IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,

WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.

OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH

SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE

ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,

CONTACTYOUR NEARESTAUTHORIZED SERVICE CENTER,

WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO

MAKE ANY NECESSARY ADJUSTMENTS.

STORAGE

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.

LAWN MOWER

When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1.Clean entire lawn mower (See ???CLEANING??? in the Maintenance section of this manual).

2.Lubricate as shown in the Maintenance section of this manual.

3.Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

4.Touch up all rusted or chipped paint surfaces; sand lightly before painting.

HANDLE (See Figs. 17 and 18)

You can fold your lawn mower handle for storage.

1.Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward.

2.Loosen upper handle mounting bolts enough to allow upper handle to be folded back.

IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE

OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS

SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES.

???Whensettingupyourhandlefromthestorageposition,the lowerhandlewillautomaticallylockintomowingposition.

FIG. 17

FOLD

FORWARD

FOR

STORAGE

UPPER

HANDLE

HANDLE

KNOB

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALCOHOL BLENDED FUELS (CALLED

GASOHOL OR USING ETHANOL OR METHANOL) CAN

ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND

FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS

CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE

IN STORAGE.

???Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

???Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

???Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini- mizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en- gine oil. (See ???ENGINE??? in the Maintenance section of this manual).

CYLINDER

1.Remove spark plug.

2.Pour one ounce (29 ml) of oil through spark plug hole into cylinder.

3.Pull starter handle slowly a few times to distribute oil.

4.Replace with new spark plug.

OTHER

???Do not store gasoline from one season to another.

???Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

???If possible, store your unit indoors and cover it to give protection from dust and dirt.

???Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust.

IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND

EXHAUST AREAS ARE STILL WARM.

CAUTION: Never store the lawn mower with gasoline in the tank inside a build- ing where fumes may reach an open ???ame or spark. Allow the engine to cool before storing in any enclosure.

LOWER

HANDLE

TROUBLESHOOTING POINTS

14

SERVICE NOTES

15

WARRANTY STATEMENT

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (???Husqvarna???) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the ???Warranty Period??? of the product as set forth below: Lifetime Warranty (Parts and Labor): All tiller tines and trimmer shafts against breakage. Proof of purchase required.

Lifetime Warranty (???PARTS ONLY??? after initial warranty expiration): Ignition coils and modules on handheld product.

Proof of purchase required.

WARRANTY SCHEDULE FOR TURF CARE Equipment - Zero Turn Riders

(New warranty applies to units sold after August 1, 2005. Also applies to units factory-equipped with R.O.P.S.

EZ Zero Turn Riders: 3 year consumer warranty or 600 hours of use (when used solely at the owner???s residence.)

EZ Zero Turn Riders: 1 year commercial warranty or 600 hours of use.

iZ, LZ & BZ Zero Turn Riders: 5 year consumer warranty or 1,500 hours of use (when used solely at the owner???s residence.)

iZ, LZ & BZ Zero Turn Riders: 5 year commercial warranty or 1,500 hours of use.

3 Year or 1,500 Hour Commercial Use Warranty: spindles on zero turn riders, hydraulic pumps and wheel motors. Warranty Schedule for Turf Care Walk Behind Units - W, WG & WH Zero Turn Riders - 3 year consumer and commercial warranty. New warranty applies to units sold after August 1, 2005. Also applies to units factory-equipped with R.O.P.S.

2 Year COMMERCIAL and CONSUMER Warranty: all Husqvarna ground-engaging commercial equipment.

WARRANTY SCHEDULE FOR CONSUMER TURF CARE EQUIPMENT:

2 Year Consumer Warranty: Automatic mower, all Residential Zero Turn Riders, all lawn, yard and garden tractors, all noncommercial walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated. All consumer product use must have been limited to the owner???s residence.

WARRANTY SCHEDULE FOR CONSUMER FOREST & GARDEN EQUIPMENT:

2 Year Consumer Warranty: all consumer chain saws, trimmers, brushcutters, clearing saws, handheld blowers, backpack blowers, hedge trimmers, and electrical products for noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated. All consumer product use must have been limited to the owner???s residence.

2 Year or 2,000 Hour Powertrain & 1 Year or 1,000 Hour Body Warranty: Husqvarna Utility Vehicles.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, noninstitutional, non-municipality or non-income producing use. All 300 series trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems for commercial, institutional, professional or income producing purposes or use.

1 Year Conditional Component Warranty: Chain saw crankshafts for commercial/professional use (parts and labor).Saw must be operated with Husqvarna XP 2 cycle oil.

90 Day Commercial Warranty: Automatic mower, chain saws, 100 series trimmers, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers, or any Husqvarna product used for commercial, institutional, professional, municipality or income producing purposes or use except as otherwise provided herein. Batteries: 1 year prorated limited warranty with 100% replacement during the first 6 months.

Rental Warranty: 90 days on all applicable professional equipment reference warranty time period charts located in the back of the Retailer Warranty Policy & Procedure Manual.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer???s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items. Emission control system components necessary to comply with CARB-TIER II and EPA regulations, except for those components which are part of engine systems manufactured by third part engine manufacturers for which the purchaser has received a separate warranty with product at time of purchase.

SECTION 2: HUSQVARNA???S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer???s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer,

(5)Commercial or consumer mowing decks with sand abrasion damage.

(6)Emission Control System components necessary to comply with CARB-TIER II and EPA regulations which are manufactured by third party engine manufacturer.

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner???s/Operator???s manual or instruction sheet furnished by Husqvarna;

(3)Alterations or modifications that change the intended use of the product or affects the product???s performance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE

PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR

BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT

PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS

DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RESERVES THE RIGHT TO CHANGE OR

IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE

PREVIOUSLY MANUFACTURED PRODUCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner???s/Operator???s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna retailer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner???s and Retailer???s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna retailer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling retailer.

To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna retailer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner???s expense. Downtime, pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna retailer can be normally located through the ???Yellow Pages??? of the local telephone directory or by calling 1-800- HUSKY62 for a retailer in your area.

The following items are not covered by this warranty:

(1) Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, clutches, clutch drums, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs,