Table of Contents

Thank you for purchasing this Honeywell model portable generator by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage.

If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.

The operator is responsible for proper and safe use of the equipment. We strongly recommend that the operator read this manual and thoroughly understand all instructions before using the equipment. We also strongly recommend instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

The generator can operate safely, efficiently and reliably only if it is properly located, operated and maintained. Before operating or servicing the generator:

??Become familiar with and strictly adhere to all local, state and national codes and regulations.

??Study all safety warnings in this manual and on the product carefully.

??Become familiar with this manual and the unit before use.

The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe.

THE INFORMATION CONTAINED HEREIN WAS BASED ON

MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION.

GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT

ANY TIME.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF

NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

Indicates a hazardous situation or action which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation or action which, if not avoided, could result in minor or moderate injury.

NOTE:

Notes contain additional information important to a procedure and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:

This symbol points out important safety

information that, if not followed, could endanger personal safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

GENERAL HAZARDS

??NEVER operate in an enclosed area, in a vehicle, or indoors EVEN IF doors and windows are open.

??For safety reasons, the manufacturer recommends that the maintenance of this equipment is carried out by an Authorized Dealer. Inspect the generator regularly, and contact the nearest Authorized Dealer for parts needing repair or replacement.

??Operate generator only on level surfaces and where it will not be exposed to excessive moisture, dirt, dust or corrosive vapors.

??Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving parts. Never remove any fan guard or shield while the unit is operating.

??Certain parts of the generator get extremely hot during operation. Keep clear of the generator until it has cooled to avoid severe burns.

??Do NOT operate the generator in the rain.

??Do not alter the construction of the generator or change controls which might create an unsafe operating condition.

?? Never start or stop the unit with electrical loads connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator.

??Do not insert objects through the unit???s cooling slots.

??When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued.

Safety Rules

??Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

??On electric start models, disconnect the POSITIVE (+) battery cable from the engine starter OR the NEGATIVE (-) battery cable from the battery terminal, whichever is easier, before transporting the generator.

EXHAUST & LOCATION HAZARDS

???NEVER operate in an enclosed area or indoors! NEVER use in the home, or in partly enclosed areas such as garages, EVEN IF doors and windows are open! ONLY use outdoors and far from open windows, doors, vents, and in an area that will not accumulate deadly exhaust.

??The engine exhaust fumes contain carbon monoxide, which you cannot see or smell. This poisonous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death.

?? Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator. The generator MUST be operated outdoors.

??This exhaust system must be properly maintained. Do nothing that might render the exhaust system unsafe or in noncompliance with any local codes and/or standards.

??Always use a battery operated carbon monoxide alarm indoors, installed according to the manufacturers instructions.

??If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air IMMEDIATELY. See a doctor, as you could have carbon monoxide poisoning.

ELECTRICAL HAZARDS

??The generator produces dangerously high voltage when in operation. Avoid contact with bare wires, terminals, connections, etc., while the unit is running, even on equipment connected to the generator. Ensure all appropriate covers, guards and barriers are in place before operating the generator.

??Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet.

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

??The National Electric Code (NEC) requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the generator. Consult with a local electrician for grounding requirements in the area.

??Use a ground fault circuit interrupter in any damp or highly conductive area (such as metal decking or steel work).

??Do not use worn, bare, frayed or otherwise damaged electrical cord sets with the generator.

??Before performing any maintenance on the generator, disconnect the engine starting battery (if equipped) to prevent accidental start up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (???) first. Reconnect that cable last.

??In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a non-conducting implement, such as a rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

FIRE HAZARDS

???Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline.

??Never add fuel while unit is running or hot. Allow engine to cool completely before adding fuel.

???Never fill fuel tank indoors. Comply with all laws regulating storage and handling of gasoline.

???Do not overfill the fuel tank. Always allow room for fuel expansion. If tank is over-filled, fuel can overflow onto a hot

engine and cause FIRE or an EXPLOSION. Never store generator with fuel in tank where gasoline vapors might reach an open flame, spark or pilot light (as on a furnace, water heater or clothes dryer). FIRE or EXPLOSION may result. Allow unit to cool entirely before storage.

??Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left on or near the generator. Keep the area surrounding the generator clean and free from debris and keep a clearance of five (5) feet on all side to allow for proper ventilation of the generator.

?? Do not insert objects through the unit???s cooling slots.

???Do not operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running.

??Keep a fire extinguisher near the generator at all times.

1.National Fire Protection Association (NFPA) 70: The NATIONAL ELECTRIC CODE (NEC) available from www.nfpa.org

2.National Fire Protection Association (NFPA) 5000: BUILDING CONSTRUCTION AND SAFETY CODE available from www. nfpa.org

3.International Building Code available from www.iccsafe.org

4.Agricultural Wiring Handbook available from www.rerc.org , Rural Electricity Resource Council P.O. Box 309 Wilmington, OH 45177-0309

5.ASAE EP-364.2 Installation and Maintenance of Farm Standby Electric Power available from www.asabe.org, American Society of Agricultural & Biological Engineers 2950 Niles Road, St. Joseph, MI 49085

This list is not all inclusive. Check with the Authority Having Local Jurisdiction (AHJ) for any local codes or standards which may be applicable to your jurisdiction.

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

Safety Rules

MODEL NO:

SERIAL NO:

Unit ID Location

??Remove all packaging material.

??Remove separate accessory box.

??Remove the generator from carton.

Check all contents. If any parts are missing or damaged, locate an authorized dealer at 1-855-GEN-INFO.

??1-Owner???s manual

??1-Bottle of Oil SAE 30

??3-Product Registration Cards (English, Spanish, French)

??1-Oil Funnel

??4-Curved Head Bolts (A)

??4-Acorn Nuts (B)

??2-Small Washers (C)

??2-Rubber Feet (D)

??2-Foot Brackets (E)

??2-Long Hex Head Bolts (F)

??8-Short Hex Head Bolts (G)

??10-Nuts (H)

??1-Axle (J)

??1-Axle Bracket (K)

??2-Wheels (L)

??2-Large Washers (M)

??2-Hair Pins (N)

The generator requires some assembly prior to using it. If problems arise when assembling the generator, please call the Generator Helpline at 1-855-GEN-INFO.

The wheels are designed to greatly improve the portability of the generator. You will need the following tools to properly install the accessory kit:

??Ratchet and a 10mm socket

??10mm box wrench

Refer to the instructions below and figures 1A, 1B, and 1C to install the handles, feet, and wheels. Note: the handle components are already pre-assembled from the factory.

1.Install the handle assembly to the frame by using bolts (A) and nuts (B).

2.Repeat step one for opposite handle.

3.Place washer (C) inside rubber foot (D). Secure parts to bracket (E) with bolt (F) and nut (H).

4.Install foot assembly to the frame using the short bolts (G) and nuts (H).

5.Repeat steps 3 & 4 for other foot.

6.Use four short bolts (G) and four nuts (H) to secure the axle

(J) & bracket (K) to the frame.

7.Slide wheel (L) and washer (M) onto axle (J). Secure parts with pin (N).

8.Repeat steps 6 & 7 for the opposite wheel.

Figure 1A ?? Handle Assembly

Figure 1B ?? Foot Assembly

Figure 1C ?? Wheel Assembly

The unit has been deliberately shipped with the battery cables disconnected. You will need a 10mm wrench to secure the battery cables.

To connect the battery (see Figure 15 for connection details):

1.Cut off cable ties securing battery cables.

2.First, connect the red cable to the positive (+) battery terminal with the supplied bolt.

3.Connect the black cable to the negative (-) battery terminal with the supplied bolt.

4.Make sure all connections are secure. Slide the rubber boots over the terminals and connection hardware.

NOTE:

If the battery is unable to start the engine, charge it with the 12V charger included in the accessory box (see the "Charging a Battery" section for details).

Operation

Read the Owner???s Manual and Safety Rules before operating this generator.

Compare the generator to Figures 2 through 4 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference.

1.120 Volt AC, 20 Amp, Duplex Receptacle ??? Supplies electrical power for the operation of 120 Volt AC, 20 Amp, single-phase, 60 Hz electrical lighting, appliance, tool and motor loads.

2.120/240 Volt AC, 30 Amp Locking Receptacle ??? Supplies electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single-phase, 60 Hz, electrical lighting, appliance, tool and motor loads.

3. Circuit Breakers (AC) ??? Each receptacle is provided with a circuit breaker to protect the generator against electrical overload.

4.Oil Drain ??? Use to drain engine oil.

5.Air Filter ??? Filters intake air as it is drawn into the engine.

6.Choke Knob ??? Used when starting a cold engine.

7.Fuel Tank ??? See generator Specifications for tank capacity.

8.Grounding Lug ??? Ground the generator to an approved earth ground here. See "Grounding the Generator" for details.

9.Run/Stop Switch ??? Controls the operation of the generator (pull start models).

9A. Start Switch ??? Used to start engine from the starter motor (electric start models only).

10.Muffler ??? Quiets the engine.

11.Handles ??? Pivot and retract for storage. Press the spring- loaded button to move handles.

12.Gas Cap ??? Fuel fill location.

13.Fuel Gauge ??? Shows fuel level in tank.

14.Oil Fill ??? Add oil here.

15.Recoil Starter ??? Use to start engine manually.

16.Fuel Shut Off ??? Valve between fuel tank and carburetor.

Figure 2 - Control Panel

17.Battery Charger Input ??? This receptacle allows the capability to recharge the 12 volt DC storage battery provided with the 12 Volt Adaptor Plug Charger which is included in the Accessory Box. Located behind the battery charger input is a 1.50 Amp in-line fuse which is inside the control panel to protect the battery (electric start models only).

18.Battery ??? Powers the electric starter (electric start models only).

Figure 3 - Generator Controls

Figure 4 - Generator Controls

This is a 120 Volt outlet protected against overload by a 20 Amp push-to-reset circuit breaker (Figure 5). Use each socket to power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to a combined 2400 watts (2.4 kW) or 20 Amps of current. Use only high quality, well-insulated, 3-wire grounded cord sets rated for 125 Volts at 20 Amps (or greater).

Keep extension cords as short as possible, preferably less than 15 feet long, to prevent voltage drop and possible overheating of wires.

Figure 5 - 120 Volt AC, 20 Amp, Duplex Receptacle

This is a 120 Volt outlet protected against overload by a 20 Amp push-to-reset circuit breaker (Figure 6). Use each socket to power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to a combined 2400 watts (2.4 kW) or 20 Amps of current. Use only high quality, well-insulated, 3-wire grounded cord sets rated for 125 Volts at 20 Amps (or greater).

Keep extension cords as short as possible to prevent voltage drop and possible overheating of wires.

Figure 6 - 120 Volt AC, 20 Amp, GFCI Duplex Receptacle

Use a NEMA L14-30 plug with this receptacle (rotate to lock/ unlock). Connect a suitable 4-wire grounded cord set to the plug and to the desired load. The cord set should be rated for 250 Volts AC at 30 Amps (or greater) (Figure 7).

Figure 7 - 120/240 VAC, 30 Amp Receptacle

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps or 240 Volt AC, 60 Hz, single phase loads requiring up to 7200 watts (7.2 kW) of power at 30 Amps. The outlet is protected by a 2-pole toggle switch circuit breaker.

If there are any problems operating the generator, please call the generator helpline at 1-855-GEN-INFO.

Never operate in an enclosed area or indoors! NEVER use in the home, in a vehicle, or in partly enclosed areas such as garages, EVEN IF doors and windows are open! ONLY use outdoors and far from open windows, doors, vents, and in an area that will not accumulate deadly exhaust.

The engine exhaust fumes contain carbon monoxide, which you cannot see or smell. This poisonous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death.

Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation

of the generator. The generator MUST be operated outdoors.

This exhaust system must be properly maintained. Do nothing that might render the exhaust system unsafe or in noncompliance with any local codes and/or standards.

Operation

Always use a battery operated carbon monoxide alarm indoors, installed according to the manufacturers instructions.

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is bonded to the AC neutral wire in the generator control panel via a jumper wire.

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:

??In some areas, generators are required to be registered with local utility companies.

??If the generator is used at a construction site, there may be additional regulations which must be observed.

Connections for standby power to a building???s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes.

A 3-POLE TRANSFER SWITCH MUST BE USED WITH THIS

GENERATOR. A 2-POLE TRANSFER SWITCH WILL NOT WORK

BECAUSE THE NEUTRAL WIRES ARE BONDED TO GROUND.

The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground (Figure 8). Local electrical codes may also require proper grounding of the unit. For that purpose, connecting a No. 10 AWG (American Wire Gauge) stranded copper wire to the grounding lug and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes may vary widely. Consult with a local electrician for grounding requirements in the area.

Operation

Figure 8 - Grounding the Generator

Proper grounding of the generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.

DO NOT connect 240 Volt loads to 120 Volt receptacles. DO NOT connect 3-phase loads to the generator. DO NOT connect 50 Hz loads to the generator.

??Let engine stabilize and warm up for a few minutes after starting.

??Plug in and turn on the desired 120 or 240 Volt AC, single phase, 60 Hz electrical loads.

??Add up the rated watts (or amps) of all loads to be connected at one time. This total should not be greater than (a) the rated wattage/amperage capacity of the generator or (b) circuit breaker rating of the receptacle supplying the power. See "Don't Overload the Generator".

Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following to prevent overloading the unit:

??Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator's wattage capacity.

??The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data label or decal affixed to the device.

??If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts).

??Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator:

1.Figure the watts needed to start the largest motor.

2.Add to that figure the running watts of all other connected loads.

The Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time.

NOTE:

All figures are approximate. See data label on appliance for wattage requirements.

Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Running Watts

*Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . . 1700 *Air Conditioner (24,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . . 3800 *Air Conditioner (40,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . . 6000 Battery Charger (20 Amp). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Belt Sander (3") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Circular Saw (6-1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1000 *Clothes Dryer (Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5750 *Clothes Dryer (Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 *Clothes Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150 Coffee Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 *Compressor (1 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 *Compressor (3/4 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800 *Compressor (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 Curling Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 *Dehumidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650 Disc Sander (9") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Edge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Electric Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 Electric Nail Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Electric Range (per element) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 Electric Skillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250 *Freezer . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..700 *Furnace Fan (3/5 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875 *Garage Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 to 750 Hair Dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Hand Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 to 1100 Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 *Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 Lawn Mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200 Light Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Microwave Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700 to 1000 *Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100 Oil Burner on Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 Oil Fired Space Heater (140,000 Btu) . . . . . . . . . . . . . . . . . . . . . 400 Oil Fired Space Heater (85,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 225 Oil Fired Space Heater (30,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 150 *Paint Sprayer, Airless (1/3 HP) . . . . . . . . . . . . . . . . . . . . . . . . . 600 Paint Sprayer, Airless (handheld). . . . . . . . . . . . . . . . . . . . . . . . . 150 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 to 200 *Refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700

Slow Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 *Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2800 *Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 *Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 *Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1050 *Table Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1750 to 2000 Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 to 500 Toaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 to 1650 Weed Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 * Allow 3 times the listed watts for starting these devices.

Prior to operating the generator, engine oil and gasoline will need to be added, as follows:

All oil should meet minimum American Petroleum Institute (API) Service Class SJ, SL or better. Use no special additives. Select the oil's viscosity grade according to the expected operating temperature (also see chart).

??Above 40?? F, use SAE 30

??Below 40?? F and down to 10?? F, use 10W-30

??Below 10?? F, use synthetic 5W-30

Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.

1.Place generator on a level surface (not to exceed 15?? in any direction).

2.Clean area around oil fill and remove oil fill cap.

3.Slowly fill engine with oil. Stop filling occasionally to check oil level. Oil level is full when level is up to the threads of the oil fill plug.

4.Install oil fill plug and finger tighten securely.

5.Check engine oil level before starting each time thereafter.

Operation

Never fill fuel tank indoors. Avoid spilling gasoline on hot engine. Allow engine to cool entirely before adding fuel. Never fill fuel tank when engine is running or hot. DO NOT light a cigarette or smoke when filling the fuel tank. Gasoline is highly flammable and its vapors are explosive.

Do not overfill the fuel tank. Always leave room for fuel expansion. If the fuel tank is overfilled, fuel can over flow onto a hot engine and cause fire or an explosion. Wipe up any spilled fuel immediately.

1.Use regular UNLEADED gasoline with the generator engine. Do not use premium gasoline. Do not mix oil with gasoline.

2.Clean area around fuel fill cap, remove cap.

3.Slowly add unleaded regular gasoline to fuel tank. Fill to bottom of screen filter. Be careful not to overfill (Figure 9).

4.Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See the "Storage" section. Never use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.

Figure 9 - Fuel Tank

*YIP8ERO

Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on.

1.Unplug all electrical loads from the unit's receptacles before starting the engine.

2.Make sure the unit is in a level position (not to exceed 15?? in any direction).

3.OPEN the Fuel Shut-off Valve (Figure 10).

4.Turn engine RUN/STOP switch to ON position (Figure 12).

5.Slide engine choke to the LEFT to FULL CHOKE position (Figure 11).

6.To start engine, firmly grasp the recoil handle and pull slowly until increased resistance is felt. Pull rapidly up and away.

7.When engine starts, move choke knob to 1/2-CHOKE position until engine runs smoothly and then fully into RUN position. If engine falters, move choke back out to 1/2-CHOKE position until engine runs smoothly and then to RUN position.

NOTE:

If engine fires, but does not continue to run, move choke lever to FULL CHOKE and repeat starting instructions.

Figure 10 - Fuel Shut-off Valve

Figure 11 - Choke Position

CHOKE LEVER

LEFT = CHOKE (START)

RIGHT = RUN

IMPORTANT: Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read ???Don???t Overload the Generator??? carefully.

Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on.

1.Unplug all electrical loads from the unit's receptacles before starting the engine.

2.Make sure the unit is in a level position (not to exceed 15?? in any direction).

3.Open the fuel shut-off valve (Figures 10).

4.Move engine CHOKE knob outward to FULL CHOKE position (Figure 11).

5.To start engine, press and hold the Start/Run/Stop switch in the ???Start??? position. The engine will crank and attempt to start. When the engine starts, release the switch to the run position.

6.When the engine starts, move choke knob to ???1/2 Choke??? position until the engine runs smoothly and then fully in to the ???Run??? position. If engine falters, move choke knob back out to ???1/2 Choke??? position until the engine runs smoothly and then to ???Run??? position.

This generator is also equipped with a manual recoil starter which may be used if the battery is discharged.

NOTE:

The switch must be in the RUN position. Use one of the generator???s receptacle outlets along with the included battery charger to charge the battery while the generator is running.

??To start manually, firmly grasp the recoil handle and pull slowly until increased resistance is felt. Pull rapidly up and away to start engine. Then follow the same choke sequence.

NOTE:

If engine fires, but does not continue to run, move choke lever to FULL CHOKE and repeat starting instructions.

IMPORTANT: Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read ???Don???t Overload the Generator??? carefully.

1.Shut off all loads, then unplug the electrical loads from generator panel receptacles. Never start or stop the engine with electrical devices plugged in and turned on.

2.Let engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator.

3.Move Run/Stop switch to OFF position.

4.Close fuel valve.

The engine is equipped with a low oil level sensor that shuts down the engine automatically when the oil level drops below a specified level. If the engine shuts down by itself and the fuel tank has enough gasoline, check engine oil level.

If the system senses a low oil level during operation, the engine shuts down. The engine will not run until the oil has been refilled to the proper level.

Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain around the battery for a long time after it has been charged. The slightest spark can ignite the hydrogen and cause an explosion. Such an explosion can shatter the battery and cause blindness or other serious injury.

Maintenance

Do not permit smoking, open flame, sparks or any other source of heat around a battery. Wear protective goggles, rubber apron and rubber gloves when working around a battery. Battery electrolyte fluid is an extremely corrosive sulfuric acid solution that can cause severe burns. If spill occurs flush area with clear water immediately.

NOTE:

The battery shipped with the generator has been fully charged. A battery may lose some of its charge when not in use for prolonged periods of time. If the battery is unable to crank the engine, plug in the 12V charger included in the accessory box (see section "Charging the Battery"). RUNNING THE GENERATOR

DOES NOT CHARGE THE BATTERY.

Use battery charger plug to keep the battery charged and ready for use. Battery charging should be done in a dry location.

1.Plug charger into ???Battery Charger Input??? jack, located on the control panel. Plug wall receptacle end of the battery charger into a 120 Volt AC wall outlet (Figure 13).

2.Unplug battery charger from wall outlet and control panel jack when generator is going to be in use.

NOTE:

Do not use the battery charger for more than 48 hours at one charge.

Figure 13 - Battery Charger Jack

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It is important to perform service as specified in the Maintenance Schedule for proper generator operation, and to ensure that the generator complies with the applicable emission standards for the duration of its useful life. Service and repairs may be performed by any capable person or repair shop. Additionally, emissions critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid. Emissions critical maintenance consists of servicing the air filter and spark plugs in accordance with the Maintenance Schedule.

Maintenance

Follow the calendar intervals. More frequent service is required when operating in adverse conditions noted below.

?? Change oil after first 30 hours of operation then every season.

*Change oil and oil filter every month when operating under heavy load or in high temperatures.

**Clean more often under dirty or dusty operating conditions. Replace air filter parts if they cannot be adequately cleaned.

***Check valve clearance and adjust if necessary after first 50 hours of operation and every 100 hours thereafter.

**Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambient temperature, altitude, engine condition, etc.. Maximum power decreases about 3.5% for each 1,000 feet above sea level; and will also decrease about 1% for each 6?? C (10?? F) above 16?? C (60?? F) ambient temperature.

The Environmental Protection Agency (and California Air Resource Board for generators certified to CA standards) require(s) that this generator comply with exhaust and evaporative emission standards. Locate the emissions compliance decal on the engine to determine what standards the generator meets. This generator is certified to operate on gasoline. The emission control system includes the following components (if equipped):

The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain the generator.

All adjustments in the Maintenance section of this manual should be made at least once each season. Follow the requirements in the "Maintenance Schedule".

NOTE:

Once a year replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help the engine run better and last longer.

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.

Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface.

Never insert any object or tool through the air cooling slots, even if the engine is not running.

NOTE:

DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some water will be retained in voids and crevices of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

??Use a damp cloth to wipe exterior surfaces clean.

??A soft, bristle brush may be used to loosen caked on dirt, oil, etc.

??A vacuum cleaner may be used to pick up loose dirt and debris.

??Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed.

When working on the generator, always disconnect negative cable from battery. Also disconnect spark plug wire from spark plug and keep wire away from spark plug.

See the ???Before Starting the Generator??? section for information on checking the oil level. The oil level should be checked before each use, or at least every eight hours of operation. Keep the oil level maintained.

Change the oil after the first 30 hours of operation. Change the oil every 100 hours or every season thereafter. If running this unit under dirty or dusty conditions, or in extremely hot weather, change the oil more often.

Maintenance

Hot oil may cause burns. Allow engine to

cool before draining oil. Avoid prolonged or repeated skin exposure with used oil.

Thoroughly wash exposed areas with soap.

Use the following instructions to change the oil after the engine cools down:

1.Clean area around oil drain plug.

2.Remove oil drain plug from engine and oil fill plug to drain oil completely into a suitable container.

3.When oil has completely drained, install oil drain plug and tighten securely.

4.Fill engine with recommended oil. (See ???Before Starting the Generator??? for oil recommendations).

5.Wipe up any spilled oil.

6.Dispose of used oil at a proper collection center.

See Engine Specifications for recommended spark plug. Replace the plug once each year. This will help the engine start easier and run better.

1.Stop the engine and pull the spark plug wire off of the spark plug.

2.Clean the area around the spark plug and remove it from the cylinder head.

3.Set the spark plug's gap to 0.70-0.80 mm (0.028-0.031 in.). Install the correctly gapped spark plug into the cylinder head (Figure 14).

Figure 14 - Spark Plug Gap

NOTE:

The battery shipped with the generator has been fully charged. A battery may lose some of its charge when not in use for prolonged periods of time. If the battery is unable to crank the engine, plug in the 12V charger included in the accessory box (see the Charging a Battery section). RUNNING THE GENERATOR DOES NOT CHARGE THE BATTERY. Refer to the Battery Cable Connection section.

Figure 15 - Battery Connections

The engine will not run properly and may be damaged if using a dirty air filter. Clean or replace the air filter paper filter once a year. Clean or replace more often if operating under dusty conditions (Figure 16).

To clean or replace paper air filter:

1.Remove air filter cover and remove paper filter.

2.Clean paper filter by tapping it gently on a solid surface. If the filter is too dirty, replace it with a new one. Dispose of the old filter properly. The air filter part number is 0G84420151.

3.Clean air filter cover, then insert new paper filter into the base of the air filter. Re-install air filter cover.

NOTE:

To order a new air filter, please contact the nearest authorized service center at 1-855-GEN-INFO.

Figure 16 - Air Filter

The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen at least once each year (Figure 17). If unit is used regularly, inspect and clean more often.

If using the generator on any forest-covered, brush-covered or grass-covered unimproved land, it must be equipped with a spark arrestor. The spark arrestor must be maintained in good condition by the owner/operator.

Clean and inspect the spark arrestor when the engine is at ambient temperature as follows:

1.Remove the spark arrestor screen from the muffler by loosening the clamp and removing the screw.

2.Inspect screen and replace if torn, perforated or otherwise damaged. DO NOT USE a defective screen. If screen is not damaged, clean it with commercial solvent.

3.Replace the spark arrestor and secure with the clamp and screw.

NOTE:

To order a new air filter or spark arrestor screen, please contact the nearest authorized service center at 1-800-333-1322.

Figure 17 ?? Spark Arrestor Screen

??Intake ??? 0.15 ?? 0.02mm (cold), (0.006" ?? 0.0008" inches)

??Exhaust ??? 0.20 ?? 0.02mm (cold) (0.008" ?? 0.0008" inches)

After the first 50 hours of operation, check the valve clearance in the engine and adjust if necessary.

Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please take the generator to the nearest service center to have the valve clearance adjusted. This is a very important step to ensure longest life for the engine.

The generator should be started at least once every thirty days and be allowed to run at least 30 minutes. If this cannot be done and the unit must be stored for more than 30 days, use the following information as a guide to prepare it for storage.

NEVER store engine with fuel in tank indoors or in enclosed, poorly ventilated areas where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance.

Allow unit to cool entirely before storage.

It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer, as follows:

??A quality fuel stabilizer should be added to the existing fuel per the manufacturers specifications.

Drain fuel into approved container outdoors, away from open flame. Be sure engine is cool. Do not smoke.

Maintenance

??Start and run the engine for 10 - 15 minutes, after that time and while the unit is running, turn the fuel shut-off valve OFF and run until the engine stops from lack of fuel.

??Allow the engine to cool, then remove all gasoline from the fuel tank. Use a commercially available, non-conductive vacuum siphon. Drain oil from crankcase. Refill the crankcase with recommended grade oil.

??Remove spark plug and spray with a quality fogging agent, or pour about 1/2 ounce (15 ml) of engine oil into the cylinder. Cover spark plug hole with rag. Pull the recoil starter a couple times to lubricate the piston rings and cylinder bore.

Avoid spray from spark plug hole when cranking engine.

??Install and tighten spark plug. Do not connect spark plug wire.

??Clean the generator's outer surfaces. Check that cooling air slots and openings on generator are open and unobstructed.

??Store the unit in a clean, dry place.

??Do not store gasoline from one season to another.

??Replace the gasoline can if it starts to rust. Rust and/or dirt in the gasoline will cause problems with the carburetor and fuel system.

??If possible, store the unit indoors and cover it to give protection from dust and dirt. BE SURE TO EMPTY THE FUEL TANK.

??If it is not practical to empty the fuel tank and the unit is to be stored for some time, use a commercially available fuel stabilizer added to the gasoline to increase the life of the gasoline. Start and run the engine for 10 - 15 minutes, after that time and while the unit is running, turn the fuel shut-off valve OFF and run until the engine stops from lack of fuel.

??Cover the unit with a suitable protective cover that does not retain moisture.

NEVER cover the generator while engine and exhaust area are warm.