Contents

Important SAFETY

Information ???????????????????????????????????????????????????????????????????????????????????? 3

General Power Tool

Safety Warnings ??????????????????????????????????????????????????????????????????3

Drill and Impact Drill

Safety Warnings ??????????????????????????????????????????????????????????????????5 Vibration Safety ???????????????????????????????????????????????????????????????????????????6

Grounding ??????????????????????????????????????????????????????????????????????????????????????????????????? 7

Double Insulated Tools: Tools with Two Prong Plugs ???????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????7

Extension Cords ???????????????????????????????????????????????????????????????????????????8 Symbology???????????????????????????????????????????????????????????????????????????????????????????????????????????????8

Specifications?????????????????????????????????????????????????????????????????????????????? 9 Unpacking ?????????????????????????????????????????????????????????????????????????????????????????????????????? 9

Instructions for putting into use ???????????????????????????????????????????????????????????????????????????????????????????????????????????? 9

Assembly ????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????9 Functions ?????????????????????????????????????????????????????????????????????????????????????????????????????????????????????9

Operating Instructions ?????????????????? 9

Tool Set Up ????????????????????????????????????????????????????????????????????????????????????????????????????????????9

Work Piece and Work Area Set Up ??????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????10

General Operating Instructions ????????????????????????????????????????????????????????????????????????????????????10

Metal Drilling ???????????????????????????????????????????????????????????????????????????????????? 11 Wood Drilling??????????????????????????????????????????????????????????????????????????????????????? 11 After Use?????????????????????????????????????????????????????????????????????????????????????????????????????????????????? 11

Maintenance And

Servicing ????????????????????????????????????????????????????????????????????????????????????????????? 12

Cleaning, Maintenance, and Lubrication?????????????????????????????????????????????????????????????????????????????????????????????12

Carbon Brush Service????????????????????????????????????12 Chuck (1) Replacement ?????????????????????????????????12 Troubleshooting??????????????????????????????????????????????????????????????????13

Parts List??????????????????????????????????????????????????????????????????????????????????????????????????? 14 ASSEMBLY DIAGRAM???????????????????????????????????????????????? 15 LIMITED 90 DAY WARRANTY ???????????? 16

Save This Manual

Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product???s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

Important SAFETY

Information

In this manual, on the labeling, and all other information provided with this product:

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates a hazardous

situation which, if not avoided, will result in death or serious injury.

WARNING indicates a

hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION, used with the safety

alert symbol, indicates a hazardous situation which, if

not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

CAUTION, without the safety alert

symbol, is used to address practices not related to personal injury.

General Power Tool Safety

Warnings

WARNING Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term ???power tool??? in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.

1.Work area safety

a.Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b.Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c.Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2.Electrical safety

a.Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b.Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

c.Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d.Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e.When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f.If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of

a GFCI reduces the risk of electric shock.

3.Personal safety

a.Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b.Use personal protective equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c.Prevent unintentional starting. Ensure the switch is in the off- position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

d.Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e.Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f.Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

g.If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of these devices can reduce dust-related hazards.

h.Only use safety equipment that has been approved by an

appropriate standards agency.

Unapproved safety equipment may not provide adequate protection.

Eye protection must be ANSI- approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

4.Power tool use and care

a.Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b.Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c.Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d.Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e.Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool???s operation. If damaged, have the power

tool repaired before use. Many accidents are caused by poorly maintained power tools.

f.Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g.Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Drill and Impact Drill Safety

Warnings

1.Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.

2.Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.

3.Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a ???live??? wire will make exposed metal parts of the tool ???live??? and shock the operator.

4.Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

5.Avoid unintentional starting. Prepare to begin work before turning on the tool.

6.Do not lay the tool down until it has come to a complete stop. Moving

parts can grab the surface and pull the tool out of your control.

7.When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.

8.Do not leave the tool unattended when it is plugged into an electrical outlet. Disengage the trigger, and unplug the tool from its electrical outlet before leaving.

9.This product is not a toy. Keep it out of reach of children.

10.People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:

???Avoid operating alone.

???Do not use with power switch locked on.

???Properly maintain and inspect to avoid electrical shock.

???Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented ??? it prevents sustained electrical shock.

11.WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

???Lead from lead-based paints

???Crystalline silica from bricks and cement or other masonry products

???Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety

Code ?? 25249.5, et seq.)

12.WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of

California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.

(California Health & Safety Code ?? 25249.5, et seq.)

13.The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are

factors which cannot be built into this product, but must be supplied by the operator.

Vibration Safety

This tool vibrates during use.

Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:

1.Anyone using vibrating tools regularly or for an extended period should

first be examined by a doctor and then have regular medical check- ups to ensure medical problems are

not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud???s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.

2.Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.

3.Wear suitable gloves to reduce the vibration effects on the user.

4.Use tools with the lowest vibration when there is a choice.

5.Include vibration-free periods each day of work.

6.Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.

7.To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

Save these instructions.

Grounding

To prevent electric shock

and death from incorrect grounding wire connection:

Check with a qualified

electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Double Insulated Tools: Tools

with Two Prong Plugs

Outlets for 2-Prong Plug

1.Tools marked ???Double Insulated??? do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters

Laboratories, Inc., the Canadian

Standard Association, and the

National Electrical Code. (See

Outlets for 2-Prong Plug.)

2.Double insulated tools may be used in either of the 120 volt outlets shown

in the preceding illustration. (See

Outlets for 2-Prong Plug.)

Extension Cords

1.Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.

2.As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.

(See Table A.)

3.The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)

4.When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required.

(See Table A.)

5.If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)

6.If you are using an extension cord outdoors, make sure it is marked with the suffix ???W-A??? (???W??? in Canada) to indicate it is acceptable for outdoor use.

7.Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged

extension cord or have it repaired by a qualified electrician before using it.

8.Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS*

(120/240 VOLT)

* Based on limiting the line

TABLE A voltage drop to five volts at

150% of the rated amperes.

Symbology

n0 xxxx/min. No Load Revolutions per Minute

(RPM)

Unpacking

When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor

Freight Tools at 1-800-444-3353 as soon as possible.

Thread the auxiliary handle securely into the left or right side of the drill.

Chuck

Key Hole

Chuck

Jaws

Auxiliary Trigger

Handle

Direction

Switch Key

Holder

Instructions for putting into use

Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

To prevent serious injury

from accidental operation:

Disengage the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool.

Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

Operating Instructions

Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Tool Set Up

To prevent serious injury

from accidental operation:

Disengage the Trigger and unplug the tool from its electrical outlet before adjusting tool or installing accessories.

To install a drill bit:

1.Insert the Chuck Key into the Chuck

Key Hole and turn it counterclockwise to open the Chuck Jaws.

REV10f

2.Slide the bit into the Jaws as far as it will go without inserting the drill flutes into the chuck.

3.Hold the bit centered in the Jaws while turning the Chuck Key clockwise to secure it in place.

4.Firmly tighten the Jaws using the

Chuck Key.

5.Remove the Chuck Key and store it in the holder on the power cord.

3.Squeeze the Trigger to start the tool. The Trigger has a variable speed feature. Moving the Trigger slightly will make the tool operate slowly, moving the trigger more will cause the tool to operate faster.

4.You can lock the Trigger in the ON position by squeezing the trigger, pressing in the Lock Button, and releasing the Trigger. The tool will operate continuously. To stop the tool, squeeze and release the Trigger.

Work Piece and Work Area Set Up

1.Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.

2.Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.

3.Secure loose work pieces using a vise or clamps (not included) to prevent movement while working.

4.There must not be objects, such as utility lines, nearby that will present a hazard while working.

General Operating Instructions

1.Make sure the trigger is released and not locked on, then plug the

Power Cord into a suitable outlet.

2.Press the Direction Switch of the

Trigger to determine the rotation direction. Press to the left side for clockwise rotation. Press to the right side for counterclockwise rotation.

5.Use only well-sharpened bits that are in good condition and appropriate to the task.

6.Use firm pressure when drilling, but do not press too hard. Too much pressure will cause the bit to overheat, may cause the bit to bend or break, cause undue strain on the tool, and may damage the work

piece. Pressing too hard may stall the motor.

7.If the motor stalls, release the Trigger immediately to prevent damage to the tool.

8.Only drill in a straight line. Bending or twisting the bit while drilling may cause the bit to bend or break and may damage the work piece.

9.Back off your pressure if you are about to penetrate the other side of the work piece.

10.Keep the motor running when pulling the bit out of a completed hole to prevent the bit from jamming.

Metal Drilling

1.Use high speed steel, carbide, TiN coated, or specialty bits for metal drilling.

2.Secure the work piece to keep it from moving during the drilling operation.

3.To make starting the hole easier, use a punch to create a dimple at the hole center.

4.Unless drilling into cast iron or brass use a cutting lubricant.

5.Start by drilling slowly to keep the bit from moving away from your starting point.

6.As the hole is established, increase tool speed. Do not go so fast or use so much pressure that the bit heats up. This can damage the bit and create an irregular hole. For hard metal, use cutting oil to keep the bit cool.

7.Since drilling in metal is a slow operation, you may lock the Trigger in the ON position to maintain a constant speed and reduce fatigue.

8.When drilling large holes in metal, start by drilling a smaller pilot hole, then using a larger bit for the final size hole.

Wood Drilling

1.Use high speed bits or bits specially designed for wood drilling, such as brad point, spade bits, forstner bits, etc.

2.Secure the work piece to keep it from moving during the drilling operation.

3.Start by drilling slowly to keep the bit from moving away from your starting point. Increase speed as the hole is established.

4.To prevent or reduce ???break out??? when the bit penetrates the work piece, clamp a piece of scrap material to the back of the work piece.

5.Do not lock the Trigger in the ON position, as the bit can easily jam in wood and the motor must be stopped quickly.

After Use

To prevent accidents, disengage the trigger, remove the bit, and disconnect the tool???s power supply after use. Clean, then store the tool indoors out of children???s reach.

Maintenance And

Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

To prevent serious injury

from accidental operation:

Disengage the Trigger and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

To prevent serious injury from tool failure:

Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and

Lubrication

1.BEFORE EACH USE, inspect the general condition of the tool. Check for loose hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.

2.After Use, wipe external surfaces of the tool with clean cloth.

3.WARNING! If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

Carbon Brush Service

If the Carbon Brushes are damaged or worn, they must be replaced

by a qualified service technician.

Improper service may result in the double insulation system being compromised.

Chuck (1) Replacement

1.Disengage the Trigger and unplug the tool from its electrical outlet.

2.Open the Chuck Jaws fully.

3.Remove the Chuck Screw (44) inside the Chuck Jaws by turning it counterclockwise.

4.Switch the Direction Switch to the reverse direction. Plug the Power Cord into a suitable outlet.

5.Hold the Chuck Ring with a gloved hand and gently squeeze the trigger with your other hand.

6.The Chuck should come off in your gloved hand.

7.Install the new Chuck by reversing the above steps.

Part Description

1Chuck

2Retaining Ring ?? 32

3Iron Bushing

4Wool Washer

5Spindle

6Key 3 x ??10

7Bearing 6002

8Screw ST4.2 x 3.5

9Washer ??4

10Fender Ring ??15

11Gear Housing

12Needle Bearing HK071109

13Gear 3

14Key 3 x ??10

15Gear 2

16Needle Bearing HK071109

17Middle Housing

18Gear 4

19Spring ??12

20Needle Bearing HK081210

21Bearing 608

22Fan

23Rotor

Part Description

24Bearing 607

25Inner Bearing Cover

26Ring Fender

27Screw ST4.2 x 50

28Washer ??4

29Stator

30Rear Housing

31Brush Holder Cap

32Carbon Brush

33Brush Holder

34Direction Switch

35Handle

36Trigger

37Screw ST2.9 x 12

38Screw ST4.2 x 14

39Cord Clamp

40Cord

41Handle

42Screw ST4.2 x 14

43Cord Protector

44Chuck Screw

45Auxiliary Handle (Not Shown)