HP ProLiant DL160 G6 Server

Maintenance and Service Guide

Part number 516315-006

Sixth edition February 2011

Legal notices

?? Copyright 2010, 2011 Hewlett-Packard Development Company, L.P.

The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.

Intel and Xeon are registered trademarks of Intel Corporation in the U.S. and other countries.

Contents

Customer self repair

HP products are designed with many Customer Self Repair (CSR) parts to minimize repair time and allow for greater flexibility in performing defective parts replacement. If during the diagnosis period HP (or HP service providers or service partners) identifies that the repair can be accomplished by the use of a CSR part, HP will ship that part directly to you for replacement. There are two categories of CSR parts:

???Mandatory???Parts for which customer self repair is mandatory. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.

???No???Some HP parts are not designed for customer self repair. In order to satisfy the customer warranty, HP requires that an authorized service provider replace the part. These parts are identified as "No" in the Illustrated Parts Catalog.

Based on availability and where geography permits, CSR parts will be shipped for next business day delivery. Same day or four-hour delivery may be offered at an additional charge where geography permits. If assistance is required, you can call the HP Technical Support Center and a technician will help you over the telephone. HP specifies in the materials shipped with a replacement CSR part whether a defective part must be returned to HP. In cases where it is required to return the defective part to HP, you must ship the defective part back to HP within a defined period of time, normally five

(5) business days. The defective part must be returned with the associated documentation in the provided shipping material. Failure to return the defective part may result in HP billing you for the replacement. With a customer self repair, HP will pay all shipping and part return costs and determine the courier/carrier to be used.

For more information about HP's Customer Self Repair program, contact your local service provider. For the North American program, refer to the HP website (http://www.hp.com/go/selfrepair).

Parts only warranty service

Your HP Limited Warranty may include a parts only warranty service. Under the terms of parts only warranty service, HP will provide replacement parts free of charge.

For parts only warranty service, CSR part replacement is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service.

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R??paration par le client (CSR)

Les produits HP comportent de nombreuses pi??ces CSR (Customer Self Repair = r??paration par le client) afin de minimiser les d??lais de r??paration et faciliter le remplacement des pi??ces d??fectueuses. Si pendant la p??riode de diagnostic, HP (ou ses partenaires ou mainteneurs agr????s) d??termine que la r??paration peut ??tre effectu??e ?? l'aide d'une pi??ce CSR, HP vous l'envoie directement. Il existe deux cat??gories de pi??ces CSR:

???Obligatoire???Pi??ces pour lesquelles la r??paration par le client est obligatoire. Si vous demandez ?? HP de remplacer ces pi??ces, les co??ts de d??placement et main d'??uvre du service vous seront factur??s.

???Facultatif???Pi??ces pour lesquelles la r??paration par le client est facultative. Ces pi??ces sont ??galement con??ues pour permettre au client d'effectuer lui-m??me la r??paration. Toutefois, si vous demandez ?? HP de remplacer ces pi??ces, l'intervention peut ou non vous ??tre factur??e, selon le type de garantie applicable ?? votre produit.

REMARQUE: Certaines pi??ces HP ne sont pas con??ues pour permettre au client d'effectuer lui-m??me la r??paration. Pour que la garantie puisse s'appliquer, HP exige que le remplacement de la pi??ce soit effectu?? par un Mainteneur Agr????. Ces pi??ces sont identifi??es par la mention "Non" dans le Catalogue illustr??.

Les pi??ces CSR sont livr??es le jour ouvr?? suivant, dans la limite des stocks disponibles et selon votre situation g??ographique. Si votre situation g??ographique le permet et que vous demandez une livraison le jour m??me ou dans les 4 heures, celle-ci vous sera factur??e. Pour b??n??ficier d'une assistance t??l??phonique, appelez le Centre d'assistance technique HP. Dans les documents envoy??s avec la pi??ce de rechange CSR, HP pr??cise s'il est n??cessaire de lui retourner la pi??ce d??fectueuse. Si c'est le cas, vous devez le faire dans le d??lai indiqu??, g??n??ralement cinq (5) jours ouvr??s. La pi??ce et sa documentation doivent ??tre retourn??es dans l'emballage fourni. Si vous ne retournez pas la pi??ce d??fectueuse, HP se r??serve le droit de vous facturer les co??ts de remplacement. Dans le cas d'une pi??ce CSR, HP supporte l'ensemble des frais d'exp??dition et de retour, et d??termine la soci??t?? de courses ou le transporteur ?? utiliser.

Pour plus d'informations sur le programme CSR de HP, contactez votre Mainteneur Agr??e local. Pour plus d'informations sur ce programme en Am??rique du Nord, consultez le site Web HP (http://www.hp.com/go/selfrepair).

Service de garantie "pi??ces seules"

Votre garantie limit??e HP peut inclure un service de garantie "pi??ces seules". Dans ce cas, les pi??ces de rechange fournies par HP ne sont pas factur??es.

Dans le cadre de ce service, la r??paration des pi??ces CSR par le client est obligatoire. Si vous demandez ?? HP de remplacer ces pi??ces, les co??ts de d??placement et main d'??uvre du service vous seront factur??s.

Customer self repair 2

Riparazione da parte del cliente

Per abbreviare i tempi di riparazione e garantire una maggiore flessibilit?? nella sostituzione di parti difettose, i prodotti HP sono realizzati con numerosi componenti che possono essere riparati direttamente dal cliente (CSR, Customer Self Repair). Se in fase di diagnostica HP (o un centro di servizi o di assistenza HP) identifica il guasto come riparabile mediante un ricambio CSR, HP lo spedir?? direttamente al cliente per la sostituzione. Vi sono due categorie di parti CSR:

???Obbligatorie???Parti che devono essere necessariamente riparate dal cliente. Se il cliente ne affida la riparazione ad HP, deve sostenere le spese di spedizione e di manodopera per il servizio.

???Opzionali???Parti la cui riparazione da parte del cliente ?? facoltativa. Si tratta comunque di componenti progettati per questo scopo. Se tuttavia il cliente ne richiede la sostituzione ad HP, potrebbe dover sostenere spese addizionali a seconda del tipo di garanzia previsto per il prodotto.

NOTA: alcuni componenti HP non sono progettati per la riparazione da parte del cliente. Per rispettare la garanzia, HP richiede che queste parti siano sostituite da un centro di assistenza autorizzato. Tali parti sono identificate da un "No" nel Catalogo illustrato dei componenti.

In base alla disponibilit?? e alla localit?? geografica, le parti CSR vengono spedite con consegna entro il giorno lavorativo seguente. La consegna nel giorno stesso o entro quattro ore ?? offerta con un supplemento di costo solo in alcune zone. In caso di necessit?? si pu?? richiedere l'assistenza telefonica di un addetto del centro di supporto tecnico HP. Nel materiale fornito con una parte di ricambio CSR, HP specifica se il cliente deve restituire dei componenti. Qualora sia richiesta la resa ad HP del componente difettoso, lo si deve spedire ad HP entro un determinato periodo di tempo, generalmente cinque (5) giorni lavorativi. Il componente difettoso deve essere restituito con la documentazione associata nell'imballo di spedizione fornito. La mancata restituzione del componente pu?? comportare la fatturazione del ricambio da parte di HP. Nel caso di riparazione da parte del cliente, HP sostiene tutte le spese di spedizione e resa e sceglie il corriere/vettore da utilizzare.

Per ulteriori informazioni sul programma CSR di HP contattare il centro di assistenza di zona. Per il programma in Nord America fare riferimento al sito Web HP (http://www.hp.com/go/selfrepair).

Servizio di garanzia per i soli componenti

La garanzia limitata HP pu?? includere un servizio di garanzia per i soli componenti. Nei termini di garanzia del servizio per i soli componenti, HP fornir?? gratuitamente le parti di ricambio.

Per il servizio di garanzia per i soli componenti ?? obbligatoria la formula CSR che prevede la riparazione da parte del cliente. Se il cliente invece richiede la sostituzione ad HP, dovr?? sostenere le spese di spedizione e di manodopera per il servizio.

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Customer self repair

HP Produkte enthalten viele CSR-Teile (Customer Self Repair), um Reparaturzeiten zu minimieren und h??here Flexibilit??t beim Austausch defekter Bauteile zu erm??glichen. Wenn HP (oder ein HP Servicepartner) bei der Diagnose feststellt, dass das Produkt mithilfe eines CSR-Teils repariert werden kann, sendet Ihnen HP dieses Bauteil zum Austausch direkt zu. CSR-Teile werden in zwei Kategorien unterteilt:

???Zwingend???Teile, f??r die das Customer Self Repair-Verfahren zwingend vorgegeben ist. Wenn Sie den Austausch dieser Teile von HP vornehmen lassen, werden Ihnen die Anfahrt- und Arbeitskosten f??r diesen Service berechnet.

???Optional???Teile, f??r die das Customer Self Repair-Verfahren optional ist. Diese Teile sind auch f??r Customer Self Repair ausgelegt. Wenn Sie jedoch den Austausch dieser Teile von HP vornehmen lassen m??chten, k??nnen bei diesem Service je nach den f??r Ihr Produkt vorgesehenen Garantiebedingungen zus??tzliche Kosten anfallen.

HINWEIS: Einige Teile sind nicht f??r Customer Self Repair ausgelegt. Um den Garantieanspruch des Kunden zu erf??llen, muss das Teil von einem HP Servicepartner ersetzt werden. Im illustrierten Teilekatalog sind diese Teile mit ???No??? bzw. ???Nein??? gekennzeichnet.

CSR-Teile werden abh??ngig von der Verf??gbarkeit und vom Lieferziel am folgenden Gesch??ftstag geliefert. F??r bestimmte Standorte ist eine Lieferung am selben Tag oder innerhalb von vier Stunden gegen einen Aufpreis verf??gbar. Wenn Sie Hilfe ben??tigen, k??nnen Sie das HP technische Support Center anrufen und sich von einem Mitarbeiter per Telefon helfen lassen. Den Materialien, die mit einem CSR-Ersatzteil geliefert werden, k??nnen Sie entnehmen, ob das defekte Teil an HP zur??ckgeschickt werden muss. Wenn es erforderlich ist, das defekte Teil an HP zur??ckzuschicken, m??ssen Sie dies innerhalb eines vorgegebenen Zeitraums tun, in der Regel innerhalb von f??nf (5) Gesch??ftstagen. Das defekte Teil muss mit der zugeh??rigen Dokumentation in der Verpackung zur??ckgeschickt werden, die im Lieferumfang enthalten ist. Wenn Sie das defekte Teil nicht zur??ckschicken, kann HP Ihnen das Ersatzteil in Rechnung stellen. Im Falle von Customer Self Repair kommt HP f??r alle Kosten f??r die Lieferung und R??cksendung auf und bestimmt den Kurier- /Frachtdienst.

Weitere Informationen ??ber das HP Customer Self Repair Programm erhalten Sie von Ihrem Servicepartner vor Ort. Informationen ??ber das CSR-Programm in Nordamerika finden Sie auf der HP Website unter (http://www.hp.com/go/selfrepair).

Parts-only warranty service (Garantieservice ausschlie??lich f??r Teile)

Ihre HP Garantie umfasst m??glicherweise einen Parts-only Warranty Service (Garantieservice ausschlie??lich f??r Teile). Gem???? den Bestimmungen des Parts-only Warranty Service stellt HP Ersatzteile kostenlos zur Verf??gung.

F??r den Parts-only Warranty Service ist das CSR-Verfahren zwingend vorgegeben. Wenn Sie den Austausch dieser Teile von HP vornehmen lassen, werden Ihnen die Anfahrt- und Arbeitskosten f??r diesen Service berechnet

Customer self repair 4

Reparaciones del propio cliente

Los productos de HP incluyen muchos componentes que el propio usuario puede reemplazar (Customer Self Repair, CSR) para minimizar el tiempo de reparaci??n y ofrecer una mayor flexibilidad a la hora de realizar sustituciones de componentes defectuosos. Si, durante la fase de diagn??stico, HP (o los proveedores o socios de servicio de HP) identifica que una reparaci??n puede llevarse a cabo mediante el uso de un componente CSR, HP le enviar?? dicho componente directamente para que realice su sustituci??n. Los componentes CSR se clasifican en dos categor??as:

???Obligatorio???componentes para los que la reparaci??n por parte del usuario es obligatoria. Si solicita a HP que realice la sustituci??n de estos componentes, tendr?? que hacerse cargo de los gastos de desplazamiento y de mano de obra de dicho servicio.

???Opcional???componentes para los que la reparaci??n por parte del usuario es opcional. Estos componentes tambi??n est??n dise??ados para que puedan ser reparados por el usuario. Sin embargo, si precisa que HP realice su sustituci??n, puede o no conllevar costes adicionales, dependiendo del tipo de servicio de garant??a correspondiente al producto.

NOTA: Algunos componentes no est??n dise??ados para que puedan ser reparados por el usuario. Para que el usuario haga valer su garant??a, HP pone como condici??n que un proveedor de servicios autorizado realice la sustituci??n de estos componentes. Dichos componentes se identifican con la palabra "No" en el cat??logo ilustrado de componentes.

Seg??n la disponibilidad y la situaci??n geogr??fica, los componentes CSR se enviar??n para que lleguen a su destino al siguiente d??a laborable. Si la situaci??n geogr??fica lo permite, se puede solicitar la entrega en el mismo d??a o en cuatro horas con un coste adicional. Si precisa asistencia t??cnica, puede llamar al Centro de asistencia t??cnica de HP y recibir?? ayuda telef??nica por parte de un t??cnico. Con el env??o de materiales para la sustituci??n de componentes CSR, HP especificar?? si los componentes defectuosos deber??n devolverse a HP. En aquellos casos en los que sea necesario devolver alg??n componente a HP, deber?? hacerlo en el periodo de tiempo especificado, normalmente cinco d??as laborables. Los componentes defectuosos deber??n devolverse con toda la documentaci??n relacionada y con el embalaje de env??o. Si no enviara el componente defectuoso requerido, HP podr?? cobrarle por el de sustituci??n. En el caso de todas sustituciones que lleve a cabo el cliente, HP se har?? cargo de todos los gastos de env??o y devoluci??n de componentes y escoger?? la empresa de transporte que se utilice para dicho servicio.

Para obtener m??s informaci??n acerca del programa de Reparaciones del propio cliente de HP, p??ngase en contacto con su proveedor de servicios local. Si est?? interesado en el programa para Norteam??rica, visite la p??gina web de HP siguiente (http://www.hp.com/go/selfrepair).

Servicio de garant??a exclusivo de componentes

La garant??a limitada de HP puede que incluya un servicio de garant??a exclusivo de componentes. Seg??n las condiciones de este servicio exclusivo de componentes, HP le facilitar?? los componentes de repuesto sin cargo adicional alguno.

Para este servicio de garant??a exclusivo de componentes, es obligatoria la sustituci??n de componentes por parte del usuario (CSR). Si solicita a HP que realice la sustituci??n de estos componentes, tendr?? que hacerse cargo de los gastos de desplazamiento y de mano de obra de dicho servicio.

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Customer self repair

Veel onderdelen in HP producten zijn door de klant zelf te repareren, waardoor de reparatieduur tot een minimum beperkt kan blijven en de flexibiliteit in het vervangen van defecte onderdelen groter is. Deze onderdelen worden CSR-onderdelen (Customer Self Repair) genoemd. Als HP (of een HP Service Partner) bij de diagnose vaststelt dat de reparatie kan worden uitgevoerd met een CSR-onderdeel, verzendt HP dat onderdeel rechtstreeks naar u, zodat u het defecte onderdeel daarmee kunt vervangen. Er zijn twee categorie??n CSR-onderdelen:

???Verplicht???Onderdelen waarvoor reparatie door de klant verplicht is. Als u HP verzoekt deze onderdelen voor u te vervangen, worden u voor deze service reiskosten en arbeidsloon in rekening gebracht.

???Optioneel???Onderdelen waarvoor reparatie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door de klant. Als u echter HP verzoekt deze onderdelen voor u te vervangen, kunnen daarvoor extra kosten in rekening worden gebracht, afhankelijk van het type garantieservice voor het product.

OPMERKING: Sommige HP onderdelen zijn niet ontwikkeld voor reparatie door de klant. In verband met de garantievoorwaarden moet het onderdeel door een geautoriseerde Service Partner worden vervangen. Deze onderdelen worden in de ge??llustreerde onderdelencatalogus aangemerkt met "Nee".

Afhankelijk van de leverbaarheid en de locatie worden CSR-onderdelen verzonden voor levering op de eerstvolgende werkdag. Levering op dezelfde dag of binnen vier uur kan tegen meerkosten worden aangeboden, indien dit mogelijk is gezien de locatie. Indien assistentie gewenst is, belt u een HP Service Partner om via de telefoon technische ondersteuning te ontvangen. HP vermeldt in de documentatie bij het vervangende CSR-onderdeel of het defecte onderdeel aan HP moet worden geretourneerd. Als het defecte onderdeel aan HP moet worden teruggezonden, moet u het defecte onderdeel binnen een bepaalde periode, gewoonlijk vijf (5) werkdagen, retourneren aan HP. Het defecte onderdeel moet met de bijbehorende documentatie worden geretourneerd in het meegeleverde verpakkingsmateriaal. Als u het defecte onderdeel niet terugzendt, kan HP u voor het vervangende onderdeel kosten in rekening brengen. Bij reparatie door de klant betaalt HP alle verzendkosten voor het vervangende en geretourneerde onderdeel en kiest HP zelf welke koerier/transportonderneming hiervoor wordt gebruikt.

Neem contact op met een Service Partner voor meer informatie over het Customer Self Repair programma van HP. Informatie over Service Partners vindt u op de HP website (http://www.hp.com/go/selfrepair).

Garantieservice "Parts Only"

Het is mogelijk dat de HP garantie alleen de garantieservice "Parts Only" omvat. Volgens de bepalingen van de Parts Only garantieservice zal HP kosteloos vervangende onderdelen ter beschikking stellen.

Voor de Parts Only garantieservice is vervanging door CSR-onderdelen verplicht. Als u HP verzoekt deze onderdelen voor u te vervangen, worden u voor deze service reiskosten en arbeidsloon in rekening gebracht.

Customer self repair 6

Reparo feito pelo cliente

Os produtos da HP s??o projetados com muitas pe??as para reparo feito pelo cliente (CSR) de modo a minimizar o tempo de reparo e permitir maior flexibilidade na substitui????o de pe??as com defeito. Se, durante o per??odo de diagn??stico, a HP (ou fornecedores/parceiros de servi??o da HP) concluir que o reparo pode ser efetuado pelo uso de uma pe??a CSR, a pe??a de reposi????o ser?? enviada diretamente ao cliente. Existem duas categorias de pe??as CSR:

???Obrigat??ria???Pe??as cujo reparo feito pelo cliente ?? obrigat??rio. Se desejar que a HP substitua essas pe??as, ser??o cobradas as despesas de transporte e m??o-de-obra do servi??o.

???Opcional???Pe??as cujo reparo feito pelo cliente ?? opcional. Essas pe??as tamb??m s??o projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou n??o a cobran??a de taxa adicional, dependendo do tipo de servi??o de garantia destinado ao produto.

OBSERVA????O: Algumas pe??as da HP n??o s??o projetadas para o reparo feito pelo cliente. A fim de cumprir a garantia do cliente, a HP exige que um t??cnico autorizado substitua a pe??a. Essas pe??as est??o identificadas com a marca "No" (N??o), no cat??logo de pe??as ilustrado.

Conforme a disponibilidade e o local geogr??fico, as pe??as CSR ser??o enviadas no primeiro dia ??til ap??s o pedido. Onde as condi????es geogr??ficas permitirem, a entrega no mesmo dia ou em quatro horas pode ser feita mediante uma taxa adicional. Se precisar de aux??lio, entre em contato com o Centro de suporte t??cnico da HP para que um t??cnico o ajude por telefone. A HP especifica nos materiais fornecidos com a pe??a CSR de reposi????o se a pe??a com defeito deve ser devolvida ?? HP. Nos casos em que isso for necess??rio, ?? preciso enviar a pe??a com defeito ?? HP dentro do per??odo determinado, normalmente cinco (5) dias ??teis. A pe??a com defeito deve ser enviada com a documenta????o correspondente no material de transporte fornecido. Caso n??o o fa??a, a HP poder?? cobrar a reposi????o. Para as pe??as de reparo feito pelo cliente, a HP paga todas as despesas de transporte e de devolu????o da pe??a e determina a transportadora/servi??o postal a ser utilizado.

Para obter mais informa????es sobre o programa de reparo feito pelo cliente da HP, entre em contato com o fornecedor de servi??os local. Para o programa norte-americano, visite o site da HP (http://www.hp.com/go/selfrepair).

Servi??o de garantia apenas para pe??as

A garantia limitada da HP pode incluir um servi??o de garantia apenas para pe??as. Segundo os termos do servi??o de garantia apenas para pe??as, a HP fornece as pe??as de reposi????o sem cobrar nenhuma taxa.

No caso desse servi??o, a substitui????o de pe??as CSR ?? obrigat??ria. Se desejar que a HP substitua essas pe??as, ser??o cobradas as despesas de transporte e m??o-de-obra do servi??o.

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Illustrated parts catalog

Mechanical components / 2 or 4 3.5??? hot-plug HDD model

Table 1 Mechanical Components Spare Parts List / 2 or 4 3.5??? HDD Hot-plug Model

Illustrated parts catalog 12

Mechanical components / 4 3.5??? HDD non-hot- plug model

Table 2 Mechanical Components Spare Parts List / 4 3.5??? HDD Non-hot-plug Model

BRKT FIXED PSU G6

SCR, 6-32 X .157,T10

SCR TT, 6-32x.160,SLT-T15

BRKT Rear I/O 1U G6

BLANK,HDD,SLIMLINE

SFF HDD BLANK

Illustrated parts catalog 13

Mechanical components / 8 2.5??? HDD hot-plug model

Table 3 Mechanical Components Spare Parts List / 8 2.5??? HDD Hot-plug Model

1Mandatory???Parts for which customer self repair is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service.

2Optional???Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.

Illustrated parts catalog 14

3No???Some HP parts are not designed for customer self repair. In order to satisfy the customer warranty, HP requires that an authorized service provider replace the part. These parts are identified as "No" in the Illustrated Parts Catalog.

1Mandatory: Obligatoire???Pi??ces pour lesquelles la r??paration par le client est obligatoire. Si vous demandez ?? HP de remplacer ces pi??ces, les co??ts de d??placement et main d'??uvre du service vous seront factur??s.

2Optional: Facultatif???Pi??ces pour lesquelles la r??paration par le client est facultative. Ces pi??ces sont ??galement con??ues pour permettre au client d'effectuer lui-m??me la r??paration. Toutefois, si vous demandez ?? HP de remplacer ces pi??ces, l'intervention peut ou non vous ??tre factur??e, selon le type de garantie applicable ?? votre produit.

3No: Non???Certaines pi??ces HP ne sont pas con??ues pour permettre au client d'effectuer lui-m??me la r??paration. Pour que la garantie puisse s'appliquer, HP exige que le remplacement de la pi??ce soit effectu?? par un Mainteneur Agr????. Ces pi??ces sont identifi??es par la mention ???Non??? dans le Catalogue illustr??.

1Mandatory: Obbligatorie???Parti che devono essere necessariamente riparate dal cliente. Se il cliente ne affida la riparazione ad HP, deve sostenere le spese di spedizione e di manodopera per il servizio.

2Optional: Opzionali???Parti la cui riparazione da parte del cliente ?? facoltativa. Si tratta comunque di componenti progettati per questo scopo. Se tuttavia il cliente ne richiede la sostituzione ad HP, potrebbe dover sostenere spese addizionali a seconda del tipo di garanzia previsto per il prodotto.

3No: Non CSR???Alcuni componenti HP non sono progettati per la riparazione da parte del cliente. Per rispettare la garanzia, HP richiede che queste parti siano sostituite da un centro di assistenza autorizzato. Tali parti sono identificate da un ???No??? nel Catalogo illustrato dei componenti.

1Mandatory: Zwingend???Teile, die im Rahmen des Customer Self Repair Programms ersetzt werden m??ssen. Wenn Sie diese Teile von HP ersetzen lassen, werden Ihnen die Versand- und Arbeitskosten f??r diesen Service berechnet.

2Optional: Optional???Teile, f??r die das Customer Self Repair-Verfahren optional ist. Diese Teile sind auch f??r Customer Self Repair ausgelegt. Wenn Sie jedoch den Austausch dieser Teile von HP vornehmen lassen m??chten, k??nnen bei diesem Service je nach den f??r Ihr Produkt vorgesehenen Garantiebedingungen zus??tzliche Kosten anfallen.

3No: Kein???Einige Teile sind nicht f??r Customer Self Repair ausgelegt. Um den Garantieanspruch des Kunden zu erf??llen, muss das Teil von einem HP Servicepartner ersetzt werden. Im illustrierten Teilekatalog sind diese Teile mit ???No??? bzw. ???Nein??? gekennzeichnet.

1Mandatory: Obligatorio???componentes para los que la reparaci??n por parte del usuario es obligatoria. Si solicita a HP que realice la sustituci??n de estos componentes, tendr?? que hacerse cargo de los gastos de desplazamiento y de mano de obra de dicho servicio.

2Optional: Opcional???componentes para los que la reparaci??n por parte del usuario es opcional. Estos componentes tambi??n est??n dise??ados para que puedan ser reparados por el usuario. Sin embargo, si precisa que HP realice su sustituci??n, puede o no conllevar costes adicionales, dependiendo del tipo de servicio de garant??a correspondiente al producto.

Illustrated parts catalog 15

3No: No???Algunos componentes no est??n dise??ados para que puedan ser reparados por el usuario. Para que el usuario haga valer su garant??a, HP pone como condici??n que un proveedor de servicios autorizado realice la sustituci??n de estos componentes. Dichos componentes se identifican con la palabra ???No??? en el cat??logo ilustrado de componentes.

1Mandatory: Verplicht???Onderdelen waarvoor Customer Self Repair verplicht is. Als u HP verzoekt deze onderdelen te vervangen, komen de reiskosten en het arbeidsloon voor uw rekening.

2Optional: Optioneel???Onderdelen waarvoor reparatie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door de klant. Als u echter HP verzoekt deze onderdelen voor u te vervangen, kunnen daarvoor extra kosten in rekening worden gebracht, afhankelijk van het type garantieservice voor het product.

3No: Nee???Sommige HP onderdelen zijn niet ontwikkeld voor reparatie door de klant. In verband met de garantievoorwaarden moet het onderdeel door een geautoriseerde Service Partner worden vervangen. Deze onderdelen worden in de ge??llustreerde onderdelencatalogus aangemerkt met "Nee".

1Mandatory: Obrigat??ria???Pe??as cujo reparo feito pelo cliente ?? obrigat??rio. Se desejar que a HP substitua essas pe??as, ser??o cobradas as despesas de transporte e m??o-de-obra do servi??o.

2Optional: Opcional???Pe??as cujo reparo feito pelo cliente ?? opcional. Essas pe??as tamb??m s??o projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou n??o a cobran??a de taxa adicional, dependendo do tipo de servi??o de garantia destinado ao produto.

3No: Nenhuma???Algumas pe??as da HP n??o s??o projetadas para o reparo feito pelo cliente. A fim de cumprir a garantia do cliente, a HP exige que um t??cnico autorizado substitua a pe??a. Essas pe??as est??o identificadas com a marca ???No??? (N??o), no cat??logo de pe??as ilustrado.

Illustrated parts catalog 16

Illustrated parts catalog 17

System components / 2 3.5??? HDD hot-plug model

Table 4 System Components Spare Parts List / 2 3.5??? HDD Hot-plug Model

Illustrated parts catalog 18

Table 4 System Components Spare Parts List / 2 3.5??? HDD Hot-plug Model

Illustrated parts catalog 19

Table 4 System Components Spare Parts List / 2 3.5??? HDD Hot-plug Model

Illustrated parts catalog 20

System components / 4 3.5??? HDD hot-plug model

Table 5 System Components Spare Parts List / 4 3.5??? HDD Hot-plug Model

Illustrated parts catalog 21

Table 5 System Components Spare Parts List / 4 3.5??? HDD Hot-plug Model

Illustrated parts catalog 22

Table 5 System Components Spare Parts List / 4 3.5??? HDD Hot-plug Model

11Hard drives

3.5??? hot-plug LFF SAS hard drives with carriers

Illustrated parts catalog 23

Table 5 System Components Spare Parts List / 4 3.5??? HDD Hot-plug Model

System components / 4 3.5??? HDD non-hot-plug model

Table 6 System Components Spare Parts List / 4 3.5??? HDD Non-hot-plug Model

Illustrated parts catalog 24

Table 6 System Components Spare Parts List / 4 3.5??? HDD Non-hot-plug Model

Illustrated parts catalog 25

Table 6 System Components Spare Parts List / 4 3.5??? HDD Non-hot-plug Model

Illustrated parts catalog 26

System components / 8 2.5??? HDD hot-plug model

Table 7 System Components Spare Parts List / 8 2.5??? HDD Hot-plug Model

Illustrated parts catalog 27

Table 7 System Components Spare Parts List / 8 2.5??? HDD Hot-plug Model

Illustrated parts catalog 28

Table 7 System Components Spare Parts List / 8 2.5??? HDD Hot-plug Model

11Hard drives

2.5??? hot-plug SAS hard drives with carriers

1Mandatory???Parts for which customer self repair is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service.

2Optional???Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.

3No???Some HP parts are not designed for customer self repair. In order to satisfy the customer warranty, HP requires that an authorized service provider replace the part. These parts are identified as "No" in the Illustrated Parts Catalog.

Illustrated parts catalog 29

1Mandatory: Obligatoire???Pi??ces pour lesquelles la r??paration par le client est obligatoire. Si vous demandez ?? HP de remplacer ces pi??ces, les co??ts de d??placement et main d'??uvre du service vous seront factur??s.

2Optional: Facultatif???Pi??ces pour lesquelles la r??paration par le client est facultative. Ces pi??ces sont ??galement con??ues pour permettre au client d'effectuer lui-m??me la r??paration. Toutefois, si vous demandez ?? HP de remplacer ces pi??ces, l'intervention peut ou non vous ??tre factur??e, selon le type de garantie applicable ?? votre produit.

3No: Non???Certaines pi??ces HP ne sont pas con??ues pour permettre au client d'effectuer lui-m??me la r??paration. Pour que la garantie puisse s'appliquer, HP exige que le remplacement de la pi??ce soit effectu?? par un Mainteneur Agr????. Ces pi??ces sont identifi??es par la mention ???Non??? dans le Catalogue illustr??.

1Mandatory: Obbligatorie???Parti che devono essere necessariamente riparate dal cliente. Se il cliente ne affida la riparazione ad HP, deve sostenere le spese di spedizione e di manodopera per il servizio.

2Optional: Opzionali???Parti la cui riparazione da parte del cliente ?? facoltativa. Si tratta comunque di componenti progettati per questo scopo. Se tuttavia il cliente ne richiede la sostituzione ad HP, potrebbe dover sostenere spese addizionali a seconda del tipo di garanzia previsto per il prodotto.

3No: Non CSR???Alcuni componenti HP non sono progettati per la riparazione da parte del cliente. Per rispettare la garanzia, HP richiede che queste parti siano sostituite da un centro di assistenza autorizzato. Tali parti sono identificate da un ???No??? nel Catalogo illustrato dei componenti.

1Mandatory: Zwingend???Teile, die im Rahmen des Customer Self Repair Programms ersetzt werden m??ssen. Wenn Sie diese Teile von HP ersetzen lassen, werden Ihnen die Versand-und Arbeitskosten f??r diesen Service berechnet.

2Optional: Optional???Teile, f??r die das Customer Self Repair-Verfahren optional ist. Diese Teile sind auch f??r Customer Self Repair ausgelegt. Wenn Sie jedoch den Austausch dieser Teile von HP vornehmen lassen m??chten, k??nnen bei diesem Service je nach den f??r Ihr Produkt vorgesehenen Garantiebedingungen zus??tzliche Kosten anfallen.

3No: Kein???Einige Teile sind nicht f??r Customer Self Repair ausgelegt. Um den Garantieanspruch des Kunden zu erf??llen, muss das Teil von einem HP Servicepartner ersetzt werden. Im illustrierten Teilekatalog sind diese Teile mit ???No??? bzw. ???Nein??? gekennzeichnet.

1Mandatory: Obligatorio???componentes para los que la reparaci??n por parte del usuario es obligatoria. Si solicita a HP que realice la sustituci??n de estos componentes, tendr?? que hacerse cargo de los gastos de desplazamiento y de mano de obra de dicho servicio.

2Optional: Opcional???componentes para los que la reparaci??n por parte del usuario es opcional. Estos componentes tambi??n est??n dise??ados para que puedan ser reparados por el usuario. Sin embargo, si precisa que HP realice su sustituci??n, puede o no conllevar costes adicionales, dependiendo del tipo de servicio de garant??a correspondiente al producto.

3No: No???Algunos componentes no est??n dise??ados para que puedan ser reparados por el usuario. Para que el usuario haga valer su garant??a, HP pone como condici??n que un proveedor de servicios autorizado realice la sustituci??n de estos componentes. Dichos componentes se identifican con la palabra ???No??? en el cat??logo ilustrado de componentes.

Illustrated parts catalog 30

1Mandatory: Verplicht???Onderdelen waarvoor Customer Self Repair verplicht is. Als u HP verzoekt deze onderdelen te vervangen, komen de reiskosten en het arbeidsloon voor uw rekening.

2Optional: Optioneel???Onderdelen waarvoor reparatie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door de klant. Als u echter HP verzoekt deze onderdelen voor u te vervangen, kunnen daarvoor extra kosten in rekening worden gebracht, afhankelijk van het type garantieservice voor het product.

3No: Nee???Sommige HP onderdelen zijn niet ontwikkeld voor reparatie door de klant. In verband met de garantievoorwaarden moet het onderdeel door een geautoriseerde Service Partner worden vervangen. Deze onderdelen worden in de ge??llustreerde onderdelencatalogus aangemerkt met "Nee".

1Mandatory: Obrigat??ria???Pe??as cujo reparo feito pelo cliente ?? obrigat??rio. Se desejar que a HP substitua essas pe??as, ser??o cobradas as despesas de transporte e m??o-de-obra do servi??o.

2Optional: Opcional???Pe??as cujo reparo feito pelo cliente ?? opcional. Essas pe??as tamb??m s??o projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou n??o a cobran??a de taxa adicional, dependendo do tipo de servi??o de garantia destinado ao produto.

3No: Nenhuma???Algumas pe??as da HP n??o s??o projetadas para o reparo feito pelo cliente. A fim de cumprir a garantia do cliente, a HP exige que um t??cnico autorizado substitua a pe??a. Essas pe??as est??o identificadas com a marca ???No??? (N??o), no cat??logo de pe??as ilustrado.

HP contact information

For the name of the nearest HP authorized reseller:

???In the United States, call 1-800-345-1518.

???In Canada, call 1-800-263-5868.

???In other locations, refer to the HP website at http://www.hp.com/.

For HP technical support:

???In North America:

???Call 1-800-HP-INVENT (1-800-474-6836). This service is available 24 hours a day, 7 days a week. For continuous quality improvement, calls may be recorded or monitored.

???If you have purchased a Care Pack (service upgrade), call 1-800-633-3600. For more information about Care Packs, refer to the HP website at http://www.hp.com/.

???Outside North America, call the nearest HP Technical Support Phone Center. For telephone numbers for worldwide Technical Support Centers, refer to the HP website at http://www.hp.com/.

Before you contact HP

Be sure to have the following information available before you call HP:

???Technical support registration number (if applicable)

???Product serial number

Illustrated parts catalog 31

???Product model name and number

???Applicable error messages

???Add-on boards or hardware model number and serial number

???Third-party hardware or software model number

???Operating system type and revision level

Illustrated parts catalog 32

Removal and replacement procedures

This chapter provides subassembly/module-level removal and replacement procedures for the HP ProLiant DL160 G6server.

Review the specifications of a new component before installing it to make sure it is compatible with the server. When you integrate new components into the system, record its model and serial number, and any other pertinent information for future reference. After completing any removal or replacement procedure, run the diagnostics program to verify that all components operate properly.

NOTE: The figures used in this chapter to illustrate procedural steps are labeled numerically (i.e., 1, 2???). When these figures are used in substep items, the alphabetically labeled instructions correspond to the numbered labels on the related figure (i.e., label 1 corresponds to step a, label 2 corresponds to step b, etc.). The procedures described in this section assume that the server is out of the rack and is positioned on a flat, stable surface.

Hardware configuration tools

You will need the following tools:

???T-10/T-15 wrench

The following references and software tools will assist with the hardware configuration:

???HP ProLiant DL160 G6 Server Easy Set-up CD

???IPMI Event Log

???Diagnostics Software

Hardware configuration information

Electrostatic discharge information

An electrostatic discharge (ESD) can damage static-sensitive devices or micro circuitry. Proper packaging and grounding techniques are necessary precautions to prevent damage. To prevent electrostatic damage, observe the following precautions:

???Transport products in static-safe containers such as conductive tubes, bags, or boxes.

???Keep electrostatic-sensitive parts in their containers until they arrive at static-free stations.

???Cover workstations with approved static-dissipating material. Use a wrist strap connected to the work surface, and properly grounded (earthed) tools and equipment.

???Keep work area free of nonconductive materials, such as ordinary plastic assembly aids and foam packing.

???Make sure that you are always properly grounded (earthed) when touching a static-sensitive component or assembly.

???Avoid touching pins, leads, or circuitry.

???Always place drives with the Printed Circuit Board (PCB) assembly-side down.

???Use conductive field service tools.

Removal and replacement procedures 33

Pre-installation procedure

Perform the steps below before you open the server or before you remove or replace any component.

WARNING: Failure to properly turn off the server before you open the server or before your start installing and removing components may cause serious damage as well as bodily harm.

1.Turn off the server and all the peripherals connected to it.

2.Unplug all cables from the power outlet(s) to avoid exposure to high energy levels that may cause burns when parts are short-circuited by metal objects such as tools or jewelry.

If necessary, label each one to expedite reassembly.

3.Disconnect telecommunication cables to avoid exposure to shock hazard from ringing voltages.

4.If server is installed in a rack, remove server and place it on a flat surface.

5.Remove the top cover according to the instructions described in the ???System cover??? section in this chapter.

6.Follow the ESD precautions listed previously in this chapter when handling a server component.

IMPORTANT: To streamline the configuration process, read through the entire installation and removal procedures first and make sure you understand them before you begin.

Post-installation instructions

Observe the following items after installing or removing a server component:

1.Be sure all components are installed according to the described step-by-step instructions.

2.Reinstall the rear cage, air baffle, peripherals, and system cables that you have removed.

3.Reinstall the top cover.

4.Reinstall server into rack.

5.Connect all external cables and the AC power cord(s) to the system.

6.Press the power button on the front panel to turn on the server.

Removal and replacement procedures 34

Server warnings and cautions

Before installing a server, be sure that you understand the following warnings and cautions.

WARNING: To reduce the risk of electric shock or damage to the equipment:

???Do not disable the power cord grounding plug. The grounding plug is an important safety feature.

???Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all times.

???Unplug the power cord from the power supply to disconnect power to the equipment.

???Do not route the power cord where it can be walked on or pinched by items placed against it. Pay particular attention to the plug, electrical outlet, and the point where the cord extends from the server.

WARNING: To reduce the risk of personal injury from hot surfaces, allow the drives and the internal system components to cool before touching them.

CAUTION: Do not operate the server for long periods with the system cover open or removed. Operating the server in this manner results in improper airflow and improper cooling that can lead to thermal damage.

HP Trusted Platform Module

The TPM is not a customer-removable part.

CAUTION: Any attempt to remove an installed TPM from the system board breaks or disfigures the TPM security rivet. Upon locating a broken or disfigured rivet on an installed TPM, administrators should consider the system compromised and take appropriate measures to ensure the integrity of the system data.

IMPORTANT: If you suspect a TPM board failure, leave the TPM installed and remove the system. Contact an HP authorized service provider for a replacement system board and TPM board.

Symbols on equipment

The following symbols may be placed on equipment to indicate the presence of potentially hazard hazardous conditions.

This symbol indicates the presence of hazardous energy circuits or electric shock hazards. Refer all servicing to qualified personnel.

WARNING: To reduce the risk of injury from electric shock hazards, do not open this enclosure. Refer all maintenance, upgrades, and servicing to qualified personnel.

This symbol indicates the presence of electric shock hazards. The area contains no user or field serviceable parts. Do not open for any reason.

WARNING: To reduce the risk of injury from electric shock hazards, do not open this enclosure.

This symbol on an RJ-45 receptacle indicates a network interface connection.

WARNING: To reduce the risk of electric shock, fire, or damage to the equipment, do not plug telephone or telecommunications connectors into this receptacle.

Removal and replacement procedures 35

Weight in kg Weight in lb

This symbol indicates the presence of a hot surface or hot component. If this surface is contacted, the potential for injury exists.

WARNING: To reduce the risk of injury from a hot component, allow the surface to cool before touching.

This symbol indicates that the component exceeds the recommended weight for one individual to handle safely.

WARNING: To reduce the risk of personal injury or damage to the equipment, observe local occupational health and safety requirements and guidelines for manual material handling.

These symbols, on power supplies or systems, indicate that the equipment is supplied by multiple sources of power.

WARNING: To reduce the risk of injury from electric shock, remove all power cords to completely disconnect power from the system.

Powering down the server

The server does not completely power down when the power button on the front panel is pressed. The button toggles between On and Standby. The standby position removes power from most electronics and the drives, but some internal circuitry remains active. To completely remove all power from the system, disconnect all power cords from the server.

To power down the server:

1.Shut down the server as directed by the operating system documentation.

2.Press the power button to toggle to Standby.

This places the server in standby mode changing the power LED indicator to amber. In this mode, the main power supply output is disabled. Standby does not completely disable or remove power from the system.

3.Disconnect the AC power cord(s) from the power outlet(s) and then from the server.

4.Be sure that the power LED indicator is turned off and that the fan noise has stopped.

5.Disconnect all peripheral devices from the server.

System cover

You need to remove the top cover before you can remove or replace a server component. The top cover needs to be removed to service the SAS/SATA backplane.

Top cover

To remove the top cover:

1.Loosen the screw on the top cover with a T-10 wrench.

2.Press the latch on the top cover.

Removal and replacement procedures 36

3.Slide the cover toward the rear of the server and then lift the top cover to remove it from the chassis. Lift the top cover away from the chassis.

Figure 1 Removing the Top Cover

To reinstall the top cover:

1.Align the top cover to the chassis and then slide it towards the front panel to position it into place.

2.Once the cover is attached to the chassis, tighten the screw on the top cover with a T-10 wrench.

Figure 2 Reinstalling the Top Cover

Drives

The server supports the following configurations:

???2 drive bays for 3.5-inch hard disk drives and 1 drive bay for an optical disc drive

???4 drive bays for 3.5-inch hard disk drives and 1 drive bay for an optical disc drive.

Removal and replacement procedures 37

??? 8 drive bays for 2.5-inch hard disk drives and 1 drive bay for an optical disc drive.

Cable management

Always follow good cable management practices when working inside the computer.

???Keep cables away from major heat sources like the heat sink.

???Do not jam cables on top of expansion cards or memory modules. Printed circuit cards are not designed to withstand excessive pressure.

???Keep cables clear of sliding or moveable parts to prevent cutting or crimping.

???When folding a flat ribbon cable, never fold to a sharp crease. Sharp creases may damage the wires.

???Some flat ribbon cables come pre-folded. Never change the folds on these cables.

???Do not sharply bend any cable. A sharp bend can break the internal wires.

???Never bend a SATA data cable tighter than a 30 mm (1.18 in.) radius.

???Never crease a SATA data cable.

???Do not rely on components like the drive cage, power supply, or system cover to push cables down into the chassis.

The next steps illustrate the removal of power cable from connector J51, 60, 64 and 82.

3.Squeeze on the top of the retaining latch attached to the cable end of the connector.

4.Grasp the cable end of the connector and pull it straight up.

CAUTION: Always pull the connector???NEVER pull on the cable. Pulling on the cable could damage the cable and result in a failed power supply.

Figure 3 Unplugging Power Cable

Cable connections

The following tables provide information about switching power supply cable connector labels.

Removal and replacement procedures 38

Table 8 Cable connections from the 460W/750W Hot-plug Power Supply (Optional)

NOTE: P6,P7,P8,P9,P10 and P11are extended connectors from P5, P4 are the extended 6-pin connector from 10-pin P4 connector.of power supply.

Table 9 Cable connections from the 500 W Non-hot-plug Power Supply

NOTE: P10,P11,P12,P13,P14 are extended connectors from P7

The following tables provide the system board designators that various cables plug into. For more detailed information about system board components, see ???Figure 106 System Board Components???.

Table 10 Cable Connections from the System Board

Table 10 Cable Connections from the System Board

Removal and replacement procedures 40

Table 14 Drive Cable Connections / 8 2.5??? hot-plug HDD

Removal and replacement procedures 41

Drive bay configuration

The server supports the following drive bays

???2 drive bays for 3.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive

???4 drive bays for 3.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive

???8 drive bays for 2.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive.

Figure 4 System Drive Bays / 2 3.5??? Hot-plug HDD Model

Item Description

19.5mm (0.37 in.) optical disk drive (optional)

23.5 in. hard disk drive bays (2)

The HDD bays support both SATA and SAS drives.

Removal and replacement procedures 42

Figure 5 System Drive Bays / 4 3.5??? HDD Hot-plug Model

Item Description

19.5mm (0.37 in.) optical disc drive (optional)

23.5 in. hard disk drive bays (4)

The HDD bays support both SATA and SAS drives.

Figure 6 System Drive Bays / 4 3.5??? HDD Non-hot-plug Model

Item Description

19.5mm (0.37in.) optical disc drive (optional)

23.5 in. hard disk drive bays (4)

The HDD bays can support SATA drives.

Removal and replacement procedures 43

Figure 7 System Drive Bays / 8 2.5??? Hot-plug HDD Model

Item Description

19.5mm (0.37 in.) optical disk drive

22.5 in. hard disk drive bays (8)

The HDD bays support both SATA and SAS drives.

Optical disc drive bay

The optical media device bay of the servers with 2HDDs and 4HDDs both support a 9.5 mm (0.37 in.) DVD ROM. The following procedure is an example using the server with 4HDD model.

To remove the optical disk drive carrier:

1.Remove the top cover and then unplug the SATA and power cable.

2.Loosen the screws.

Removal and replacement procedures 44

Figure 8 Removing the Cables and Screws

3.Push the optical disk drive toward the front of the unit.

4.Pull the optical disk drive out of the chassis.

Figure 9 Removing the Optical disk drive

Removal and replacement procedures 45

To remove the bezel blank:

1.Turn off the server and all the peripherals connected to it.

2.Unplug all external cables and AC power cords. If necessary, label each one to expedite reassembly.

3.Remove the unit from the rack and place on a flat surface.

4.Remove the top cover.

5.Pull the bezel blank out of the carrier.

CAUTION: Do not discard the bezel blank. If the optical disk drive is removed in the future, you must reinstall the bezel blank to maintain proper system function.

Figure 10 Removing the Bezel Blank

Removal and replacement procedures 46

To install the optical disk drive:

1.Slide the optical disk drive assembly into the chassis.

2.Remove the top cover, fasten the screws and connect the SATA and power cables to their corresponding connectors on the optical disk drive.

Figure 11 Installing the Optical disk drive

Removal and replacement procedures 47

Hard drives

The drive bays on the front panel can accommodate up to two, four or eight hard drives. You can install either SAS hard drives or SATA hard drives in the server.

For servers with 2 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 2, from left to right, when viewed from the front of the server.

Figure 12 Hard Drive Configuration / 2 3.5??? HDD Hot-plug Model

For servers with 4 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 4, from left to right, when viewed from the front of the server.

Removal and replacement procedures 48

Figure 13 Hard Drive Configuration / 4 3.5??? HDD Hot-plug Model

For servers with 8 2.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 8, from top to bottom, left to right, when viewed from the front of the server.

Removal and replacement procedures 49

Figure 15 Hard Drive Configuration / 8 2.5??? Hot-plug HDD Model

The hot-plug HDD for the servers with 2 3.5??? HDDs and 4 3.5??? HDDs and 8 2.5??? HDDs share the same removal and replacement procedures. Here we take the server with 4 3.5??? HDDs as an example for your reference.

To remove the hot-plug hard drive:

1.Press the hard disk carrier button to release the ejector lever.

2.Use the HDD carrier latch to pull the drive out of the cage. Make sure to support the drive when pulling it out of the cage.

3.Pull the hard drive assembly out of the drive bay.

Removal and replacement procedures 50

Figure 16 Removing the Hot-plug Hard Drive Assembly

To install the hot-plug hard drive:

1. Press the release tabs, and then pull the hard drive blank out of the chassis.

Figure 17 Removing the Hot-plug Hard Drive Blank

IMPORTANT: Do not discard the hard drive blank. If the drive is removed in the future, you must reinstall the hard drive blank to maintain proper system airflow.

2.Install a hard drive.

a.Push the hard drive assembly into the drive bay until it stops.

b.Press the HDD carrier latch inward until it clicks.

Removal and replacement procedures 51

Figure 18 Installing the Hot-plug Hard Drive Assembly

To remove the non-hot-plug hard drive:

1.Disconnect the SATA and power cable.

2.Loosen the screw with the T-10/T-15 wrench provided.

Figure 19 Loosening the Screw

3.Push the hard drive toward the front of the unit

4.Pull the hard drive assembly out of the drive bay.

Removal and replacement procedures 52

Figure 20 Removing the Non-hot-plug Hard Drive Assembly

To remove a non-hot-plug hard drive disk from the carrier:

1.Loosen the four screws on the carrier (two on each side).

2.Lift the hard drive from the carrier.

Figure 21 Removing the Non-hot-plug Hard Drive Disk

Removal and replacement procedures 53

To install a non-hot-plug hard drive:

1.Put the non-hot-plug hard drive disk into the carrier.

2.Fasten the HDD to the carrier using the screws (two on each side).

Figure 22 Installing the Non-hot-plug Hard Drive Disk into the Carrier

To install a non-hot-plug hard drive into the server:

1.Remove the hard drive blank from the front of the system if installed.

2.Push the hard drive assembly into the drive bay until it stops.

Figure 23 Installing the Non-hot-plug Hard Drive Assembly

Removal and replacement procedures 54

3.Fasten the screw with the T-10/T-15 wrench provided to secure the hard drive to the chassis.

4.Connect the cabling from the power supply to the drive using the cables provided.

Figure 24 Fastening the Screw

SAS/SATA HDD backplane

The following figures show the front and back side of the backplane.

Figure 25 SAS Backplane Connectors of Server with 2 HDD (component side)

Item Description

1Screw holes

2LED indicators

3Headers for hard drive

Removal and replacement procedures 55

Figure 26 SAS Backplane Connectors of Server with 4 HDD (component side)

Item Description

1Screw holes

2LED indicators

3Headers for hard drive

Figure 27 SATA Backplane Connectors of Server with 4 HDD (component side)

Item Description

1Screw holes

2LED indicators

3Headers for hard drive

Removal and replacement procedures 56

Figure 28 Backplane Connectors of Server with 8 HDD (component side)

Item Description

1LED indicators

2Screw holes

3Headers for hard drive

Figure 29 SAS Backplane Connectors of Server with 2 HDD (solder side)

Item Description

1Power connector

2PROG connector

3I2C connector

4Mini SAS connector

Removal and replacement procedures 57

Figure 30 SAS Backplane Connectors of Server with 4 HDD (solder side)

Item Description

1Power connector

2Mini SAS connector

3PROG connector

4I2C connector

Figure 31 SATA Backplane Connectors of Server with 4 HDD (solder side)

Item Description

1Power connector

2I2C connector

3SGPIO connector

Removal and replacement procedures 58

Item Description

1PIC 2 PROG connector

2Power connector

3I2C connector

4PIC 1 PROG connector

5Mini SAS connectors

WARNING: Ensure that the system is powered off and all power sources have been disconnected from the server. Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position.

The backplanes for the servers with 2 HDDs and 4 HDDs and 8HDDs share the same removal and replacement procedures. Here we take the backplane for the server with 4 HDDs as an example for your reference.

To remove the backplane:

1.Remove all drives out of the drive bays.

Refer to the ???Optical disc drive bay??? and ???Hard drives??? sections in this chapter for detailed procedures.

Removal and replacement procedures 59

Figure 33 Removing the Hot-plug Hard Drive

2.Remove the top cover.

3.Remove all cables connected to the backplane.

4.Remove the hard drive cage.

a.Loosen all screws that secure the hard drive cage to the chassis.

b.Slide the hard drive cage out and then lift it up. Remove the hard drive cage from the chassis.

Figure 34 Removing the Hard Drive Cage

5.Remove the backplane.

a.Remove all cables???including optical disk drive cables.

b.Remove the three screws that secure the backplane to the hard drive cage.

c.Pull the backplane up and out to release it from the hard drive cage.

Removal and replacement procedures 60

Figure 35 Removing the Backplane

To reinstall the backplane:

1.Orient the backplane so that the notches on the backplane align with the hook on the drive cage and then press the backplane down until it clicks into place.

2.Secure the backplane with three screws.

Figure 36 Reinstalling the Backplane

3.Install all cables.

System board configuration

Processor

HP ProLiant DL160 G6 Server supports quad core processors. If a single processor is installed, then use socket 1. When two processors are used, the server supports boot functions through the processor installed in socket 1. However, if processor 1 fails, the system cannot boot up, and if

Removal and replacement procedures 61

processor 2 fails, the system will be automatically booted from processor 1 and provide a processor failure message.

The processor socket supports 2P Intel Xeon processor with integrated memory controller.

CAUTION: It is recommended to use processors of the same speeds or cache sizes to prevent possible server malfunction.

Figure 37 Processor Locations

Item Description

1Processor 1

2Processor 2

WARNING: To reduce the risk of personal injury from hot surfaces, allow the heat sink and the processor to cool before touching them.

NOTE: Before installing the processor, remove the air baffle.

Removal and replacement procedures 62

To remove the air baffle:

1.Gently rock the air baffle up.

2.Take the air baffle out from the system board.

Figure 38 Removing the Air Baffle

To remove the heat sink:

1.Loosen the two spring-loaded screws.

2.Lift the heat sink away from the system board.

CAUTION: Place the heat sink down in an upright position with the thermal patch facing upward. Do not let the thermal patch touch the work surface.

Figure 39 Removing the Heat Sink Assembly

IMPORTANT: If the heat sink has been removed for any reason on a previously installed processor, it is critical that you clean any residue of the thermal compound from both the processor and heatsink with alcohol and apply more thermal grease compound to the integrated heat spreader on the processor to ensure proper thermal bonding between the processor and the heat sink.

Removal and replacement procedures 63

CAUTION: Do not over-tighten the spring-loaded screws to prevent them from breaking off. A maximum torque of 6 inch-lb is set for each screw. Rotate the heat sink a few degrees to the left and right to break the bonding of the thermal grease compound before removing the heat sink from the processor.

To remove the processor:

1.Open the processor locking lever.

2.Open the processor socket retaining bracket.

Figure 40 Opening the lever and bracket

CAUTION: The pins of the socket are very fragile. Do not bend or damage them.

CAUTION: Place the processor on a static-dissipating work surface or in an anti-static bag.

CAUTION: To allow heat sink to draw as much heat as possible from the processor base, there must be good contact between the heat sink base and the top of the processor. To ensure good contact, you must first remove any residue of the old thermal compound with alcohol and apply new thermal grease compound.

3.Using the processor removal tool, remove the processor from the system board.

a.Line up the processor tool, ensuring the locking lever graphic on the tool is correctly oriented.

b.Press in on the plastic tabs, and then place the tool on the processor.

c.Release the tabs, and then carefully lift the processor and tool straight up.

Removal and replacement procedures 64

Figure 41 Removing the Processor

4.Carefully rotate the tool, and then push in and release the tabs to secure the processor in the tool.

Figure 42 Removing the Processor

CAUTION: To avoid damage to the processor, do not touch the bottom of the processor, especially the contact area.

Removal and replacement procedures 65

To apply the thermal grease compound:

1.Use a clean cloth dipped in rubbing alcohol to clean the contact surface on the heat sink and the new processor. Wipe the contact surfaces several times to make sure that no particles or dust contaminants are evident.

2.Apply the thermal grease compound to the integrated heat spreader on the processor in one of the following patterns to ensure even distribution.

CAUTION: HP recommends using Shin-Etsu X-23-7783D thermal grease compound for your ProLiant server.

3. Apply new grease to the top of the processor using a five-dot pattern to ensure even distribution.

Figure 43 The top of the Processor

CAUTION: Never touch the bottom of the processor; any contaminant could prevent the mounting pads from making contact with the socket.

CAUTION: Applying too much grease creates a gap between the contact surfaces, significantly reducing the ability of the heat sink to draw out heat. Installing the heat sink with excessive grease can also cause the grease to spread over the processor pins or the system board base, which can cause electrical shorts that damage the system.

CAUTION: To prevent damage to processor socket pins the processor installation tool must be used to insert the processor into the socket. Instructions are provided in the Option Kits and spare part kits.

To install a new processor:

CAUTION: Failure to completely open the processor locking lever prevents the processor from seating during installation, leading to hardware damage.

1.Open the processor locking lever and the processor socket retaining bracket. DO NOT REMOVE

THE PROCESSOR SOCKET COVER

Removal and replacement procedures 66

Figure 44 Opening the lever and bracket

IMPORTANT: Be sure the processor remains inside the processor installation tool.

2.If the processor has separated from the installation tool, carefully re-insert the processor in the tool. Handle the processor by the edges only, and do not touch the bottom of the processor, especially the contact area.

Figure 45 Installing the processor in the installation tool

Removal and replacement procedures 67

3.Be sure the tool is oriented correctly. Align the processor installation tool with the socket, and then install the processor. THE PINS ON THE SYSTEM BOARD ARE VERY FRAGILE AND EASILY

DAMAGED.

Figure 46 Installing the processor

CAUTION: THE PINS ON THE SYSTEM BOARD ARE VERY FRAGILE AND EASILY DAMAGED. To avoid damage to the system board:

???Never install or remove a processor without using the processor installation tool.

???Do not touch the processor socket contacts.

???Do not tilt or slide the processor when lowering the processor into the socket.

4.Press and hold the tabs on the processor installation tool to separate it from the processor, and then remove the tool.

Removal and replacement procedures 68

Figure 47 Removing the processor installation tool

5. Close the processor socket retaining bracket and the processor locking lever.

Figure 48 Closing the processor socket

CAUTION: Be sure to close the processor socket retaining bracket before closing the processor locking lever. The lever should close without resistance. Forcing the lever closed can damage the processor and socket, requiring system board replacement.

6.Apply all the grease to the top of the processor in the following pattern to ensure even distribution.

Removal and replacement procedures 69

Figure 49 The top of the processor

CAUTION: To prevent overheating or a possible system crash, use only a heat sink model specified for the HP ProLiant DL160 G6 server.

To install the heat sink:

1.Properly align the heat sink spring-loaded screws to the system board mounting holes.

2.Tighten the spring-loaded screws clockwise to secure the heat sink connection to the system board.

Figure 50 Installing the Heat Sink Assembly

CAUTION: When installing two heat sinks, please keep the label on heat sink towards the T mark guide orientation on the system board.

Removal and replacement procedures 70

CAUTION: For proper cooling, do not operate the server without the top cover, air baffle, expansion slot covers, or blanks installed. For additional information, see the user guide. If hot-plug components are supported, minimize the amount of time the top cover is removed.

To install the air baffle:

1.Connect all necessary cables.

2.Gently place the air baffle on the system board.

Figure 51 Installing the Air Baffle

Memory

The system board has eighteen DIMM slots that support up to 192 GB Quad-rank system memory (Two 16 GB Quad-rank DIMMs in each of the six channels).

You must adhere to the following guidelines when adding or replacing memory modules:

???For 2P system, both physical processors must be of the same type and speed.

???Use 800/1066/1333 MHz DDR3 RDIMM/UDIMM.

???Supported DIMM capacity: 2 GB, 4 GB, 8 GB and 16 GB.

???Installation guide for 1P configuration:

???Follow the sequence of 3A, 6B, 9C, 2D, 5E, 8F, 1G, 4H and 7I for the corresponding processor when installing the memory.

???Installation guide for 2P configuration:

???Follow the sequence of 3A, 6B, 9C, 2D, 5E, 8F, 1G, 4H and 7I for the corresponding processor when installing the memory.

???Install at least one memory DIMM for each processor.

???The memory quantity installed for each processor can be different.

Removal and replacement procedures 71

Figure 52 DIMM Population

Figure 53 DIMM Slots

NOTE: Before installing the memory, remove the air baffle first. For a detailed procedure, see the ???Processor??? section in this chapter.

To remove the memory module:

1.Completely open the holding clips securing the memory module.

2.Gently pull the memory module upward to remove it from the slot.

Removal and replacement procedures 72

Figure 54 Removing the Memory Module

CAUTION: Place the memory module on a static-dissipating work surface or inside of an anti-static bag.

To install the memory module:

1.Align the notch on the bottom edge of the memory module with the keyed surface of the DIMM slot and then fully press the memory module into the slot until the holding clips snap back in place.

Figure 55 Installing the Memory Module

CAUTION: The DIMM slots are structured to ensure proper installation. If you insert a DIMM but it does not fit easily into the slot, you may have inserted it incorrectly. Reverse the orientation of the DIMM and insert it again.

Removal and replacement procedures 73

DIMM identification

IMPORTANT: This server does not support mixing RDIMMs and UDIMMs. Attempting to mix these two types causes the server to halt during BIOS initialization.

The memory subsystem may be populated with either RDIMMs or UDIMMs, but mixing the two types is not supported. To determine DIMM characteristics, use the label attached to the DIMM and the following illustration and table.

Figure 56 DIMM identification

Removal and replacement procedures 74

PCI expansion card

System board PCI expansion slot

There are four PCI expansion slots on the system board.

Figure 57 System Board PCI Expansion Slot

PCI riser card expansion slot

The two PCIe riser cards attached to the PCI cage converts the functionality of the system board expansion slot to the slot positioned at a 90?? angle from the system board.

NOTE: Users have to install the PCIe x16 (FH/FL) riser card in slot 1a and the PCIe x8 (LP) riser card in the slot storage card.

Removal and replacement procedures 75

Figure 58 PCIe x16 Riser Card Connector Location

??? Single-slot PCIe riser card (x16 link with x16 slot)

Figure 59 PCIe x8 Riser Card Connector Location

???Single-slot PCIe riser card (x4 link with x8 slot)

PCI cage

To remove the PCI cage:

NOTE: Disconnect all cables connecting an existing expansion board to the system board.

1.Loosen the four screws that secure the PCI cage to the chassis.

2.Lift the PCI cage away from the system.

Removal and replacement procedures 76

Figure 60 Removing the PCI Cage

Installing PCIe riser card

The system supports only two riser card at a time. Use only HP supported expansion boards that meet the following specifications:

???Compliance

???PCIe x16

???PCIe x8

???Form Factor

???Full-Height/Full-Length

???Low Profile

NOTE: To use the PCIe x8 (LP) riser card (shown in Figure 62), a subassembly to the PCI cage must be installed.

Removal and replacement procedures 77

To remove the PCIe riser card:

1.Loosen the two screws securing the riser card to the PCI cage.

2.Remove the riser card from the PCI cage.

Figure 61 Removing the PCIe x16 Riser Card

Figure 62 Removing the PCIe x8 Riser Card

To install the PCIe riser card:

1.Align the screw holes on the riser card to the screw holes on the PCI cage.

2.Install and tighten the two screws that secure the riser card to the PCI cage.

Removal and replacement procedures 78

Figure 63 Installing the PCIe x16 Riser Card

Figure 64 Installing the PCIe x8 Riser Card

Removal and replacement procedures 79

To install the PCI expansion board:

1. Remove the screw near the slot cover on the PCI cage.

Figure 65 Removing the screw on the FH/FL PCI cage

Figure 66 Removing the screw on the LP PCI cage

2.Remove the slot cover from the PCI cage.

3.Slide the expansion board into the slot, aligning the board with its matching connector. Firmly press the board to seat it properly on the slot.

4.Fasten the screw to secure it.

Removal and replacement procedures 80

Figure 67 Installing the PCI Expansion Board

Figure 68 Installing the Storage Card

CAUTION: Do not discard the slot cover. If the expansion board is removed in the future, the slot cover must be reinstalled to maintain proper cooling.

To reinstall the PCI cage:

1.Install the PCI expansion board into the PCI cage.

a.Align the PCI expansion board with the open expansion slot.

b.Press the PCI expansion board into the expansion slot on the riser card.

2.Align the PCI cage to the system board expansion slot, and then press it down to ensure full connection to the system board.

3.Tighten the four screws to secure the PCI cage to the chassis.

Removal and replacement procedures 81

Figure 69 Reinstalling the PCI Cage with PCI Expansion Board

Figure 70 Reinstalling the PCI Cage with Storage Card

4.Connect the necessary cable(s) to the system board.

Dedicated management port. (Optional)

The server can support a dedicated management port. The dedicated management port is optional for the shipment.

The following figure shows the dedicated management port location.

Removal and replacement procedures 82

Figure 71 Dedicated management port Location

To remove the Dedicated management port:

1.Remove the PCI cage assembly out of the chassis. Refer to the ???PCI expansion card??? section in this chapter for detailed procedures.

2.Loosen the screw.

3.Pull the dedicated management port upwards, and then remove the dedicated management port from the dedicated management port connector.

Figure 72 Removing the Dedicated management port

Removal and replacement procedures 83

To reinstall the dedicated management port:

1. Remove the dedicated management port cover.

Figure 73 Removing the Dedicated management Port Cover

2. Insert the spacer into the system board.

Figure 74 Inserting the Spacer

3.Insert the dedicated management port into the dedicated management port connector.

4.Tighten the screw clockwise to secure the dedicated management port to the system board.

Removal and replacement procedures 84

Figure 75 Reinstalling the Dedicated management port

TPM Module (Optional)

The server can support a TPM module. The TPM module is optional for the shipment.

The following figure shows the TPM module location.

Figure 76 TPM module Location

Removal and replacement procedures 85

To remove the Dedicated management port:

1. Remove the security rivet from the system board

Figure 77 Removing the security rivet

2.Remove the TPM card from system board.

Removal and replacement procedures 86

Figure 78 Removing the TPM card

To reinstall the dedicated management port:

1. Install the TPM card. Press down the TPM card to the connector to seat on the system board

Figure 79 Inserting the TPM card

2.Insert the TPM security rivet by pressing the rivet firmly into the system board

Removal and replacement procedures 87

Figure 80 Inserting security rivet

System battery

The server uses nonvolatile memory that requires a system battery to retain system information when power is removed. This 3 V lithium coin cell battery is located on the system board.

Figure 81 System Battery Location

WARNING: Note the following reminders when replacing the system battery:

???Replace the system battery with the same type as the system battery recommended by HP. Use of another system battery may present a risk of fire or explosion.

???A risk of fire and chemical burn exists if the system battery is not handled properly. Do not disassemble, crush, puncture, or short external contacts, or expose the system battery to temperatures higher than 60??C (140??F).

???Do not dispose of used system battery in water or fire. Dispose of used system battery according to manufacturer's instructions.

Removal and replacement procedures 88

CAUTION: Loss of BIOS settings occurs when the system battery is removed. You must reconfigure BIOS settings whenever you replace the system battery.

NOTE: If the server no longer automatically displays the correct date and time, you may need to replace the system battery. Under normal usage, system battery life is five to ten years.

To replace the system battery:

1.Power down the server.

2.Disconnect the power cord(s).

3.Unlock the server if necessary and remove the top cover as described in the section ???System cover???.

NOTE: If the expansion board is installed to the PCI cage, remove the PCI cage before releasing the battery. Refer to the ???PCI cage??? section in this chapter for detailed procedures.

4.Release the battery from its holder by squeezing the metal clamp that extends above one edge of the battery. When the battery pops up, lift it out.

5.To insert the new battery, slide one edge of the replacement battery under the holder???s lip with the positive side up. Push the other edge down until the clamp snaps over the other edge of the battery.

Figure 82 Replacing the System Battery

BBWC (Optional)

This server can support a BBWC. The BBWC is optional for the shipment.

Removal and replacement procedures 89

Figure 83 BBWC Location

To remove the BBWC assembly:

1.Push the tab that secures the BBWC assembly to the system board tray.

2.Slide the BBWC assembly, and then lift it out of the system board assembly.

Figure 84 Removing the BBWC Assembly

To reinstall the BBWC:

1.Push the tab that secures the BBWC assembly to the system board tray.

2.Align the locking tabs on the BBWC assembly to their holes on the tray. Press the BBWC assembly into the tray, and then push it along the direction of the arrow to lock the locking tabs.

Removal and replacement procedures 90

Figure 85 Reinstalling the BBWC Assembly

System board removal and replacement procedure

To remove the system board:

1.Remove the top cover.

2.Remove the air baffle and all cables from the system board.

3.Loosen the nine screws that secure the system board to the chassis.

4.Slide the system board back, up and out of the chassis. Remove the system board from the chassis.

Figure 86 Removing the System Board

To reinstall the system board:

1.Align the system board I/O connectors to their openings and slide the system board into place. The screw holes on the tray should align with the system board.

2.Fasten the screws that secure the system board to the chassis.

Removal and replacement procedures 91

Figure 87 Reinstalling the System Board

Power supply unit (PSU)

Located on the rear panel of the server power supply is a standard 500 W non-hot-plug PSU, or optional 750 W or optional 460 W hot-plug PSU with PFC (power factor correction) function.

Figure 88 Hot-plug Power Supply Unit (Optional)

Removal and replacement procedures 92

To remove the hot-plug power supply:

1.Press the port wine colored tab.

2.Pull the hot-plug power supply out of the power supply bay

Figure 89 Removing the Hot-plug Power Supply

To reinstall the hot-plug power supply:

1.Align the hot-plug power supply cage connector with the open power supply bay and slide the power supply into the chassis.

2.Push it in until the locking tab is clicked.

Figure 90 Reinstalling the Hot-plug Power Supply

Removal and replacement procedures 93

Figure 91 Non-hot-plug Power Supply Unit

WARNING: Take note of the following reminders to reduce the risk of personal injury from electric shock hazards and/or damage to the equipment.

???Installation of power supply units should be referred to individuals who are qualified to service server systems and are trained to deal with equipment capability of generating hazardous energy levels.

???DO not open the power supply unit. There are no serviceable parts inside it.

To remove the non-hot-plug power supply:

1. Loosen the two screws that secure the power supply, which are located beneath the chassis.

Figure 92 Loosening the Two Screws beneath the Chassis

2.Loosen the screws that secure the power supply to the chassis.

3.Pull and lift the power supply out of the chassis.

Removal and replacement procedures 94

Figure 93 Removing the Non-hot-plug Power Supply

To reinstall the non-hot-plug power supply:

1.Locate and push the power supply to the proper place in the chassis.

2.Fasten the power supply to the chassis using the screws as shown in the figure below.

Figure 94 Reinstalling the Non-hot-plug Power Supply

3.Fasten the two screws which are located beneath the chassis to secure the power supply

Removal and replacement procedures 95

Figure 95 Fastening the Two Screws beneath the Chassis

System fan

The server has six system fans located on the center wall of the chassis.

In order to provide appropriate cooling to the system and maintain the stability of system temperature, Two kinds of fan locations are applied for the system.

The figures below identifies the system fans by their device number and shows their corresponding cable connections.

Figure 96 System Fan Device Number of system with non-130W CPU

Removal and replacement procedures 96

System fans 1 to 4 are for the memory modules and processors, while system fan 5 to 6 are for the PCI slots and system chipsets.

Figure 97 System Fan Device Number of system with 130W CPU

A new system fan can be installed to allow the server to operate properly in case a default system fan becomes defective.

To remove the system fan:

1.Power down the server.

2.Disconnect the power cord(s).

3.Unlock the server if necessary and remove the top cover as described in the section ???System cover???.

4.Disconnect the system fan cable from its corresponding board connector.

5.Release the fan cable from the cable clip securing it to the chassis partition wall.

Removal and replacement procedures 97

6.Squeeze the release tab on the system fan to release it from the chassis.

7.Lift the system fan away from the chassis.

Figure 98 Removing the System Fan

To reinstall the system fan:

1.Put the system fan cable through the system fan cage.

2.Hold the system fan and press the system fan into the system fan bracket.

3.Connect the system fan cable to its corresponding board connector.

Figure 99 Reinstalling the System Fan

Removal and replacement procedures 98

Connectors, switches, and LEDs

This chapter contains illustrations and tables identifying and describing the connectors, jumpers, switch, buttons, and LED indicators located on the front panel, rear panel, system board and hard drives of the HP ProLiant DL160 G6 server.

Connectors and components

Front panel components

Figure 100 Front Panel Components / 2 3.5??? HDD Hot-plug Model

Item Description

1Thumbscrews for rack mounting

2Drive online/error LED

3Drive activity LED

4Optical disc drive (optional)

5Serial number pull tab

6Front panel USB 2.0 port 0/1

7Front UID LED/switch

8System health LED

9NIC 1 activity LED

10Power LED/switch

11Hard drive activity LED

Connectors, switches, and LEDs 99

Item Description

12NIC 2 activity LED

13Hard disk drive (HDD) bays

Figure 101 Front Panel Components / 4 3.5??? HDD Hot-plug Model

Item Description

1Thumbscrews for rack mounting

2Drive online/error LED

3Drive activity LED

4Optical disc drive (optional)

5Serial number pull tab

6Front panel USB 2.0 port 0/1

7Front UID LED/switch

8System health LED

9NIC 1 activity LED

10Power LED/switch

11Hard drive activity LED

12NIC 2 activity LED

13Hard disk drive (HDD) bays

Connectors, switches, and LEDs 100

Figure 102 Front Panel Components / 4 3.5??? HDD Non-hot-plug Model

Item Description

1Thumbscrews for rack mounting

2Optical disc drive (optional)

3Serial number pull tab

4Front panel USB 2.0 port 0/1

5Front UID LED/switch

6System health LED

7NIC 1 activity LED

8Power LED/switch

9Hard drive activity LED

10NIC 2 activity LED

11Hard disk drive (HDD) bays

Connectors, switches, and LEDs 101

Figure 103 Front Panel Components / 8 2.5??? HDD Model

Item Description

1Thumbscrews for rack mounting

2Drive online/error LED

3Drive activity LED

4Serial number pull tab

5Optical disc drive

6Front panel USB 2.0 port 0/1

7Front UID LED/switch

8System health LED

9NIC 1 activity LED

10Power LED/switch

11Hard drive activity LED

12NIC 2 activity LED

13Hard disk drive (HDD) bays

Connectors, switches, and LEDs 102

Rear panel components

Figure 104 Rear Panel Components / Hot-plug Power Supply Model (Optional)

Connectors, switches, and LEDs 103

Figure 105 Rear Panel Components / Non-hot-plug Power Supply Model

Connectors, switches, and LEDs 104

System board components

Figure 106 System Board Components

13J71, J62, J70, Fan 2-6 connectors (from right to left) J68, J67

Connectors, switches, and LEDs 105

Jumpers

The system board contains a system maintenance jumper (J27). Table 15 describes the jumper settings.

Table 15 System Maintenance Jumper Setting (J27)

Connectors, switches, and LEDs 106

LED indicators

This section contains illustration and descriptions of internal and external status LED indicators located on the:

???Front panel

???Optical disk drive

???Hard drive

???Rear panel

???System board

These LED indicators aid in problem diagnosis by indicating the status of system components and operations of the server.

Front panel LED indicators

The front panel LED indicators allow constant monitoring of basic system functions while the server is operating.

Figure 107 Front Panel LED Indicators

Connectors, switches, and LEDs 107

Optical disk drive activity LED indicator

The optical disk drive has an activity indicator that indicates when the drive is reading media.

Figure 108 Optical disk drive activity LED indicator

Connectors, switches, and LEDs 108

Hard drive LED indicator

The status of hard drives installed in the server is indicated by the hard drive LED indicators located on the HDD.

Figure 109 Hard Drive LED Indicator

Rear panel LED indicators

The LAN port on the rear panel has two LED indicators that allow monitoring of network activity.

Connectors, switches, and LEDs 109

Figure 110 LAN LED Indicators Location

System board LED indicator

The system board contains one LED indicator for use during troubleshooting operations.

Connectors, switches, and LEDs 110

Figure 111 System Board LED Indicator

Connectors, switches, and LEDs 111

Diagnostic tools and setup utilities

This chapter provides an overview of the Power-On Self-Test (POST), the POST error messages, and BIOS, SAS and SATA setup utilities.

BIOS software

The server uses BIOS to boot up the system. BIOS software is a ROM-based firmware that allows reliability, manageability, and connectivity for server platforms. This software contains a set of programs permanently stored in an EEPROM chipset located on the system board. These programs assist in managing, initializing, and testing the hardware devices installed on the computer.

BIOS software allows you to:

???Perform configuration from the BIOS Setup Utility

Using the Setup Utility, you can install, configure, and optimize the hardware devices on the system board. In addition, you can set various features such as serial console redirection, PXE boot, and much more.

???Initialize hardware at boot up using POST routines

During power-on or warm reset, the BIOS perform POST routines to test system components, allocate resource for various hardware devices, and prepare the system to boot to various operating systems.

BIOS Setup Utility

The HP server BIOS Setup Utility is used to configure five primary menu selections:

???Main

???Advanced

???Boot

???Security

???Exit

Accessing the BIOS Setup Utility

1.Turn on the monitor and server.

If the server is already turned on, save your data and exit from all open applications, and then restart the server.

2.When the HP logo is displayed during POST, press F10 into BIOS Setup Utility. If you fail to press F10 before POST is completed, you will need to restart the server.

3.The first page displayed is the Main menu showing the Setup Utility menu bar. Use the left (???) and right (???) arrow keys to change the options for each setting. Use the up (???) and down (???) arrow keys to move among the different settings in each menu.

Diagnostic tools and setup utilities 112

Navigating through the Setup Utility

Use the keys listed in the legend bar on the right of the Setup screen to navigate through the various menu and submenu screens of the Setup Utility. Error! Reference source not found. lists these legend keys and their respective functions.

Table 21 Setup Utility Navigation Keys

Setup Utility menu bar

The BIOS Setup Utility provides a menu bar with the menu selections. The menu bar choices are described in the topics below.

Diagnostic tools and setup utilities 113

Main menu

Figure 112 Main Menu of the BIOS Setup Utility

ROM-based Setup Utility

<Main> Advanced Boot Security Exit

System Overview

User [ENTER], [TAB] or [SHIFT-TAB] to select a field.

Use [+] or [-] to configure system Time.

?????? Select Screen ?????? Select Item

+ - Change Field Tab Select Field F1 General Help F10 Save and Exit ESC Exit

V02. 61(C) Copyright 1985-2006, American Megatrends, Inc.

Use this menu to configure the following items:

???View product name.

???View BIOS build date and ROM ID.

???View processor information and system memory size.

???Set system time and date.

???View system serial number.

???View NIC 1&2 MAC addresses.

???Configure asset tags and POST F1 Prompt settings.

Diagnostic tools and setup utilities 114

Advanced menu

Figure 113 Advanced Menu of the BIOS Setup Utility

V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.

WARNING: Incorrect settings may cause the server to malfunction. To correct the settings, press the F9 key to restore the default settings.

???CPU Configuration???Configure CPU settings.

???CPU Bridge Configuration???Configure CPU bridge settings.

???SATA Configuration???Configure SATA settings.

???SuperIO Configuration???Configure Super I/O settings.

???USB Configuration???Configure USB settings.

???PCI Configuration???Configure PCI settings.

???PCI-Express Configuration???Configure PCI Express settings.

???IPMI Configuration???Configure the IPMI settings.

???BIOS Serial Console Configuration???Configure the BIOS Serial Console settings.

Diagnostic tools and setup utilities 115

???Trusted Computing???Configure trusted computing settings.

???Intel VT-d Configuration???Configure Intel VT-d settings.

Diagnostic tools and setup utilities 116

Figure 114 IPMI Submenu of the BIOS Setup Utility

ROM-based Setup Utility

Main <Advanced> Boot Security Exit

V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.

???Status of BMC???Display the status of the BMC.

???BMC Firmware Revision???Display the version of the BMC hardware and firmware.

???BMC/IPMI FW Date???View BMC/IPMI FW date.

???BMC SDR Version???View BMC SDR version.

???Warehouse Build Number???View Warehouse Build Number.

???Set LAN Configuration???Set LAN settings.

???SEL Configuration???Display BMC event log.

???Hardware Health Information???Set temperature and fan rotation rate.

???Watchdog Configuration???Configure watch dog timer status.

???Serial Port Configuration???Configure serial port connection settings.

Diagnostic tools and setup utilities 117

Boot menu

Figure 115 Boot Menu of the BIOS Setup Utility

V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.

???Boot Settings Configuration??? Configure settings during system boot.

???Standard Boot Order???View and configure standard boot order settings.

???USB Device Boot Priority??? Configure priority settings for USB devices. Users can configure the BIOS to avoid attempting to boot non-bootable USB devices that are left plugged into the server during POST. The options are High (default) and Low.

???Restore on AC Power Loss???View and configure settings to restore AC power loss.

Diagnostic tools and setup utilities 118

Security menu

Figure 116 Security Menu of the BIOS Setup Utility

V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.

Use this menu to configure the following items:

???Admin Password???Indicate if an admin password has been installed to the system.

???User Password???Indicate if a user password has been installed to the system.

???Change Admin Password???Modify or change your admin password.

???Boot Sector Virus Protection??? Set Enabled to boot sector virus protection. The options are Enabled and Disabled.

Diagnostic tools and setup utilities 119

Exit menu

Figure 117 Exit Menu of the BIOS Setup Utility

?????? Select Screen ?????? Select Item

Enter Go to Sub Screen

F1 General Help

F10 Save and Exit ESC Exit

V02.61 (C) Copyright 1985-2006, American Megatrends, Inc.

Use this menu to save changes or discard changes. When you save and exit, the server reboots.

???Save Changes and Exit???Save the changes you have made and exit the BIOS Setup Utility.

???Discard Changes and Exit???Exit the BIOS Setup Utility without saving the changes you have made.

???Discard Changes???Discard (cancel) any changes you have made. F10 can be used for this operation. You will remain in the Setup Utility.

???Restore Default Settings???Restore the default settings for all items in the BIOS Setup.

Diagnostic tools and setup utilities 120

BIOS update

HP recommends that you update the server BIOS with the latest system BIOS version to take advantage of the most recent compatibility fixes. The latest BIOS version for your server can be downloaded from http://www.hp.com.

Clear CMOS

You may need to clear the Setup configuration values (CMOS) if the configuration has been corrupted, or if incorrect settings made in the Setup Utility have caused error messages to be unreadable.

To clear CMOS:

1.Perform the Pre-installation procedure.

2.If necessary, remove any accessory boards or cables that prevent access to the system configuration switch.

3.Locate the system maintenance jumper (J27-A) on the system board.

4.Press the button. AC power must not be connected.

5.Perform the Post-installation instructions.

6.During POST, press F10 to access the Setup Utility.

7.Load setup defaults by pressing F9.

8.Set time, date, and other system values.

9.Press F10 to close the Setup Utility.

NOTE: Clearing CMOS restore all system configurations and password default settings.

Power-On Self-Test (POST)

Before you can use a server, all devices must be tested and initialized, and the operating system must be bootstrapped to the memory. This is referred to as Power???On Self-Test or POST. POST is a series of diagnostic tests that checks firmware and hardware components on the system to ensure that the server is properly functioning. This diagnostic function automatically runs each time the server is powered on.

These diagnostics, which reside in the BIOS ROM, isolate server-related logic failures and indicate the board or component that you need to replace, as indicated by the error messages. Most server hardware failures will be accurately isolated during POST. The number of tests displayed depends on the configuration of the server.

During POST you can:

???Press ESC to skip the HP logo and go to POST boot progress display system summary screen.

???Press F10 to access the Setup Utility.

???Press F12 to request a network boot (PXE).

???Press F1 to continue POST after POST errors are detected.

Diagnostic tools and setup utilities 121

POST error indicators

When POST detects a system failure, it displays a POST error message.

POST error descriptions

When a recoverable type of error occurs during POST, the screen will display an error message with the format ???xxx-Error Identifier String??? where ???xxx??? is a unique number code that matches ODM system specific error documentation and may be a hexadecimal or decimal value.

All Error messages describe the problems as shown below:

Diagnostic tools and setup utilities 122

Warning: Pressing ESC is NOT recommended as the system may shutdown unexpectedly

624

626

627

628

701

702

Power Supply Failure or Power Supply Unplugged

Update SDRR/Configuration Image failed

Invalid or Unknown SKU/Chassis ID

Please check Front panel, System ID Jumper or Riser card Press F1 to Continue

Redundant Power Supply Mismatch

Insufficient Runtime space for MPS data.!!.

System may operate in PIC or Non-MPS mode.

No enough APIC ID in range 0-0Fh can be assigned to IO APICs. (Re-assigning CPUs' local APIC ID may solve this issue)

MPS Table is not built! System may operate in PIC or Non-MPS mode.

POST related troubleshooting

Perform the following procedures when POST fails to run, displays error messages.

If the POST failure is during a routine boot up, check the following:

???All external cables and power cables should be firmly plugged in.

???The power outlet to the server should be connected and works correctly.

???The server and monitor are both turned on. The bicolour status LED indicator on the front panel must be lit up green.

???The monitor's contrast and brightness settings are correct.

???All internal cables are properly connected and all boards firmly seated.

???The processor is fully seated in its socket on the system board.

???The heat sink assembly is properly installed on top of the processor.

???All memory modules are properly installed.

???If you have installed a PCI accessory board, verify that the board is firmly seated and any jumpers on the board are properly set. Refer to the documentation provided with the accessory board.

???All internal cabling and connections are in their proper order.

???If you have changed the jumpers on the system board, verify that each is properly set.

Diagnostic tools and setup utilities 123

SETSYS utility

SETSYS.EXE (DOS application) is the correct tool for setting the Serial Number/Asset Tag text on this server after a system board replacement has occurred.

Once the Serial Number/Asset Tag text has been entered via SETSYS, populating the SMBIOS data, the system BIOS will automatically write this info into the BMC IPMI FRU data on the next boot up.

Diagnostic tools and setup utilities 124

Physical and operating specifications

This chapter provides physical and operating specifications for the HP ProLiant DL160 G6 server. Specifications include:

System unit

Table 23 Hardware Specifications

Physical and operating specifications 125

Table 23 Hardware Specifications

Physical and operating specifications 126

Table 24 Physical Dimensions

Physical and operating specifications 127

Table 26 Power Supply Specifications / 460 W Hot-plug

Physical and operating specifications 128

Table 28 Power Supply Specifications / 750 W Hot-plug

Physical and operating specifications 129

Table 29 Power Supply Specifications / 750 W Non-hot-plug

Physical and operating specifications 130

Index

A

AC power

power-down procedures, 36 air baffle

installing, 71 removing, 63

B

backplane, 55 reinstalling, 61 removing, 59

battery

replacement warnings, 88

BBWC reinstalling, 90 removing, 90

bezel blank removing, 46

BIOS Setup Utility accessing, 112

additional navigation keys, 113 menu bar, 112

BIOS software overview, 112

C

cable connections, 38 cable management, 38 CSR (customer self repair), 1 CSR program

part categories, 2 website, 1

customer self repair (CSR), 1

D

dedicated management port reinstalling, 84, 87 removing, 83, 86

diagnostic tools and setup utilities BIOS Setup Utility, 112

BIOS software, 112 BIOS update, 121

POST, 121

Diagnostic tools and Setup Utilities clear CMOS, 121

drive bay configuration, 42 drives

backplane, 55

cable connections, 38 cable management, 38 drive bay configuration, 42 hard drives, 48

optical disc drive, 44

E

electric shock symbol, 35 warning, 35

environmental specifications, 127 exploded view

system components / 2 3.5, 13, 14, 18, 39, 111, 113, 122

system components / 4 3.5, 21, 24 system components / 8 2.5, 27

F

front panel components, 99

H

hard drive installing, 51

removing, 50, 52, 53 hard drive blank

removing, 51

Hard drive LED indicators, 109 hardware configuration

BBWC, 89

dedicated management port, 82, 85 hard drives, 48

memory, 71

optical disk drive, 44 PCI expansion card, 75 power supply unit, 92 processor, 61 references, 33

Index 131

system battery, 88 system fan, 96 top cover, 36

hardware configuration tools, 33 hardware specifications, 125

chipset, 125

default media storage, 125 hardware monitoring device, 125 I/O ports, 125

I/O subsystem, 125 LAN controller, 125 memory, 125

optical media storage, 125 processor socket, 125 processor support, 125 status LED indicators, 126 thermal solution, 126

hazardous conditions. See symbols on equipment hazardous energy circuits

symbol, 35 heat sink

installing, 70 removing, 63

hot surface symbol, 35 warning, 35

hot-plug PSU reinstalling, 93 removing, 93

HP

authorized reseller, 31 contact information, 31 technical support, 31

technical support requirements, 31

I

improper airflow caution, 35

L

LAN controller, 125 LED indicator

system board LED, 110 LED indicators

LAN, 109

optical disk drive activity, 108

M

mechanical components / 2 3.5, 12 mechanical components / 4 3.5, 13 mechanical components / 8 2.5, 14 memory module

installing, 73 removing, 72 memory modules

spare part number, 18, 19, 21, 22, 25, 27, 28

N

non hot plug hard drive installing, 54

non-hot-plug PSU reinstalling, 95 removing, 94

O

onboard controllers LAN, 125

storage controller, 125 optical carrier

installing, 47 optical disk drive

activity indicator, 108

P

PCI cage reinstalling, 81 removing, 76

PCI expansion board installing, 80

PCI riser card expansion slot, 75 PCIe riser card

installing, 77, 78 removing, 78

physical dimensions, 127 server, 127

system board, 127 power supply unit. See PSU Power-On Self Test

POST error indicators, 122 POST errors, 122

POST related troubleshooting, 123 SETSYS utility, 124

processor

applying thermal grease compound, 66 processor socket

Index 132

specifications, 125 processors

spare part number, 19, 22, 25, 28

PSU

replacement warnings, 94

R

rear panel components, 103

S

SAS/SATA hard drives with carriers spare part number, 20, 23, 26, 29

server dimensions rack, 127

server warnings and cautions, 35 Setup Utility menu bar

advanced menu, 115 boot menu, 118

exit menu, 120 security menu, 119

specifications

physical and operating, 125 storage controller, 125 symbols on equipment, 35 system battery

replacing, 89 system board

components, 105 dimensions, 127 LED, 110 platform, 127

reinstalling, 91

spare part number, 21, 24, 27 system components / 2 3.5, 18 system components / 4 3.5, 21 system components / 8 2.5, 27 system cover

top cover, 36 system fan

installing, 98 removing, 97

system fans

spare part number, 18, 20, 24, 26, 29 system LEDs. See status LEDs

system parts / 4 3.5, 24 system structure

front panel, 99 rear panel, 103 system board, 105

T

thermal solution, 126 top cover

reinstalling, 37 removing, 36

W

warnings

battery replacement, 88 PSU replacement, 94

warranty, 1

Index 133