We are proud to offer the Model G4176 1???4 HP Power Feeder. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly???s com- mitment to customer satisfaction.

The specifications, drawings, and photographs illustrated in this manual represent the Model G4176 when the manual was prepared. However, owing to Grizzly???s policy of continuous improve- ment, changes may be made at any time with no obligation on the part of Grizzly.

For your convenience, we always keep current Grizzly manuals available on our website at www. grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the lat- est updates to this manual!

Contact Info

We stand behind our machines. If you have any service questions, parts requests or general ques- tions about the machine, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com

If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

C/O Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069 Email: manuals@grizzly.com

-2-

This power feeder greatly simplifies repetitive operations on table saws, jointers, and shapers by automating how workpieces are fed into the cut.

Since the power feeder is typically positioned between the blade and the operator during opera- tions, the operator???s hands do not need to get near the blade when feeding the workpiece, so the danger of an accidental cutting injury is greatly reduced.

Additionally, the power feeder provides more con- sistent results than hand fed operations, because it moves the workpiece at an even speed and maintains consistent workpiece pressure against the table and fence throughout the cut.

The power feeder works by simply attaching rub- ber rollers to a motor through a series of gears designed to control the roller speed.

Since the rubber rollers must be positioned correctly to maintain even workpiece pressure against the table and fence, the power feeder is mounted on a stand that allows it to be moved and locked at an array of heights an angles within the range of the stand.

The power feeder stand is typically mounted to the desired machine by clamping it to the machine???s table, or mounting it directly into the machine???s table via drilled and tapped holes.

Model G4176 1???4 HP Power Feeder

Machine Data

Sheet

MACHINE DATA

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cutting tool by feeding too quickly. The cutting tool will perform better and be safer to work with at the rate for which it was designed.

4.HAND SAFETY. Keep hands away from rotating parts on the feeder and the cutting tool. Do not allow hands or clothing to be pinched beween the rollers and workpiece.

its power source before cleaning, repairing, or making adjustments.

8.EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties per- forming the intended operation, stop using the machine! Contact Tech Support at (570) 546-9663.

Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

110V Operation

Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual.

Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!

Full Load Amperage Draw

This machine draws the following amps under maximum load:

Power Supply Circuit Requirements

You MUST connect your machine to a grounded circuit that is rated for the amperage given below. Never replace a circuit breaker on an existing cir- cuit with one of higher amperage without consult- ing a qualified electrician to ensure compliance with wiring codes. If you are unsure about the wiring codes in your area or you plan to con- nect your machine to a shared circuit, consult a qualified electrician.

Model G4176 1???4 HP Power Feeder

Power Connection Device

The Model G4176 comes with a 5-15 plug, similar to Figure 2, to connect the machine to power.

<gdjcY^c\Egdc\^h Adc\Zhid[i]ZI]gZZ Egdc\h

8jggZci 8Vggn^c\Egdc\h <gdjcYZY

DjiaZi

Figure 2. Typical 5-15 plug and receptacle.

This machine MUST have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground?? prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

Extension Cords

We do not recommend using extension cords, but if you find it absolutely necessary:

???Use at least a 16 gauge cord that does not exceed 50 feet in length!

???The extension cord must have a ground wire and plug pin.

???A qualified electrician MUST size cords over 50 feet long to prevent motor damage. -9-

Setup Safety

This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine!

Wear safety glasses dur- ing the entire setup pro- cess!

-10-

Items Needed for

Setup

The following items are needed to complete the setup process, but are not included with your machine:

Unpacking

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme- diately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi- tion of your shipment, inventory the contents.

Model G4176 1???4 HP Power Feeder

Inventory

The following is a description of the main compo- nents shipped with your machine. Lay the compo- nents out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.

SUFFOCATION HAZARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals.

Model G4176 1???4 HP Power Feeder

A

B

Figure 3. Power feeder inventory.

E

C

D F

I

H G

Figure 4. Base inventory.

If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

-11-

The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser, such as shown in Figure 5. For thor- ough cleaning, some parts must be removed.

For optimum performance, clean all moving parts or sliding contact surfaces. Avoid chlo- rine-based solvents, such as acetone or brake parts cleaner that may damage painted surfac- es. Always follow the manufacturer???s instructions when using any type of cleaning product.

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.

Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.

G2544???Solvent Cleaner & Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Figure 5. Cleaner/degreaser available from Grizzly.

Model G4176 1???4 HP Power Feeder

You MUST assemble all guards, fences, and holdowns before starting your machine or power feeder. Failure to heed this warning could result in serious personal injury.

To correctly position this power feeder on your table top, completely assemble the power feeder first in the order of A, B and C as shown in

Figures 6 and 7. Next, refer to Base Mounting on Page 14. With the power feeder unit completely assembled, it will be easier to locate where on the table top you will need to drill your base mounting holes, so you can take advantage of the full range of power feeder swing and adjustments.

A

B

Figure 6. Stand assembly.

C

Figure 7. Assembled unit.

-13-

Base Mounting

Position the power feeder on the table top to determine where to drill your base mounting holes, so you can maximize power feeder swing and adjustment options.

There are two mounting options available:

Through Bolt Mounting and Direct Mounting

(discussed on Page 15). Choose an option that suits your requirements.

Whichever way you mount your power feeder, you must be able to use the handcranks and lock levers to position the rubber wheels parallel with the table surface and 1???8" lower than the thickness of your workpiece.

Also, you must be able to point the power feeder slightly towards the machine fence (Figure 8). In other words, the tracking of the power feeder must be toed-in approximately 1?? to 1.5?? degrees toward the machine fence so the rubber wheels slightly push the workpiece against the fence during cut- ting operations.

Mounting Options

To correctly position this power feeder on your table top, completely assemble the power feeder first, then refer to this section and mount your base to the table using one of the two methods below. The reason for this order is that with the power feeder unit completely assembled, it will be easier to locate where on the table top you will need to drill your base mounting holes, so you can take advantage of the full range of power feeder swing and adjustments.

Through-Bolt Mounting

We recommend that you mount your new power feeder to the machine table with through bolts, nuts, and washers (Figure 9). This option will give the most rigidity and clamping strength to prevent the feeder base from twisting out of align- ment during use. However, if under-table support webs interfere with washer or nut locations under the table, you must use an optional clamping kit, or drill and thread holes directly into the table as described in Direct Mounting.

Direct Mounting

Use the included mounting template to drill and tap your table, so the power feeder base can be directly mounted to the table surface (Figure 10). If the table is thinner than 3???8" thick where the threaded holes would be drilled and tapped, or if support webbing is in the way, the threads may strip or loosen as the power feeder is used. Thread locking compound will not cure this situ- ation. Revert to the Through-Bolt Mounting option. In any case, make sure to use a medium- grade liquid thread locking compound on all threads.

Figure 9. Through-bolt mounting.

Figure 10. Direct mounting.

Test Run

Once the power feeder assembly is complete and it is mounted on the table, you must test run your power feeder to make sure it runs properly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the power feeder immediately, then review the Troubleshooting table on Page 21.

If you still cannot remedy a problem, contact our Technical Support at (570) 546-9663 for assis- tance.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away from moving parts at all times to reduce this risk.

To test run the power feed:

1.Read the entire instruction manual first!

2.Make sure all tools and foreign objects have been removed from the tabletop area.

3.Make sure that the power feeder gearbox oil level is full, the oil level should be 1" below the oil fill port. See Figure 1 on Page 5 for oil fill port location.

4.Ensure that all tools and objects used during set up are cleared away from the machine.

5.Adjust and lock the power feeder so the wheels are held approximately one inch above the table and nothing will interfere with wheel rotation.

6.Connect the power feeder to the power sup- ply and use the feed direction switch (Figure 11) to test operation in both FOR and REV directions.

??? Listen and watch for abnormal noises or vibrations. The power feeder should run smoothly.

???Correct for any unusual noises or vibra- tions before operating the power feeder any further. Always disconnect the power feeder from power when investigating or correcting potential problems.

Figure 11. Feed direction switch.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Damage to your eyes and lungs could result from using woodworking machinery without proper protective gear. Always wear safety glasses and a respirator when operating this machine.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away from moving parts at all times to reduce this risk.

NOTICE

If you have never used this type of machine or equipment before, We strongly rec- ommend that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G4176 1???4 HP Power Feeder

You MUST assemble all guards, fences, and hold-downs before starting your machine or power feeder. Failure to heed this warning could result in amputation or death!

Power feeders reduce kickback hazards and improve cutting results by feeding in a consistent and stable manner. Remember, do not to stand in the path of potential kickback.

When not in use, support the power feeder with a wooden block so the rubber wheels are raised above the table and do not compress from the weight of the power feeder.

The universal joints on this power feeder allow you to adjust the power feeder tracking and height to accommodate many workpiece sizes. Before loosening any lock lever, always support the power feeder with a block of wood, so the power feeder does not drop and cause damage.

Adjust the power feeder so it is toed-in approxi- mately 1?? to 1.5?? degrees towards the machine fence. This adjustment will ensure that the power feeder wheels slightly push the workpiece against the fence during cutting operations (Figure 8).

Next, adjust the power feeder so the rubber wheels are parallel with the table surface, and are 1???8" lower than the thickness of your workpiece. This adjustment ensures that the workpiece will not slip or hang in the middle of a cut. Always double check that the power feeder wheels are 1???8" lower than the workpiece before you begin feed- ing operations. Otherwise, the workpiece may slip and kickback.

-17-

Changing Feed

Speed

Your power feeder has the option to feed a workpiece at six different feed rates: 13, 18, 25, 30, 41, and 62 feet per minute. These rates are achieved by changing the combination of change gears in the power feeder gear box.

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

To change the feed rate of your power feeder:

1.Move the switch to the OFF position.

2.DISCONNECT THE POWER FEEDER

FROM POWER!

3.Refer to the change gear chart on the inside of the chain cover (Figure 12) or the table (Figure 13) to find the gear combination required for your chosen feed rate.

Change Gear

Position A

Change Gear

Position B

Change Gear

Chart

Figure 12. Change gear locations.

-18-

Installed Change Gears:

A, 20 Tooth + B, 30 Tooth = 18 Ft/Per

Min

A, 30 Tooth + B, 20 Tooth = 41 Ft/Per

Min

Included Accessory Change Gears:

A, 24 Tooth + B, 26 Tooth = 25 Ft/Per

Min

A, 26 Tooth + B, 24 Tooth = 30 Ft/Per

Min

Optional Model H3236 Slow Speed Kit Gears:

A, 16 Tooth + B, 34 Tooth = 13 Ft/Per

Min

A, 34 Tooth + B, 16 Tooth = 62 Ft/Per

Min

Figure 13. Change gear table.

4.Remove the chain cover and the two 14mm hex nuts securing the position A & B change gears to the shafts.

5.Swap the required gears in positions A & B shown in Figure 12.

6.Reinstall the hex nuts and the chain cover.

Model G4176 1???4 HP Power Feeder

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

???Loose mounting bolts.

???Worn switch.

???Worn or damaged cords and plugs.

???Damaged wheel rubber.

???Any other condition that could hamper the safe operation of this machine.

Cleaning

Frequently blow-off sawdust with compressed air. This is especially important for the internal working parts and motor. Dust build-up around the motor is a sure way to decrease its life span. If the wheels become loaded up with pitch, oil, or other residues, wipe them clean using a clean rag and a mild solvent. Avoid touching the plastic or paint with mineral spirits or you may damage the surfaces.

Lubrication

???To prevent surface rust and binding, peri- odically clean and oil all lock lever and lead screw threads with a light machine oil.

Model G4176 1???4 HP Power Feeder

???After the first 200 hours of use, or after the first month, change the gearbox oil with 3.5 fluid ounces of a good automotive grade 80-90W gear oil. For the remaining life of the power feeder, change the oil every 1000 hours, or every 6 months. Note: To drain the unit, remove the fill plug labeled "OIL" and invert the power feeder.

???Every 40 hours of use, or once every two weeks, wipe clean and lubricate the wheel grease fittings (Figure 14) with one pump from a grease gun filled with automotive grade GL-2 grease.

Grease

Fitting

Figure 14. Wheel lubrication.

???As required to prevent rust, binding, and dry spots, brush the sprockets, chain, and change gears (Figure 15) with a light film of an automotive grade GL-2 grease.

Figure 15. Sprockets, chain, and change gears.

-19-

Wheel Replacement

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

If you damage one or more wheels or they are worn, you can easily replace the wheels.

???Hex Wrench 5mm....................................... 1

To replace a wheel:

1.DISCONNECT THE POWER FEEDER

FROM POWER!

Model G4176 1???4 HP Power Feeder

2.Using a 5mm hex wrench, remove the two wheel retaining cap screws (Figure 16).

Cap

Screw

Figure 16. Wheel replacement.

3.Swap the old wheel with the new.

4.Reinstall the two cap screws, and tighten in an alternating pattern until the wheel is sec- cure.

-21-

low the CIRCUIT REQUIREMENTS given on Page 9. If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician.

2.SHOCK HAZARD. Disconnect the power from the machine before servicing electrical components. Touching electrified parts will result in personal injury including but not lim- ited to severe burns, electrocution, or death.

in these diagrams are current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

4.EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties under- standing the information included in this sec- tion, contact our Technical Support at (570) 546-9663.

-24-

Feeder Power HP 4???1 G4176 Model

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