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The Model G0549 Jump Saw has changed from when the manual was originally written. We have added a limit switch for the glade guard hood and a guard over the foot pedal. The 440V conversion information has also been updated. The new parts breakdowns, parts lists, wiring diagrams, and 440V conversion instruc- tions are included in this update.

Before operating your new machine, you MUST read and understand this manual update AND the original manual to reduce the risk of injury from improper use or setup. Pay special attention to the warning informa- tion included below regarding the blade guard.

If you need additional help with any of these procedures, contact our Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com.

Clamping Blade Guard

Blade Guard Hood

In addition to the safety instructions in your owner's manual for this machine, follow these rules regarding the blade guard hood and clamping blade guard:

???ALWAYS disconnect power to the machine BEFORE making adjustments to the clamping blade guard to avoid the risk of unexpected startup, which could result in serious personal injury.

???ALWAYS properly adjust the clamping blade guard for the workpiece thickness so that it operates safely and efficiently.

???The clamping blade guard moves down with great force and can easily crush your hands. ALWAYS keep your hands and body parts away from this guard before pressing the foot pedal.

???NEVER have the machine connected to power when the glade guard hood is removed.

???DO NOT modify the glade guard hood or clamping blade guard. DO NOT interfere with their operation in any way.

Copyright ?? FEBRUARY, 2009 By Grizzly Industrial, Inc.

Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc.

#TS11589 printed in taiwan

Cabinet Breakdown

Cabinet Parts List

Head Breakdown

209

210

216 217 219

217

216

222 223

224

237

225 237

Air Cylinder

301

303

302

306

304

305

308

308-1

309

310

311

G0549 Manual Update

-5-

Motor

Blade Assembly

514

522 523 513

512

507

521 510

509

508

506

507

501 516 519

517

508

515

518

608 613 611

614

612

Electrical Panel

PE

711 712

PE 220V 0V 440V 380V 220V 0V

Transformer

Label Placement

621

622

623

615

620

620

616

617

624

619

625

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

Wiring Diagram

440V Conversion

The Model G0549 can be converted for 440V 3-Phase operation. The procedure consists of changing the overload relay, and rewiring the transformer and motor.

Order the Model G0549 440V Conversion Kit (P/N P0549717) by calling our Customer Service at (800) 523-4777.

The 440V conversion procedure requires moderate electrical skill and knowledge, and the rewiring must be inspected by a licensed electrician before the saw is connected to power. Heed this warning to avoid the risk of serious personal injury from electrocution or damage to the saw.

To convert the Model G0549 for 440V opera- tion:

1.DISCONNECT SAW FROM POWER!

2.Open the electrical panel, then replace the overload relay with the one from the 440V conversion kit (see Figure 4).

Trip Load Dial

Overload

Relay

Figure 4. Model G0549 overload relay inside the electrical panel.

-12-

3.Move the wire that is connected to the R1 terminal on the transformer to the one above the 440V terminal, as illustrated in Figure 5.

Figure 5. Rewiring the transform for 440V operation.

4.Make sure the trip load dial of the overload relay is set at 12 amps (see Figure 4).

5.Wire the motor as shown on the inside of the motor wiring junction box cover for 440V operation.

Note: The illustration in Figure 6 is provided for your reference and was current at the time that this manual update was printed. However, always use the diagram on the wir- ing junction box cover that comes with your motor.

Figure 6. Model G0549 motor wiring for 440V operation.

G0549 Manual Update

This machine has changed slightly from when the manual was originally written. It now includes a deluxe blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to the blade during operations. This update includes instructions for setting up the guard before each use and operating the machine with its new components, and a parts breakdown and list for the new components.

Before operating the machine, you MUST read and understand this manual update AND the original manual to reduce the risk of injury from improper use or setup. Since this update covers changes made to the machine after the owner's manual was printed, you MUST keep this update with your owner's manual for future reference. If you have questions, contact Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com.

New Blade Guard

We improved the blade guard by installing a stake-type guard on the infeed side and one-way hinged guard flaps on the outfeed side.

To prepare the blade guard for operation:

1.Place the workpiece on the machine against the fence and approximately 1" away from the guard.

2.For each guard stake, loosen the wing screw, then adjust the height approximately 1" above the stock you plan to cut. This will allow ade- quate clearance for inserting the stock but help keep fingers or hands out of the cutting area.

Note: The two guard stakes above the workpiece holding mechanism must be left high enough to not interfere with the mecha- nism during operation.

Operation

When properly assembled, the changes to the machine help keep hands away from the blade during operation; however, this requires different procedures from those described in the Model G0549 owner's manual.

To operate the G0549:

1.Perform Steps 1???3 on Page 25 of the Model G0549 manual to prepare the machine and stock for operation. Make sure to place the end of the stock firmly against the stop and the side of the stock against the fence.

2.Press the START button on the control panel to turn the motor ON, then allow the saw blade to reach full speed.

Copyright ?? MARCH, 2010 By Grizzly Industrial, Inc. REVISED APRIL, 2010 (JB)

Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc.

(FOR MODELS MANUFACTURED SINCE 4/10) #JB12659 printed in USA

3.Press and hold the foot pedal to engage the holding mechanism, which will press the stock against the fence and help keep it from moving when your hands are removed from the stock.

4.Simultaneously press both START buttons on the front of the cabinet to cycle the blade.

Adjustment

The holding mechanism is adjustable to allow for cutting a variety of stock widths. For all opera- tions, it must be positioned to push the stock against the fence when the pedal is pushed and provide adequate clearance to move the stock when the pedal is released.

To adjust the holding mechanism:

1.Loosen the two lock handles shown in Figure 1, then slide the actuator bracket to adjust the position of the holding mechanism. For nar- row stock, slide it towards the fence. For wide stock, slide it away from the fence.

-2-

Lock Handles

Actuator Bracket

Figure 1. Holding mechanism.

2.Tighten the lock handles, then press the foot pedal to check the range of movement of the holding mechanism.

???If the holding mechanism forces the stock against the fence when the pedal is pressed and provides adequate clearance when the pedal is released, the adjustment is cor- rect. Otherwise, repeat Steps 1???2.

Model G0549

Holding Mechanism Breakdown

926

926-1

927V2

914

913-1 901

904

905 917 902

Deluxe Guard Breakdown

943-1

943

943-2

942

941

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