MODEL G0548Z/G0548ZP G1028Z2/G1029Z2/G1029Z2P

DUST COLLECTOR

OWNER'S MANUAL

(For models manufactured since 9/11)

8DENG><=I??;:7GJ6GN!'%&'7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:96EG>A!'%&'7A

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

7A&)+,+EG>CI:9>CI6>L6C

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury???including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

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OUTUMICROSCOPICRPARTICLES

Table of Contents

INTRODUCTION

LZVgZegdjYidd[[Zgi]^hbVcjVal^i]ndjgcZl bVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i^c\i]^hbVcjVa#=dlZkZg!hdbZi^bZhlZhi^aa bV`ZVcdXXVh^dcVab^hiV`Z#

6ahd!dl^c\iddjgeda^Xnd[Xdci^cjdjh^begdkZ" bZci!your machine may not exactly match the manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae#

7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z bVX]^cZ >9 aVWZa hZZ WZadl# I]^h l^aa ]Zae jh YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ#

;dgndjgXdckZc^ZcXZ!lZedhiVaaVkV^aVWaZbVc" jVahVcYbVcjVajeYViZh[dg[gZZdcdjglZWh^iZ Viwww.grizzly.com#6cnjeYViZhidndjgbdYZa d[ bVX]^cZ l^aa WZ gZ[aZXiZY ^c i]ZhZ YdXjbZcih VhhddcVhi]ZnVgZXdbeaZiZ#

LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadlidXdciVXijh#7Z[dgZXdciVXi^c\!eaZVhZ\Zi i]Z hZg^Va cjbWZg VcY bVcj[VXijgZ YViZ d[ ndjg bVX]^cZ#I]^hl^aa]Zaejh]Zaendj[VhiZg#

<g^ooanIZX]c^XVaHjeedgi &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+".++( :bV^a/iZX]hjeedgi5\g^ooan#Xdb

LZlVcindjg[ZZYWVX`dci]^hbVcjVa#L]ViY^Y ndj a^`Z VWdji ^i4 L]ZgZ XdjaY ^i WZ ^begdkZY4 EaZVhZiV`ZV[Zlb^cjiZhid\^kZjh[ZZYWVX`#

<g^ooan9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+.

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Machine Description

I]^h bVX]^cZ ^h YZh^\cZY id XVeijgZ Yjhi VcY lddYX]^eh[gdblddYldg`^c\bVX]^cZh!hjX]Vh iVWaZhVlh!_d^ciZgh!VcYeaVcZgh#I]ZV^gYgVlc^c Wni]ZYjhiXdaaZXidg^h[^aiZgZYWZ[dgZ^igZijgchid i]Zldg`heVXZ#

6 l^YZ kVg^Zin d[ VXXZhhdg^Zh [dg hZii^c\ je V hiVi^dcVgn dg bdW^aZ Yjhi XdaaZXi^dc hnhiZb VgZ VkV^aVWaZi]gdj\]<g^ooan#

I]Z<%*)-O$OE[ZVijgZhVcjeeZgXVc^hiZg[^aiZg0 bdYZah <&%'-O' VcY <&%'.O'$O'E [ZVijgZ Vc jeeZg[^aiZgWV\#EdaVg7ZVgbdYZah<%*)-OEVcY <&%'.O'EVgZl]^iZ0i]Z<%*)-O!<&%'-O'VcY <&%'.O'VgZ\gZZc#

Components and Terminology

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To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

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MODEL G0548Z, G0548ZP, G1028Z2,

G1029Z2, G1029Z2P

DUST COLLECTORS

SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

Safety Instructions for Machinery



DISCONNECTING POWER SUPPLY.6alVnhY^h" XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg" k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih! WaVYZh! XjiiZgh! ZiX## BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVcjcZmeZXi" ZYdgjc^ciZci^dcVahiVgi#

APPROVED OPERATION. JcigV^cZY deZgVidgh XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl igV^cZY dg egdeZgan hjeZgk^hZY eZdeaZ id jhZ bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h" XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji bVX]^cZidegZkZcijcVji]dg^oZYjhZ ZheZX^Vaan VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[

DANGEROUS ENVIRONMENTS. 9d cdi jhZ bVX]^cZgn ^c lZi dg gV^cn adXVi^dch! XajiiZgZY VgZVh!VgdjcY[aVbbVWaZh!dg^cYVg`VgZVh#@ZZe ldg`VgZVXaZVc!Ygn!VcYlZaa"a^\]iZY#

ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ [dg ^ih ^ciZcYZY ejgedhZ# CZkZg bdY^[n bVX]^cZ [dgVejgedhZcdi^ciZcYZYWni]ZbVcj[VXijgZg

USE RECOMMENDED ACCESSORIES.8dchjai i]^hdlcZg??hbVcjVadgi]ZbVcj[VXijgZg[dggZX" dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh" hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#

CHILDREN & BYSTANDERS. @ZZe X]^aYgZc

VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg`

VgZV#Hidejh^c\bVX]^cZ^[X]^aYgZcdgWnhiVcY"

ZghWZXdbZVY^higVXi^dc#

REMOVE ADJUSTING TOOLS. CZkZg aZVkZ VY_jhibZciiddah!X]jX``Znh!lgZcX]Zh!ZiX#^cdg dcbVX]^cZ ZheZX^VaancZVgbdk^c\eVgih#KZg^[n gZbdkVaWZ[dgZhiVgi^c\

SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ XaVbehdgk^hZhidhZXjgZldg`e^ZXZ#6hZXjgZY ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb iddeZgViZi]ZbVX]^cZ#

FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh# ;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa ndjg]VcY^cidi]ZXji#

FORCING MACHINERY.9dcdi[dgXZbVX]^cZ# >i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg l]^X]^ilVhYZh^\cZY#

GUARDS & COVERS. <jVgYh VcY XdkZgh XVc egdiZXi ndj [gdb VXX^YZciVa XdciVXi l^i] bdk^c\ eVgih dg [an^c\ YZWg^h# BV`Z hjgZ i]Zn VgZ egde" Zgan^chiVaaZY!jcYVbV\ZY!VcYldg`^c\XdggZXian WZ[dgZjh^c\bVX]^cZ#

NEVER STAND ON MACHINE.HZg^djh^c_jgndg VXX^YZciVa XdciVXi l^i] Xjii^c\ idda bVn dXXjg ^[ bVX]^cZ^hi^eeZY#BVX]^cZbVnWZYVbV\ZY#

STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg" ^c\ deZgVi^dch \gZVian ^cXgZVhZh g^h` d[ ^c_jgn dg adhh d[ Xdcigda# 7Z[dgZ hiVgi^c\! kZg^[n bVX]^cZh VgZhiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY#

AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\ VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ# 9dcdidkZggZVX]6kd^YVl`lVgY]VcYedh^i^dch i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ i]Zg^h`d[VXX^YZciVa^c_jgn#

UNATTENDED OPERATION. CZkZg aZVkZ

bVX]^cZgjcc^c\l]^aZjcViiZcYZY#IjgcbVX]^cZ OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide WZ[dgZlVa`^c\VlVn#

MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ ^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe bVX]^cZ^c\ddYldg`^c\XdcY^i^dc#6c^begdeZgan bV^ciV^cZYbVX]^cZ^cXgZVhZhg^h`d[^c_jgn#

CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi bVX]^cZ [dg YVbV\ZY eVgih! addhZ Wdaih! b^h" VY_jhiZY dg b^h"Va^\cZY eVgih! W^cY^c\! dg Vcn di]Zg XdcY^i^dch i]Vi bVn V[[ZXi hV[Z deZgVi^dc# 6alVnhgZeV^gdggZeaVXZYVbV\ZYdgb^h"VY_jhi" ZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#

MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi" ^c\ XdgY"XdccZXiZY bVX]^cZh [gdb edlZg! \gVW VcYejaai]Zeaj\ CDIi]ZXdgY#Ejaa^c\i]ZXdgY bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ XdgY$eaj\l^i]lZi]VcYh#6kd^YXdgYYVbV\ZWn `ZZe^c\^iVlVn[gdb]ZViZYhjg[VXZh!]^\]igV[[^X VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch#

EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi *,%*)+".++(#

Additional Safety for Dust Collectors



SECTION 2: POWER SUPPLY

Availability

7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a" VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj" i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg` VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh VcYhiVcYVgYh#

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply.

Full-Load Current Rating

I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ VidcZi^bZYjg^c\cdgbVadeZgVi^dch#

G0548Z2/G0548Z2P/G1029Z2/G1029Z2P

I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ ^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY i]Z[jaa"adVYgVi^c\#

>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i] d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i# IdgZYjXZi]Zg^h`d[i]ZhZ]VoVgYh!Vkd^YdkZg" adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#

"&%"

Circuit Information

6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#

For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Note: The circuit requirements listed in this man- ual apply to a dedicated circuit???where only one machine will be running at a time. If this machine will be connected to a shared circuit where mul- tiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

Grounding Requirements

I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\ gZYjXZhi]Zg^h`d[ZaZXig^Xh]dX`Wnegdk^Y^c\V eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#

>begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\ l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z l^gZl^i]\gZZc^chjaVi^dcl^i]dgl^i]djinZaadl hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX" ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\ l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#



8]ZX`l^i]VfjVa^[^ZYZaZXig^X^VcdghZgk^XZeZg" hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\ gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ i]ViVXdgYdgeaj\^hYVbV\ZYdgldgc!Y^hXdc" cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i] VcZldcZ#

BdYZa<%*)-O"<&%'.O'EB[\#.$&& 

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Circuit Requirements for G0548Z/ G0548ZP/G1029Z2/G1029Z2P

I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi ]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY" ^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\ bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#

No adapter should be used with the required plug. If the plug does not fit the available receptacle, or the machine must be reconnected for use on a different type of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.

BdYZa<%*)-O"<&%'.O'EB[\#.$&& 

G1028Z2 Circuit Requirements for 120V Operation (Prewired)

I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &'%K edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY bZZihi]Z[daadl^c\gZfj^gZbZcih/

I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi ]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY" ^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\ bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#

GROUNDED

5-15 RECEPTACLE

<gdjcY^c\Egdc\

5-15 PLUG

CZjigVa =di

Figure 3. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#

SHOCK HAZARD!

Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided???if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.

"&&"

G1028Z2 Circuit Requirements for 240V Operation

I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V ')%KedlZghjeeangZ[ZgidVoltage Conversion ^chigjXi^dchi]Vi]VhVkZg^[^ZY\gdjcYVcYbZZih i]Z[daadl^c\gZfj^gZbZcih/

For 240V operation: I]Z eaj\ heZX^[^ZY jcYZg ??8^gXj^i GZfj^gZbZcih [dg ')%K?? dc i]Z egZk^djh eV\Z]VhV\gdjcY^c\egdc\i]VibjhiWZViiVX]ZY idi]ZZfj^ebZci"\gdjcY^c\l^gZdci]Z^cXajYZY edlZgXdgY#I]Zeaj\bjhidcanWZ^chZgiZY^cid V bViX]^c\ gZXZeiVXaZ hZZ [daadl^c\ [^\jgZ i]Vi ^hegdeZgan^chiVaaZYVcY\gdjcYZY^cVXXdgYVcXZ l^i]VaaadXVaXdYZhVcYdgY^cVcXZh#

Extension Cords

LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan dcViZbedgVgnWVh^h#

:miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg ]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#

6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\ VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ" bZcih/

Voltage Conversion (G1028Z2 Only)

I]Z kdaiV\Z XdckZgh^dc BJHI WZ eZg[dgbZY Wn VcZaZXig^X^VcdgfjVa^[^ZYhZgk^XZeZghdccZa#

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IMPORTANT: If the diagram included on the motor conflicts with the one on Page 42, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead.

To convert the Model G1028Z2 to 240V:

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SECTION 3: SETUP

This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine!

Wear safety glasses dur- ing the entire setup pro- cess!

This machine and its com- ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.

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Needed for Setup

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Unpacking

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Otherwise, filing a freight claim can be difficult.

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SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately.

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Inventory

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NOTICE

If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.

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G1028Z2/G1029Z2/

G1029Z2P Inventory

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NOTICE

If you cannot find an item on this list, care- fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.

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Site Considerations

Floor Load

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Placement Location

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Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

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Assembly

To assemble your dust collector:

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G1028Z2/G1029Z2/

G1029Z2P Assembly

To assemble your machine:

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Figure 25#

Note: When connecting parts that have a gas- ket applied to the mounting surface, always tighten the fasteners in a crisscross man- ner to ensure the gasket does not become crimped and the seal compromised.

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Note: The collector attaches to each sup- port bracket. The inside of the collector is funnel shaped and directs the air around in a cyclone motion. Make sure that the inside taper (funnel) is faced downward and the col- lector inlet faces toward the motor, as shown in Figure 28#

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Note: DO NOT force the clamp, If it is too tight, choose the next notch over, then clamp it in place.

Figure 35. Installing the lower bag.

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 Power Connection

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Connecting Power

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Figure 37. Connecting power.

Disconnecting Power

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Figure 38. Disconnecting power.

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Test Run

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TroubleshootingdcPage 38#

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To test run the machine:

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SECTION 4: DESIGNING THE

SYSTEM

Always guard against static electrical build up by grounding all dust col- lection lines.

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Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk.

Plastic Duct

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Figure 40.:mVbeaZhd[eaVhi^XYjXi^c\

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Metal Duct

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Figure 41. :mVbeaZhd[bZiVae^eZVcY

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Flexible Duct

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System Design

Decide Who Will Design

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Sketch Your Shop Layout

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Sketch a Basic Duct Layout

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Determine Required CFMs

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Figure 46. 6eegdm^bViZgZfj^gZYV^g[adl[dg bVX]^cZh!WVhZYdcYjhiedgih^oZ#

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Determining Main Line Duct Size

Determining Branch Line Duct Size

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Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

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Planning Drop Downs

Calculating Duct Resistance

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Figure 53. HiVi^XegZhhjgZadhhX]Vgih#

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To calculate the static pressure of any given line in the system, follow these steps:

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Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean.

Main Line

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Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once.

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Compile Materials List

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System Grounding

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Always guard against static electrical build up by grounding all dust collection lines.

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BdYZa<%*)-O"<&%'.O'EB[\#.$&& 

SECTION 5: OPERATIONS

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine.

Do NOT put hands or small objects near inlet openings during opera- tion. Objects sucked into the inlet will meet with the impeller blade. Failure to heed this warning could result in property damage or per- sonal injury.

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

BdYZa<%*)-O"<&%'.O'EB[\#.$&& 

General

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Machine Storage

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SECTION 6: ACCESSORIES

Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine.

T20543??? 41" x 31" Flat 19.75" Dia. Plastic

Bottom Bag

GZeaVXZbZcieaVhi^XadlZgWV\[dg<%*)-O$ <%*)-OE!<&%'.O'$<&%'.O'E!VcY<&%'-O'#

H5783???Extra 1 Micron Canister

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Figure 59. GZeaVXZbZciXVc^hiZg#

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G5556???2.5 Micron Dust Bag

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Figure 60. <***+'#*B^Xgdc9jhi7V\#

G1536???Black Flexible Hose 4" x 10'

G2974???Wire Hose Clamp 4"

G1843???Plastic Blast Gate 4"

G4679???Anti-Static Grounding Kit

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Figure 61.9jhiXdaaZXi^dcVXXZhhdg^Zh#

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H5293???4" Metal Duct Starter Kit

H5295???5" Metal Duct Starter Kit

H5297???6" Metal Duct Starter Kit

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H7215???4" x 5' Rigid Metal Flex Hose H7216???5" x 5' Rigid Metal Flex Hose H7217???6" x 5' Rigid Metal Flex Hose

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Metal Elbows

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G6163???4" Clamp

G7343???5" Clamp

G7361???6" Clamp

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Figure 63. 9jhiXdaaZXi^dce^eZXaVbeh#

G6162???4" x 5' Straight Metal Pipe

G7346???5" x 5' Straight Metal Pipe

G7364???6" x 5' Straight Metal Pipe

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Reducers & Adapters

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Metal Branches

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SECTION 7: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Always wear a respirator and safety glasses when emptying the dust collection bags on the dust collector. Sawdust may cause allergic reactions or respiratory problems.

Schedule

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Daily Check:

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??LdgcdgYVbV\ZYl^gZh#

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Cleaning Bags

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Lubrication

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XVcXVjhZhZg^djh]ZVai]egdWaZbh#

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Replacing Bags

GZeaVXZbZci eaVhi^X adlZg XdaaZXi^dc WV\h VgZ VkV^aVWaZ i]gdj\] <g^ooan Vh BdYZa I'%*)(# GZeaVXZbZciideYjhiWV\hVgZVkV^aVWaZ[dgi]Z BdYZa<&%'-O'$<&%'.O'$O'EVhBdYZa<***+#

To replace the collection bag:

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2. BV`Z hjgZ ndj VgZ lZVg^c\ hV[Zin \aVhhZh VcYVgZhe^gVidg#

3. GZaZVhZ i]Z WZai XaVbe hZXjg^c\ i]Z XdaaZX" i^dcWV\!i]Zcjc]dd`i]ZWV\[gdbi]ZXda" aZXidg#

4. HZXjgZanXadhZi]Zided[i]ZWV\VcYhV[Zan Y^hedhZ d[ ^i VXXdgY^c\ id adXVa VcY [ZYZgVa hiVcYVgYh#

5. >chiVaaVcZlXdaaZXi^dcWV\#

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Cleaning Canister

Filter

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I]Z gZeaVXZbZci XVc^hiZg [dg i]Z <%*)-O$OE ^h i]ZBdYZa=*,-(!l]^X]XVcVahdWZ^chiVaaZYdc i]Z<&%'-O'$<&%'.O'$O'E!^[ndjldjaYZkZga^`Z idje\gVYZ#

Figure 69.8Vc^hiZgXaZVc^c\]VcYaZY^gZXi^dch#

NOTICE

The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter.

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SECTION 8: SERVICE

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Note:Please gather the serial number and manufacture date of your machine before calling.

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Troubleshooting

Motor & Electrical

Dust Collector Operation

SECTION 9: WIRING

I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\" Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#8dbeVgZi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZidi]ZdcZ hiViZY^ci]^hbVcjVa!VcYhijYni]^hhZXi^dcXVgZ[jaan#

>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjgbVX]^cZVcYl]Vi^hh]dlc^ci]^hhZXi^dc!XVaaIZX]c^XVaHjeedgiVi *,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label.

Wiring Safety Instructions

MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ" Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ# I]^h^cXajYZhi]Z^chiVaaVi^dcd[jcVeegdkZYV[iZg" bVg`ZieVgih#

WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\ bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h" XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id ZchjgZi^\]iXdccZXi^dch#

CIRCUIT REQUIREMENTS. Ndj BJHI [daadl i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc" jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg hdjgXZ#

MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\ WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z bdidg_jcXi^dcWdm#

CAPACITORS/INVERTERS. HdbZ XVeVX^idgh VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\ h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc XVeVX^idgh#

EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ" g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa HjeedgiVi*,%*)+".++(#

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

G0548Z/G0548ZP Wiring Diagram

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G1029Z2/G1029Z2P Wiring Diagram

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SECTION 10: PARTS

G0548Z/G0548ZP Main Breakdown

G0548Z Main Parts List

G0548ZP Main Parts List

H5783 Canister Filter Assembly

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Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

G1028Z2 Main Parts List

G1029Z2 Main Parts List

G1029Z2P Main Breakdown

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Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

8JI6ADC<9DII:9A>C:

WARRANTY CARD

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The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

10. 8dbbZcih/ _____________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

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