Repair

Drywall Feed Pump

- For water-based materials only -

- Not for use in explosive atmospheres - - Not for use with quick-set materials -

READ ALL WARNINGS AND INSTRUCTIONS

Read all warnings and instructions in this manual.

Save these instructions.

Maximum Working Pressure 2500 psi (17.2 MPa, 172 bar)

Model 257100: 120V NA ETL Listed

Model 258906: 240V Euro Multicord

Model 258907: 110V UK, CE

Model 262288: 120V NA

Model 262300: 240V Euro CE Cord

Agency Approvals:

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Warning

Warning

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this sec- tion may appear throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

???Turn off and disconnect power cord before servicing equipment.

???Use only grounded electrical outlets.

???Use only 3-wire extension cords.

???Ensure ground prongs are intact on power and extension cords.

???Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

??? Engage trigger lock when not dispensing.

???Do not point dispensing device at anyone or at any part of the body.

???Do not put your hand over the fluid outlet.

???Do not stop or deflect leaks with your hand, body, glove, or rag.

???Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

???Tighten all fluid connections before operating the equipment.

???Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

??? Do not dispense flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.

??? Material or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of material or solvent fumes. All parts of the system, including the pump, hose assembly, dispenser, and objects in and around the work area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless material hoses.

???Verify that all containers and collection systems are grounded to prevent static discharge.

???Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

???Do not use a material or a solvent containing halogenated hydrocarbons.

???Keep work area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump assembly in a well ventilated area.

???Do not smoke in the work area.

???Do not operate light switches, engines, or similar spark producing products in the work area.

???Keep area clean and free of material or solvent containers, rags, and other flammable materials.

???Know the contents of the materials and solvents being dispensed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the materials and solvents. Follow the material and solvents manufacturer???s safety instructions.

???Fire extinguisher equipment shall be present and working.

???Drywall feed pump generates sparks. When flammable liquid is used in or near the drywall feed pump or for flushing or cleaning, keep unit at least 20 feet (6 m) away from explosive vapors.

Warning

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

???Keep clear of moving parts.

???Do not operate equipment with protective guards or covers removed.

???Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

???Always wear appropriate gloves, eye protection, and a respirator or mask when dispensing.

???Do not operate or dispense near children. Keep children away from equipment at all times.

???Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

???Stay alert and watch what you are doing.

???Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.

???Do not operate the unit when fatigued or under the influence of drugs or alcohol.

???Do not kink or over-bend the hose.

???Do not expose the hose to temperatures or to pressures in excess of those specified by Graco.

???Do not use the hose as a strength member to pull or lift the equipment.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

???Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

???Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

???Protective eyewear, and hearing protection.

???Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

Pressure Relief Procedure

Pressure Relief Procedure

1.Turn flow control knob to fully counterclockwise to OFF position.

3.Turn prime valve handle to PRESSURE RELIEF position.

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4. Display will read ???----??? when all pressure is relieved.

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2. Place deflector in hopper or suitable container.

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Drive and Bearing Housing

NOTICE

Do not drop gear cluster (17a) when removing drive housing (5a). Gear cluster may stay engaged in motor front end bell or drive housing.

Removal

1.Perform Pressure Relief Procedure, page 4.

2.Remove Power Module, see page 7.

3.Remove Pump, page 8.

4.Remove four screws (40) and lift motor shroud (98) off of motor.

40

98

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5.Disconnect three wire harnesses (see Wiring Diagrams, pages 34-36).

Drive and Bearing Housing

6.Remove two screws (5b) from underneath motor base plate. Lift and remove motor/pump assembly from power module.

5b

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7.Loosen four screws (19) on pump housing, and remove bearing housing (9) from motor.

9

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19

8.Remove three screws (5c) on motor (8a). Remove motor (8a) from drive housing (5a).

8a

5a

5c

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Drive and Bearing Housing

Installation

1.Apply brown lithium grease supplied with drive housing kit (5) to gear cluster (17a) and inside of motor cavity.

5a

2.Align orientation tab on gear housing with slot on motor and slide gears into motor.

3.Replace and tighten three screws (5c) on motor (8a). Torque to 200-220 in-lb.

5c

8a

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4.Attach bearing housing (9) to gear housing (5a) (slowly turn motor fan by hand to align gear into pump connecting rod). Torque four bearing housing screws (19) to 25-30 ft-lb.

5a

9

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19

5.Replace motor/pump assembly into pump module. Replace and tighten two screws (5b) underneath motor base plate. Torque to 200 - 220 in-lb.

5b

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6.Reconnect three wire harnesses (see Wiring Diagrams, pages 34-36).

7.Replace motor shroud (98) and tighten four screws (40). Torque to 30-34 in-lb.

40

98

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8.Replace Pump, page 8.

9.Replace Power Module, see page 7.

Power Module

Removal

1.Perform Pressure Relief Procedure, see page 4. Unplug power cord.

2.Release hopper adapter clamp (158).

158

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3.Loosen rod clamp knob (112) on front of pump mod- ule and push rod down.

112

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4.Lift and pull power module (153) off of unit. NOTE: Power module weighs approximately 85 lb.

153

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5. Install hopper plug (117) if needed.

Power Module

Installation

1.Remove hopper plug (117) if installed.

2.Replace power (153) module and insert pump outlet into hopper inlet.

153

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3.Pull rod clamp up and tighten knob (112) on front of pump module.

112

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4. Fasten hopper adapter clamp (158).

158

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117

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Pump

Pump

Removal

1.Perform Pressure Relief Procedure, see page 4.

2.Remove Power Module, see page 7.

3.Disconnect material hose (79) from pump (18a).

79

18a

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4.Loosen two screws (40) and remove pump rod shield (48).

40

48

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5.Turn flow control knob to a very low setting and turn prime valve handle to TOOL FILL position (JOG mode will appear in display). Use ON/OFF switch or turn control knob OFF to stop pump when pin is visible.

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6.Use screwdriver to press pin (7b) out of pump. 7b

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NOTE: Pin should be removed by pressing the pin out through the bottom side of the pump. Make sure to control the pump pin when removing so that it does not fall into the pump module.

7. Use hammer to loosen pump retaining nut (22).

22

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8. Unscrew and remove pump (18a) from module.

18a

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Installation

1. Extend pump piston rod 1.5 in.

1.5 in.

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2.Install pump pin (7b). Verify retaining spring is in groove of connecting rod.

7b

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NOTE: Pin should be installed from the top side of the pump. Make sure to control the pump pin when installing so that it does not fall into the pump module.

3. Push pump up until pump threads engage.

Pump

7.Replace pump rod shield (48) and torque two screws (40) to 30 - 34 in-lb.

40

48

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4.Screw in pump until threads are flush with drive housing opening.

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5.Align pump outlet to right side so that hose can be reassembled.

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6.Screw jam nut up toward drive housing until nut stops. Tighten jam nut by hand, then tap 1/8

to 1/4 turn with a 20 oz. (maximum) hammer to approximately 75?? 5 ft-lb (102 N???m).

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8. Reconnect material hose (79) to pump (18a).

79

18a

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9. Replace Power Module, see page 7.

Motor

Motor

Removal

1.Perform Pressure Relief Procedure, see page 4.

2.Remove Power Module, see page 7.

3.Disconnect material hose (79) from pump (18a).

7.Loosen four screws (19) on bearing housing (9), and remove from gear housing.

5a

9

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19

8.Remove three screws (5c) on motor (8a). Remove motor from gear housing.

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79

18a

5c

4.Remove four screws (40) and lift motor shroud (98) off of motor.

40

98

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5.Disconnect three wire harnesses (see Wiring Diagrams, pages 34-36).

6.Remove two screws (5b) from underneath motor base plate. Lift and remove motor/pump assembly from pump module.

5b

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8a

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Installation

1.Apply brown lithium grease supplied with motor repair kit (8) to gear cluster (17a) and inside of motor cavity.

2.Align orientation tab on gear housing with slot on motor and slide gears into motor.

3.Replace three screws (5c) on motor (8a). Torque to 200-220 in-lb.

5a

5c

8a

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4.Attach bearing housing (9) to gear housing (5a) (slowly turn motor fan by hand to align gear into pump connecting rod). Torque four bearing housing screws (19) to 25-30 ft-lb.

5a

9

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19

5.Replace motor/pump assembly into pump module. Replace and torque two screws (5b) underneath motor base plate to 200 - 220 in-lb.

Motor

7.Replace motor shroud (98) and torque four screws (40) to 30 - 34 in-lb.

40

98

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8. Reconnect material hose (79) to pump (18a).

5b

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79

18a

6.Reconnect three wire harnesses (see Wiring Diagrams, pages 34-36).

9. Replace Power Module, see page 7.

Motor Control Board

Motor Control Board

Removal

120V Models:

1.Perform Pressure Relief Procedure, see page 4. Wait 5 minutes before servicing.

2.Remove Power Module, see page 7.

3.Disconnect material hose (79) from pump (18a).

6.Disconnect display connector (A) from motor control board (24) and remove display.

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24

A

7.Remove bottom two screws (61) and remove control panel (37).

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79

18a

37

61

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4.Remove four screws (40) and lift motor shroud (98) off of motor.

40

98

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5. Remove four screws (33b) and display cover (33k).

33k

24

E

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9.Disconnect potentiometer connector (C) from motor control board (24).

24

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C

10.Disconnect 15/20A switch connector (X) from motor control board (24).

24

X

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11.Disconnect white power cord conductor (D) from motor control board (24).

Motor Control Board

16.Disconnect three motor connectors from motor con- trol board to motor.

24

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D

12.Disconnect black power lead (J) on motor control board (24) from ON/OFF switch.

J

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13.Remove ground screw (58) from motor control board/heat sink assembly.

58

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14. Remove two top screws (61) and control box (3).

61

3

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15.Disconnect transducer connector from motor control board (24).

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24

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17.Remove two screws (83) holding motor control board /heat sink assembly to power module frame. Remove motor control board/heat sink assembly.

83

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18.Remove six outer screws, two inner screws, and remove control board (24) from heat sink.

24

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Motor Control Board

110 UK and 240V Models:

1.Perform Pressure Relief Procedure, see page 4. Wait 5 minutes before servicing.

2.Remove Power Module, see page 7.

3.Disconnect material hose (79) from pump (18a).

7. Remove bottom two screws (61) control panel (37).

37

61

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79

18a

8.Disconnect Prime/Tool Fill/Recirculate reed switch connector (E) from motor control board (24).

24

4.Remove four screws (40) and lift motor shroud (98) off of motor.

40

98

E

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5. Remove four screws (33b) and display cover (33k).

33k

6.Disconnect display from motor control board (24) and remove display.

24

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9.Disconnect potentiometer connector (C) from motor control board (24).

24

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C

10.Disconnect black power lead (G) from motor control board to filter board. Disconnect blue power lead (B) from motor control board to filter board.

G

B

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11.Remove ground screw (58) from motor control board/heat sink assembly.

58

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12. Remove top two screws (61) and control box (3).

61

3

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13.Disconnect transducer connector from motor control board (24).

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24

14.Disconnect three motor connectors from motor con- trol board to motor.

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Motor Control Board

15.Remove two screws (83) holding motor control board / heat sink assembly to power module frame. Remove motor control board/heat sink assembly.

83

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16.Remove six outer screws, two inner screws, and remove control board (24) from heat sink.

24

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Motor Control Board

Installation

120V Models:

1.Use acetone or equivalent cleaner to thoroughly remove thermal paste from pockets on heat sink.

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2.Apply new thermal paste into both pockets of heat sink.

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3.Replace two inner screws and washers to control board and torque to 17 in-lb.

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4.Replace six outer screws to control board and torque to 11 in-lb.

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NOTE: SW1 position setting does not matter.

5.Connect motor control board lead connectors (F) to leads from motor. Insert grommet in heat sink baffle. Use zip tie or electrical tape (Z) to hold grommet together on grommet end on the motor side of the heat sink.

Z

F

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6. Assemble gasket (94) to heat sink assembly.

94

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7.Assemble two screws (83) to hold motor control board/ heat sink assembly to power module frame. Torque to 35-45 in-lb.

83

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8.Assemble ground screw (58) to heat sink. Torque to 30-34 in-lb.

58

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9.Assemble control box enclosure (3) to power mod- ule and tighten two screws (61). Torque to 30-35 in-lb.

61

3

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10.Connect black power lead (J) on motor control board to ON/OFF switch.

Motor Control Board

15.Replace control panel (37) and tighten bottom two screws (61). Torque to 30-35 in-lb.

J

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11.Connect white power cord conductor (D) to motor control board (24).

24

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D

12.Connect 15/20A switch connector (X) to motor con- trol board (24).

24

X

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13.Connect potentiometer connector (C) to motor con- trol board (24).

24

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C

14.Connect Prime/Tool Fill/Recirculate reed switch con- nector (E) to motor control board (24).

37

61

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16.Connect display connector to motor control board (24).

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24

17.Assemble display cover (33k). Spring tabs on noise shield need to be assembled to the inside of the control box enclosure. Torque screws (33b) to 30-35 in-lb.

33k

18.Remove four screws (40) and lift motor shroud (98) off of motor.

40

98

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19. Disconnect material hose (79) from pump (18a).

24

E

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79

18a

20. Replace Power Module, see page 7.

Motor Control Board

110 UK and 240V Models:

1.Use acetone or equivalent cleaner to thoroughly remove thermal paste from pockets on heat sink.

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2.Apply new thermal paste into both pockets of heat sink.

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3.Replace two inner screws and washers to control board and torque to 17 in-lb.

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4.Replace six outer screws to control board and torque to 11 in-lb.

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NOTE: SW1 position setting does not matter.

5.Connect motor control board lead connectors (F) to leads from motor. Insert grommet in heat sink baffle. Use zip tie or electrical tape (Z) to hold grommet together on grommet end on the motor side of the heat sink.

Z

F

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6. Assemble gasket (94) to heat sink assembly.

94

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7.Assemble two screws (83) to hold motor control board/ heat sink assembly to power module frame. Torque to 35-45 in-lb.

83

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8.Assemble ground screw (58) to heat sink. Torque to 30-34 in-lb.

58

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9.Assemble control box enclosure (3) to power mod- ule using two top screws (61). Torque to 30-35 in-lb.

61

3

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10.Connect blue (B) and black (G) power leads from motor control board (24) to filter board.

G

B

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11.Connect potentiometer connector (C) to motor con- trol board (24).

24

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C

12.Connect Prime/Tool Fill/Recirculate reed switch con- nector (E) to motor control board (24).

24

E

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13.Replace control panel (37) and tighten bottom two screws (61). Torque to 30-35 in-lb.

37

Motor Control Board

15.Assemble display cover (33k). Spring tabs on noise shield need to be assembled to the inside of the control box enclosure. Torque screws to 30-35 in-lb.

33k

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16.Replace motor shroud (98) and torque four screws (40) to 30 - 34 in-lb.

40

98

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17. Reconnect material hose (79) to pump (18a).

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61

14.Connect display connector to motor control board (24).

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79

18a

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24

18. Replace Power Module, see page 7.

Prime Valve Handle

Prime Valve Handle

Removal

1.Perform Pressure Relief Procedure, see page 4. Wait 5 minutes before servicing.

2.Use 3/32 in. punch and hammer to tap out handle pin (72c) (pliers may be required to pull out handle pin). Pull off handle (72a) and base (72b).

3.Use crescent wrench to unscrew prime valve (71).

NOTE: Make sure that the seat and gasket are removed from the manifold.

71

72c

72a

72b

4.Clear out any material that is lodged in valve (71) or manifold (70).

Installation

1.Tighten prime valve (71) into manifold (70). Use thread sealant on housing threads and torque to 190 to 210 in-lb.

2.Install prime valve base (72b). Pin in base must align with hole in manifold (70).

3.Orient hole in prime valve stem (71) vertically.

4.Place prime valve handle (72a) over prime valve base (72b) with handle in ???apply??? mode. Align hole in handle (72a) w/hole in prime valve stem (71).

5.Use hammer to tap prime valve handle pin (72c) back into place.

70

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Pressure Transducer

Pressure Transducer

Removal

1.Perform Pressure Relief Procedure, see page 4. Wait 5 minutes before servicing.

2.Remove four screws (33b) and cover (33k).

33k

3.Disconnect transducer connector (E) from motor control board (24).

5.Remove four screws (61) and control box (3). Allow control panel (37) to hang down freely.

3

37

61

6. Remove grommet (23) from control box (3).

23

3

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7.Remove transducer (39) and o-ring (50) from mani- fold (70). Remove grommet (23) from transducer and save for reuse.

70

24

E

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23

39

50

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Installation

4.Disconnect potentiometer connector (D) and reed switch connector (87) from motor control board (24).

24 D

87

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1.Install o-ring (50) and transducer (39) in manifold (70). Torque to 35-45 ft-lb (47-61 N???m). Install grom- met onto transducer (39) and transducer into control box (3).

70

23

39

50

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3

Pressure Transducer

2.Connect transducer connector (E) and reed switch connector to control board (24).

5.Connect display connector (A) to motor control board (24).

24

E

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24

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A

3.Install control box (3) and control panel (37) with four screws (61). Torque to 30 - 35 in-lb.

4.Connect potentiometer connector (D) and reed switch connector (87) to control board (24).

24 D

87

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6.Install cover (33k) with four screws (33b). Torque to 30-35 in-lb. Make sure tabs on noise shield are routed inside the control box when assembling.

33k

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33b

Flow Control Adjust

Potentiometer

Removal

Flow Control Adjust Potentiometer

6.Remove gasket (56), nut, spacer (88) and potenti- ometer (55) from control panel (37).

55

56

Installation

37

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33k

1.Install gasket (56), nut, spacer (88) and potentiome- ter (55) on control panel (37). Torque nut to 30-35 in-lb (3.25-4.0 N???m).

55

33b

56

37

3.Remove bottom two screws (61) and remove control panel (37).

37

61

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4.Disconnect potentiometer connector (D) from motor control board (24).

24

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5. Use hex wrench to remove control knob (42).

42

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2.Install control knob (42): Check control knob align- ment to potentiometer shaft. Turn shaft fully clock- wise and attach knob in full ON position with a hex wrench. Make sure set screw is tightened flat against potentiometer shaft.

42

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3.Connect potentiometer connector (D) to motor con- trol board (24).

24

D

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Flow Control Adjust Potentiometer

4.Replace control panel (37) and tighten bottom two screws (61). Torque to 30-35 in-lb.

37

61

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5.Connect display connector (A) to motor control board (24).

24

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A

6.Install cover (33k) with four screws (33b). Torque to 30-35 in-lb. Make sure tabs on noise shield are routed inside the control box when assembling.

33k

Prime/Tool Fill/Recirculation Reed Switch

Prime/Tool Fill/Recirculation Reed Switch

1.Perform Pressure Relief Procedure, see page 4. Wait 5 minutes before servicing.

2.Remove four screws (33b) and remove display cover (33k).

33k

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33b

3.Remove bottom two screws (61) and remove control panel (37).

37

1.Apply thread sealant to end of reed switch (87). Hand-tighten reed switch until it is tight against control panel (37).

37

87

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2.Add thread sealant and tighten jam nut against threaded bus.

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3. Connect reed switch (87) to control board (24).

24

87

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61

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4. Unplug reed switch (87) from control board.

87 ti13572a

5. Unscrew reed switch (87) from control panel (37).

37

87

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4.Replace control panel (37) and tighten bottom two screws (61). Torque to 30-35 in-lb.

37

61

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5.Replace display cover (33k) and torque four screws (33b) to 30-35 in-lb.

NOTE: Make sure noise shield tabs are routed to the inside of the control box when assembling.

Digital Display

Digital Display

Removal

1.Turn off unit. Wait 5 minutes before servicing.

2.Remove four screws (33b) and remove display cover (33k).

33k

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33b

3.Unplug display board connector from motor control board (24).

24

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A

Installation

1.Plug display board connector (A) into motor control board (24).

A

2.Replace display cover (33k) and torque four screws (33b) to 30-35 in-lb.

33k

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33b

NOTE: Make sure noise shield tabs are routed to the inside of the control box when assembling.

Inline Valve

Changing the Needle

Removal

Inline Valve

5.Tap rear of inline valve with a plastic mallet and punch to push needle assembly (404b) out through front of housing (401).

NOTE: Needle (404b), housing/seat (404c), and o-ring (404a) must be replaced together. They are included in repair kit 24F263.

404b

Installation

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401

1.Perform Pressure Relief Procedure, see page 4.

2.Squeeze trigger while unscrewing housing/seat (404c) and o-ring (404a).

404a

404c

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3. Remove trigger stop (420) with hex wrench.

420

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4. Remove locknut (414) and bracket (413).

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1.Guide threaded end of needle assembly (404b) into front of housing (401).

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404b 401

2.Install bracket (413) and locknut (414) loosely on threaded end of needle (404b). Squeeze trigger to pull needle assembly into housing (401).

3.Squeeze trigger while installing o-ring (404a) and housing/seat (404c). Torque housing/seat to 26-32 ft-lb (35-43 N???m).

404a

404c

413 414

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t15805Xa

404b

4. Adjust needle before using inline valve.

Inline Valve

Needle Adjustment

1.Engage inline valve (135) with safety latch. Hold inline valve with nozzle straight up.

2.Hold your finger against trigger (410) with light pres- sure. Use a 5/16 open-ended wrench to turn locknut (414) clockwise until you feel trigger lift slightly.

3.Turn locknut (414) 3/4 turn counter-clockwise.

4.Connect fluid hose. Prime the system. Trigger inline valve (135) and release it. The fluid flow should stop immediately. Engage safety latch and try to trigger inline valve. No fluid should flow. If the inline valve fails either test, relieve pressure, disconnect hose and readjust needle.

5.Install trigger stop (420) when needle has been properly adjusted.

Box Slide Control

Use Brake Assembly Repair Kit 24F261

Removal

1. Remove set screw from brake knob (518b).

518a

518b

ti15863a

2. Unthread brake knob (518b) from assembly.

518b

ti15862a

Replacing the Battery

Removal

1.Unscrew battery cap (425a) from housing (411). Remove battery and discard.

411

426

425a

ti15812a

Installation

1.Install battery (426) in housing (411) and screw in battery cap (425a).

NOTE: Make sure o-ring (425b) is in place when installing the battery cap (425a).

ti15865a

Installation

1.Thread brake knob (518b) onto assembly

2.Apply label (518a).

3.Torque set screw to 15-20 in-lb.

Parts

Parts

Parts

Pump Module Parts

Pump Module Parts List

Parts

??? 257600 Repair Kit is available with control board only. * 257601 Repair Kit is available with control board only.

Parts

Inline Valve Parts 24F538

??? Repair Kit 24F262 is a 10-pack.

Box Slide Parts 24F463

502

503

505b

505a

514

512

513

507

509

511

501

Parts

514

512

513

519

520

508

506

510

518a

518b

ti15834a

Wiring Diagrams

Wiring Diagrams

100-120 VAC NA Units

Thermal

Switch

Digital Display

Motor

Potentiometer

Pressure

Transducer

Black

Green/Ground

Black

Green/Ground

White

Prime/Fill Tool

Reed switch

20A/15A Switch

ON/OFF

Switch

Black

ti14889a

Wiring Diagrams

100-120 VAC UK

Thermal

Switch

Digital Display

Motor

Sensor

Leads

Black Blue

Blue

Green/Ground

Brown

Blue

Brown

Green/Ground

ti15686a

Wiring Diagrams

220-240 VAC Units

Thermal

Switch

Motor

Digital Display

Potentiometer

Pressure

Transducer

Black

Motor

Leads

Motor

Sensor

Leads

Blue

Green/Ground

Control

Board

Black

Blue

Brown

Brown

Prime/Fill Tool

Reed switch

Blue

ti15685a

Technical Data (Unit)

Technical Data (Unit)

Technical Data (Pump)

Notes

Notes

Notes

Notes

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco???s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco???s sole obligation and buyer???s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la r??daction du pr??sente document sera en Anglais, ainsi que tous documents, avis et proc??dures judiciaires ex??cut??s, donn??s ou intent??s, ?? la suite de ou en rapport, directement ou indirectement, avec les proc??dures concern??es.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A0246

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2010, Graco Inc. is registered to ISO 9001

www.graco.com

Revised 02/2011