Graco_Septic_System

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

??? Use equipment only in well ventilated area.

??? Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

??? Keep work area free of debris, including solvent, rags and gasoline.

???Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

???Ground all equipment in the work area. See Grounding instructions.

???Use only grounded hoses.

???Hold gun firmly to side of grounded pail when triggering into pail.

???If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

???Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

???Do not operate the unit when fatigued or under the influence of drugs or alcohol.

???Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

???Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer???s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

???Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu- facturer???s replacement parts only.

???Do not alter or modify equipment.

???Use equipment only for its intended purpose. Call your distributor for information.

???Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

???Do not kink or over bend hoses or use hoses to pull equipment.

???Keep children and animals away from work area.

???Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

???Read MSDS???s to know the specific hazards of the fluids you are using.

???Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

???Always wear impervious gloves when spraying or cleaning equipment.

Warnings

WARNING

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

???Keep clear of moving parts.

???Do not operate equipment with protective guards or covers removed.

???Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

???Protective eyewear

???Clothing and respirator as recommended by the fluid and solvent manufacturer

???Gloves

???Hearing protection

Installation

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up.

Connect grounding wire to grounding screw (Z) on back of XM sprayer or any earth ground.

r_256275_312769_5A

FIG. 1: XM Sprayer

Install Feed Pump

NOTE: President 10:1 feed pump kit 256433 is only recommended for drum feed applications and highly viscous materials. Do not install in hoppers as this will result in pulsation at the gun. See page 11 for parts.

1.Refer to Setup instructions in pump manual before installing in drum or hopper (H).

2.If installing either the pump in a drum, install pump in drum and use bung adapter (B) to secure.

3.If installing the T2 pump in a hopper: Install T2 pump in lower ledge of hopper (H), and secure with bung adapter (B).

ti18686a

T2 2:1 pump shown in 20 gallon hopper

4. If installing 5:1 pump in a hopper:

22 7

C 8

ti18687a

5:1 pump shown in 20 gallon hopper

a.Install 5:1 pump in lower ledge of hopper (H).

b.Drop in bung adapter (B).

c.Install spacer (C).

d.Adjust pump so there is at least 2.5 in. (64 mm) between the pump shoulder and the top of the bung adapter (B).

e.Orient the two spacer halves on the pump shaft so spacer contacts the pump shoulder.

f.Tighten the spacer using provided hardware.

g.Slide the pump down so that the pump shoul- der, spacer, and bung adapter are in solid con- tact.

h.Rotate pump so outlet hose is aligned as desired.

i.Thread bung adapter tight.

j.Tighten bung adapter bolt.

5.Connect swivel fitting (7) and fluid hose (8) to feed pump fluid outlet.

6.Connect other end of fluid hose (8) to lower strainer valve assembly (17).

r_256276_312769_4A

7.Connect elbow swivel fitting (10) and fitting (11) to sprayer pump fluid inlet. Connect lower strainer valve (17) and nipple (12) to fitting (11).

Installation

Install Agitator

NOTICE

Keep agitator tightly mounted to hopper to prevent damage to threads from vibration. Ensure that there is no interference between base of hopper and shaft of agitator.

1.Install agitator (A) in drum, or upper ledge of double wall hopper (H), by screwing helix through hole and screwing agitator housing into bung adapter (B).

a.If only using an agitator: Install nipple fitting (52) and elbow fitting (53) into agitator air inlet.

Shown in 20 gallon hopper.

b.If using an agitator and a pump: Install nipple (52), tee fitting (2), two nipples (3), elbow (53) into agitator air inlet.

r_256274_312769_4A

2. Screw air line fitting (54) into elbow fitting (53).

Installation

Connect Air Lines

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts.

1.5:1 Monark pump only: Install air regulator kit (22).

2.10:1 President pump only: Remove 3/8 npt nipple from air regulator kit (22). Install reducing nipple (42) in air motor inlet and connect air regulator kit. See page 11.

3.Shut off air valves (V) at feed pumps (1).

256276 5:1 Pump Kit Shown

quick disconnect

4.If only using a Monark 5:1 or T2 2:1 feed pump:

Install air line (5) with quick disconnect coupler pro- vided.

5.For President 10:1 Pump only: connect air line and quick disconnect coupler, not included, to air regula- tor (22).

6. If only using an agitator:

a.Connect air line (55) and coupler (56) into fitting (54).

Shown in 20 gallon hopper.

r_256274_312769_2A

7.If using a feed pump and agitator:

a.For Monark 5:1 pump only: Interconnect tee fit- ting (2) and quick disconnect fitting (23) on pump with air hose (5).

256276 5:1 Pump Kit Shown

Shown in 20 gallon hopper.

ti18688a

b.For T2 2:1 pump only: Interconnect tee fitting (2) and quick disconnect fitting (1b) on pump with air hose (5).

256275 2:1 Pump Kit Shown

Shown in 20 gallon hopper.

r_256275_312769_3A

8.Remove one cap (C) from the air manifold (M) on the sprayer and the connect air line from the agitator or pump.

Operation

FIG. 3: XP70 Sprayer

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid con- taminating your fluid with oil, flush the equipment with a compatible solvent before using the equipment. Refer to the Flushing section in proportioner manual.

Operation

Refer to separate pump and agitator manuals for opera- tion and maintenance instructions.

Troubleshooting/Repair

See supplied pump manual and agitator manual for maintenance, troubleshooting, and repair procedures.

r_256275_312769_4A

FIG. 2: XM Sprayer

Feed Pump Kit Parts

These parts are used in the T2 2:1 Pump Kit 256275 and Monark 5:1 Pump Kit 256276.

*T2 2:1 Pump Kit 256275 only.

??? Monark 5:1 Pump Kit 256276 only.

Drum Feed Kits

T2 2:1 Ratio Transfer Pump with Agitator Drum Kit, 256232

Kit includes an agitator, pump, strainer and valve, and fitting to mount and connect on a 55 gallon (200 liter) drum. See illustration on page 10.

5:1 Ratio Monark Pump with Agitator Drum Kit, 256255

Kit includes agitator, pump, strainer and valve, and fitting to mount and connect on a 55 gallon (200 liter) drum.

Parts

10:1 President Drum Feed Pump Kit, 256433

The President 10:1 feed pump kit is only recommended for drum feed applications and highly viscous materials.

NOTE: Do not install in hoppers as this will result in pulsation at the gun.

Does not include air line, air fittings, or strainer to connect to sprayer pump lower.

r_23926_312769_1

Technical Data

Maximum air input pressure

Agitator Kit 256274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

T2 Feed Pump Kit 246275 . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)

Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)

President 10:1 Ratio Pump . . . . . . . . . . . . . . . . . . . . . . . 90 psi (0.62 MPa, 6.2 bar)

Maximum fluid working pressure

T2 Feed Pump Kit 246275 . . . . . . . . . . . . . . . . . . . . . . . . 900 psi (6.2 MPa, 62 bar)

Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 405 psi (2.8 MPa, 28 bar)

President 10:1 Ratio Pump . . . . . . . . . . . . . . . . . . . . . . . 900 psi (6.2 MPa, 62 bar)

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco???s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco???s sole obligation and buyer???s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la r??daction du pr??sente document sera en Anglais, ainsi que tous documents, avis et proc??dures judiciaires ex??cut??s, donn??s ou intent??s, ?? la suite de ou en rapport, directement ou indirectement, avec les proc??dures concern??es.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 312769

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES ??? P.O. BOX 1441 ??? MINNEAPOLIS MN 55440-1441 ??? USA

www.graco.com

Revised 02/2012