Graco_Pet_Fence

Table of Contents

Symbols

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure stated on the equipment or in the Technical Data section for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.

DHandle hoses carefully. Do not use hoses to pull equipment.

DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 66_C (150_F) or below ???40_C (???40_F).

DWear hearing protection when operating this equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

2 307456

WARNING

SKIN INJECTION HAZARD

Spray from the gun, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.

DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment.

DDo not point the gun at anyone or at any part of the body.

DDo not put your hand or fingers over the spray tip/nozzle.

DDo not stop or deflect leaks with your hand, body, glove, or rag.

DAlways have the tip guard and the trigger guard on the gun when spraying.

DBe sure the gun trigger safety operates before spraying.

DClose the gun ball valves when you stop spraying.

DLock the gun trigger safety when you stop spraying.

DFollow the Pressure Relief Procedure on page 5 if the spray tip/nozzle clogs and before clean- ing, checking, or servicing the equipment.

DTighten all fluid connections before operating the equipment.

DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high pressure couplings; you must replace the entire hose.

307456 3

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

DGround the equipment and the object being sprayed/dispensed. Refer to Grounding on page 5.

DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately. Do not use the equipment until you identify and correct the problem.

DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed/dispensed.

DKeep the spray/dispensing area free of debris, including solvent, rags, and gasoline.

DBefore operating this equipment, extinguish all open flames or pilot lights in the spray/dispensing area.

DDo not smoke in the spray/dispensing area.

DDo not turn on or off any light switch in the spray/dispensing area while operating or if fumes are present.

DDo not operate a gasoline engine in the spray/dispensing area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

DKnow the specific hazards of the fluid you are using.

DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state, and national guidelines.

DAlways wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer.

4 307456

Installation

Grounding

Proper grounding is an essential part of maintaining a safe system.

To reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this equipment:

DPump: Use a ground wire and clamp as shown in Fig. 1.

DAir compressor: Follow manufacturer???s recommen- dations.

DObject being sprayed: Follow your local code.

DAll solvent pails used when flushing or relieving pressure, always hold a metal part of the gun firmly to the side of a grounded metal pail, then trigger the gun.

DTo maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the spray gun.

To ground the pump:

1.UL???Listed Pumps: Use a ground wire, connector,

and clamp. See Fig. 1. Loosen screw (X). Insert one exposed end of a 12 ga (1.5 mm2) minimum ground wire (Y) through the eye of the ground terminal connector (W) and tighten screw (X) securely. Connect the other end of the wire to a true earth ground. Order Part No. 237569 Ground Wire and Clamp.

2.Non UL???Listed Pumps: See Fig. 1. Remove the ground screw (Z). Fasten the ground connector

(W) onto the pump with the ground screw (Z) and

tighten securely. Loosen screw (X). Insert one exposed end of a 12 ga (1.5 mm2) minimum ground wire (Y) through the eye of the ground terminal connector (W) and tighten screw (X) securely. Connect the other end of the wire to a true earth ground. Order Part No. 222011 Ground Connector/Wire and Clamp.

Operation

Pressure Relief Procedure

WARNING

INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid

under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

Dare instructed to relieve the pressure,

Dstop spraying/dispensing,

Dcheck or service any of the system equipment,

Dor install or clean the spray tips or nozzles.

1.Shut off the air to the pump.

2.Close the bleed-type master air valve (required in your system).

3.Hold a metal part of the gun to the side of a grounded metal pail and trigger the gun to relieve pressure.

4.Open the fluid drain valve (required in your sys- tem), having a container ready to catch the drain- age.

5.Leave the drain valve open until you are ready to spray/dispense again.

If you suspect that the spray tip/nozzle or hose is clogged or that fluid pressure is not fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually. Clear the tip or hose obstruction.

307456 5

Service

NOTE: Repair Kit 214584 is available. For best results, use all the new parts in the kit, even if the old parts look good. Parts included in the kit are marked with a dagger, for example (6???), in the text and illustrations.

Air Piston and Lower Spring Service

WARNING

To reduce the risk of injury from trapped air pres- sure when servicing the air motor, always remove air cap (7) from air cylinder (8) before removing air cylinder from base (22).

1.Unscrew the cylinder cap (7) from the cylinder (8). To remove the spring (5), pry gently under the coils in the direction of the helix.

2.Unscrew the cylinder (8) from the base (22) and lift the cylinder off the air piston (11). Using a pliers

(B) on the air exhaust plate (16) and a wrench (C) on the piston shaft (23), unscrew the piston from the shaft. See Fig. 2.

CAUTION

Ketone fumes may damage the piston o-rings. When pumping ketones (such as acetone, MEK, etc.), use Conversion Kit 221038. This kit replaces the stan- dard fluoroelastomer o-rings with EPDM o-rings which are resistant to ketones.

3.Disassemble the piston and wash all parts in compatible solvent. Refer to the parts list on page 9. Blow parts dry and inspect for wear or damage. If any of the valve plate spacers (13) are damaged, replace all three to maintain proper clearance between the valve plates and the seats.

4.Remove and inspect the lower spring (20). Re- place if necessary, and reinstall.

5.A decrease in performance accompanied by a slower than normal cycle rate is commonly caused by icing. It is recommended that the pump is shut down, and the ice is allowed to thaw.

6.Reassemble the air piston (11), using new parts as needed. Apply a good grade of thread sealant to the threads of the screws (12). and torque evenly to 1.1???1.6 NSm (10???14 in-lb). With the washer (4) in place, apply thread sealant to the threads of the piston. Carefully screw the piston (11) onto the shaft (23) by hand so it is securely fastened. Do not use pliers on the air exhaust plate while tight- ening. When installed, there should be 0.8 mm (0.032 in.) minimum clearance between the wash- er (4) and the piston shaft shoulder. See Fig. 2.

Packing Replacement

1.Unscrew the cylinder cap (7) from the cylinder (8). To remove the spring (5), pry gently under the coils in the direction of the helix.

2.Unscrew the cylinder (8) from the base (22) and lift the cylinder off the air piston (11). Disconnect the piston shaft (23) from the pump connecting rod and pull the shaft up out of the air motor base. Remove and inspect the packing (9???), being careful not to mar the inner lip. See Fig. 2.

NOTE: Fluoroelastomer packing 111383 is available as an accessory, for use with solvents not compatible with the standard nitrile rubber packing.

3.Replace the packing and reassemble the air motor in the reverse order of disassembly.

Upper Spring Replacement

Unscrew the cylinder cap (7) from the cylinder (8). To remove the spring (5), pry gently under the coils in the direction of the helix.

Cleaning the Muffler

To clean the muffler (26), remove it from the unit and soak it in mineral spirits, then blow dry with air to remove excess solvent.

307456 7

Service

220168 Air Valve and

Piston Assembly (11)

*16

*14

*13

1 *12

Piston Rod and Base

???9

Motor Cap and Cylinder

6???

Apply Sealant

Torque to 1.3???1.6 NSm (10???14 in-lb)

Use pliers (B) only when removing piston. Do not use when tightening piston to rod (23).

Fig. 2

8 307456

Technical Data

Maximum inbound air pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 bar (1.25 MPa,180 psi)

Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt (f) Effective piston area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 cm2 (1.6 sq. in.)

Effective piston diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 mm (1.4 in.) Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.6 (4 in.) Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 kg (4 lb)

307456 11

The Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco???s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub- stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco???s sole obligation and buyer???s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais- sent avoir convenu que la r??daction du pr??sente document sera en Anglais, ainsi que tous documents, avis et proc??dures judiciaires ex??cut??s, donn??s ou intent??s ?? la suite de ou en rapport, directement ou indirectement, avec les procedures concern??es.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers to identify the distributor closest to you:

1???800???328???0211 Toll Free

612???623???6921

612???378???3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 307456

Graco Headquarters: Minneapolis

International Offices: Belgium, Korea, China, Japan

GRACO INC.???P.O. BOX 1441???MINNEAPOLIS, MN???55440-1441

Revised 04/2009

12 307456