Instruction - Parts

For use with proportioner systems. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

See page 2 for model information, including maximum working pressure.

Agitator kit 248824 and

Feed pump kit 248825 shown

TI5675

Pump Kits

Contents

Pump Kits

Manual Conventions

Manual Conventions

WARNING

Hazard Symbol

WARNING: a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Warnings in the instructions usually include a symbol indicating the hazard. Read the general Warnings section for additional safety information.

CAUTION

CAUTION: a potentially hazardous situation which, if not avoided, may result in property damage or destruction of equipment.

Note

Additional helpful information.

Warnings

Warnings

The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equip- ment. Additional more specific warnings may be found throughout the text of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

???Use equipment only in well ventilated area.

???Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

???Keep work area free of debris, including solvent, rags and gasoline.

???Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

???Ground equipment and conductive objects in work area. See Grounding instructions.

???Use only grounded hoses.

???Hold gun firmly to side of grounded pail when triggering into pail.

???If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

???Keep a fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

???Do not spray without tip guard and trigger guard installed.

???Engage trigger lock when not spraying.

???Do not point gun at anyone or at any part of the body.

???Do not put your hand over the spray tip.

???Do not stop or deflect leaks with your hand, body, glove, or rag.

???Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

???Tighten all fluid connections before operating the equipment.

???Check hoses and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD -

Misuse can cause death or serious injury.

???Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

???Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer???s warnings.

???Check equipment daily. Repair or replace worn or damaged parts immediately.

???Do not alter or modify equipment.

???For professional use only.

???Use equipment only for its intended purpose. Call your Graco distributor for information.

???Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

???Do not kink or overbend hoses or use hoses to pull equipment.

???Comply with all applicable safety regulations.

Warnings

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

???Read MSDS???s to know the specific hazards of the fluids you are using.

???Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

???Protective eyewear

???Clothing and respirator as recommended by the fluid and solvent manufacturer

???Gloves

???Hearing protection

Installation

Installation

If this equipment is used in a Hydra-Cat??? or Xtreme Mix??? proportioning package, see manual 310794.

1.Install solvent flush kit

a.See FIG. 1. Install pump using mounting bracket (202) and hardware supplied. Mount bracket on wall, back of propor- tioner stand, or cart.

For wall mount, ensure that wall is strong enough to support weight of equipment, fluid, hoses, and stress caused during operation. Mount at a conve- nient height for operation and maintenance, and so suction hose is not stretched tight. Ensure that equipment is level.

b.Connect suction hose (207) to elbow (206) at pump inlet. Place suction tube in container of solvent.

202

206

207

TI5675

FIG. 1: Solvent Flush Kit

2.Install feed kits

a.See FIG. 2. Install feed pump (101) in drum and secure with bung adapter (BA).

b.Install air control kit (104).

c.Screw swivel union (103) into pump fluid outlet. Connect hose (102) to swivel. Connect other end of hose to propor- tioner.

101

104

103

102

BA

TI5674

FIG. 2: Feed Pump

3.Install agitator kit

a.See FIG. 3. Install agitator (1) in drum.

b.Screw air line fitting (2a) into agitator inlet. Connect air line coupler (2b) into fitting (2a).

2a

2b

1

TI5514

FIG. 3: Agitator Kit

4.Connect air lines

a.Shut off air valves at feed pumps.

b.Connect air lines to quick disconnect fit- tings at feed pump and agitator.

Installation

5.Grounding

WARNING

Your system must be grounded. Read warnings, page 4.

???Proportioner pump: follow instructions in propor- tioner operation manual.

???Air and fluid hoses: use only electrically conduc- tive hoses.

???Air compressor: follow manufacturer???s recommen- dations.

???Spray gun: ground through connection to a prop- erly grounded fluid hose and pump.

???Feed pumps and solvent pump: follow instruc- tions in feed pump manual.

???Object being sprayed: follow local code.

???Solvent pails used when flushing: follow local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non- conductive surface, such as paper or cardboard, which interrupts grounding continuity.

???To maintain grounding continuity when flushing or relieving pressure: hold metal part of the spray gun/dispense valve firmly to the side of a grounded metal pail, then trigger the gun/valve.

6.Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid con- taminating your fluid with oil, flush the equipment with a compatible solvent before using the equipment. See Flushing the System in the proportioner operation manual.

Operation/Maintenance

Operation/Maintenance Troubleshooting/Repair

Refer to separate pump and agitator manuals for opera- tion and maintenance instructions. See parts lists begin- ning on page 9 for manual numbers.

Refer to separate pump and agitator manuals for opera- tion and maintenance instructions. See parts lists begin- ning on page 9 for manual numbers.

Parts

Parts

Part No. 248824, Agitator Kit with Air

Connection

2 - 11-1/2 npt

TI5515

Part No. 248825, Feed Kit, 5:1 Monark

air inlet fitting 1/4 npt

TI5674

Parts

Part No. 248826, Solvent Flush Kit

1/4 npsm outlet

209

210

211

218 219

220

221

222

206

201

203

202

205 216

204

215

214 213

217

223

207

208

TI5676

Parts

Part No. 248885, Solvent Pump, 5 Gallon Pail-Mount

315

TI5730

Parts

Part No. 248951, Solvent Flush Kit, Merkur

408

TI5728

Parts

Part No. 258980, Solvent Flush Kit, 45:1 Merkur

512

501f

r_258980_310863_12d

Parts

Part No. 262393, Solvent Flush Kit, 45:1

Merkur

602104984 FITTING, tee, pipe

603156971 FITTING, nipple, short

604H42503 HOSE, coupled, 1/4 ID; 3 ft (1 m)

605214037 VALVE, ball, cs

606205447 COUPLING, hose

607061132 HOSE, nylon; 4 ft (1.2 m)

60824F126 MODULE, air controls; see parts list

61016F537 HOSE, COUPLED, 6 ft (1.8 m)

61115B772 HOSE, air, 18 in. (457.2mm); not shown

614 194958 STRAP, tie; not shown

601g

Part No. 24F126, Air Control Module

601k

601f

r_262393_310863_1a

Parts

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco???s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco???s sole obligation and buyer???s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la r??daction du pr??sente document sera en Anglais, ainsi que tous documents, avis et proc??dures judiciaires ex??cut??s, donn??s ou intent??s, ?? la suite de ou en rapport, directement ou indirectement, avec les proc??dures concern??es.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 310863

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES ??? P.O. BOX 1441 ??? MINNEAPOLIS MN 55440-1441 ??? USA

Copyright 2004, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised July 2013