Pictograms linked with the key words Danger, Warning and Caution are warnings and always indicate an imme- diate or potential hazard to the user.

Danger

Immediate danger that could cause serious personal injury or death.

Warning

Potentially dangerous situation that could cause serious personal injury or death.

Caution

Potentially dangerous situation that could cause personal injury or damage to property.

Important ??? warns of a potentially hazardous situa- tion in which the product, the test sample or other object in the vicinity could be damaged.

In addition to these warnings, the following symbols are also used:

Info ??? In addition to these warnings, the following symbols are also used.

??Single-step procedure ??? instructions for a procedure that can be completed in just one step.

?Intermediate result ??? an intermediate r esult is displayed during a procedure.

2.1Important notes

Important notes on the agreement pertaining to copy- right, liability and warranty, about the user group and obligation on the part of the contractor, are available in the separate instructions entitled "Important notes and safety instructions on Bosch Test Equipment". These are to be read thoroughly before using, con- necting and operating the product and they must be observed.

2.2Safety instructions

All safety instructions are available in the separate in- structions "Important notes and safety instructions??? on Bosch Test Equipment". These are to be read thorough- ly before using, connecting and operating the product and they must be observed.

2.3Disposal

This product is subject to European guide- lines 2002/96/EG (WEEE).

Old electrical and electronic devices, including cables and accessories or batteries must be disposed of separate to household waste.

??Please use the return and collection sys- tems in place for disposal in your area.

??Damage to the environment and hazards to personal health are prevented by properly disposing of old equipment.

2.4Electromagnetic compatibility (EMC)

GFinal result ??? the final result is displayed at the end of the procedure.

This product is a product of Class A as under EN 61 326.

This product can cause radio interference in the home; in this case the operator may be asked to implement appropriate measures.

3.Product description

3.1Application

The KTS 200 is a system tester for control unit diagnosis in vehicle workshops. The KTS 200 features licensed control unit diagnosis software and has the following functions:

Error memory reading Actual value display Actuator initiation

Use of control unit specific functions

The KTS 200 is a precision device and must not be exposed to the effects of heat (e.g. direct sunlight), impacts or vibration, magnetic fields or excessive levels of dirt.

3.2Requirements

3.2.1Hardware

To license the KTS 200 ESI[tronic] software and per- form the software update for KTS 200 control unit diagnostics, a PC/laptop with the operating system WIN 2000, WIN XP (SP2) or WIN Vista and at least one free USB port is required. The USB port must support the USB 2.0 protocol ??? USB 1.x protocols are not sup- ported.

To license the KTS 200 ESI[tronic] software and update the KTS 200 control unit diagnosis software, a PC/laptop with the WIN XP or Windows Vista operating system and at least one free USB port is required.

The KTS 200 may not be opened. Opening the

KTS 200 erases its licensing data. It is then no longer possible to perform control unit diagnosis.

3.2.2Software

The control unit diagnosis software on the KTS 200 must be activated using the ESI[tronic] software license key.

<) In some cases, special accessory only

Always store the KTS 200 and accessories in the case when not in use.

3.4Special accessories

Information on special accessories, such as vehicle- specific connecting leads, can be obtained from your authorized Bosch dealer.

3.5Device description

The KTS 200 is a modular, portable diagnostic system for control unit diagnosis that can be used anywhere. The KTS 200 contains a computer unit with memory card and a 3.5 inch LCD display. The KTS 200 control unit diagnosis software is pre-installed on the memory card in the factory.

The selection and function keys located next to the LCD display are used to operate the unit.

The KTS 200 and the accessories are housed in a protective case.

6

5

Fig. 1: KTS 200

1 OBD diagnostic lead connection

2 LCD display

3 Selection keys

4Function keys

5 Power pack connection

6USB connection

3.6Selection and function keys

The selection and function keys are assigned various functions in the control unit diagnosis software. The functions of the keys are specified in the soft key bar in the control unit diagnosis software at each step in the program.

The selection keys with the left and right arrow symbols allow you to open and close selection lists.

The selection keys with the up and down arrow symbols allow you to select one of the options in an open selec- tion list (holding down a selection key automatically scrolls through the options).

The selection keys located to the right and left of the LCD display perform the same functions.

3.7Wall bracket

The KTS 200 can be hooked onto the wall bracket (special accessory in some cases) for storage.

??Attach the wall bracket at the desired location using the 2 screw anchors and 2 wood screws supplied.

Fig. 2: Wall bracket assembly

Product description | KTS 200 | 19 en

4.Initial startup

4.1Connection

Before starting up for the first time, make sure that the mains voltage matches the voltage specified on the power pack (use power supply lead supplied).

The German power supply lead is included with the unit.

4.2Licensing with ESI[tronic] Startcenter

Before you can use the KTS 200 to perform control unit diagnosis, you must install the ???ESI[tronic] Startcenter??? software on a PC/laptop and then license the KTS 200.

Do not connect the KTS 200 to the PC/laptop until prompted to do so during the installation routine.

4.2.1 Installing ESI[tronic] Startcenter from DVD

Procedure:

1.Insert the ???ESI[tronic] Startcenter??? DVD in the DVD drive (e.g. ???D:\???) on the PC/laptop.

2.Open the ???Run??? input window (select ???Start >> Run...??? in the taskbar).

3.Enter D:\setup.exe and confirm by clicking <OK>.

?The Setup routine is started.

4.Select the installation language and confirm with <OK>.

The installation language selected will also be the language used in ESI[tronic] Startcenter.

5. Follow the installation instructions on the screen.

In the ???Country selection??? installation menu, you must select the country in which the KTS 200 will be operated.

The first time you connect the KTS 200 to the PC/laptop, the USB driver installation in the Win- dows operating system must not be carried out. The ESI[tronic] Startcenter installation routine automati- cally installs the USB driver that enables the KTS 200 to communicate with the PC/laptop.

If the Adobe Reader software is not yet installed on the PC/laptop, it will be installed at the end of the ESI[tronic] Startcenter installation routine. Adobe Reader is required to display the logs from KTS 200 control unit diagnosis on the PC/laptop.

6.When installation is complete, restart the computer.

?Windows is shut down and ESI[tronic] Startcenter is restarted.

2.If you want to use an alternative language on the KTS 200, select it under ???Menu >> Settings >> Language???.

3.Connect the KTS 200 to the PC using the USB connecting lead.

?The KTS 200 waits for licensing to be completed.

4.2.3Licensing the KTS 200 by fax

1.In Startcenter, select ???Licensing >> Fax??? in the menu.

?The ???License request??? input window is opened.

2.Step 1: Enter your company data.

3.Step 2: Select the country for the license request.

4.Step 3: Enter the ID number and print out the licensing form.

5.Sign the licensing form and return it by fax.

4.2.4Performing KTS 200 fax licensing

Once you have received the license key by fax, you need to perform the actual licensing.

1.Connect the KTS 200 to the mains using the power pack supplied.

?The KTS 200 starts up.

2.Connect the KTS 200 to the PC using the USB connecting lead.

3.In Startcenter, click on ???Licensing >> Perform licensing??? in the menu.

?The ???Perform license request??? input window is opened.

4.Enter the customer number, ID number and license key.

5.Perform licensing.

?The license key is transferred.

?If licensing is successful, the KTS 200 is restarted.

GThe KTS 200 is now licensed and you can perform control unit diagnosis.

4.2.5Online KTS 200 licensing

Online licensing can only be performed on a PC with Internet access.

1.Connect the KTS 200 to the mains using the power pack supplied.

?The KTS 200 starts up.

2.Connect the KTS 200 to the PC using the USB connecting lead.

3.In Startcenter, select ???Licensing >> Online??? in the menu.

?The ???Online??? input window is opened.

4.Step 1: Enter the customer number / password and select <Login>.

?The Internet connection for online licensing is established.

If ???Login??? is not possible, check your proxy settings under ???Settings >> User settings???.

5.Operation

5.1Connection to the vehicle

The KTS 200 is designed for operation on a vehicle with a battery voltage of 12 Volts and 24 Volts.

Make sure that the OBD diagnostic lead is correctly plugged into the KTS 200 and securely screwed

in. If incorrectly plugged in, the pins on the male connector may bend or be broken off. Only use the OBD diagnostic lead supplied.

1

91

10 2

11 3

12 4

135

146

15 7

16 8

2

3

4

5

7

6

Fig. 3: KTS 200 connection schematic

1 OBD diagnostic socket in vehicle

2OBD diagnostic lead

3 UNI connecting lead (special accessory)

4KTS 200

5Power pack

6 Connecting lead for cigarette lighter socket

7USB connecting lead

When placing the KTS 200 on the steering wheel, there is a risk of injury due to triggering of the airbag.

Operation | KTS 200 | 23 en

The connection to the diagnostic interface in the vehicle is made via

Rthe OBD diagnostic lead (Fig. 3, item 2) or

Rthe OBD diagnostic lead and also the UNI connecting lead (Fig. 3, item 3; special accessory) or

Rthe OBD diagnostic lead and a vehicle-specific adapter lead (special accessory) or

Ra vehicle-specific adapter lead (special accessory).

5.2Turning on

The KTS 200 is normally supplied with power by the OBD diagnostic socket in the vehicle. If the position of the OBD diagnostic socket in the vehicle is not known, we recommend connecting the KTS 200 to the cigarette lighter socket using the connecting lead and searching for the OBD diagnostic socket using the KTS 200 control unit diagnosis software.

On some vehicles, the cigarette lighter socket only supplies power when the ignition is turned on.

In test steps that require the engine to be started, the battery voltage may drop to a point at which the supply from the vehicle is no longer guaranteed. In these cases, it may be necessary to use the power pack to supply the KTS 200 with power.

On some vehicles, the power supply may only be present on the OBD interface when the ignition has been turned on.

If the KTS 200 is connected to a PC/laptop using the USB connecting lead, the KTS 200 power supply must come from the power pack supplied.

5.3Turning off

The KTS 200 is always turned off when the OBD diagnostic lead, the power pack or the connecting lead for the cigarette lighter socket are not connected.

5.4Program description

The online help for the KTS 200 control unit diagnosis soft- ware is opened under ???Menu >> Help??? in the soft key bar. Basic information about the KTS 200 and ESI[tronic] Startcenter can be found under ???ESI[tronic] trainer??? in the ESI[tronic] Startcenter software.

5.5Software update

The software update is either performed using the ???ESI[tronic] Startcenter??? DVD or ???online???.

The online software update (section 5.5.2) can only be performed with ESI[tronic] Startcenter version 2007/3 or later.

5.5.1Software update using the ESI[tronic]

Startcenter DVD

1.Insert the ???ESI[tronic] Startcenter??? DVD in the DVD drive (e.g. ???D:\???) on the PC/laptop.

2.Open the ???Run??? input field (select ???Start >> Run...??? in the taskbar).

3.Enter D:\setup.exe and confirm by clicking <OK>.

?The Setup routine is started.

?Follow the installation instructions on the screen.

4.When installation is complete, restart the computer.

?Windows is shut down and ESI[tronic] Startcenter is restarted.

5.Connect the KTS 200 to the PC using the USB con- necting lead.

6.Connect the KTS 200 to the mains using the power pack supplied.

?The KTS 200 starts up.

During the software update, the USB connection and the power supply to the KTS 200 may not be broken.

7.ESI[tronic] Startcenter: Open ???KTS 200 >> Device information???.

8.Select an available update.

9.Select <Update>.

GThe system software is installed on the KTS 200.

5.5.2Online software update

1.Start ???ESI[tronic] Startcenter???.

2.Open the ???Settings >>Online updates??? input window.

3.Enter the customer number and password and select <Next>.

If ???Login??? is not possible, check your proxy settings under ???Settings >> User settings???.

4.Select an available update and start the software update.

5.Follow the installation instructions on the screen.

6.When installation is complete, restart the computer.

?Windows is shut down and ESI[tronic] Startcenter is restarted.

7.Connect the KTS 200 to the PC using the USB connecting lead.

8.Connect the KTS 200 to the mains using the power pack supplied.

?The KTS 200 starts up.

During the software update, the USB connection and the power supply to the KTS 200 may not be broken.

9.ESI[tronic] Startcenter: ???KTS 200 >> Device information???.

10.Select an available update

11.Select <Update>.

GThe system software is installed on the KTS 200.

5.6Faults

The KTS 200 may not be opened. Opening the KTS 200 erases its licensing data. It is then no longer possible to perform control unit diagnosis.

No communication with the control unit

The fault message ???No system found??? appears during control unit diagnosis.

6.1Cleaning

The housing and the display on the KTS 200 may only be cleaned with soft cloths and with neutral cleaning agents. Do not use any abrasive cleaning agent or rough cleaning cloths.

6.2Spare and wearing parts

(<) Wearing parts

7.2Interface protocols

The following interfaces and their associated protocols are supported for control unit diagnosis in compliance with ISO 15031:

ISO 9141-2 (communication lines K and L) SAE J1850VPW und SAE J1850PWM (communication lines BUS+ and BUS-) CAN ISO 11898 ISO 15765-4 (OBD) (communication lines CAN-H and CAN-L) CAN Single Wire

CAN Low Speed

7.3Power pack