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UM-TS01????????? -E031

PROGRAMMABLE CONTROLLER

PROSEC T1- 16S

USER???S MANUAL

??? Basic Hardware and Function ???

TOSHIBA CORPORATION

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Important Information

Misuse of this equipment can result in property damage or human injury. Because controlled system applications vary widely, you should satisfy yourself as to the acceptability of this equipment for your intended purpose.

In no event will Toshiba Corporation be responsible or liable for either indirect

or consequential damage or injury that may result from the use of this equipment.

No patent liability is assumed by Toshiba Corporation with respect to use of information, illustrations, circuits, equipment or examples of application in this publication.

Toshiba Corporation reserves the right to make changes and improvements to this publication and/or related products at any time without notice. No obligation shall be incurred other than as noted in this publication.

This publication is copyrighted and contains proprietary material. No part of this book may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means ??? electrical, mechanical, photocopying, recording, or otherwise ??? without obtaining prior written permission from Toshiba Corporation.

?? TOSHIBA Corporation 2001. All rights reserved

IBM is a registered trademark of International Business Machines Corporation. MS-DOS and Windows are registered trademarks of Microsoft Corporation.

Publication number: UM-TS01????????? -E031

1st edition April 2001, 2nd edition November 2001

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CE Marking

The Programmable Controller PROSEC T1-16S (hereafter called T1-16S) complies with the requirements of the EMC Directive 89/336/EEC and Low Voltage Directive 72/23/EEC under the condition of use according to the instructions described in this manual.

The contents of the conformity are shown below.

(1)Included Handy Programmer THP911A*S.

(2)Included each type of associated input/output unit in a typical configuration.

(3)Product must be installed in accordance with manufacturers instructions

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UL/c-UL Listing

The Programmable Controller PROSEC T1-16S (hereafter called T1-16S) is UL/c-UL listed as shown below.

Important Notice : 1. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,

DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS

LOCATIONS ONLY.

2.WARNING - EXPLOSION HAZARD - SUBSTITUTION OF

COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

3.WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT

EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF

OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

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Safety Precautions

This manual is prepared for users of Toshiba???s Programmable Controller T1-16S.

Read this manual thoroughly before using the T1-16S. Also, keep this manual and related manuals so that you can read them anytime while the T1-16S is in operation.

General Information

1.The T1-16S has been designed and manufactured for use in an industrial environment. However, the T1-16S is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to use the T1-16S for a special application, such as transportation machines, medical apparatus, aviation and space systems, nuclear controls, submarine systems, etc.

2.The T1-16S has been manufactured under strict quality control. However, to keep safety of overall automated system, fail-safe systems should be considered outside the T1-16S.

3.In installation, wiring, operation and maintenance of the T1-16S, it is assumed that the users have general knowledge of industrial electric control systems.

If this product is handled or operated improperly, electrical shock, fire or damage to this product could result.

4.This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment. Contact Toshiba if you have any questions about this manual.

5.Sample programs and circuits described in this manual are provided for explaining the operations and applications of the T1-16S. You should test completely if you use them as a part of your application system.

Hazard Classifications

In this manual, the following two hazard classifications are used to explain the safety precautions.

!WARNING

!CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all the safety precautions described on this manual.

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Safety Precautions

Installation:

!CAUTION

1.Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the T1- 16S and related equipment in the environment described in this manual.

2.Improper installation directions or insufficient installation can cause fire or the units to drop. Install the T1-16S and related equipment in accordance with the instructions described in this manual.

3.Turn off power before installing or removing any units, modules, racks, terminal blocks or battery. Failure to do so can cause electrical shock or damage to the T1- 16S and related equipment.

4.Entering wire scraps or other foreign debris into to the T1-16S and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the T1-16S and related equipment during installation and wiring.

5.Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Also unauthorized repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba for repairing.

Wiring:

!CAUTION

1.Turn off power before wiring to minimize the risk of electrical shock.

2.Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed.

3.Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T1-16S to the system ground.

4.Applying excess power voltage to the T1-16S can cause explosion or fire. Apply power of the specified ratings described in the manual.

5.Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on wiring and grounding.

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Safety Precautions

Operation:

!WARNING

1.Configure emergency stop and safety interlocking circuits outside the T1-16S. Otherwise, malfunction of the T1-16S can cause injury or serious accidents.

!CAUTION

2.Operate the T1-16S and the related modules with closing the terminal covers. Keep hands away from terminals while power on, to avoid the risk of electrical shock.

3.When you attempt to perform force outputs, RUN/HALT controls, etc. during operation, carefully check for safety.

4.Turn on power to the T1-16S before turning on power to the loads. Failure to do so may cause unexpected behavior of the loads.

5.Do not use any modules of the T1-16S for the purpose other than specified. This can cause electrical shock or injury.

6.Do not modify the T1-16S and related equipment in hardware nor software. This can cause fire, electrical shock or injury.

7.Configure the external circuit so that the external 24 Vdc power required for transistor output circuits and power to the loads are switched on/off simultaneously. Also, turn off power to the loads before turning off power to the T1-16S.

8.Install fuses appropriate to the load current in the external circuits for the outputs. Failure to do so can cause fire in case of load over-current.

9.Check for proper connections on wires, connectors and modules. Insufficient contact can cause malfunction or damage to the T1-16S and related equipment.

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Safety Precautions

Maintenance:

!CAUTION

1.Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment.

2.When you remove both input and output terminal blocks with wires for maintenance purpose, pay attention to prevent inserting them upside down.

3.Touch a grounded metal part to discharge the static electricity on your body before touching the equipment.

4.Otherwise, charged static electricity on your body can cause malfunction or failure.

5.Do not disassemble the T1-16S because there are hazardous voltage parts inside.

6.Perform daily checks, periodical checks and cleaning to maintain the system in normal condition and to prevent unnecessary troubles.

7.Check by referring ???Troubleshooting??? section of this manual when operating improperly. Contact Toshiba for repairing if the T1-16S or related equipment is failed. Toshiba will not guarantee proper operation nor safety for unauthorized repairing.

8.The contact reliability of the output relays will reduce if the switching exceeds the specified life. Replace the unit or module if exceeded.

9.The battery used in T1-16S may present a risk of fire of chemical burn if mistreated. Do not recharge, disassemble, heat above 100??C (212??F), or incinerate.

10.Replace battery with CR2032 only. Use of another battery may present a risk of fire or explosion.

11.Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.

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Safety Precautions

Safety Label

The safety label as shown on the right is attached to the power terminal of the T1-16S.

Remove the mount paper before wiring.

Peel off the label from the mount paper and stick it near the power terminals where it can be readily seen.

! CAUTION

Do not touch terminals while power on.

Hazardous voltage can shock, burn or cause death. Do not touch terminals while power on.

Read related manual thoroughly for safety. Stick this seal on unit or near unit.

Take off this sheet before wiring.

Contact Toshiba if the label is damaged.

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About This Manual

About This Manual

This manual has been prepared for first-time users of Toshiba???s Programmable Controller T1-16S to enable a full understanding of the configuration of the equipment, and to enable the user to obtain the maximum benefits of the equipment.

This manual introduces the T1-16S, and explains the system configuration, specifications, installation and wiring for T1-16S???s basic hardware. This manual provides the information for designing T1-16S user program, such as the internal operation, memory configuration, I/O allocation and programming instructions. Information for maintenance and troubleshooting are also provided in this manual.

The T1-16S???s computer link function and T1-16S???s multi-purpose communication functions are covered by the separate manual. Read the T1-16S User???s Manual - Communication Function - for details.

Inside This Manual

This manual consists of 10 main sections and an appendix.

Section 1 outlines the T1-16S configuration. To fully understand the T1-16S, it is important to read this section carefully. Sections 2, to 4 describe the hardware used in designing external circuits and panels. Sections 5 to 7 are mainly concerned with software. Section 8 explains the T1-16S???s special I/O functions. Sections 9 and 10 describe the maintenance procedure for the T1-16S, to ensure safe operation and long service life.

Related Manuals

The following related manuals are available for T1-16S. Besides this manual, read the following manuals for your better understanding.

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About This Manual

Terminology

The following is a list of abbreviations and acronyms used in this manual.

Basic Hardware and Function 9

10 T1-16S User???s Manual

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Section 1

System Configuration

1.1Introducing the T1-16S, 14

1.2Features, 16

1.3System configuration, 19

1.4I/O expansion, 20

1.5Components, 21

1.6Computer link system, 27

1.7T1-16S Communication function, 28

1.8Real-time data link system, 32

1.9Peripheral tools, 33

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1. System Configuration

1.1 Introducing the T1-16S

The T1-16 is compact, block style, high-performance programmable controller with a range of 16 to 144 input and output points.

The figure below shows the T1 Series line-up. The T1 Series consists of the total 16 types.

I/O points:

The T1 Series are available in five models, T1-16, T1-28, T1-40, T1-40S and T1- 16S. Each model has the following I/O points.

The T1-16S can expand its I/O points by connecting I/O modules. Up to eight I/O modules can be connected. If eight 16-point I/O modules are connected to the T1- 16S, it can control up to 144 points.

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1. System Configuration

Memory capacity:

Program memory capacity of the T1 is 2 k steps. And that of the T1S is 8 k steps. Whole the program and a part of data registers are stored in built-in EEPROM.

Control functions:

In addition to the basic relay ladder functions, the T1/T1S provides functions such as data operations, arithmetic operations, various functions, etc. Furthermore, its high- speed counter functions, pulse output functions and data communication functions allow its application to a wide scope of control systems.

Construction:

The T1-16S is a compact, easy-handling block style programmable controller. The T1-16S has all of the features of a block style controller. In addition, the T1-16S has modular expandability. The T1-16S provides flexibility into the block style controller.

Series compatibility:

Programming instructions are upward compatible in the T-Series programmable controllers. The T1/T1S programs can be used for other models of the T-Series, T2, T2E, T2N, T3 and T3H. Peripheral tools can also be shared.

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1. System Configuration

1.2 Features

I/O module support:

The T1-16S has an interface for connecting the I/O modules. Up to eight modules can be connected to the T1-16S.

By using the 16 points I/O module, the T1-16S can control up to 144 I/O points.

Built-in high-speed counter:

Two single-phase or one quadrature (2-phase) pulses can be counted. The acceptable pulse rate is up to 5 kHz. (DC input type only)

Built-in analog setting adjusters:

Two analog setting adjusters are provided on the T1-16S. This allows operators to adjust time or other control parameters easily using a screwdriver.

High speed processing:

Sophisticated machine control applications require high speed data manipulations. The T1-16S is designed to meet these requirements.

The T1-16S also supports interrupt input function (DC input type only). This allows immediate operation independent of program scan.

High performance software:

The T1-16S offers 21 basic ladder instructions and 97 function instructions. Subroutines, Interrupt functions, Indirect addressing, For/Next loops, Pre-derivative real PID, etc. are standard on the T1-16S. These functions allow the T1-16S to be applied to the most demanding control applications.

Battery-less operation:

The T1-16S has a standard built-in EEPROM, permitting operation without need of a battery. Also, the variable data can be written into and/or read from the EEPROM, providing completely maintenance-free back-up operation.

This function is an important feature for OEMs, because it can eliminate the need for changing the battery every few years.

(Optional battery is also available to back-up real-time clock and retentive data)

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1. System Configuration

Pulse output / PWM output:

One point of variable frequency pulses (max. 5 kHz) or variable duty pulses can be output. These functions can be used to drive a stepping motor or to simulate an analog output. (DC input type only)

Built-in computer link function:

The T1-16S???s RS-232C programmer port can accept the computer link protocol (data read/write). This results in easy connection to a higher level computer, an operator interface unit, etc.

The parity setting of the programmer port can be selected either odd or none. The none parity mode is provided especially for telephone modem connection. Using modems, remote programming/monitoring is available.

Real-time control data link network:

By connecting the TOSLINE-F10 remote module (FR112M) to the T1 -16S, high- speed data link network can be established. In this network, upper T-series PLC model (T2/T2E/T2N or T3/T3H) works as master and up to 16 T1-16Ss can be connected as remote. Each T1-16S can exchange data with the master through 1 word input and 1 word output. The transmission speed can be selected either 750 kbps or 250 kbps.

Sampling trace function:

The sampling trace is the function to collect the user specified data every user specified timing (minimum every scan), and to display the collected data on the programmer screen in time chart and/or trend graph format. This function is useful for checking the input signals changing.

Password protection:

By registering your passwords, four levels of protection is available according to the security levels required for your application.

Level 4: Reading/writing program and writing data are prohibited

Level 3: Reading/writing program are prohibited

Level 2: Writing program is prohibited

Level 1: No protection (changing passwords is available only in this level)

Two points of solid-state output:

Each model of the T1-16S has two points of solid-state output (transistors for DC input type and triacs for AC input type). These solid-state outputs are suitable for frequent switching application.

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1. System Configuration

DIN rail mounting:

The T1-16S is equipped with brackets for mounting on a standard 35 mm DIN rail. The T1-16S can be mounted on a DIN rail as well as screw mounting.

On-line program changes:

When the T1-16S???s memory mode is set to 4 k steps mode, on-line (in RUN mode) program changes are available. Furthermore, program writing into the built-in EEPROM is also available in RUN mode. These functions are useful in program debugging stage.

Real-time clock/calendar function: (Enhanced model only)

The T1-16S has the real-time-clock/calendar function (year, month, day, day of the week, hours, minutes, seconds) that can be used for performing scheduled operations, data gathering with time stamps, etc. To back-up the real-time clock/calendar data, use of the optional battery is recommended.

RS-485 multi-purpose communication port: (Enhanced model only)

The T1-16S has an RS-485 multi-purpose communication port. Using this port, one of the following communication modes can be selected.

???Computer link mode: T-series computer link protocol can be used in this mode. Up to 32 T1-16Ss can be connected to a master computer. By using this mode, MMI/SCADA system can be easily configured.

???Data link mode: Two PLCs (any combination of T1S, T2E or T2N) can be directly linked together. This direct link is inexpensive, easily configured and requires no special programming.

???Free ASCII mode: User defined ASCII messages can be transmitted and received through this port. A terminal, printer, bar-code reader, or other serial ASCII device can be directly connected.

???Inverter connection mode: This mode is specially provided to communicate with Toshiba Inverters (ASDs) VF-A7/G7/S9 series. By using this function, the T1-16S can control and monitor the connected Inverters.

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1. System Configuration

1.3 System configuration

The following figure shows the T1-16S system configuration.

RS485 (Standard type only)

T-PDS software

T1-16S basic unit

T1-16S

I/O modules

Computer link function

MMI/SCADA system

8 modules max.

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1. System Configuration

1.4 I/O expansion

The T1-16S provides I/O expandability by connecting the I/O modules. Up to eight I/O modules can be connected.

Available I/O modules

T1-16S maximum configuration

T1-16S main unit

Up to 8 I/O modules

NOTE (1) The 5Vdc power to the I/O modules is supplied from the main unit. The main unit can supply maximum 1.5A of the 5Vdc power to the I/O modules. Check

the current consumption of each I/O module used. Refer to section 2.1.

(2)The connecting order of the I/O modules is not restricted except TOSLINE- F10 remote station FR112M. When the FR112M is used, it must be the right end module.

(3)If more than 8 I/O modules are connected, the T1-16S cannot operate normally.

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1.5 Components

1.5.1Basic unit

The T1-16S is available in four types as shown in the following table.

Link terminals (Enhanced model only)

Programmer

port cover

Battery holder cover

Power supply and input/output terminals

Operation status LEDs

I/O status LEDs (Low side)

Mounting hole

Expantion

connector

I/O status LEDs (High side)

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1. System Configuration

??? Behind the programmer port cover

Programmer port connector

Analog setting adjusters (V0 and V1)

Mode control switch (HALT / RUN)

Battery holder Battery type: CR2032

(Optional)

A tab for battery eject

Power supply terminals:

Connect the power cable and grounding wire. The terminal screw size is M3. See sections 4.4 and 4.5 for wiring.

Input terminals:

Connect input signal wires. The terminal screw size is M3. See section 2.4 for details.

Output terminals:

Connect output signal wires. The terminal screw size is M3. See section 2.4 for details.

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Operation status LEDs:

Indicates the operation status of the T1-16S.

FLT

RUN

PWR

Mode control switch:

Controls the operation modes of the T1-16S.

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1. System Configuration

Analog setting adjusters:

Two analog setting adjusters are provided. The V0 value is stored in SW30 and the V1 value is stored in SW31. The converted value range is 0 to 1000. Refer to section 8.5 for details of the analog setting function.

Programmer port connector:

Used to connect the programmer cable. The interface is RS-232C. This port can also be used for the computer link function. Refer to section 1.6 for more information about the computer link function.

Expansion connector:

Used to connect the I/O module.

RS-485 port (Enhanced model only):

Used to connect a computer (SCADA system), operator interface unit, other T1-16S, or many kinds of serial ASCII devices including Toshiba???s Inverter through RS-485 interface. Refer to section 1.7 for more information about the T1-16S???s RS-485 multi- purpose communication functions.

Mounting holes:

Used to fix the T1-16S on a mounting frame by screws. The mounting holes are provided at two opposite corners.

DIN rail bracket:

The DIN rail bracket is provided at the rear for mounting the T1-16S on a 35 mm DIN rail. See section 4.2 for installing the unit.

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1. System Configuration

1.5.2I/O modules

The T1-16S can connect up to eight I/O modules.

The following 10 types of the I/O modules are available.

For specification details of the I/O modules, refer to the separate manual ???T1-16S User???s Manual ??? I/O Modules ??? ???.

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1.System Configuration

1.5.3Options

The following optional items are available.

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1. System Configuration

1.6 Programmer port function

The interface of the T1-16S???s programmer port is RS-232C. Normally this port is used to connect the programmer. However, this port can also be used for the computer link function.

The computer link is a data communication function between computer or operator interface unit and the T1-16S. The data in the T1-16S can be read and written by creating simple communication program on the computer. The computer link protocol of the T1-16S is published in ???T1-16S User???s Manual??? Communication Function ??? ???.

By using the multi-drop adapter (CU111), multiple T1-16Ss can be connected on an RS-485 line. The T-series PLC programming software (T-PDS) can also be used in this configuration.

RS-232C

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1. System Configuration

1.7 RS-485 port communication function

The T1-16S enhanced model has an RS-485 multi-purpose communication port. This port can work independent of the programmer port.

By using this communication port, one of the following four communication modes is available, computer link mode, data link mode, free ASCII mode, and Inverter connection mode.

For details of these functions, refer to the separate manual ???T1-16S User???s Manual??? Communication Function ??? ???.

NOTE

T1-16S standard model does not have the RS-485 interface.

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1. System Configuration

Computer link mode

T-series computer link protocol can be used in this mode. A maximum of 32 T1-16Ss can be connected to a master computer.

By using this mode, all the T1-16S???s data can be accessed by a master computer. The T-series PLC programming software (T-PDS) can also be used in this configuration.

Master Computer

RS-485 (1 km max.)

Max. 32 T1-16Ss

Data link mode

Two PLCs (any combination of T1-16S, T2E or T2N) can be directly linked together. This direct link is inexpensive, easily configured and requires no special programming. Data registers D0000 to D0031 are used for the data transfer.

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1. System Configuration

Free ASCII mode

The free ASCII mode is used to connect between the T1-16S and various serial ASCII devices, such as a micro computer, bar code reader, printer, display, etc.

By using this mode, the T1-16S can work as a communication master. Therefore, the T1-16S can communicate with other PLCs using the computer link protocol.

T1-16S

RS-485 (1 km max.)

??? Bar-code reader

??? ID system

??? Weigh scale

??? Power meter

??? Printer

??? Others

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1. System Configuration

Free ASCII mode

The T1-16S's Inverter connection mode is a special function to monitor/control the Toshiba Inverters (ASDs) VF-A7/G7/S9 through the RS-485 line.

Using this mode, the T1-16S can perform the following functions for the Inverters connected on the RS-485 line without any special communication program.

???Monitoring ??? Operating frequency and Terminal status

???Control ??? Run/Stop/Jog, Forward/Reverse, Frequency reference, etc.

???Parameter read/write

???Broadcast command

T1-16S

RS-485 (1 km max.)

RS485 adapter

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1.System Configuration

1.8Real-time data link system

TOSLINE-F10

TOSLINE-F10 is a high speed data transmission system suited for small points I/O distribution system. By inserting the TOSLINE-F10 remotemodule (FR112M), the T1-16S can work as a remote station of the TOSLINE-F10 network. On this network, the T1-16S sends 1 word data to the master station and receives 1 word data from the master station.

Module ??? ??? for details of the TOSLINE-F10 remote card (FR112).

(2) Refer to the separate TOSLINE-F10 User???s Manual for details of overall TOSLINE-F10 system.

Typical data link configuration

The figure below shows the typical data link configuration.

Master computer

T2E

(master)

(remote)

RI/O: remote I/O

Operator interface units

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1. System Configuration

1.9 Peripheral tools

The following peripheral tools are available for the T1-16S.

T-Series Program Development System (T-PDS)

The T-Series Program Development System (T-PDS) is a software which runs on any IBM-PC compatible personal computers such as Toshiba???s Notebook computers. The same T-PDS software supports on-line/off-line programming, debugging and program documentation for all the T-Series programmable controllers T1/T1S, T2/T2E/T2N, T3/T3H and S2T.

???User-friendly program editor includes cut & paste, address search & replace, program block move/copy, etc.

???Group programming ??? part program development by multiple designers and

merging them into a complete program ??? enhance the software productivity.

???Powerful monitoring, I/O force and data set functions fully support your program debugging.

???Documentation of programs with commentary makes your maintenance work easy.

???Remote monitoring/programming via modem (radio/phone) is possible.

The table below shows the T-PDS versions that support the T1-16S.

*1) The T1-16S can be used with these versions. However, in this case, there are the following functional limitations.

???The program size setting is only available as 2 k. It is set to 4 k mode in the T1-16S.

???Some of the added instructions (MAVE, DFL, HTOA, ATOH) may not be edited/monitored. (depending on the version)

NOTE

The connection cable for the T1-16S is different from that for upper T-Series PLCs. These cables are supplied separately.

Connection cable for T1-16S ... Type: CJ105, 5 m length

Connection cable for T2/T3 ??? . Type: CJ905, 5 m length

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T-Series Handy Programmer (HP911A)

The HP911A is a hand-held programmer, that can be used to program the T1-16S using ladder diagram. Its portability makes it ideal for maintenance use at remote locations.

The HP911A has the following features.

???The HP911A supports ladder diagram programming of T-Series programmable controllers T1-16S, T2/T2E/T2N and T3.

???Built-in EEPROM allows program copy between T-Series controllers.

???Two display modes are available,

-Normal: 5 lines and 12 columns

-Zoom: Full device description

???On-line data set and I/O force are useful for system checking.

???Backlit LCD display allows operation in dim light.

There are two types of the Handy Programmer (HP911) depending on the cable included with.

The T1-16S can be used with the HP911(A). However, there are the following functional limitations.

???The program size setting is only available as 2 k. It is set to 4 k mode in the T1- 16S.

???Some of the added instructions (MAVE, DFL, HTOA, ATOH) cannot be edited/monitored.

NOTE

A 2 m connection cable for the T1-16S (Type: CJ102) is supplied with the

HP911A. The cable for the T2/T3 is available separately. (Type: CJ902, 2 m length)

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1. System Configuration

Program Storage Module (RM102)

The program storage module (RM102) is an external memory for storing the T1-16S program. By using the RM102, program saving from the T1-16S to the RM102, and program loading from the RM102 to the T1-16S can be done without need of a programmer.

Because the RM102 has an EEPROM, maintenance-free program storage and quick saving/loading are available.

Multi-drop adapter (CU111)

The T1-16S???s RS-232C programmer port supports the computer link function.

When two or more T1-16Ss are connected with a master computer, the multi-drop adapter (CU111) can be used. (One-to-N configuration) The CU111 is an RS-232C/RS-485 converter specially designed for the T1-16S???s programmer port.

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Section 2

Specifications

2.1General specifications, 38

2.2Functional specifications, 40

2.3I/O specifications, 42

2.4External dimensions, 46

Basic Hardware and Function 37

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2.Specifications

2.1General specifications

NOTE

(1) 24Vdc service power output is not provided on the DC power supply type.

(2) The maximum output current of the 5Vdc is 1.5A. However there is the following restrictions, depending on the conditions.

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2.Specifications

2.2Functional specifications

NOTE

(1)The user program stored in the EEPROM is transferred to the RAM when power is turned on. Therefore, if the program is modified, it is necessary to issue the EEPROM Write command from the programming tool. Otherwise, the modified program is over-written by original EEPROM contents at the next initial load timing.

(2)The data of RAM and calendar IC are backed up by built-in capacitor and optional battery.

(3)When the optional battery is used, replace the battery periodically with referring to the table below.

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2. Specifications

Functional specifications (cont???d)

(2)High-speed counter and interrupt input cannot be used simultaneously.

(3)Pulse output and PWM output cannot be used simultaneously.

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2.Specifications

2.3I/O specifications

???Input specifications

*1: User can change the input ON/OFF delay time of the DC input.

The setting range is 0 to 15ms. (Default value = 10ms) Refer to section 8.2.

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2. Specifications

???Input signal connections

T1-16S

DC IN

Service power 24Vdc

24Vdc

24Vdc input

NOTE The 24Vdc service power output is not provided on the DC power supply type.

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2.Specifications

???Output specifications

*1: The switching life of the relay output is as follows. 20 million times or more (mechanical)

100 thousand times or more (electrical, at maximum rated voltage and current)

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2. Specifications

???Output signal connections

T1-16S

Service power 24Vdc

PS 240Vac/24Vdc (max.)

Basic Hardware and Function 45

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2.Specifications

2.4External dimensions

???T1-16S

[mm]

???I/O module

[mm]

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Section 3

I/O Application Precautions

3.1Application precautions for input signals, 48

3.2Application precautions for output signals, 50

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3.I/O Application Precautions

3.1Application precautions for input signals

(1)Minimum ON/OFF time of the input signal

The following conditions guarantee correct reading of the ON/OFF state of the input signal:

Input ON time: ON delay time + the time for one scan

Input OFF time: OFF delay time + the time for one scan

The ON and OFF times of the input signals must be longer than these intervals.

(2)Increasing the contact current

The reliability of some contacts cannot be guaranteed by the specified input current. In this case, install an external bleeder resistor to increase the contact current.

Bleeder resistor

(3)Connecting transistor output device

An example of connecting a transistor output device to T1-16S???s input circuit is shown below.

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3. I/O Application Precautions

(4)Countermeasures against leakage current

When a switch with an LED or sensor is used, the input sometimes cannot recognize that the switch is off due to the current leakage. In this case, install a bleeder resistor to reduce input impedance.

LE

Bleeder resistor

T1 input

C circuit

Select a bleeder resistor according to the following criteria:

(a)The voltage between the input terminals must be lower than the OFF voltage when the sensor is switched off.

(b)The current must be within the allowable range when the sensor is switched on.

(c)Calculate the wattage of the bleeder resistor by multiplying the current when the sensor is switched on times three.

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3.I/O Application Precautions

3.2Application precautions for output signals

Failure to do so may cause unexpected behavior of the loads.

2. Configure the external circuit so that the external 24Vdc power required for the transistor output circuits and power to the loads are switched on/off simultaneously. Also, turn off power to the loads before turning off power to the T1-16S.

3. Install fuses appropriate to the load current in the external circuits for the outputs. Failure to do so can cause fire in case of load over-current.

(1) 2 points of solid-state output

The leading 2 points of output (Y020 and Y021) are solid-state outputs, transistors on the DC input types.

These solid-state outputs are suited for frequent switching applications.

Note that the specifications of the solid-state outputs and other outputs (relays) are different.

(2) Switching life of output relays

Expected relay life is more than 100,000 electrical cycles at rated maximum voltage and current, and more than 20 million mechanical cycles. The expected contact life (electrical cycles) is shown on the table below.

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3. I/O Application Precautions

(3)Over-current protection

The output circuit of the T1-16S does not contain protective fuses. Fuses rated for the output should be provided by the user.

Load T1

output Load

PS Fuse appropriate to

the common current

(4)Output surge protection

Where an inductive load is connected to the output, a relatively high energy transient voltage will be generated when the relay turns OFF. To prevent the problems caused by this surge, install a surge absorber in parallel to the inductive load.

Surge absorber:

???Flywheel diode (for DC output)

Inverse withstand voltage: At least three times that of the power supply

Forward current: Larger than the load current

???Varistor (for AC output)

The voltage rating is 1.2 times the maximum (peak) voltage of the power supply

???CR snubber (for DC or AC output)

R: 0.5 to 1??? per volt coil voltage

C: 0.5 to 1??? F per ampere of coil current (non-polarity capacitor)

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Section 4

Installation and Wiring

4.1Environmental conditions, 54

4.2Installing the unit, 55

4.3Wiring terminals, 57

4.4Grounding, 58

4.5Power supply wiring, 59

4.6I/O wiring, 61

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4.Installation and Wiring

4.1Environmental conditions

Excess temperature, humidity, vibration, shocks, or dusty and corrosive ! CAUTION gas environment can cause electrical shock, fire or malfunction.

Install and use the T1-16S and related equipment in the environment described in this section.

Do not install the T1-16S in the following locations:

??? Where the ambient temperature drops below 0?? C or exceeds 55?? C.

???Where the relative humidity drops below 20% or exceeds 90%.

???Where there is condensation due to sudden temperature changes.

???In locations subject to vibration that exceeds tolerance.

???In locations subject to shock that exceeds tolerance.

???Where there are corrosive or flammable gases.

???In locations subject to dust, machining debris or other particles.

???In locations exposed to direct sunlight.

Observe the following precautions when installing enclosures in which the T1-16S will be installed:

???Provide the maximum possible distance from high-voltage or high-power panels. This distance must be at least 200mm.

???If installing the enclosures in the vicinity of high-frequency equipment, be sure to correctly ground the enclosures.

???When sharing the channel base with other panels, check for leakage current from the other panels or equipment.

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4.2 Installing the unit

1. Improper installation directions or insufficient installation can cause ! CAUTION fire or the units to drop. Install the T1-16S and related equipment in

accordance with the instructions described in this section.

2.Turn off power before installing or removing any units, modules, racks or terminal blocks. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment.

3.Entering wire scraps or other foreign debris into to the T1-16S and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the T1 and related equipment during installation and wiring.

NOTE The T1-16S basic unit and the I/O module come equipped with a bracket at the rear for mounting on a 35mm DIN rail.

Installation precautions:

???Because the T1-16S is not dust-proof, install it in a dust-proof enclosure.

???Do not install the unit directly above equipment that generates a large amount of heat, such as a heater, transformer, or large-capacity resistor.

???Do not install the unit within 200mm of high-voltage or high-power cables.

???Allow at least 70mm on all sides of the unit for ventilation.

???For safely during maintenance and operation, install the unit as far as possible from high-voltage or power equipment. Alternatively, keep the unit separate using a metal plate or similar separator.

???If high-frequency equipment is installed in the enclosure together with the T1-16S, special attention is required for grounding. See section 4.4.

???Be sure to install the unit vertically with keeping the power terminals downside. Do not install the unit horizontally or upside-down for safety reason.

???Use M4 size screws to mount the T1-16S. (Recommended torque: 1.47N???m = 15Kgf???cm)

Mount the T1-16S on a vertical panel. All other mounting positions are not acceptable.

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4. Installation and Wiring

Dimensions for screw mounting:

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4. Installation and Wiring

4.3 Wiring terminals

! CAUTION

1. Turn off power before wiring to minimize the risk of electrical shock.

2.Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed.

3.Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment.

The terminal screw size of the T1-16S is M3. Use crimp-style terminals of 7mm width or less useable for M3. The terminal block is not removable (fixed).

NOTE

For input and output signal connections, refer to sections 2.4 and 3.

T1-MDR16SS .... AC power supply model

RS-485 (Enhanced model only)

TXA RXA RXB

TXB TRM SG

MDR16SS

T1-MDR16SSD.. DC power supply model

RS-485 (Enhanced model only)

TXA RXA RXB

TXB TRM SG

MDR16SSD

NOTE

(1) NC stands for ???no connect???. Do not use the NC terminals for wire relaying or branching.

(2) For the connections of the RS-485 communication port (the upper terminal block), refer to the separate manual ???T1-16S User???s Manual - Communication Function -.

The applicable wire size is 0.3mm2 (22 AWG) to 1.25mm2 (16 AWG). The table below shows the recommended wire size.

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4.Installation and Wiring

4.4Grounding

!CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock.

2.Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T1-16S to the system ground.

The optimum method for grounding electronic equipment is to ground it separately from other high-power systems, and to ground more than one units of electronic equipment with a single-point ground.

Although the T1-16S has noise immunity to be used in industrial operating conditions, grounding is important for safety and reliability.

Check the grounding against the following criteria.

1.The T1-16S must not become a path for a ground current. A high-frequency current is particularly harmful.

2.Equalize the ground potentials when the expansion rack or unit is connected. Ground the T1-16S and the expansion rack or unit at a single point.

3.Do not connect the ground of the T1-16S to that of high-power systems.

4.Do not use a ground that has unstable impedance, such as painted screws, or ground subject to vibration.

The grounding marked terminal (see below) is provided on the T1-16S basic unit for grounding purpose.

In case of the expansion rack is connected to the T1-16S, the rack mounting screw is used for this purpose.

T1-16S

Mounting panel

System ground

???1.25mm2 (16 AWG) wire should be used to connect the T1-16S and the expansion rack/unit with the enclosure grounding bus bar.

???100??? or less to ground is required.

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4. Installation and Wiring

4.5 Power supply wiring

! CAUTION

1. Turn off power before wiring to minimize the risk of electrical shock.

2.Applying excess power voltage to the T1-16S can cause explosion or fire. Apply power of the specified ratings described below.

Wire the power source to the T1-16S power supply terminals.

T1-16S

Power source

??? Power conditions:

???1.25mm2 (16 AWG) twisted-pair cable should be used for the power cable.

???The power cable should be separated from other cables.

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4. Installation and Wiring

Connections of the power supply terminals are shown below.

???AC power supply type

100 to 240Vac

Grounding

???DC power supply type

+

24Vdc

-

Grounding

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4. Installation and Wiring

4.6 I/O wiring

! CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock.

2.Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed.

3.Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment.

???Refer to sections 2.4 and 3 for instructions on how to properly wire the I/O terminals.

???0.75mm2 (18 AWG) to 0.3mm2 (22 AWG) wires are recommended for I/O signals.

???Separate the I/O signal cables from high-power cables by at least 200mm.

???If expansion rack or unit is used, separate the expansion cable from the power and I/O signal cables by or unit at least 50mm.

???It is recommended to separate the input signal cables from output signal cables.

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Section 5

Operating System Overview

5.1Operation modes, 64

5.2About the built-in EEPROM, 66

5.3Scanning, 69

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5. Operating System Overview

5.1 Operation modes

The T1-16S has three basic operation modes, the RUN mode, the HALT mode and the ERROR mode. The T1-16S also has the HOLD and RUN-F modes mainly for system checking.

RUN: The RUN mode is a normal control-operation mode.

In this mode, the T1-16S reads external signals, executes the user program stored in the RAM, and outputs signals to the external devices according to the user program. It is in the RUN mode that the T1-16S performs scans the user program logic, which is the basic operation of a PLC.

Program changes and EEPROM write are possible while the T1-16S is in the RUN mode. Refer to section 6.9.

HALT: The HALT mode is a programming mode.

In this mode, user program execution is stopped and all outputs are switched off.

Program loading into the T1-16S is possible only in the HALT mode.

For the standard T1, program changes and EEPROM write are possible only when the T1 is in the HALT mode.

ERROR: The ERROR mode is a shutdown mode as a result of self-diagnosis.

The T1-16S enters the ERROR mode if internal trouble is detected by self- diagnosis. In this mode, program execution is stopped and all outputs are switched off. The cause of the shutdown can be confirmed by connecting the programming tool.

To exit from the ERROR mode, execute the Error Reset command from the programming tool, or cycle power off and then on again.

HOLD: The HOLD mode is provided mainly for checking the external I/O signals. In this mode, user program execution is stopped, with input and output updating is executed. It is therefore possible to suspend program execution while holding the output state. Moreover, a desired output state can be established by setting any data by using the programming tool.

RUN-F: The RUN-F mode is a forced RUN mode provided for program checking. This mode is effective when using the expansion I/Os.

Deferent from the normal RUN mode, the RUN-F mode allows operation even if the registered I/O modules are not actually mounted.

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5. Operating System Overview

The operation modes are switched by the mode control switch provided on the T1-16S and the mode control commands issued from the programming tool.

The mode transition conditions are shown below.

ERROR

n Mode control switch is in R (RUN) side. o Mode control switch is in H (HALT) side.

pMode control switch is turned to H (HALT) side, or HALT command is issued from the programming tool.

qMode control switch is turned to R (RUN) side, or RUN command is issued from the programming tool.

r Force RUN (RUN-F) command is issued from the programming tool. s HOLD command is issued from the programming tool.

t HOLD Cancel command is issued from the programming tool. u Error Reset command is issued from the programming tool.

(dotted line) Error is detected by self-diagnosis.

NOTE

The commands from the programming tool are available when the mode control switch is in R (RUN) side.

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5. Operating System Overview

5.2 About the built-in EEPROM

The T1-16S is equipped with a built-in EEPROM and a RAM as standard features. The user program is stored in the EEPROM so that the user program can be maintained without the need of a battery. A part of the Data register can also be stored in the EEPROM.

The table below shows the contents stored in the built-in EEPROM.

The user program and the data stored in the EEPROM are transferred to the RAM when power is turned on. Subsequent program execution is done based on the RAM contents. Program editing is also performed on the RAM contents.

Therefore, if the program is modified, it is necessary to issue the EEPROM Write command from the programming tool. Otherwise, the modified program is over- written by original EEPROM contents when the power is turned off and on again.

66 T1-16S User???s Manual

cExecuted when power is turned on (it is called initial load) or EEPROM Read command is issued from the programming tool. The EEPROM Read is possible only in the HALT mode.

dExecuted when EEPROM Write command is issued from the programming tool. It is possible in either HALT or RUN mode. (See Note)

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5. Operating System Overview

Special register SW55 is used to specify the number of Data registers to be stored in the EEPROM. The allowable setting value is 0 to 2048.

The table below shows the correspondence between the SW55 value and Data registers saved in the EEPROM.

When the EEPROM Write command is executed, the T1-16S checks the value of SW55 and saves the Data registers into the EEPROM depending on the SW55 value. The value of SW55 itself is also saved in the EEPROM.

At the initial load or the EEPROM Read command is executed, the T1-16S checks the value for SW55 in the EEPROM and transfers the corresponding number of data to the Data registers of the RAM.

NOTE

(1)The EEPROM has the life limit for writing. It is 100,000 times. Pay attention not to exceed the limit. If the number of execution of EEPROM Write command exceeds 100,000 times, EEPROM alarm flag (S007) comes ON.

(2)Even in RUN mode, the EEPROM Write command can be executed. However, in this case, only the user program is written into the EEPROM. (D register data and setting information are not saved.)

(3)The data in the EEPROM can also be read or written by using the program instruction (FUN236 XFER instruction).

(4)When the EEPROM writing is executed by the XFER instruction in the user program, T1-16S does not update the internal EEPROM write counts. Therefore the EEPROM alarm flag (S007) will not correspond to this operation. Pay attention to the life limit of the EEPROM.

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5. Operating System Overview

5.3 Scanning

The flowchart below shows the basic internal operations performed by the T1-16S from the time power is turned on through program execution. As the diagram shows, executing a program consists of continuous scanning operations. One scan is a cycle starting with the self-diagnosis and ending with the completion of peripheral support.

Power-up Initialization (approx. 1 s)

Scan cycle

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5. Operating System Overview

Hardware check:

Performs checking and initialization of the system ROM, the system RAM and the peripheral LSIs.

Initial load:

Transfers the user program and user data from the EEPROM to the RAM. (Refer to section 5.2)

Register/device initialization:

Initializes registers and devices as shown below.

NOTE

(1)When the data stored in the EEPROM (Data registers) are used, these registers should be specified as retentive. Otherwise, these data are transferred from EEPROM to RAM, but then cleared to 0 at the initialization.

(2)The data in the retentive registers are stored in RAM and backed up by built-in capacitor and by the optional battery if used. The back-up period is 1 hours or more at 25 ??C. If optional battery (CR2032) is used, the back-up period is 1 year or more at 25 ??C.

The T1-16S checks the validity of the retentive data at the power-up initialization, and if they are not valid, sets the special device (S00F) to ON. Therefore, check the status of S00F in the user program and initialize the retentive registers if S00F is ON.

(3)The retentive registers can be set by the programming tool for RW, T, C and D registers. The registers from address 0 to the designated address for each type are set as retentive registers. Refer to the separate manual for the programming tool for setting the retentive registers.

(4)The input force and the forced coil are functions for program debugging. For details, refer to section 6.7.

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5. Operating System Overview

Self-diagnosis:

Checks the proper operation of the T1-16S itself. If an error has detected and cannot be recovered by re-tries, the T1-16S moves into ERROR mode. For the self-diagnosis items, refer to section 10.2.

Mode control:

Checks the mode control switch status and the mode control request commands from the programming tool.

The scan mode ??? floating scan or fixed-time scan ??? is also controlled hear.

NOTE

The floating scan:

When one scan is finished, immediately starts the next scan. The scan time is shortest, but may vary depending on the program execution status.

The fixed-time scan:

The scan operation is started every user-specified time. The time setting range is 10 to 200 ms (10 ms units). If an actual scan needs longer time than the setting time, it works as the floating scan.

Scan time (50 ms fixed)

(idling)

Scan time (50 ms fixed)

(idling)

Program check:

At the beginning of the RUN mode, the user program is compiled and its validity is checked.

I/O update:

Reads the external input signals into the external input devices/registers (X/XW), and sends the data of the external output devices/registers (Y/YW) to the external output circuits. Then the outputs (relays, etc.) changes the states and latches until the next I/O update timing.

The states of the forced input devices are not updated by this operation.

Timer update:

Updates the timer registers which are activated in the user program, and the timing devices (S040 to S047).

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User program execution:

Executes the programmed instructions from the beginning to the END instruction. This is the essential function of the T1-16S.

In this section, only the main program execution is mentioned. For other program types, such as timer interrupt, etc., refer to section 6.5.

Peripheral support:

Supports the communications with the programming tool or external devices connected by the computer link function. The time for this operation is limited within approx. 2 ms in the floating scan mode, and within allowable idling time in the fixed- time scan mode.

If the special relay S158 is set to ON, the peripheral support priority mode is selected. In the peripheral support priority mode, the peripheral support time is not limited. As the result, the communication response is improved although the scan time becomes long at the time.

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Section 6

Programming Information

6.1Devices and registers, 74

6.2Index modification, 86

6.3Real-time clock/calendar, 88

6.4I/O allocation, 89

6.5T1-16S memory mode setting, 91

6.6User program configuration, 92

6.7Programming language, 98

6.8Program execution sequence, 99

6.9On-line debug support functions, 100

6.10Password protection, 103

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6. Programming Information

6.1 Devices and registers

The T1-16S program consists of bit-based instructions that handle ON/OFF information, such as contact and coil instructions, and register-based (16-bit) instructions, such as those for data transfer and arithmetic operations.

Devices are used to store the ON/OFF information of contacts and coils, and registers are used to store 16-bit data.

Devices are divided into six types:

XExternal input devices

YExternal output devices

RAuxiliary relay devices

SSpecial devices

T.Timer devices

C. Counter devices

Registers are divided into eight types:

CCounter registers

DData registers

I, J, K Index registers

Device and register numbers

X devices share the same memory area as XW registers. Device X004, for example, represents the number 4 bit in the XW00 register.

X004

Thus, "X004 is ON" means that bit number 4 of XW00 is 1.

Y, R, and S devices work in a similar manner.

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6. Programming Information

Addressing devices

A device number of X, Y, R and S devices consist of a register number and bit position as follows.

X 00 4

Represents bit position 0 to F in the register.

Decimal number representing the register containing the corresponding device.

Represents the type of device. (X, Y, R, or S)

As for the timer (T.) and the counter (C.) devices, a device number is expressed as follows.

T. 12

Corresponding register number. (decimal number)

Represents the type of device. (T. or C.)

Dot (.) is used to identify as device.

Addressing registers

A register number except the index registers is expressed as follows.

XW 01

Register number. (decimal number)

Represents the type of register. (XW, YW, RW, SW, T, C or D)

The index registers (I, J and K) do not have the number.

J

I, J, or K

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6. Programming Information

Available address range

Upper 16bits Lower 16bits

In this manual, a double-word register is expressed by using ?????????.

For example, D0101???D0100.

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6. Programming Information

External input devices (X)

These devices (X) indicate the ON/OFF states of external input signals through the input circuits. External input devices can be used many times in a program.

External output devices (Y)

The external output devices (Y) store the ON/OFF signals that drive the external devices through the output circuits. They can be used for coils in a program.

External input registers (XW)

These (XW) are 16-bit registers for storing values, which are received from the input circuits.

External output registers (YW)

These 16-bit registers (YW) are used for storing values, which are sent to the output circuits.

Auxiliary relay devices and registers (R/RW)

The auxiliary relay devices (R) are used to store intermediate results of sequences. The auxiliary relay registers (RW) are used to store temporary results of function instructions. The data in R/RW cannot be output directly to the output circuits. It is necessary to move the data to Y/YW.

It is possible to make these registers retentive so that they retain data in the event of a power failure. See section 5.3.

Timer devices and registers (T./T)

The timer registers (T) are used for storing the elapsed time of timer instructions, the on-delay (TON), off-delay (TOF) and single-shot (SS) timers.

0.01 s base timers and 0.1 s base timers are provided.

The timer devices (T.) work as the output of the timer instructions.

It is possible to specify the T registers as retentive to retain their data in the event of a power failure. See section 5.3.

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Counter devices and registers (C./C)

The counter registers (C) are used for storing the count value of the counter (CNT) and the up-down counter (U/D) instructions.

The counter devices (C.) work as the output of the counter instructions.

It is possible to specify the C registers as retentive to retain their data in the event of a power failure. See section 5.3.

Data registers (D)

Functionally the data registers (D) are the same as auxiliary relay registers (RW) except that the D registers cannot be used as devices.

A part of the data registers are saved in the built-in EEPROM as fixed data and transferred into the RAM at the initial load.

The range of the data registers saved in the EEPROM can be specified by SW55. See section 5.2.

It is possible to specify the D registers as retentive to retain their data in the event of a power failure. See section 5.3.

Index registers (I, J, and K)

These index registers are used for indirect addressing for a register.

For example, if the value of I is 100 in the following register expression, it designates D0100. For details, refer to section 6.2.

I

D0000 D0100 if I=100

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Special devices and registers (S/SW)

The special devices (S) and special registers (SW) are used for special purposes. See list below.

(2)Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program.

(3)Devices marked as (alarm) are set in the normal operation mode. These devices can be used in the user program.

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(2)Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program.

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(2)Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program.

Basic Hardware and Function 81

NOTE

(1) Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program.

(2) CF, ERF and devices marked as (alarm) can be reset by the user program.

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(2)Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program.

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84 T1-16S User???s Manual

NOTE

(1) For details of SW54, refer to section 1.5.1.

(2) For details of SW55, refer to section 5.2.

(3) For details of SW56 through SW58, refer to the Communication function manual.

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6. Programming Information

6.2 Index modification

When registers are used as operands of instructions, the method of directly designating the register address as shown in Example 1) below is called ???direct addressing???.

As opposed to this, the method of indirectly designating the register by combination with the contents of the index register (I, J, or K) as shown in Example 2) below is called ???indirect addressing???. In particular, in this case, since the address is modified using an index register, this is called ???index modification???.

Example 1)

??? [ RW10 MOV D1000 ]???

Data transfer instruction

Transfer data of RW10 to D1000

Example 2)

IJ

??? [ RW10 MOV D0000 ]???

Data transfer instruction (with index modification) Transfer data of RW(10 + I) to D(0000 + J)

(If I = 3 and J = 200, the data of RW13 is transferred to D0200)

There are 3 types of index register, I, J and K. Each type processes 16-bit integers (-32768 to 32767). There are no particular differences in function between these 3 types of index register.

There is no special instruction for substituting values in these index registers. These are designated as destination of data transfer instructions, etc.

NOTE

(1)The index modification is available for RW, T, C and D registers.

(2)If index registers are used as a double-length register, only the combinations J??I and K??J are allowed.

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The followings are examples of index modifications.

I

RW10

J

D0201???D0200

When I = 0, it designates RW10. When I = 1, it designates RW11. When I = -1, it designates RW09. When I = 10, it designates RW20. When I = -10, it designates RW00.

When J = 0, it designates D0201???D0200. When J = 1, it designates D0202???D0201. When J = 2, it designates D0203???D0202. When J = -1, it designates D0200???D0199. When J = -2, it designates D0199???D0198.

! CAUTION Be careful that the registers do not exceed the address range by the index modification. The address range is not checked by the T1-16S.

NOTE

Substitutions of values into index registers and index modifications can be used any times in a program. Normally, the program will be easier to see if a value substitution into an index register is positioned immediately before the index modification.

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6. Programming Information

6.3 Real-time clock/calendar (Enhanced model only)

The T1-16S enhanced model is equipped with the real-time clock/calendar for year, month, day, day of the week, hour, minute, and second.

These data are stored in the special registers SW07 to SW13 by 2-digit BCD format as follows.

Program example:

In the following circuit, output Y030 turns ON for 1 minute at every Sunday 6 pm.

(H0018)

Clock/calendar back up:

The clock/calendar continues updating even while the power to the T1-16S is off by built-in capacitor and by the optional battery (CR2032) if used. Its buck-up period is as follows.

As shown in the table, it is recommended to use the optional battery when the real- time clock/calendar function is used.

In the T1-16S, the validity of the clock/calendar is checked. If the data is not valid by excess power off period, special relay S00A is set to ON. Therefore, when the clock/calendar is used, it is recommended to check the status of S00A in the user program.

Setting the clock/calendar:

To set the clock/calendar data, the following 2 ways are available. In both cases, the week data is automatically calculated.

(1)Setting the clock/calendar data on the system information screen of the programming tool.

(2)Using the Calendar Set instruction (CLND) in the user program.

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6.4 I/O allocation

The external input signals are allocated to the external input devices/registers (X/XW). The external output signals are allocated to the external output devices/registers (Y/YW).

The register numbers of the external input and output registers are consecutive. Thus one register number can be assigned for either input or output.

As for the T1-16S basic unit, I/O allocation is fixed as follows.

X000 --- X007 Y020---- Y027

Any operations for the I/O allocation are not required if only the T1 -16S basic unit is used.

However, if the I/O modules are used with the T1-16S, the I/O allocation operation is necessary. Refer to the separate manual "T1-16S User's Manual - I/O Modules -".

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6. Programming Information

Internally, the T1-16S has information called ???I/O allocation table??? in its memory. This I/O allocation table shows the correspondence between I/O hardware and software, i.e. register/device.

The contents of the I/O allocation table are as follows.

PU slot must be blank

Slot 0 is for basic unit (XW00, XW01, YW02 and YW03 are assigned internally)

Slots 1 to 7 of unit 0 are not used (must be blank)

These slots are for I/O modules

The T1-16S operating system automatically sets the I/O type ???X+Y 4W??? on the slot 0 at unit 0 position when the memory clear is executed for the T1-16S.

When the T1-16S program is developed in off-line, the above I/O allocation table should be set before programming. For this operation (called manual I/O allocation), refer to the programming tool manual.

NOTE

(1)Unit base address setting function is not supported by the T1-16S. Do not use this function with the T1-16S. It will causes malfunction.

(2)When the TOSLINE-F10 station module FR112M is used, allocate it at the end of the I/O modules.

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6.5 T1-16S memory mode setting

The program capacity of the T1-16S is 8 k steps. However, user can set the T1-16S???s program capacity to 4 k steps. It is called the T1-16S???s memory mode.

That is, the T1-16S has two memory modes, 8 k mode and 4 k mode.

In the 4 k mode, on-line program changes become available, although the program capacity is limited to 4 k steps. Refer to section 6.9 for the on-line debug support functions.

To set the T1-16S???s memory mode, write 4 k or 8 k on the Program Size Setting of the System Parameters using the programming tool. Then execute the EEPROM write command.

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6.6 User program configuration

A group of instructions for achieving the PLC-based control system is called ???user program???. The T1-16S has 8 k steps capacity for storing the user program.

A ???step??? is the minimum unit, which composes an instruction. Number of steps required for one instruction is depending on the type of instruction. Refer to section 7.1.

The figure below shows the T1-16S???s memory configuration.

RAM

System information

Data registers mentioned in section 5.2

Other registers/ devices

NOTE

For conditions of transfer between RAM and EEPROM, see section 5.2.

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System information

System information is the area which stores execution control parameters. The following contents are included in the system information.

(1)Machine parameters (hardware type, memory type)

(2)User program information (program ID, system comments, number of steps used)

(3)Passwords

(4)Retentive register area information

(5)T1S program memory mode, 4 k steps or 8 k steps

(6)Execution control parameters (scan mode, timer interrupt interval)

(7)Station number setting for programmer port (T1), or RS-485 port communication parameters (Enhanced model)

(8)I/O allocation table

(9)Input force table

The system information is stored in the built-in EEPROM. Therefore, when this information is modified, the EEPROM write operation is necessary. Otherwise, these are over-written by original EEPROM contents at the next initial load timing.

User program

The T1-16S has a capacity of 8 k steps of the user program.

The user program is stored by each program types as shown in the following diagram, and is managed by units called blocks in each program types.

User program configuration (Program types)

Main program

Sub-program #1

Timer interrupt

I/O interrupt #1

I/O interrupt #2

I/O interrupt #3

I/O interrupt #4

Program type internal configuration (Blocks)

Block 1

Block 2

Block 10

Block N

(N = max. 256)

Block 1

Subroutine

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In the user program, the main program is the core. The scan operation explained in section 5.3 is for the main program. The operation of other program types are explained in the following sections.

The following 8 program types are supported by the T1-16S.

(1)Main program

(2)Sub-program #1

(3)Timer interrupt program

(4)I/O interrupt program #1

(5)I/O interrupt program #2

(6)I/O interrupt program #3

(7)I/O interrupt program #4

(8)Subroutine

The blocks are just separators of the program, and have no effect on the program execution. However, by dividing the user program into some blocks, the program becomes easy to understand. The block numbers need not be consecutive.

In each program type and block, there is no limit of program capacity. The only limit is the total capacity.

6.6.1 Main program

The main program is the core of the user program. It is executed once in each scan.

Time

In the above figure,

Mode means the mode control operation I/O means the I/O update processing Timer means the timer up date processing

Main program means the main program execution

the self-diagnostic check and peripheral support are omitted in this figure.

The end of the main program is recognized by the END instruction.

Although instructions may be present after the END instruction, these portions will not be executed.

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6.6.2Sub-program #1

If the sub-program #1 is programmed, it is executed once at the beginning of the first scan (before main program execution).

Therefore, the sub-program #1 can be used to set the initial value into the registers. The sub-program #1 is called the initial program.

The figure below shows the first scan operation.

Time

The end of the sub-program #1 is recognized by the END instruction.

6.6.3Timer interrupt program

The timer interrupt is the highest priority task. It is executed cyclically with a user specified interval, with suspending other operation.

The interrupt interval is set in the system information. (5 to 1000 ms, 5 ms units)

Scan

Time

The end of the timer interrupt is recognized by the IRET instruction.

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6.Programming Information

6.6.4I/O interrupt programs

The I/O interrupt program is also the highest priority task. It is executed immediately when the interrupt factor is generated, with suspending other operation.

The following 4 types I/O interrupt programs are supported in the T1/T1S.

(1)I/O interrupt #1

The I/O interrupt #1 is used with the high speed counter function. When the count value reaches the preset value, etc., the I/O interrupt #1 is activated immediately with suspending other operation. The end of the I/O interrupt #1 is recognized by the IRET instruction. For detailed information, refer to section 8.3.

(2)I/O interrupt #2

The I/O interrupt #2 is also used with the high speed counter function. Refer to section 8.3 for details.

(3)I/O interrupt #3

The I/O interrupt #3 is used with the interrupt input function. When the state of the interrupt input is changed from OFF to ON (or ON to OFF), the I/O interrupt #3 is activated immediately with suspending other operation. The end of the I/O interrupt #3 is also recognized by the IRET instruction. For detailed information, refer to section 8.4.

(4)I/O interrupt #4

The I/O interrupt #4 is also used with the interrupt input function. Refer to section 8.4 for details.

If an interrupt factor is generated while other interrupt program is executing (including the timer interrupt), the interrupt factor is held. Then it will be activated after finishing the other interrupt program execution.

If two or more interrupt factors are generated at the same time, the priority is as follows.

Timer > I/O #1 > I/O #2 > I/O #3 > I/O #4

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6.6.5Subroutines

In the program type ???Subroutine???, The following number of subroutines can be programmed.

The T1-16S supports up to 256 subroutines.

The subroutine is not a independent program. It is called from other program types (main program, sub-program, interrupt program) and from other subroutines.

One subroutine is started with the SUBR instruction, and ended by the RET instruction.

It is necessary to assign a subroutine number to the SUBR instruction. The available subroutine numbers are 0 to 255.

??? [ SUBR (000) ]???

Subroutine number

The RET instruction has no subroutine number.

The instruction that calls a registered subroutine is the CALL instruction. The CALL instruction has the subroutine number to be called.

??? [ CALL N.000 ]???

Subroutine number

NOTE

(1)Multiple subroutines can be programmed in a block. However, one subroutine in one block is recommended.

(2)From the inside of a subroutine, other subroutines can be called (nesting). Its allowable level is up to 3 levels.

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6.7 Programming language

The programming language of the T1-16S is ???ladder diagram???.

Ladder diagram is a language, which composes program using relay symbols as a base in an image similar to a hard-wired relay sequence. In the T1/T1S, in order to achieve an efficient data-processing program, ladder diagram which are combinations of relay symbols and function blocks are used.

The ladder diagram program is constructed by units called ???rung???. A rung is defined as one network which is connected each other.

1

2

3

The rung numbers are a series of numbers (decimal number) starting from 1, and cannot be skipped. There is no limit to the number of rungs.

The size of any one rung is limited to 11 lines ??? 12 columns.

A example of a ladder diagram program is shown below.

When X005 is ON or the data of D0100 is greater than 200, Y027 comes ON. Y027 stays ON even if X005 is OFF and the data of D0100 is 200 or less. Y027 will come OFF when X006 comes ON.

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6.8 Program execution sequence

The instructions execution sequence is shown below.

(1) They are executed in the sequence from block 1 through the final block, which contains the END instruction (or IRET in an interrupt program).

(2) They are executed in the sequence from rung 1 through the final rung in a block (or the END instruction).

(3) They are executed according to the following rules in any one rung.

The instructions execution sequence in which function instructions are included also follows the above rules. However, for program execution control instructions, such as jumps (JCS), loops (FOR-NEXT), subroutines (CALL-SUBR-RET), it will depend the specifications of each instruction.

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6.9 On-line debug support functions

The following on-line (during RUN) functions are supported in the T1-16S for effective program debugging.

NOTE

Refer to section 6.5 for 4 k/8 k mode.

Force function

Two types of force functions are available, input force and coil force.

The input force is used to disable the external input signals. When an external input device is designated as forced input, the ON/OFF state of the device can be changed manually by using the data setting function of the programming tool, regardless of the corresponding external signal state. The input force designation is available for the external input devices (X).

The coil force is used to disable the coil instruction. When a coil instruction on the program is designated as forced coil, the ON/OFF state of the coil device can be changed manually by using the data setting function of the programming tool, regardless of the coil circuit execution status.

On the programming tool, the forced input and forced coil are expressed as follows.

NOTE

If EEPROM write operation is executed with remaining the force designation, the force designation is also saved into the built-in EEPROM. Because the force function is debugging function, release all force designation before executing the EEPROM write operation. The force batch release command is available when the T1-16S is in HALT mode.

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Sampling trace function

The sampling trace function collects the status of specified devices or register at every specified sampling timing. The collected data can be displayed on the programmer (T-PDS) screen in the format of timing chart (for devices) or trend graph (for register). The minimum sampling timing is the T1-16S???s scan cycle.

This function is useful for program debugging and troubleshooting.

The collected data is stored in the T1-16S internal buffer.

The buffer works as a ring buffer, and latest collected data can be displayed.

The sampling start/stop condition (arm condition) and the collection timing (trigger condition) can be specified by status changing of devices.

For detailed key operations for arm/trigger conditions setting on the T-PDS, refer to the manual for T-PDS.

T-PDS screen example of device timing chart

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Timer/counter preset value (constant data) changing

The preset value (constant data) of timer or counter instruction can be changed in on- line (during RUN) by using the programming tool.

Function instruction constant operand changing

The constant operand of function instruction can be changed in on-line (during RUN) by using the programming tool.

Device changing

The device of contact or coil instruction can be changed in on-line (during RUN) by using the programming tool.

On-line program changing

When the T1S???s memory mode is 4 k mode, the program can be changed using normal edit mode. (rung by rung)

In the on-line program changing, it is not allowed to change the number or order of the following instructions.

END, MCS, MCR, JCS, JCR, FOR, NEXT, CALL, SUBR, RET, IRET

NOTE

The above on-line functions are performed on the RAM memory. Therefore, when program has been changed, execute the EEPROM write operation before turning off power. Otherwise, program stored in the EEPROM will be overwritten.

On-line EEPROM write

The EEPROM write is possible in on-line (during RUN) as well as in HALT mode. In the on-line EEPROM write, user data is not written into the EEPROM.

During this operation, the T1-16S???s scan time becomes longer. However, as it has the time limit per scan, the T1-16S???s control operation is not stopped.

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6.10 Password protection

The T1-16S has the password function to protect the user program and data from unauthorized operations.

There are four levels of protection. Accordingly, three levels of passwords can be registered to control the protection levels.

These passwords are stored in the built-in EEPROM. Therefore, if you entered, changed or cleared the passwords, the EEPROM write operation is necessary.

The outline of the protection levels are shown below. For details, refer to the manual for the programming tool.

When the level 1, 2 and 3 passwords are registered, the T1-16S will be started as protection level 4. In this state, for example, entering the level 2 password changes the protection level to 2.

NOTE

When you use the password function, do not forget the level 1 password. Otherwise, you cannot change/release the registered passwords.

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Section 7

Instructions

7.1List of instructions, 106

7.2Instruction specifications, 116

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7.Instructions

7.1List of instructions

The T1-16S has 21 types of basic ladder instructions and 97 types of function instructions as listed below. The specifications of each instruction will be described in detail later.

The tables listing these instructions are provided as a quick reference. (Note: In the following table, italic character means operand, i.e. register, device or constant value.)

Basic ladder instructions

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Basic ladder instructions (continued)

Data transfer instructions

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7. Instructions

Arithmetic operations

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Logical operations

Shift operations

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Rotate operations

Compare instructions

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7. Instructions

Compare instructions (continued)

Special data processing

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Program control instructions

RAS

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Functions

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7. Instructions

Conversion instructions

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7. Instructions

Special I/O instructions

*1: Direct I/O instruction is effective only for the basic unit inputs/outputs.

*2: The expanded data transfer (XFER) instruction supports some special functions. It also supports the communication function. The execution speed shown in the above table is for the EEPROM read/write function. When the Inverter connection mode is selected, the execution speed of this instruction is typically 150 ??? s (max. 500 ??? s).

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7.Instructions

7.2Instruction specifications

The following pages in this section describe the detailed specifications of each instruction. On each page, the following items are explained.

Expression

Shows the operands required for the instruction as italic characters.

Function

Explains the functions of the instruction with referring the operands shown on the Expression box.

Execution condition

Shows the execution condition of the instruction and the instruction output status.

Operand

Shows available register, device or constant value for each operand. For constant operand, available value range is described. If the constant column is just marked (??? ), it means normal value range (-32768 to 32767 in 16-bit integer or -2147483648 to 2147483647 in 32-bit integer) is available.

Whether index modification for a register operand is usable or not is also shown for each operand.

Example

Explains the operation of the instruction by using a typical example.

Note

Explains supplementary information, limitations, etc. for the instruction.

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NO contact

Expression

A

Input Output

Function

NO (normally open) contact of device A.

When the input is ON and the device A is ON, the output is turned ON.

Execution condition

Operand

Example

Coil Y022 comes ON when the devices X000 and R001 are both ON.

X000

R001

Y022

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NC contact

Expression

A

Input Output

Function

NC (normally closed) contact of device A.

When the input is ON and the device A is OFF, the output is turned ON.

Execution condition

Operand

Example

Coil Y022 comes ON when the devices X000 and R001 are both OFF.

X000

R001

Y022

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Transitional contact (Rising edge)

Expression

Input Output

Function

When the input at last scan is OFF and the input at this scan is ON, the output is turned ON. This instruction is used to detect the input changing from OFF to ON.

Execution condition

Operand

No operand is required.

Example

Coil Y022 comes ON for only 1 scan when the device X000 comes ON.

X000

Y022

1 scan time 1 scan time

Note

??? In case of T1, the maximum usable number in a program is 512. ( and total)

???In case of T1S, the maximum usable number in a program is 2048.

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Transitional contact (Falling edge)

Expression

Input Output

Function

When the input at last scan is ON and the input at this scan is OFF, the output is turned ON. This instruction is used to detect the input changing from ON to OFF.

Execution condition

Operand

No operand is required.

Example

Coil Y022 comes ON for only 1 scan when the device X000 comes OFF.

X000

Y022

1 scan time1 scan time

Note

??? In case of T1, the maximum usable number in a program is 512. ( and total)

???In case of T1S, the maximum usable number in a program is 2048.

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Expression

A

Input ( )

Function

Relay coil of device A.

When the input is ON, the device A is set to ON.

Execution condition

Operand

Example

Coil Y025 comes ON when the devices X000 is ON.

X000

Y025

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Forced coil

Expression

A

Input

Function

Regardless of the input sate the state of device A is retained.

Execution condition

Operand

Example

Device Y025 retains the preceding state regardless of the devices X000 state.

X000

Y025

Note

???The forced coil is a debugging function. The state of a forced coil device can be set ON or OFF by the programming tool.

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I Inverter

Expression

Input I Output

Function

When the input is OFF, the output is turned ON, and when the input is ON, the output is turned OFF.

This instruction inverts the link state.

Execution condition

Operand

No operand is required.

Example

Y022 comes ON when X000 is OFF, and Y022 comes OFF when X000 is ON.

X000

Y022

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( I ) Invert coil

Expression

A

Input ( I )

Function

When the input is OFF, the device A is set to ON, and when the input is ON, the device A is set to OFF. This instruction inverts the input state and store it in the deviceA.

Execution condition

Operand

Example

Y025 comes ON when X000 is OFF, and Y025 comes OFF when X000 is ON.

X000

Y025

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P Positive pulse contact

Expression

A

Input P Output

Function

When the input is ON and the device A is changed from OFF to ON (OFF at last scan and ON at this scan), the output is turned ON.

This instruction is used to detect the device changing from OFF to ON.

Execution condition

Operand

Example

R100 comes ON for only 1 scan when X000 is ON and X003 changes to ON.

X000

X003

R100

1 scan time 1 scan time

Note

???The maximum usable number in a program is 2048.

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N Negative pulse contact

Expression

A

Input N Output

Function

When the input is ON and the device A is changed from ON to OFF (ON at last scan and OFF at this scan), the output is turned ON.

This instruction is used to detect the device changing from ON to OFF.

Execution condition

Operand

Example

R100 comes ON for only 1 scan when X000 is ON and X003 changes to OFF.

X000

X003

R100

1 scan time 1 scan time

Note

???The maximum usable number in a program is 2048.

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( P ) Positive pulse coil

Expression

A

Input ( P )

Function

When the input is changed form OFF to ON, the device A is set to ON for 1 scan time. This instruction is used to detect the input changing from OFF to ON.

Execution condition

Operand

Example

R101 comes ON for only 1 scan when X000 is changed from OFF to ON.

X000

R100

Note

???The maximum usable number in a program is 2048.

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( N ) Negative pulse coil

Expression

A

Input ( N )

Function

When the input is changed form ON to OFF, the device A is set to ON for 1 scan time. This instruction is used to detect the input changing from ON to OFF.

Execution condition

Operand

Example

R101 comes ON for only 1 scan when X000 is changed from ON to OFF.

X000

R100

1 scan time 1 scan time

Note

???The maximum usable number in a program is 2048.

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TON ON delay timer

Expression

Input ??? [ A TON B ]??? Output

Function

When the input is changed from OFF to ON, timer updating for the timer register B is started. The elapsed time is stored in B. When the specified time by A has elapsed after the input came ON, the output and the timer device corresponding to B is turned ON. (Timer updating is stopped)

When the input is changed from ON to OFF, B is cleared to 0, and the output and the timer device are turned OFF.

The available data range for operand A is 0 to 32767.

Execution condition

Operand

Example

Y021 (and the timer device T.000) is turned ON 2 seconds after X000 came ON.

X000

Presetvalue

T000

T.000

Y021

Preset time (2s) Less than preset time

Note

???Time is set in 10 ms units for;

T1: T000 to T031 (0 to 327.67 s)

T1S: T000 to T063 (0 to 327.67 s)

???Time is set in 100 ms units for; T1: T032 to T063 (0 to 3276.7 s) T1S: T064 to T255 (0 to 3276.7 s)

???Multiple timer instructions (TON, TOF or SS) with the same timer register are not allowed.

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TOF OFF delay timer

Expression

Input ??? [ A TOF B ]??? Output

Function

When the input is changed from OFF to ON, the output and the timer device corresponding to the timer register B are set to ON. When the input is changed from ON to OFF, timer updating for B is started. The elapsed time is stored in B. When the specified time by A has elapsed after the input came OFF, the output and the timer device are turned OFF. (Timer updating is stopped)

The available data range for operand A is 0 to 32767.

Execution condition

Operand

Example

Y021 (and the timer device T.002) is turned OFF 1 second after X000 came OFF.

X000

Preset value T002

T.002

Y021

Preset time (1 s) Less than preset time

Note

???Time is set in 10 ms units for;

T1: T000 to T031 (0 to 327.67 s)

T1S: T000 to T063 (0 to 327.67 s)

???Time is set in 100 ms units for; T1: T032 to T063 (0 to 3276.7 s) T1S: T064 to T255 (0 to 3276.7 s)

???Multiple timer instructions (TON, TOF or SS) with the same timer register are not allowed.

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7. Instructions

SS Single shot timer

Expression

Input ??? [ A SS B ]??? Output

Function

When the input is changed from OFF to ON, the output and the timer device corresponding to the timer register B are set to ON, and timer updating for B is started. The elapsed time is stored in B. When the specified time by A has elapsed after the input came ON, the output and the timer device are turned OFF. (Timer updating is stopped)

The available data range for operand A is 0 to 32767.

Execution condition

Operand

Example

Y021 (and the timer device T.003) is turned OFF 1 second after X000 came ON.

X000

Preset value T003

T.003

Y021

Note

???Time is set in 10 ms units for;

T1: T000 to T031 (0 to 327.67 s)

T1S: T000 to T063 (0 to 327.67 s)

???Time is set in 100 ms units for; T1: T032 to T063 (0 to 3276.7 s) T1S: T064 to T255 (0 to 3276.7 s)

???Multiple timer instructions (TON, TOF or SS) with the same timer register are not allowed.

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Function

While the enable input is ON, this instruction counts the number of the count input changes from OFF to ON. The count value is stored in the counter register B. When the count value reaches the set value A, the output and the counter device corresponding to B are turned ON. When the enable input comes OFF, B is cleared to 0 and the output and the counter device are turned OFF.

The available data range for operand A is 0 to 65535.

Execution condition

Operand

Example

X001

X002

C.010

Y021

Note

???No transitional contact is required for the count input. The count input rising edge is detected by this instruction.

???For the count input, direct linking to a

connecting point is not allowed. In this case, insert a dummy contact (always ON = S04F, etc.) just before the input.

Refer to Note of Shift register FUN 074.

???Multiple counter instructions (CNT) with

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7. Instructions

Function

When the MCS input is ON, ordinary operation is performed. When the MCS input is OFF, the state of left power rail between MCS and MCR is turned OFF.

Execution condition

Operand

No operand is required.

Example

When X000 is OFF, Y021 and Y022 are turned OFF regardless of the states of X001 and X002.

Equivalent circuit

X000

Note

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7. Instructions

Function

When the JCS input is ON, instructions between JCS and JCR are skipped (not executed). When the JCS input is OFF, ordinary operation is performed.

Execution condition

Operand

No operand is required.

Example

When X000 is ON, the rung 2 circuit is skipped, therefore Y021 is not changed its state regardless of the X001 state. When X000 is OFF, Y021 is controlled by the X001 state.

Note

???JCS and JCR must be used as a pair.

???Nesting is not allowed.

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7. Instructions

END End

Expression

[ END ]

Function

Indicates the end of main program or sub-program. Instructions after the END instruction are not executed. At least one END instruction is necessary in a program.

Execution condition

Operand

No operand is required.

Example

Note

???For debugging purpose, 2 or more END instructions can be written in a program.

???Instructions after END instruction are not executed. Those steps are, however, counted as used steps.

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7. Instructions

FUN 018 MOV Data transfer

Expression

Input ??? [ A MOV B ]??? Output

Function

When the input is ON, the data of A is stored in B.

Execution condition

Operand

Example 1 (constant to register)

When R010 is ON, a constant data (12345) is stored in D0100 and the output is turned ON.

Example 2 (register to register)

When X005 is ON, the data of SW30 is stored in RW45 and the output is turned ON. If SW30 is 500, the data 500 is stored in RW45.

Example 3 (index modification)

When R050 is changed from OFF to ON, the data of RW08 is stored in the index register I and the data of D(0000+I) is stored in YW10. If RW08 is 300, the data of D0300 is stored in YW10.

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7. Instructions

FUN 019 DMOV Double-word data transfer

Expression

Input ??? [ A+1???A MOV B+1???B ]??? Output

Function

When the input is ON, the double-word (32-bit) data of A+1???A is stored in double-word register B+1???B. The data range is -2147483648 to 2147483647.

Execution condition

Operand

Example

When R011 is ON, a double-word data of D0101???D0100 is stored in RW17???RW16 and the output is turned ON. If D0101???D0100 is 1234567, the data 1234567 is stored in RW17???RW16.

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7. Instructions

FUN 020 NOT Invert transfer

Expression

Input ??? [ A NOT B ]??? Output

Function

When the input is ON, the bit-inverted data of A is stored in B.

Execution condition

Operand

Example

When R010 is ON, the bit-inverted data of RW30 is stored in D0200 and the output is turned ON. If RW30 is H4321, the bit-inverted data (HBCDE) is stored in D0200.

F E D C B A 9 8 7 6 5 4 3 2 1 0

RW30 0 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1

4 3 2 1

Bit-invert

F E D C B A 9 8 7 6 5 4 3 2 1 0

D0200 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0

B C D E

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FUN 022 XCHG Data exchange

Expression

Input ??? [ A XCHG B ]??? Output

Function

When the input is ON, the data of A and the data of B is exchanged.

Execution condition

Operand

Example

When R005 is ON, the data of RW23 and D0100 is exchanged. If the original data of RW23 is 23456 and that of D0100 is 291, the operation result is as follows.

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7. Instructions

FUN 024 TINZ Table initialize

Expression

Input ??? [ A TINZ (n) B ]??? Output

Function

When the input is ON, the data of A is stored in n registers starting with B.

The allowable range of the table size n is 1 to 1024 words.

Execution condition

Operand

Example

When R010 is ON, a constant data (0) is stored in 100 registers starting with D0200 (D0200 to D0299) and the output is turned ON.

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7. Instructions

FUN 025 TMOV Table transfer

Expression

Input ??? [ A TMOV (n) B ]??? Output

Function

When the input is ON, the data of n registers starting with A are transferred to n registers starting with B in a block. The allowable range of the table size n is 1 to 1024 words.

Execution condition

Operand

Example

When R010 is ON, the data of D0500 to D0509 (10 registers) are block transferred to D1000 to D1009, and the output is turned ON.

Note

???The source and destination tables can be overlapped.

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7. Instructions

FUN 026 TNOT Table invert transfer

Expression

Input ??? [ A TNOT (n) B ]??? Output

Function

When the input is ON, the data of n registers starting with A are bit-inverted and transferred to n registers starting with B in a block. The allowable range of the table size n is 1 to 1024 words.

Execution condition

Operand

Example

When R010 is ON, the data of D0600 to D0604 (5 registers) are bit-inverted and transferred to D0865 to D0869, and the output is turned ON.

Note

???The source and destination tables can be overlapped.

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7. Instructions

Function

When the input is ON, the data of A and the data of B are added, and the result is stored in C. If the result is greater than 32767, the upper limit value 32767 is stored in C, and the output is turned ON. If the result is smaller than -32768, the lower limit value -32768 is stored in C, and the output is turned ON.

Execution condition

Operand

Example

When R005 is ON, the data of D0100 and the constant data 1000 is added, and the result is stored in D0110.

If the data of D0100 is 12345, the result 13345 is stored in D0110, and R010 is turned OFF.

D0100 12345

Constant 1000

If the data of D0100 is 32700, the result exceeds the limit value, therefore 32767 is stored in D0110, and R010 is turned ON.

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7. Instructions

Function

When the input is ON, the data of B is subtracted from the data of A, and the result is stored in C. If the result is greater than 32767, the upper limit value 32767 is stored in C, and the output is turned ON. If the result is smaller than -32768, the lower limit value -32768 is stored in C, and the output is turned ON.

Execution condition

Operand

Example

When R005 is ON, the constant data 2500 is subtracted from the data of D0200, and the result is stored in RW50.

If the data of D0200 is 15000, the result 12500 is stored in RW50, and R010 is turned OFF.

D0200 15000

Constant 2500

If the data of D0200 is -31000, the result is smaller than the limit value, therefore -32768 is stored in RW50, and R010 is turned ON.

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Function

When the input is ON, the data of A is multiplied by the data of B, and the result is stored in double-length register C+1???C.

Execution condition

Operand

Example

When R005 is ON, the data of D0050 is multiplied by the data of RW05, and the result is stored in double-length register D0101???D0100 (upper 16-bit in D0101 and lower 16-bit in D0100).

If the data of D0050 is 1500 and the data of RW05 is 20, the result 30000 is stored in D0101???D0100.

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7. Instructions

Function

When the input is ON, the data of A is divided by the data of B, and the quotient is stored in C and the remainder in C+1.

Execution condition

Operand

Example

When R005 is ON, the data of RW22 is divided by the constant data 325, and the quotient is stored in RW27 and the remainder is stored in RW28.

If the data of RW22 is 2894, the quotient 8 is stored in RW27 and the remainder 294 is stored in RW28.

Note

???If divisor (operand B) is 0, ERF (instruction error flag = S051) is set to ON.

The ERF (S051) can be reset to OFF by user program, e.g. [ RST S051 ] .

???If the index register K is used as operand C, the remainder is ignored.

???If operand A is -32768 and operand B is -1, the data -32768 is stored in C and 0 is stored in

C+1.

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Function

When the input is ON, the double-word data of A+1???A and B+1???B are added, and the result is stored in C+1???C. The data range is -2147483648 to 2147483647.

If the result is greater than 2147483647, the upper limit value 2147483647 is stored in C+1???C, and the output is turned ON. If the result is smaller than -2147483648, the lower limit value -2147483648 is stored in C+1???C, and the output is turned ON.

Execution condition

Operand

Example

When R005 is ON, the data of D0011???D0010 and the constant data 100000 is added, and the result is stored in D0101???D0100.

If the data of D0011???D0010 is 300000, the result 400000 is stored in D0101???D0100, and R010 is turned OFF. (No overflow/underflow)

D0011???D0010 300000

Constant 100000

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7. Instructions

Function

When the input is ON, the double-word data of B+1???B is subtracted from A+1???A, and the result is stored in C+1???C. The data range is -2147483648 to 2147483647.

If the result is greater than 2147483647, the upper limit value 2147483647 is stored in C+1???C, and the output is turned ON. If the result is smaller than -2147483648, the lower limit value -2147483648 is stored in C+1???C, and the output is turned ON.

Execution condition

Operand

Example

When R005 is ON, the double-word data of RW25???RW24 is subtracted from the double-word data of D0101???D0100, and the result is stored in D0103???D0102.

If the data of D0101???D0100 is 1580000 and the data of RW25???RW24 is 80000, the result 1500000 is stored in D0103???D0102, and R010 is turned OFF. (No overflow/underflow)

D0101???D0100 1580000

RW25???RW24 80000

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Function

When the input is ON, the data of A, B and the carry flag (CF = S050) are added, and the result is stored in C. If carry is occurred in the operation, the carry flag is set to ON. If the result is greater than 32767 or smaller than -32768, the output is turned ON.

This instruction is used to perform unsigned addition or double-length addition.

Execution condition

Operand

Example

When R013 is ON, the data of double-length registers D0101???D0100 and RW21???RW20 are added, and the result is stored in D0201???D0200. The RSTC is a instruction to reset the carry flag before starting the calculation.

If the data of D0101???D0100 is 12345678 and RW21???RW20 is 54322, the result 12400000 is stored in D0201???D0200.

D0101???D0100 12345678

RW21???RW20 54322

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7. Instructions

Function

When the input is ON, the data of B and the carry flag (CF = S050) are subtracted from A, and the result is stored in C. If borrow is occurred in the operation, the carry flag is set to ON. If the result is greater than 32767 or smaller than -32768, the output is turned ON.

This instruction is used to perform unsigned subtraction or double-length subtraction.

Execution condition

Operand

Example

When R013 is ON, the data of double-length register RW23???RW22 is subtracted from the data of D0201???D0200, and the result is stored in D0211???D0210. The RSTC is a instruction to reset the carry flag before starting the calculation.

If the data of D0201???D0200 is 12345678 and RW23???RW22 is 12340000, the result 5678 is stored in D0211???D0210.

D0201???D0200 12345678

RW23???RW22 12340000

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Function

When the input is ON, the unsigned data of A and B are multiplied, and the result is stored in double-length register C+1???C. The data range of A and B is 0 to 65535 (unsigned 16-bit data)

Execution condition

Operand

Example

When R010 is ON, the data of D0050 is multiplied by the data of RW05, and the result is stored in double-length register D0101???D0100 (upper 16-bit in D0101 and lower 16-bit in D0100).

If the data of D0050 is 52500 and the data of RW05 is 30, the result 1575000 is stored in D0101???D0100.

D0050 52500

RW05 30

Note

???This instruction handles the register data as unsigned integer.

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7. Instructions

Function

When the input is ON, the unsigned data of A is divided by the unsigned data of B, and the quotient is stored in C and the remainder in C+1.

The data range of A and B is 0 to 65535 (unsigned 16-bit data)

Execution condition

Operand

Example

When R010 is ON, the data of D0030 is divided by the constant data 300, and the quotient is stored in D0050 and the remainder is stored in D0051.

If the data of D0030 is 54321, the quotient 181 is stored in D0050 and the remainder 21 is stored in D0051.

Note

???If divisor (operand B) is 0, ERF (instruction error flag = S051) is set to ON. The ERF (S051) can be reset to OFF by user program, e.g. ??? [ RST S051 ]??? .

???If the index register K is used as operand C, the remainder is ignored.

???This instruction handles the register data as unsigned integer.

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Function

When the input is ON, the double-word data of A+1???A is divided by the data of B, and the quotient is stored in C and the remainder in C+1. The data range of A+1???A is 0 to 4294967295, and the data range of B and C is 0 to 65535.

If the quotient is greater than 65535 (overflow), the limit value 65535 is stored in C, 0 is stored in C+1, and the instruction error flag (ERF = S051) is set to ON.

Execution condition

Operand

Example

When R010 is ON, the double-word data of D0201???D0200 is divided by the constant data 4000, and the quotient is stored in D1000 and the remainder is stored in D1001.

If the data of D0201???D0200 is 332257, the quotient 83 is stored in D1000 and the remainder 257 is stored in D1001.

Note

???If divisor (operand B) is 0, ERF (instruction error flag = S051) is set to ON. The ERF (S051) can be reset to OFF by user program, e.g. ??? [ RST S051 ]??? .

???This instruction handles the register data as unsigned integer.

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7. Instructions

Expression

Input ??? [ +1 A ]??? Output

Function

When the input is ON, the data of A is increased by 1 and stored in A.

Execution condition

Operand

Example

At the rising edge of X004 changes from OFF to ON, the data of D0050 is increased by 1 and stored in D0050.

If the data of D0050 is 750 before the execution, it will be 751 after the execution.

Note

???There is no limit value for this instruction. When the data of operand A is 32767 before the execution, it will be -32768 after the execution.

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Expression

Input ??? [ -1 A ]??? Output

Function

When the input is ON, the data of A is decreased by 1 and stored in A.

Execution condition

Operand

Example

At the rising edge of X005 changes from OFF to ON, the data of D0050 is decreased by 1 and stored in D0050.

If the data of D0050 is 1022 before the execution, it will be 1021 after the execution.

Note

???There is no limit value for this instruction. When the data of operand A is -32768 before the execution, it will be 32767 after the execution.

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7. Instructions

Function

When the input is ON, this instruction finds logical AND of A and B, and stores the result in C.

Execution condition

Operand

Example

When R012 is ON, logical AND operation is executed for the data of RW12 and the constant data HFF00, and the result is stored in D0030.

If the data of RW12 is H3456, the result H3400 is stored in D0030.

D0030 0 0 1 1 0 1 0 0 0 0 0 0 0 0 0 0

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Function

When the input is ON, this instruction finds logical OR of A and B, and stores the result in C.

Execution condition

Operand

Example

When R012 is ON, logical OR operation is executed for the data of RW13 and RW20, and the result is stored in D0031.

If the data of RW13 is H5678 and RW20 is H4321, the result H5779 is stored in D0031.

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7. Instructions

Function

When the input is ON, this instruction finds exclusive OR ofA and B, and stores the result in C.

Execution condition

Operand

Example

When R012 is ON, exclusive OR operation is executed for the data of D1000 and D0300, and the result is stored in D1000.

If the data of D1000 is H5678 and D0300 is H4321, the result H1559 is stored in D1000.

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7. Instructions

Function

When the input is ON, this instruction calculates the average value of the latest n scan???s register A data, and stores it in C. The allowable range of n is 1 to 64.

This instruction is useful for filtering the analog input signal.

The latest n scan???s data of A are stored in n registers starting with B, and C+1 are used as pointer.

Execution condition

Operand

Example

The latest 5 scan???s data of XW04 is stored in D0900 to D0904 (5 registers), and the average value of them is calculated and stored in D0010.

D0011 is used as internal work data.

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7. Instructions

Function

When the input is ON, this instruction calculates the following formula to perform digital filtering for input data A by filter constant by B, and stores the result in C.

yn is output data to be stored in C yn-1 is output data at last scan

This instruction is useful for filtering the analog input signal. C+1 is used for internal work data.

Execution condition

Operand

Example

The filtered data of XW04 is stored in D0110. (D0111 is used for internal work data)

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7. Instructions

FUN 062 HTOA Hex to ASCII conversion

Expression

Input ??? [ A HTOA (n) B ]??? Output

Function

When the input is ON, the hexadecimal data of n registers starting with A is converted into ASCII characters and stored in B and after. The uppermost digit of source A is stored in lower byte of destination B, and followed in this order. The allowable range of n is 1 to 32.

Execution condition

Operand

Example

When R010 is ON, 4 words data of D0100 to D0103 are converted into ASCII characters, and stored in 8 words registers starting with D0200.

Note

???If index register (I, J or K) is used for the operand A, only n = 1 is allowed. Otherwise, boundary error will occur.

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7. Instructions

FUN 063 ATOH ASCII to Hex conversion

Expression

Input ??? [ A ATOH (n) B ]??? Output

Function

When the input is ON, the ASCII characters stored in n registers starting with A is converted into hexadecimal data and stored in B and after. The lower byte of source A is stored as uppermost digit of destination B, and followed in this order. The allowable ASCII character in the source table is ???0??? (H30) to ???9??? (H39) and ???A??? (H41) to ???F??? (H46). The allowablenger of n is 1 to 64.

Execution condition

Operand

Example

When R011 is ON, the ASCII characters stored in 8 words of D0300 to D0307 are converted into hexadecimal data, and stored in 4 words registers starting with RW040.

Note

???If index register (I, J or K) is used for the operand A, only n = 1 is allowed.

???If n is odd number, lower 2 digits of the last converted data will not be fixed, Use even for n.

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7. Instructions

FUN 064 TEST Bit test

Expression

Input ??? [ A TEST B ]??? Output

Function

When the input is ON, this instruction finds logical AND of A and B. Then if the result is not 0, sets the output to ON.

Execution condition

Operand

Example

Logical AND operation is executed for the data of RW07 and the constant data H0FFF, and if the result is not 0, R00A is turned ON. (R00A is turned ON when any device from R070 to R07B is ON.)

If the data of RW07 is H4008, R00A is turned ON.

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7. Instructions

FUN 068 SHR1 1 bit shift right

Expression

Input ??? [ SHR1 A ]??? Output

Function

When the input is ON, the data of register A is shifted 1 bit to the right (LSB direction). 0 is stored in the left most bit (MSB). The pushed out bit state is stored in the carry flag (CF = S050). After the operation, if the right most bit (LSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X007 is changed from OFF to ON, the data of RW15 is shifted 1 bit to the right.

The figure below shows an operation example.

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7. Instructions

FUN 069 SHL1 1 bit shift left

Expression

Input ??? [ SHL1 A ]??? Output

Function

When the input is ON, the data of register A is shifted 1 bit to the left (MSB direction). 0 is stored in the right most bit (LSB). The pushed out bit state is stored in the carry flag (CF = S050). After the operation, if the left most bit (MSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X008 is changed from OFF to ON, the data of RW15 is shifted 1 bit to the left. The figure below shows an operation example.

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7. Instructions

Function

When the input is ON, the data of register A is shifted n bits to the right (LSB direction) including the carry flag (CF = S050), and stored in B. 0 is stored in upper n bits. After the operation, if the right most bit (LSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X007 is changed from OFF to ON, the data of RW18 is shifted 5 bits to the right and the result is stored in RW20.

The figure below shows an operation example.

(MSB)(LSB)

F E D C B A 9 8 7 6 5 4 3 2 1 0

RW18 0 1 0 0 0 0 1 0 1 0 0 1 1 0 1 0

CF RW20 0 0 0 0 0 0 1 0 0 0 0 1 0 1 0 0 1 (Result)

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7. Instructions

Function

When the input is ON, the data of register A is shifted n bits to the left (MSB direction) including the carry flag (CF = S050), and stored in B. 0 is stored in lower n bits. After the operation, if the left most bit (MSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X008 is changed from OFF to ON, the data of RW18 is shifted 3 bits to the left and the result is stored in RW20.

The figure below shows an operation example.

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7. Instructions

Function

While the enable input is ON, this instruction shifts the data of the bit table, size n starting with A, 1 bit to the left (upper address direction) when the shift input is ON. The state of the data input is stored in A. The pushed out bit state is stored in the carry flag (CF = S050).

When the enable input is OFF, all bits in the table and the carry flag are reset to OFF.

Execution condition

Operand

Example

32 devices starting with R100 (R100 to R11F) is specified as a shift register.

When R010 is OFF, the data of the shift register is reset to 0. (R100 to R11F are reset to OFF) The carry flag (CF = S050) is also reset to OFF.

While R010 is ON, the data of the shift register is shifted 1 bit to the upper address direction when X009 is changed from OFF to ON. At the same time, the state of X008 is stored in the leading bit (R100).

The output (R011) indicates the state of the last bit (R11F).

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The figure below shows an operation example. (When X009 is changed from OFF to ON)

R011 is turned OFF

Note

???When the shift input is ON, the shift operation is performed every scan. Use a transitional contact for the shift input to detect the state changing.

???For the data input and the shift input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON special device = S04F, etc.) just before the input.

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7. Instructions

Function

While the enable input (E) is ON, this instruction shifts the data of the bit table, size n starting with A, 1 bit when the shift input (S) is ON. The shift direction is determined by the state of the direction input (L).

When L is OFF, the direction is right (lower address direction). When L is ON, the direction is left (upper address direction).

The state of the data input (D) is stored in the highest bit if right shift, and stored in the lowest bit A if left shift. The pushed out bit state is stored in the carry flag (CF = S050).

When the enable input (E) is OFF, all bits in the table and the carry flag are reset to OFF.

Execution condition

Operand

Example

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7. Instructions

9 devices starting with R200 (R200 to R208) is specified as a shift register.

When R010 is OFF, the data of the shift register is reset to 0. (R200 to R208 are reset to OFF) The carry flag (CF = S050) is also reset to OFF.

While R010 is ON the following operation is enabled.

???When X00A is ON (shift left), the data of the shift register is shifted 1 bit to the upper address direction when X009 is changed from OFF to ON. At the same time, the state of X008 is stored in the leading bit (R200). The output (R012) indicates the state of the highest bit (R208).

???When X00A is OFF (shift right), the data of the shift register is shifted 1 bit to the lower address direction when X009 is changed from OFF to ON. At the same time, the state of X008 is stored in the highest bit (R208). The output (R012) indicates the state of the lowest bit (R200).

The figure below shows an operation example.

(When X00A is ON and X009 is changed from OFF to ON)

R012 is turned ON

Note

???When the shift input is ON, the shift operation is performed every scan. Use a transitional contact for the shift input to detect the state changing.

???For the data input, the shift input and the enable input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON special device = S04F, etc.) just before the input. Refer to Note of Shift register FUN 074.

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7. Instructions

FUN 078 RTR1 1 bit rotate right

Expression

Input ??? [ RTR1 A ]??? Output

Function

When the input is ON, the data of register A is rotated 1 bit to the right (LSB direction). The pushed out bit state is stored in the left most bit (MSB) and in the carry flag (CF = S050). After the operation, if the right most bit (LSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X007 is changed from OFF to ON, the data of RW15 is rotated 1 bit to the right.

The figure below shows an operation example.

(MSB)(LSB)

F E D C B A 9 8 7 6 5 4 3 2 1 0

RW15 0 1 0 0 0 0 1 0 1 0 0 0 1 0 1 0

CF RW15 0 0 1 0 0 0 0 1 0 1 0 0 0 1 0 1 0 (Result)

R001 is turned ON

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7. Instructions

FUN 079 RTL1 1 bit rotate left

Expression

Input ??? [ RTL1 A ]??? Output

Function

When the input is ON, the data of register A is rotated 1 bit to the left (MSB direction). The pushed out bit state is stored in the right most bit (LSB) and in the carry flag (CF = S050). After the operation, if the left most bit (MSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X008 is changed from OFF to ON, the data of RW15 is rotated 1 bit to the left. The figure below shows an operation example.

R002 is turned ON

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7. Instructions

Function

When the input is ON, the data of register A is rotated n bits to the right (LSB direction), and stored in B. After the operation, if the right most bit (LSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X007 is changed from OFF to ON, the data of RW18 is rotated 5 bits to the right and the result is stored in RW20.

The figure below shows an operation example.

???

(MSB)(LSB)

F E D C B A 9 8 7 6 5 4 3 2 1 0

RW18 0 1 0 0 0 0 1 0 1 0 0 1 1 0 1 0

CF RW20 1 1 0 1 0 0 1 0 0 0 0 1 0 1 0 0 1 (Result)

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7. Instructions

Function

When the input is ON, the data of register A is rotated n bits to the left (MSB direction), and stored in B. After the operation, if the left most bit (MSB) is ON, the output is turned ON.

Execution condition

Operand

Example

When X008 is changed from OFF to ON, the data of RW18 is rotated 3 bits to the left and the result is stored in RW20.

The figure below shows an operation example.

???

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7. Instructions

Function

When the input is ON, the data of the register which is designated by B in the table, size n starting with A, is transferred to C.

Execution condition

Operand

Example

When R010 is ON, the register data which is designated by RW30 is read from the table D0500 to D0509 (10 registers size), and stored in D0005.

If the data of RW30 is 7, D0507 data is transferred to D0005.

Note

???If the pointer data designates outside the table (10 or more in the above example), the transfer is not executed and the output comes ON.

???The table must be within the effective range of the register address.

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7. Instructions

Function

When the input is ON, the data of A is transferred to the register which is designated byB in the table, size n starting with C.

Execution condition

Operand

Example

When R011 is ON, the data of XW04 is transferred to the register which is designated by RW30 in the table D0500 to D0509 (10 registers size).

If the data of RW30 is 8, XW04 data is transferred to D0508.

Note

???If the pointer data designates outside the table (10 or more in the above example), the transfer is not executed and the output comes ON.

???The table must be within the effective range of the register address.

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7. Instructions

Function

When the input is ON, the data of A and the data of B are compared, and if A is greater than B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the constant data 2500, and if the data of D0125 is greater than 2500, R020 is turned ON.

If the data of D0125 is 3000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is -100, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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Function

When the input is ON, the data of A and the data of B are compared, and if A is greater than or equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the data of D0020, and if the data of D0125 is greater than or equal to the data of D0020, R020 is turned ON.

If the data of D0125 is 3000 and that of D0020 is 3000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is -1500 and that of D0020 is 0, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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7. Instructions

Function

When the input is ON, the data of A and the data of B are compared, and if A is equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the data of D0030, and if the data of D0125 is equal to the data of D0030, R020 is turned ON.

If the data of D0125 is 3000 and that of D0020 is 3000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is -1500 and that of D0020 is 0, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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Function

When the input is ON, the data of A and the data of B are compared, and if A is not equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the constant data 0, and if the data of D0125 is not 0, R020 is turned ON.

If the data of D0125 is 10, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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7. Instructions

Function

When the input is ON, the data of A and the data of B are compared, and if A is less than B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the data of D0040, and if the data of D0125 is less than the data of D0040, R020 is turned ON.

If the data of D0125 is 10 and that of D0040 is 15, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 0 and that of D0040 is -50, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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Function

When the input is ON, the data of A and the data of B are compared, and if A is less than or equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the constant data -100, and if the data of D0125 is less than or equal to -100, R020 is turned ON.

If the data of D0125 is -150, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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7. Instructions

Expression

Input ??? [ A+1???A D> B+1???B ]??? Output

Function

When the input is ON, the double-word data of A+1???A and B+1???B are compared, and if A+1???A is greater than B+1???B, the output is turned ON.

Execution condition

Operand

Example

When R010 is ON, the data of D0101???D0100 is compared with the constant data 200000, and if the data of D0101???D0100 is greater than 200000, R014 is turned ON.

If the data of D0101???D0100 is 250000, the comparison result is true. Consequently, R014 is turned ON.

If the data of D0101???D0100 is -100, the comparison result is false. Consequently, R014 is turned OFF.

Note

???This instruction deals with the data as double-word integer (-2147483648 to 2147483647).

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7. Instructions

Function

When the input is ON, the double-word data of A+1???A and B+1???B are compared, and if A+1???A is greater than or equal to B+1???B, the output is turned ON.

Execution condition

Operand

Example

When R010 is ON, the double-word data of D0101???D0100 is compared with the double-word data of D0251???D0250, and if the data of D0101???D0100 is greater than or equal to the data of D0251???D0250, R014 is turned ON.

If the data of D0101???D0100 is 250000 and D0251???D0250 is 200000, R014 is turned ON.

If the data of D0101???D0100 is -100 and D0251???D0250 is 0, R014 is turned OFF.

Note

???This instruction deals with the data as double-word integer (-2147483648 to 2147483647).

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7. Instructions

Expression

Input ??? [ A+1???A D= B+1???B ]??? Output

Function

When the input is ON, the double-word data of A+1???A and B+1???B are compared, and if A+1???A is equal to B+1???B, the output is turned ON.

Execution condition

Operand

Example

When R010 is ON, the double-word data of D0101???D0100 is compared with the double-word data of D0251???D0250, and if the data of D0101???D0100 is equal to the data of D0251???D0250, R014 is turned ON.

If the data of D0101???D0100 is 250000 and D0251???D0250 is 250000, R014 is turned ON.

If the data of D0101???D0100 is -100 and D0251???D0250 is 0, R014 is turned OFF.

Note

???This instruction deals with the data as double-word integer (-2147483648 to 2147483647).

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7. Instructions

Function

When the input is ON, the double-word data of A+1???A and B+1???B are compared, and if A+1???A is not equal to B+1???B, the output is turned ON.

Execution condition

Operand

Example

When R010 is ON, the double-word data of D0101???D0100 is compared with the double-word data of D0251???D0250, and if the data of D0101???D0100 is not equal to the data of D0251???D0250, R014 is turned ON.

If the data of D0101???D0100 is 250000 and D0251???D0250 is 200000, R014 is turned ON.

If the data of D0101???D0100 is -100 and D0251???D0250 is -100, R014 is turned OFF.

Note

???This instruction deals with the data as double-word integer (-2147483648 to 2147483647).

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7. Instructions

Expression

Input ??? [ A+1???A D< B+1???B ]??? Output

Function

When the input is ON, the double-word data of A+1???A and B+1???B are compared, and if A+1???A is less than B+1???B, the output is turned ON.

Execution condition

Operand

Example

When R010 is ON, the data of D0101???D0100 is compared with the constant data 427780, and if the data of D0101???D0100 is less than 427780, R014 is turned ON.

If the data of D0101???D0100 is 250000, R014 is turned ON.

If the data of D0101???D0100 is 430000, R014 is turned OFF.

Note

???This instruction deals with the data as double-word integer (-2147483648 to 2147483647).

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Function

When the input is ON, the double-word data of A+1???A and B+1???B are compared, and if A+1???A is less than or equal to B+1???B, the output is turned ON.

Execution condition

Operand

Example

When R010 is ON, the data of D0101???D0100 is compared with the constant data 0, and if the data of D0101???D0100 is less than or equal to 0, R014 is turned ON.

If the data of D0101???D0100 is -1, R014 is turned ON.

If the data of D0101???D0100 is 10000, R014 is turned OFF.

Note

???This instruction deals with the data as double-word integer (-2147483648 to 2147483647).

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7. Instructions

Function

When the input is ON, the data of A and the data of B are compared, and if A is greater than B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the constant data 40000, and if the data of D0125 is greater than 40000, R020 is turned ON.

If the data of D0125 is 52000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 21000, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as unsigned integer (0 to 65535).

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Function

When the input is ON, the data of A and the data of B are compared, and if A is greater than or equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the data of D0020, and if the data of D0125 is greater than or equal to the data of D0020, R020 is turned ON.

If the data of D0125 is 40000 and that of D0020 is 40000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 15000 and that of D0020 is 20000, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as unsigned integer (0 to 65535).

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7. Instructions

Function

When the input is ON, the data of A and the data of B are compared, and if A is equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the data of D0030, and if the data of D0125 is equal to the data of D0030, R020 is turned ON.

If the data of D0125 is 35000 and that of D0020 is 35000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 1500 and that of D0020 is 4000, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as unsigned integer (0 to 65535).

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Function

When the input is ON, the data of A and the data of B are compared, and if A is not equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the constant data 0, and if the data of D0125 is not 0, R020 is turned ON.

If the data of D0125 is 41000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as unsigned integer (0 to 65535).

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7. Instructions

Function

When the input is ON, the data of A and the data of B are compared, and if A is less than B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the data of D0040, and if the data of D0125 is less than the data of D0040, R020 is turned ON.

If the data of D0125 is 43000 and that of D0040 is 45000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 50000 and that of D0040 is 50000, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as unsigned integer (0 to 65535).

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Function

When the input is ON, the data of A and the data of B are compared, and if A is less than or equal to B, the output is turned ON.

Execution condition

Operand

Example

When R00C is ON, the data of D0125 is compared with the constant data 35000, and if the data of D0125 is less than or equal to 35000, R020 is turned ON.

If the data of D0125 is 35000, the comparison result is true. Consequently, R020 is turned ON.

If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF.

Note

???This instruction deals with the data as unsigned integer (0 to 65535).

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7. Instructions

Expression

Input ??? [ SET A ]??? Output

Function

When the input is ON, the device A is set to ON if A is a device, or the data HFFFF is stored in the register A if A is a register.

Execution condition

Operand

Example 1 (device set)

When R010 is ON, R025 is set to ON. The state of R025 is remained even if R010 comes OFF.

Example 2 (register set)

When R010 is ON, the data HFFFF is stored in RW20. (R200 to R20F are set to ON) The state of RW20 is remained even if R010 comes OFF.

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Expression

Input ??? [ RST A ]??? Output

Function

When the input is ON, the device A is reset to OFF ifA is a device, or the data 0 is stored in the register A if A is a register.

Execution condition

Operand

Example 1 (device reset)

When R011 is ON, R005 is reset to OFF. The state of R025 is remained even if R011 comes OFF.

Example 2 (register reset)

When R011 is ON, the data 0 is stored in RW20. (R200 to R20F are reset to OFF) The state of RW20 is remained even if R011 comes OFF.

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7. Instructions

FUN 118 SETC Set carry

Expression

Input ??? [ SETC ]??? Output

Function

When the input is ON, the carry flag (CF = S050) is set to ON.

Execution condition

Operand

No operand is required.

Example

When R011 is changed from OFF to ON, the carry flag S050 is set to ON.

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FUN 119 RSTC Reset carry

Expression

Input ??? [ RSTC ]??? Output

Function

When the input is ON, the carry flag (CF = S050) is reset to OFF.

Execution condition

Operand

No operand is required.

Example

When R010 is changed from OFF to ON, the carry flag S050 is reset to OFF.

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7. Instructions

Function

When the input is ON, this instruction finds the bit position of the most significant ON bit in the bit table, size 2n bits starting with 0 bit (LSB) of A, and stores it in B.

Execution condition

Operand

Example

25 (=32) bits starting with 0 bit of RW05 (R050 to R06F) are defined as the bit table.

When R010 is ON, the most significant ON (1) bit position in the bit table is searched, and the position is stored in D0010.

The following figure shows an operation example.

D0010 26

Note

???If there is no ON bit in the bit table, the instruction error flag (ERF = S051) is set to ON.

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Function

When the input is ON, this instruction sets the bit position which is designated by lower n bits of A to ON in the bit table, size 2n bits starting with 0 bit (LSB) of B, and resets all other bits to OFF.

Execution condition

Operand

Example

25 (=32) bits starting with 0 bit of RW05 (R050 to R06F) are defined as the bit table.

When R011 is ON, the bit position designated by lower 5 bits of D0011 in the bit table is set to ON, and all other bits in the table are reset to OFF.

The following figure shows an operation example.

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7. Instructions

Function

When the input is ON, this instruction counts the number of ON (1) bits of A, and stores the result in B.

Execution condition

Operand

Example

When R020 is ON, the number of ON (1) bits of the register RW032 is counted, and the result is stored in D0102.

The following figure shows an operation example.

F E D C B A 9 8 7 6 5 4 3 2 1 0

RW032 0 0 1 0 0 1 1 1 0 1 0 1 1 0 0 0

Counts the number of ON (1) bits = 7

F E D C B A 9 8 7 6 5 4 3 2 1 0

D0102 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1

The result data (7) is stored in binary

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7. Instructions

FUN 128 CALL Subroutine call

Expression

Input ??? [ CALL N. n ]??? Output

Function

When the input is ON, this instruction calls the subroutine numbern.

Execution condition

Operand

Example

When X007 is ON, the subroutine number 8 is called. When the program execution is returned from the subroutine, the output is turned ON.

[ RET ]

Note

???The possible subroutine number is 0 to 15 (T1) or 0 to 255 (T1S).

???Refer to the SUBR instruction (FUN 137).

???In case of T1, nesting of subroutines is not allowed. That is, the CALL instruction cannot be used in a subroutine.

???In case of T1S, nesting of subroutines is possible. (up to 3 levels)

???The CALL instruction can be used in an interrupt program. However, it is not allowed that the same subroutine is called from an interrupt program and from main program.

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7. Instructions

Expression

????????? [ RET ]??????

Function

This instruction indicates the end of a subroutine. When program execution is reached this instruction, it is returned to the original CALL instruction.

Execution condition

Operand

No operand is required.

Example

[ RET ]

Note

???Refer to the SUBR instruction (FUN 137).

???The RET instruction can be programmed only in the program type ???Subroutine???.

???The RET instruction must be connected directly to the left power rail.

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FUN 132 FOR FOR (FOR-NEXT loop)

Expression

Input ??? [ FOR n ]??? Output

Function

When the input is ON, the program segment between FOR and NEXT is executed n times repeatedly in a scan.

When the input is OFF, the repetition is not performed. (the segment is executed once)

Execution condition

Operand

This segment is executed 30 times repeatedly in a scan.

When R005 is ON, the program segment between FOR and NEXT is executed 30 times in a scan.

R005

| | [ FOR 30 ]

Executed 30 times in a scan when

R005 is ON.

[ NEXT ]

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7. Instructions

FUN 133 NEXT NEXT (FOR-NEXT loop)

Expression

Input ??? [ NEXT ]??? Output

Function

This instruction configures a FOR-NEXT loop.

If the input is OFF, The repetition is forcibly broken. and the program execution is moved to the next instruction.

Execution condition

Operand

No operand is required.

Example

When R005 is ON, the program segment between FOR and NEXT is executed 30 times in a scan. In the above example, the rung 3 is executed 30 times. As a result, the data of D0000 to D0029 are transferred to D0500 to D0529. (Block transfer)

Note

???The FOR instruction must be used with a corresponding NEXT instruction one by one.

???Nesting of the FOR-NEXT loop is not allowed. That is, the FOR instruction cannot be used in a FOR-NEXT loop.

???The FOR and NEXT instructions cannot be programmed on the same rung.

???The following connection is not allowed.

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FUN 137 SUBR Subroutine entry

Expression

?????? [ SUBR (n) ]?????????

Function

This instruction indicates the begging of a subroutine.

Execution condition

Operand

The begging of the subroutine number 8 is indicated.

[ RET ]

Note

???The possible subroutine number is 0 to 15 (T1) or 0 to 255 (T1S).

???Refer to the CALL instruction (FUN 128) and the RET instruction (FUN 129).

??? The SUBR instruction can be programmed only in the program type ???Subroutine???.

???Nesting of subroutine is not allowed. That is, the CALL instruction cannot be used in a subroutine.

???No other instruction cannot be placed on the rung of the SUBR instruction.

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Expression

Input ??? [ EI ]??? Output

Function

When the input is ON, this instruction enables the execution of user designated interrupt operation, i.e. timer interrupt program and I/O interrupt programs.

Execution condition

Operand

No operand is required.

Example

In the above example, the DI instruction disables the interrupt. Then the EI instruction enables the interrupt again. As a result, the rung 2 instructions can be executed without interruption between each instructions.

Note

???Refer to the DI instruction (FUN 141).

???If an interrupt factor is occurred during the interrupt disabled state, the interrupt is kept waiting and it will be executed just after the EI instruction is executed.

???The EI instruction can be used only in the main program.

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Expression

Input ??? [ DI ]??? Output

Function

When the input is ON, this instruction disables the execution of user designated interrupt operation, i.e. timer interrupt program and I/O interrupt programs.

Execution condition

Operand

No operand is required.

Example

In the above example, the interrupt is disabled when R000 is ON, and it is enabled when R000 is OFF.

Note

???Refer to the EI instruction (FUN 140).

???If an interrupt factor is occurred during the interrupt disabled state, the interrupt is kept waiting and it will be executed just after the EI instruction is executed.

???The DI instruction can be used only in the main program.

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FUN 142 IRET Interrupt return

Expression

????????? [ IRET ]??????

Function

This instruction indicates the end of an interrupt program. When program execution reaches this instruction, it returns to the original location of the main program (or subroutine).

Execution condition

Operand

No operand is required.

Example

An interrupt program

(Timer interrupt,

I/O interrupt #1, #2, #3 or #4)

Note

???The IRET instruction can be used only in an interrupt program.

???There is no specific instruction which indicates the beginning of the interrupt program.

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FUN 143 WDT Watchdog timer reset

Expression

Input ??? [ WDT n ]??? Output

Function

When the input is ON, this instruction extend the scan time over detection time by 200 ms. Normally, T1/T1S detects the scan time-over if a scan is not finished within 200 ms. This instruction can be used to extend the detection time.

Execution condition

Operand

Example

When R020 is ON, the scan time detection time is extended by 200 ms. The operand n has no effect on the extended time. It is fixed as 200 ms.

Extended by 200 ms

Scan

WDT instruction execution

Note

???As for the upper T-series PLCs, the operand n specifies the extended time. However in the T1/T1S, it is fixed as 200 ms regardless of the operand n.

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Expression

Input ??? [ STIZ (n) A ]??? Output

Function

When the input is ON, n devices starting with A are reset to OFF, and A is set to ON.

This instruction is used to initialize a series of step sequence. The step sequence is useful to describe a sequential operation.

Execution condition

Operand

Example

When R020 is changed from OFF to ON, R400 is set to ON and subsequent 9 devices (R401 to R409) are reset to OFF.

This instruction initializes a series of step sequence, 10 devices starting with R400.

10 devices starting with R400

Note

???The STIZ instruction is used together with STIN (FUN 145) and STOT (FUN 146) instructions to configure the step sequence.

???The STIZ instruction is executed only when the input is changed from OFF to ON.

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FUN 145 STIN Step sequence input

Expression

Input ??? [ STIN A ]??? Output

Function

When the input is ON and the device A is ON, the output is set to ON.

Execution condition

Operand

Example

The following sequential operation is performed.

When R020 is changed from OFF to ON, R400 is set to ON and subsequent 9 devices (R401 to R409) are reset to OFF.

When X004 comes ON, R400 is reset to OFF and R401 is set to ON.

When both X005 and R022 are ON, R401 is reset to OFF and R402 is set to ON.

R020

X004

X005

R022

R400

R401

R402

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FUN 146 STOT Step sequence output

Expression

Input ??? [ STOT A ]??????

Function

When the input is ON, the device A is set to ON and the devices of STIN instructions on the same rung are reset to OFF.

Execution condition

Operand

Example

See example on STIN (FUN 145) instruction.

Note

???The STIZ, STIN and STOT instructions are used together to configure the step sequence.

???Two or more STOT instructions can be placed on one rung to perform simultaneous sequences.

???Two or more STIN instructions can be placed on one rung in parallel or in series to perform loop or convergence of sequences. (Max. 11 STIN instructions on one rung)

???To perform the conditional branch (sequence selection), separate the rungs as follows. This limitation is applied to T1 version 1.00 only.

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Function

When the set input is ON, the device A is set to ON. When the reset input is ON, the device A is reset to OFF. When both the set and reset inputs are OFF, the device A remains the state. If both the set and reset inputs are ON, the device A is reset to OFF.

The state of the output is the same as the device A.

Execution condition

Operand

Example

When X003 is ON, R10E is set to ON. When X004 is ON, R10E is reset to OFF. If both are ON, R10E is reset to OFF.

An example timing diagram is shown below.

X003

X004

R10E

Note

???For the set input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON = S04F, etc.) just before the input. Refer to Note of Shift register FUN 074.

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Function

While the enable input is ON, this instruction counts the number of the count input changes from OFF to ON. The count direction (up count or down count) is selected by the state of the direction input. The count value is stored in the counter register A. The count value range is 0 to 65535.

???Up count when the direction input is ON

???Down count when the direction input is OFF

When the enable input is OFF, the counter register A is cleared to 0.

Execution condition

Operand

Example

X005

X006

R010

C.005

Note

???The transitional contact is required for the count input. Otherwise, counting is executed every scan during X005 is ON in this example.

???For the direction input and the count input, direct linking to a connecting point is not allowed. Refer to Note of Shift register FUN 074.

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FUN 154 CLND Set calendar

Expression

Input ??? [ A CLND ]??? Output

Function

When the input is ON, the built-in clock/calendar is set to the date and time specified by 6 registers starting with A. If an invalid data is contained in the registers, the operation is not executed and the output is turned ON.

Execution condition

Operand

Example

When R020 is ON, the clock/calendar is set according to the data of D0050 to D0055, and the output is OFF (R0031 is OFF).

If D0050 to D0055 contains invalid data, the setting operation is not executed and the output is turned ON (R0031 comes ON).

Note

???The day of the week is automatically.

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7. Instructions

FUN 155 CLDS Calendar operation

Expression

Input ??? [ A CLDS B ]??? Output

Function

When the input is ON, this instruction subtracts the date and time stored in 6 registers starting with A from the current date and time, and stores the result in 6 registers starting with B.

If an invalid data is contained in the registers, the operation is not executed and the output is turned ON.

Execution condition

Operand

Example

When R020 is ON, the date and time data recorded in D0050 to D0055 are subtracted from the current date and time of clock/calendar, and the result is stored in D0100 to D0105.

In normal operation, the output is OFF (R0035 is OFF). If D0050 to D0055 contains invalid data, the operation is not executed and the output is turned ON (R0035 comes ON).

Note

???Future date and time cannot be used as subtrahend A.

???In the calculation result, it means that 1 year is 365 days and 1 month is 30 days.

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Function

Performs PID (Proportional, Integral, Derivative) control which is a fundamental method of feed- back control. (Pre-derivative real PID algorithm) This PID3 instruction has the following features.

???For derivative action, incomplete derivative is used to suppress interference of high-frequency noise and to expand the stable application range,

???Controllability and stability are enhanced in case of limit operation for MV, by using digital PID algorithm succeeding to benefits of analog PID.

???Auto, cascade and manual modes are supported in this instruction.

???Digital filter is available for PV.

???Direct / reverse operation is selectable.

Execution condition

Operand

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Integral action control:

When MV is limited (H/L, DMV) and the integral value has same sign as limit over, integral action is stopped.

SV - PV

GP (%) GP (%)

Algorithm

Digital filter:

PVn = (1??? FT???) PVC+ FT??? PVn ??? 1

Here,

0.000 ??? FT??? 0.999

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Parameter details

Tracking designation 0 : No

1 : Yes

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B+8 Initial status STS

Operation

Internal calculation data is initialized.

MV remains unchanged.

2.When the instruction input is ON:

Executes PID calculation every n scan which is specified by B+12. The following operation modes are available according to the setting of A+5.

???Auto mode

This is a normal PID control mode with ASV as set value.

Set value differential limit DSV, manipulation value upper/lower limit MH/ML and differential limit DMV are effective.

Bump-less changing from auto mode to manual mode is available. (Manual mode manipulation value

MMV is over-written by current MV automatically. MMV ??? MV)

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???Manual mode

In this mode, the manipulation value MV can be directly controlled by the input value of MMV. MV differential limit for manual mode DMMV is effective. MH/ML and DMV are not effective.

When mode is changed from manual to auto or cascade, the operation is started from the current MV.

???Cascade mode

This is a mode for PID cascade connection. PID is executed with CSV as set value.

Different from the auto mode, set value differential limit is not effective. Manipulation value upper/lower limit MH/ML and differential limit DMV are effective.

Bump-less changing from cascade mode to manual mode is available. (Manual mode manipulation

value MMV is over-written by current MV automatically. MMV ??? MV)

And, bump-less changing from cascade mode to auto mode is available. (Auto mode set value ASV is over-written by current CSV automatically. ASV ??? CSV)

???MV tracking

This function is available in auto and cascade modes. When the tracking designation ( A+5 bit 2) is ON, tracking input TMV is directly output as MV.

Manipulation value upper/lower limit MH/ML is effective, but differential limit DMV is not effective. When the tracking designation is changed to OFF, the operation is started from the current MV.

Note

???PID3 instruction is only usable on the main-program.

???PID3 instruction must be used under the constant scan mode. The constant scan interval can be selected in the range of 10 to 200 ms, 10 ms increments.

???The data handled by the PID3 instruction are % units. Therefore, process input value PVC, manipulation value MV, etc., should be converted to % units (scaling), before and/or after the PID3 instruction. For this purpose, the function generator instruction (FUN165 FG) is convenient.

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7. Instructions

Function

When the input is ON, the following operation is executed. (Upper limit for A by B) If A ??? B, then C = A.

If A > B, then C = B.

Execution condition

Operand

Example

When R030 is ON, the upper limit operation is executed for the data of RW018 by the data of D1200, and the result is stored in RW021.

C

(RW021) Upper limit B (D1200)

A (RW018)

When RW018 is 3000 and D1200 is 4000, 3000 is stored in RW021 and R0040 is OFF. When RW018 is 4500 and D1200 is 4000, the limit value 4000 is stored in RW021 and R0040 is ON.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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Function

When the input is ON, the following operation is executed. (Lower limit for A by B) If A ??? B, then C = A.

If A < B, then C = B.

Execution condition

Operand

Example

When R031 is ON, the lower limit operation is executed for the data of RW019 by the data of D1220, and the result is stored in RW022.

C

(RW022)

A (RW019)

Lower limit B (D1220)

When RW019 is -1000 and D1220 is -1800, -1000 is stored in RW022 and R0041 is OFF. When RW019 is 800 and D1220 is 1200, the limit value 1200 is stored in RW022 and R0041 is ON.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

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7. Instructions

FUN 162 MAX Maximum value

Expression

Input ??? [ A MAX (n) B ]??? Output

Function

When the input is ON, this instruction searches for the maximum value from the table of sizen words starting with A, and stores the maximum value in B and the pointer indicating the position of the maximum value in B+1. The allowable range of the table size n is 1 to 64.

Execution condition

Operand

Example

When R010 is ON, the maximum value is found from the register table D0200 to D0209 (10 words), and the maximum value is stored in D0500 and the pointer is stored in D0501.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

???If there are two or more maximum value in the table, the lowest pointer is stored.

???If Index register K is used as operand B, the pointer data is discarded.

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Expression

Input ??? [ A MIN (n) B ]??? Output

Function

When the input is ON, this instruction searches for the minimum value from the table of sizen words starting with A, and stores the minimum value in B and the pointer indicating the position of the minimum value in B+1. The allowable range of the table size n is 1 to 64.

Execution condition

Operand

Example

When R011 is ON, the minimum value is found from the register table D0200 to D0209 (10 words), and the minimum value is stored in D0510 and the pointer is stored in D0511.

Note

???This instruction deals with the data as signed integer (-32768 to 32767).

???If there are two or more minimum value in the table, the lowest pointer is stored.

???If Index register K is used as operand B, the pointer data is discarded.

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Expression

Input ??? [ A AVE (n) B ]??? Output

Function

When the input is ON, this instruction calculates the average value of the data stored in the n registers starting with A, and stores the average value in B. The allowable range of the table size n is 1 to 64.

Execution condition

Operand

Example

When R012 is ON, the average value of the data stored in the register table D0200 to D0209 (10 words), and the average value is stored in D0520.

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Function

When the input is ON, this instruction finds the function value f(x) for A as x, and stores it in C. The function f(x) is defined by the parameters stored in 2 ??? n registers starting with B.

Execution condition

Operand

Example

When R010 is ON, the FG instruction finds the function value f(x) for x = XW004, and stores the result in D0100.

The function f(x) is defined by 2 ??? 4 = 8 parameters stored in D0600 to D0607. In this example, these parameters are set at the first scan.

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Parameter table

4 registers for x parameters and subsequent 4 registers for corresponding f(x) parameters

(x4,y4)

-300

-1800

The FG instruction interpolators f(x) value for x based on the n parameters of (xi,yi).

For example, if XW04 is 1500 (x = 1500), the result 1405 (f(x) = 1405) is stored in D0100.

y

1800

1405

300

-2000 -100

-1800

Note

???The order of the x parameters should be x1 ??? x2 ??? ... ??? xi ??? ... ??? xn. In the above example, the

data of D0600 to D0603 should be D0600 ??? D0601 ??? D0602 ??? D0603.

???If x is smaller than x1, y1 is given as f(x). In this example, D0604 data (-1800) is stored in D0100 if XW04 is smaller than D0600 (-2000).

???If x is greater than xn, yn is given as f(x). In this example, D0607 data (1800) is stored in D0100 if XW04 is greater than D0603 (2000).

???The valid data range is -32768 to 32767.

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Expression

Input ??? [ A ABS B ]??? Output

Function

When the input is ON, this instruction finds the absolute value of operand A, and stores it in B.

Execution condition

Operand

Example

When X006 is ON, the absolute value of RW38 is stored in D0121.

For example, if RW38 is -12000, the absolute value 12000 is stored in D0121.

D0121

32767

12000

Note

???The data range of A is -32768 to 32767. If the data of A is -32768, 32767 is stored in B.

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FUN 182 NEG 2???s complement

Expression

Input ??? [ A NEG B ]??? Output

Function

When the input is ON, this instruction finds the 2???s complement value of A, and stores it in B.

Execution condition

Operand

Example

When X007 is ON, the 2???s complement value (sign inverted data) of RW39 is stored in D0122. For example, if RW38 is 4660, the 2???s complement value -4660 is stored in D0122.

2???s complement data is calculated as follows.

Note

???The data range of A is -32768 to 32767. If the data of A is -32768, the same data -32768 is stored in B.

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FUN 183 DNEG Double-word 2???s complement

Expression

Input ??? [ A+1???A DNEG B+1???B ]??? Output

Function

When the input is ON, this instruction finds the 2???s complement value of double-word data A+1???A, and stores it in B+1???B.

Execution condition

Operand

Example

When X007 is ON, the 2???s complement value (sign inverted data) of double-word register RW41???RW40 is stored in double-word register D0151???D0150.

For example, if RW41???RW40 is -1234567890, the 2???s complement value 1234567890 is stored in D0151???D0150.

Note

???The data range of A+1???A is -2147483648 to 2147483647. If the data of A+1???A is -2147483648, the same data -2147483648 is stored in B+1???B.

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Function

When the input is ON, this instruction converts the lower 4 bits data of A into the 7 segment code, and stores it in B. The 7 segment code is normally used for a numeric display LED.

Execution condition

Operand

Example

When X000 is ON, the lower 4 bits data of RW15 is converted into the 7 segment code, and the result is stored in lower 8 bits of RW10. 0 is stored in upper 8 bits of RW10.

For example, if RW15 is H0009, the corresponding 7 segment code H006F is stored in RW10.

The 7 segment code conversion table is shown on the next page.

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7. Instructions

FUN 186 ASC ASCII conversion

Expression

Input ??? [ A ASC B ]??? Output

Function

When the input is ON, this instruction converts the alphanumeric characters into the ASCII codes, and stores them in the register table starting with B. (16 characters maximum)

Execution condition

Operand

Example

When R030 is ON, the characters ???ABCDEFGHIJKLMN??? is converted into the ASCII codes, and the result is stored in 8 registers starting with lower 8 bits (byte) of D0200 (D0200 to D0207).

Note

???Only the number of bytes converted are stored. The rest are not changed. In the above example, 14 characters are converted into 14 bytes of ASCII code, and these ASCII codes are stored in 7 registers (D0200 to D0206). The data of D0207 remains unchanged.

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Function

When the input is ON, this instruction converts the 4 digits of BCD data of A into binary, and stores in B. If any digit of A contains non-BCD code (other than H0 through H9), the conversion is not executed and the instruction error flag (ERF = S051) is set to ON.

Execution condition

Operand

Example

When R017 is ON, the BCD data of RW28 is converted into binary data, and the result is stored in D0127.

For example, if RW28 is H1234, the binary data 1234 is stored in D0127.

Note

???If any digit of operand A contains non-BCD data, e.g. H13A6, the conversion is not executed and the instruction error flag (ERF = S051) is set to ON.

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FUN 190 BCD BCD conversion

Expression

Input ??? [ A BCD B ]??? Output

Function

When the input is ON, this instruction converts the binary data of A into BCD, and stores in B. If the data of A is not in the range of 0 to 9999, the conversion is not executed and the instruction error flag (ERF = S051) is set to ON.

Execution condition

Operand

Example

When R019 is ON, the data of D0211 is converted into 4-digit BCD, and the result is stored in RW22.

For example, if D0211 is 5432, the BCD data H5432 is stored in RW22.

Note

???If the data of A is smaller than 0 or greater than 9999, the conversion is not executed and the instruction error flag (ERF = S051) is set to ON.

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Expression

Input ??? [ I/O (n) A ]??? Output

Function

When the input is ON, this instruction immediately updates the external input (XW) and output (YW) registers which are in the range of n registers starting with A.

???For XW register ... reads the data from corresponding input circuit

???For YW register ... writes the data into corresponding output circuit

Execution condition

Operand

Example

When R010 is ON, the 4 registers starting with XW00 (XW00 to YW03) are updated immediately.

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Note

??? In the T1-16S, the following register/device range is only effective for this Direct I/O instruction.

??? The Direct I/O instruction can be programmed in the main program and in the interrupt program. If this instruction is programmed in both, the instruction in the main program should be executed in interrupt disable state. Refer to EI (FUN 140) and DI (FUN 141) instructions.

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Function

When the input is ON, data block transfer is performed between the source which is indirectly designated by A and A+1 and the destination which is indirectly designated by C and C+1. The transfer size (number of words) is designated by B.

The transfer size is 1 to 256 words. (except for writing into EEPROM) Data transfer between the following objects are available.

Execution condition

Operand

Parameters

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CPU register ??? built-in EEPROM

In the EEPROM, the D registers are divided into pages as follows.

T1-16S

D0000 Page 1

(32 words)

???Writing data into the EEPROM is available within one page at a time. (max. 32 words)

???For data reading from the EEPROM, there is no need to consider the pages.

Example

When R020 is changed from OFF to ON, 10 words of RAM data (D0700 to D0709) are written into the EEPROM (D0016 to D0025).

D1000 (H0004) and D1001 (700) indicate the leading register of the source table (D0700 in RAM). D1002 (10) indicates the transfer size (10 words = 10 registers). D1003 (H0020 = 32) and D1004 (16) indicate the leading register of the destination table (D0016 in EEPROM).

Note

???The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program.

(1)When the number of words transferred exceeds limit.

(2)When the source/destination table of transfer is out of the valid range.

(3)When the transfer combination is invalid.

???The EEPROM has a life limit for data writing into an address. It is 100,000 times. Pay attention not to exceed the limit. (EEPROM alarm flag = S007 is not updated by this instruction)

???Once data writing into the EEPROM is executed, EEPROM access (read/write) is prohibited for the duration of 10 ms. Therefore, minimum 10 ms interval is necessary for data writing.

???The XFER instruction can be programmed in the main program and in the interrupt program.

If this instruction is programmed in both, the instruction in the main program should be executed in interrupt disable state. Refer to EI (FUN 140) and DI (FUN 141) instructions.

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CPU register ??? T1S RS-485 port <Receiving>

When the instruction input is ON, one set of message (from start character to the trailing code) which is received by the RS-485 port is read from the receive buffer, and stored in the CPU registers. The transfer size is fixed to 256 words. The execution status and the message length (in bytes) are stored in the status flag.

The instruction input must be kept ON until the receiving operation is complete.

Example

When R0000 is ON, one set of received message is read and stored in D0100 and after.

Message length: 0 .............. No receive message

1 to 512 ... Message length in bytes

Note

???The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program.

(1)The leading address for the RS-485 port designation is other than 0.

(2)Transfer size is other than 256.

(3)Mode setting of the RS-485 port is not the free ASCII mode.

(4)This instruction is programmed in the sub-program #1.

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<Transmitting>

When the instruction input is ON, one set of message which is stored in the source table (from start character to the trailing code) is transmitted through the RS-485 port. The execution status is stored in the status flag.

The instruction input must be kept ON until the transmitting operation is complete.

Example

When R0001 is ON, one set of message (ended by the trailing code) stored in the range of D0500 to D0511 (12 words) is transmitted through the RS-485 port.

Note

???The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program.

(1)The leading address for the RS-485 port designation is other than 0.

(2)Transfer size is out of the range of 1 to 256.

(3)Mode setting of the RS-485 port is not the free ASCII mode.

(4)This instruction is programmed in the sub-program #1.

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Function

This function is provided to control Toshiba Inverters VF-A7/G7/S9 connected on the RS-485 line. When the RS-485 port operation mode is set to the Inverter mode (SW56 = 3), the T1-16S can perform the following functions for up to 63 Inverters.

(1)Cyclically scans the Inverters and sends/receives the following data to/from each Inverter.

???Send to Inverter: Frequency reference write and Operation command write (Run, Stop, etc.)

???Receive from Inverter: Operating frequency monitor and Output terminal status monitor

(2)Cyclically scans the Inverters and receives the following data from each Inverter.

???Receive from Inverter: Operating frequency monitor and Output terminal status monitor

(3)Sends a specified Read command to a specified Inverter and stores the response data.

(4)Sends a specified Write command with the command data to a specified Inverter.

(5)Sends a specified Write command with the command data to all the connected inverters as broadcast.

Execution condition

Operand

Parameters

Data table designation (A, A+1):

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Operation mode designation (B+1):

Inverter number (B):

For the operation mode 0 and 1:

It specifies the maximum Inverter number. For example, if it is 5, the T1-16S scans from #0 through #5 Inverters and repeats. Setting range is 0 to 63.

For the operation mode 2 and 3:

It specifies the target Inverter number for sending commands. Setting range is 0 to 63.

For the operation mode 4:

This setting is ignored. The broadcast address (HFF) is used as Inverter number.

Execution status (B+2):

Comes 1 when the RS-485 port is busy. (No execution)

Communication error code (B+3):

The communication error code responded from the Inverter is shown here. If 2 or more Inverters are error, the smallest Inverter number's error is stored. Refer to Inverter's manual for the errorodec .

0No error (Normal)

Response time-out (No answer)

Others Inverter error response (Refer to Inverter's manual)

Inverter communication status map (B+4 to B+7):

This 4-word table shows the communication status map of each Inverter. (1: Normal / 0: Error or No answer)

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< Data exchange mode (Mode 0) >

When the instruction input comes ON with the operand B+1 is 0, the Data exchange mode (mode 0) is selected. In this mode, the T1-16S sends the following commands to the Inverters starting from #0 through the Inverter number specified by the operand B, and repeats.

The maximum Inverter number #n is specified by the operand B.

The scan execution status and the Inverter communication status are stored in the operand

B+2 to B+7.

The command data table is specified by the operand A and A+1.

When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter currently communicating.

Example

When the data for each operand are set as above, the following operation condition is specified.

???RW200=5 ??? The max Inverter number is 5. Therefore T1-16S scans from #0 through #5 Inverters.

???D1000=4 & D1001=2000 ??? D2000 is specified as the data table starting address.

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Data table:

D2020 #5 Operating frequency

D2021 #5 Output terminal status

D2022 #5 Frequency reference

D2023 #5 Operation command

Signal direction

???Read

???Read

???Write

???Write

???Read

???Read

???Write

???Write

???Read

???Read

???Write

???Write

???The data format for the operating frequency and the frequency reference registers are 0.01 Hz units. For example, if it is 60 Hz, the corresponding register data is 6000.

???For the data format of the output terminal status register, refer to the Monitor mode (mode 1).

???The bit assignment of the operation command register is as follows. For details, refer to your Inverter manual.

F E D C B A 9 8 7 6 5 4 3 2 1 0

Programmed speed selection 0000 = None

0001 = Speed 1

0010 = Speed 2

:

1111 = Speed 15

PI operation (0 = Normal / 1 = Off)

DC braking (0 = Off / 1 = On)

Jog operation (0 = off / 1 = On)

F/R selection (0 = Forward / 1 = Reverse)

Run/Stop (0 = Stop / 1 = Run)

Free run (0 = Normal / 1 = Free run)

Emergency stop (0 = Normal / 1 = EMS)

Reset command (0 = Normal / 1 = Reset)

Frequency enable (0 = Disable / 1 = Enable)

Command enable (0 = Disable / 1 = Enable)

Example operation:

To operate the #0 Inverter at 30 Hz forward rotation, write the value 3000 in D2002 and HC400 in D2003. (HC400 = Bits F, E, A are 1, and others are 0)

The current operating frequency and the output terminal status of the #0 Inverter are stored in D2000 and D2001 respectively.

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< Monitor mode (Mode 1) >

When the instruction input comes ON with the operand B+1 is 1, the Monitor mode (mode 1) is selected.

In this mode, the T1-16S sends the following Read commands to the Inverters starting from #0 through the Inverter number specified by the operand B, and repeats.

The maximum Inverter number #n is specified by the operand B.

The scan execution status and the Inverter communication status are stored in the operand

B+2 to B+7.

The monitor data table is specified by the operand A and A+1.

When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter currently communicating.

Example

When the data for each operand are set as above, the following operation condition is specified.

???RW200=19 ??? The max Inverter number is 19. Therefore T1-16S scans from #0 through #19 Inverters.

???D1000=3 & D1001=100 ??? RW100 is specified as the data table starting address.

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Data table:

???The data format for the operating frequency register is 0.01 Hz units. For example, if it is 60 Hz, the corresponding register data is 6000.

???The bit assignment of the output terminal status register is as follows. For details, refer to your Inverter manual.

F E D C B A 9 8 7 6 5 4 3 2 1 0

OUT1 (f130)

OUT2 (f131)

FL (f132)

R1 (f133)

R2 (f134)

OUT3 (f135)

OUT4 (f136)

ALM0

ALM1

ALM2

ALM3

Example operation:

The current operating frequency and the output terminal status of the #0 Inverter are stored in RW100 and RW101 respectively.

If the #0 Inverter is operating at 55 Hz, the data 5500 is stored in RW100. If the OUT2 terminal of the #0 Inverter is ON, the bit 1 of RW101 (R1011) becomes 1.

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< Read command mode (Mode 2) >

When the instruction input comes ON with the operand B+1 is 2, the Read command mode (mode 2) is selected. In this mode, the T1-16S sends the user specified Read command to the Inverter specified by the operand B, and repeats.

Repeat

Sends the specified command to #n Inverter

Receives the response and stores the data into the register

The target Inverter number #n is specified by the operand B.

The scan execution status and the Inverter communication status are stored in the operand

B+2 to B+7.

The command setting register and the response data storing register is indirectly specified by the operand A and A+1.

When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter.

Example

When the data for each operand are set as above, the following operation condition is specified.

???RW200=3 ??? The target Inverter number is 3. Therefore T1-16S communicates with #3 Inverter.

???D1000=4 & D1001=3000 ??? D3000 is specified as the command setting register and D3001 is specified as the response data storing register.

Data table:

Example operation:

For example, to read the output current from the #3 Inverter, set the command code HFE03 into D3000. Then the response data is stored in D3001. If the response data is 1915, it means 19.15 %. For the command code and the data format of the response, refer to your Inverter manual.

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< Write command mode (Mode 3) >

When the instruction input comes ON with the operand B+1 is 3, the Write command mode (mode 3) is selected. In this mode, the T1-16S sends the user specified Write command to the Inverter specified by the operand B, and repeats.

Repeat

Sends the specified command with command data to #n Inverter

Checks the acknowledge

The target Inverter number #n is specified by the operand B.

The scan execution status and the Inverter communication status are stored in the operand

B+2 to B+7.

The command code and the command data setting registers are indirectly specified by the operand A and A+1.

When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter.

Example

When the data for each operand are set as above, the following operation condition is specified.

???RW200=5 ??? The target Inverter number is 5. Therefore T1-16S communicates with #5 Inverter.

???D1000=4 & D1001=3010 ??? D3010 is specified as the command code setting register and D3011 is specified as the command data setting register.

Data table:

Example operation:

For example, to write the acceleration time parameter (10 seconds) to the #5 Inverter, set the command code H0009 into D3010 and the value 100 into D3011.

For the command code and the command data format, refer to your Inverter manual.

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< Broadcast mode (Mode 4) >

When the instruction input comes ON with the operand B+1 is 4, the Broadcast mode (mode 4) is selected. In this mode, the T1-16S sends the user specified Write command to all the Inverters as broadcast.

This mode is useful to send Run/Stop command to all the Inverter at the same time.

Repeat

Sends the specified command with command data to all Inverters (broadcast)

Checks the acknowledge from #0 Inverter

The Inverter number specified by the operand B is ignored.

The scan execution status and the Inverter communication status are stored in the operand B+2 to B+7. (only #0 Inverter responds)

The command code and the command data setting registers are indirectly specified by the operand A and A+1.

When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter.

Example

When the data for each operand are set as above, the following operation condition is specified.

???D1000=4 & D1001=3020 ??? D3020 is specified as the command code setting register and D3021 is specified as the command data setting register.

Data table:

Example operation:

For example, to send the Run forward command to all the Inverters, set the command code HFA00 into D3020 and the value HC400 into D3021.

For the command code and the command data format, refer to your Inverter manual.

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<Note >

(1)The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program.

???The RS-485 port designation is other than H0030 and 0.

???The Inverter number designation is other than 0 to 63.

???Operation mode setting for RS-485 port is other than the Inverter connection mode.

(2)This XFER instruction must be programmed in the Main program.

(3)During the instruction input is ON, the data contents in the data table specified by A can be changed. However, parameters specified by B cannot be changed.

(4)In the Data exchange mode (mode 0) and the Monitor mode (mode 1), the T1-16S scans from #0 to the specified number. Therefore the Inverter number should be consecutive starting with 0.

If an Inverter is disconnected from the network, the T1-16S checks its existence periodically. When you turn off power to an Inverter for maintenance purpose and turn on again, it is recommended to reset the instruction input to re-configure the network.

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Section 8

Special I/O Functions

8.1Special I/O function overview, 256

8.2Variable input filter constant, 260

8.3High speed counter, 261

8.4Interrupt input function, 268

8.5Analog setting function, 270

8.6Pulse output function, 271

8.7PWM output function, 273

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8.1 Special I/O function overview

The T1-16S supports the special I/O functions as listed below.

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Mode setting for the special I/O functions

These functions, except the analog setting function, are selected by setting data into SW16 and SW26 by user program. These registers work as mode setting registers for the special I/O functions. The data setting for these registers, i.e. mode setting for the special I/O functions, is effective only at the first scan.

Note) In the explanation below, HSC and INT mean the high speed counter and the interrupt input functions respectively.

F E D C B A 9 8 7 6 5 4 3 2 1 0

Bit 0 < HSC and INT master flag > 0: No use

1: Use

Bit 1 < HSC / INT selection > 0: INT

1: HSC

Bits 2 and 3 < INT No.1 mode > 00: No use (Reserve)

01: Rising (OFF to ON)

10: Falling (ON to OFF)

11: No use (Reserve)

Bits 6 and 7 < INT No.2 mode > 00: No use (Reserve)

01: Rising (OFF to ON)

10: Falling (ON to OFF)

11: No use (Reserve)

Bits A and B < HSC mode > 00: Single phase up-counter 01: Single phase speed-counter 10: Quadrature bi-pulse counter 11: No use (Reserve)

Bits C and D < Enable flag for HSC / INT > 00: CH2 - disable, CH1 - disable

01: CH2 - disable, CH1 - enable

10: CH2 - enable, CH1 - disable

11: CH2 - enable, CH1 - enable

Bit F < Variable input filter constant > 0: No use (fixed to 10ms)

1: Use

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Note) In the explanation below, P-OUT means the pulse output function.

F E D C B A 9 8 7 6 5 4 3 2 1 0

SW26 0 0 0 0 0 0 0 0 0 0

Bit 0 < P-OUT and PWM master flag > 0: No use

1: Use

Bit 1 < P-OUT / PWM selection > 0: PWM

1: P-OUT

Bit 2 < PLS mode > 0: CW/CCW

1: Pulse/Direction (PLS/DIR)

P-OUT / PWM operation error flag (These are not user setting items)

Bit D < PWM pulse width error > 0: Normal

1: Error

Bit E < PWM ON duty setting error > 0: Normal

1: Error

Bit F < Frequency setting error > 0: Normal

1: Error

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The table below summarizes the mode setting data of each function. In the table, ?????? ??? means do not care.

For example, the following programs can be used to select the quadrature bi-pulse counter.

or

(H0803)

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8.2Variable input filter constant

Function

The input filter constant (ON/OFF delay time) of the leading 8 points X000 to X007 can be specified by user program within the range of 0 to 15ms. The default is 10ms. The setting value is recognized at the first scan. Therefore, it cannot be changed after the second scan.

Related registers

SW16 Function selection. Refer to section 8.1.

SW17 Input filter constant value

F E D C B A 9 8 7 6 5 4 3 2 1 0

No use (set to 0)

Setting value 0 to 15

Operation

Input signal

TTT T

Internal logic

Scan cycle

X device

T: Input filter constant (0 to 15ms)

Sample program

This program sets the input filter constant to 3ms.

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8.3 High speed counter

8.3.1Single phase up-counter

Function

When the count input is changed from OFF to ON, the count value is increased by 1. When the count value reaches the set value, the count value is reset to 0, and I/O interrupt program is activated (if the interrupt enable flag is ON). The count value is reset to 0 when the reset input comes ON.

This counter operation is enabled while the soft-gate is ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF.

The set value is set internally at the timing of the soft-gate changing from OFF to ON. When the soft-gate is OFF, the count value can be changed by writing the data into the set value register and setting the count preset flag to ON.

The count value range is H0000 to HFFFF (16-bit data).

Hardware condition

Count input (X000 and X001)

ON/OFF pulse width: 100??? s or more (max. 5KHz)

Reset input (X002 and X003)

ON/OFF duration: 2ms or more

Related registers

SW16: Function selection. Refer to section 8.1.

Note) When both channels are used, X000 to X003 cannot be used as normal input devices. However, if either one channel is used, these inputs for unused channel can be used as normal input devices.

Interrupt assignment

Channel 1 ??? I/O interrupt program #1

Channel 2 ??? I/O interrupt program #2

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Operation

Count input

Reset input

Soft-gate

Set value

Count value

Interrupt

Sample program

(H1003)

In this example, 4099 (H1003) is set in SW16. As a result, the single phase up- counter (channel 1 only) is selected.

When R010 comes ON, the data 2000 is written into the set value register (SW18). While R010 is ON, the soft-gate (S240) and the interrupt enable flag (S241) are set to ON to enable the counter operation.

The counter works as a ring counter with the set value 2000. The count value is stored in SW22.

When R010 is OFF and R011 comes ON, the count value is preset to the data of D0100.

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8.3.2Single phase speed-counter

Function

This function counts the number of changes of the count input from OFF to ON during the every specified sampling time. The count value in a sampling time is stored in the hold value register.

This counter operation is enabled while the soft-gate is ON. When the soft-gate is OFF, the hold value is cleared to 0.

The setting range of the sampling time is 10 to 1000ms (10ms units). The count value range is H0000 to HFFFF (16-bit).

Hardware condition

Count input (X000 and X001)

ON/OFF pulse width: 100??? s or more (max. 5KHz)

Related registers

SW16: Function selection. Refer to section 8.1.

Note 1) The setting data range of the sampling time is 1 to 100. (10ms multiplier) Note 2) When both channels are used, X000 and X001 cannot be used as normal

input devices. However, if either one channel is used, the input for unused channel can be used as normal input devices.

Interrupt assignment

No interrupt function.

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Operation

Count input

Sample program

(H1403)

In this example, 5123 (H1403) is set in SW16. As a result, the single phase speed- counter (channel 1 only) is selected.

The sampling time is set as 100ms, because 10 is written in SW18.

While R010 is ON, the soft-gate (S240) is set to ON, and the speed-counter works. The hold value is stored in SW22.

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8.3.3Quadrature bi-pulse counter

Function

This function counts up or down the quadrature bi-pulse (2-phase pulses whose phases are shifted 90?? each other). Counts up when phase A precedes, and counts down when phase B precedes. Both rising and falling edges of each phase are counted. Consequently, 4 times count value against the pulse frequency is obtained.

Phase A

Phase B

When the count value reaches the comparison value 1 (or 2), the I/O interrupt program #1 (or #2) is activated (if the interrupt enable flag for each is ON).

This counter operation is enabled while the soft-gate is ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF. The count value is also reset to 0 when the reset input comes ON.

When the soft-gate is OFF, the count value can be changed by writing the data into the comparison value 1 (or 2) register and setting the count preset flag 1 (or 2) to ON. The comparison value 1 and 2 can be changed even when the soft-gate is ON.

The count value range is -2147483648 to 2147483647 (32-bit data).

Hardware condition

Phase A and phase B (X000 and X001)

ON/OFF pulse width: 100??? s or more (max. 5KHz)

Reset input (X002)

ON/OFF duration: 2ms or more

Related registers

SW16: Function selection. Refer to section 8.1.

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Interrupt assignment

Comparison value 1 ??? I/O interrupt program #1

Comparison value 2 ??? I/O interrupt program #2

Operation

Up count

Down count

Reset input

Soft-gate

2147483647

Comparison

value 1

Count value

Comparison

value 2

-2147483648

Interrupt

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Sample program

(H0803)

In this example, 2051 (H0803) is set in SW16. As a result, the quadrature bi-pulse counter is selected.

When R010 comes ON, the data 150000 is set into the comparison value 1 register (SW19???SW18), and 200000 is set into the comparison value 2 register (SW21 ???SW20). While R010 is ON, the soft-gate (S240), the interrupt enable flag 1 (S241) and the interrupt enable flag 2 (S249) are set to ON to enable the counter operation.

The count value is stored in SW23???SW22.

When R010 is OFF and R011 comes ON, the count value is preset to the data of D0101???D0100.

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8.4Interrupt input function

Function

When the signal state of the interrupt input is changed from OFF to ON (or ON to OFF), the corresponding I/O interrupt program is activated immediately.

Up to 2 interrupt inputs can be used. The interrupt generation condition can be selected either rising edge (OFF to ON) or falling edge (ON to OFF) for each input. The I/O interrupt program #3 is corresponding to the interrupt input 1, and the I/O interrupt program #4 is corresponding to the interrupt input 2.

Hardware condition

Interrupt input (X002 and X003)

ON/OFF pulse width: 100??? s or more

Related registers

SW16: Function selection. Refer to section 8.1.

Interrupt assignment

Interrupt input 1 ??? I/O interrupt program #3

Interrupt input 2 ??? I/O interrupt program #4

Operation

Interrupt input 1

Interrupt input 2

Interrupt

The above operation example is the case of rising edge setting for both inputs.

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Sample program

Main program

(H3045)

I/O interrupt program #3

Interrupt program A

I/O interrupt program #4

Interrupt program B

In this example, 12357 (H3045) is set in SW16. As a result, the interrupt input function (2 points, rising for both) is selected.

When X002 is changed from OFF to ON, the interrupt program A is executed. When X003 is changed from OFF to ON, the interrupt program B is executed.

NOTE

Even if the Direct I/O instruction is used in the interrupt program, the corresponding input state (X002 or X003) cannot be confirmed. Because the interrupt is generated before internal updating of the input states.

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8.5Analog setting function

Function

The value of the analog setting adjuster is converted into a digital value (0 to 1000) and stored in the SW register. 2 adjusters are provided. (V0 and V1)

The SW register data can be used as timer presets or any parameters for function instructions.

Related registers

Sample program

The above example is a simple flicker circuit of Y020. In this example, the ON/OFF interval of Y020 can be controlled by the adjuster V0.

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8.6 Pulse output function

Function

This function is used to output a variable frequency pulse train. The controllable pulse frequency is 50 to 5000 Hz (1 Hz units).

The output mode can be selected either CW/CCW or Pulse/Direction (PLS/DIR).

In the CW/CCW mode, CW pulse is output when the frequency setting is positive (50 to 5000), and CCW pulse is output when it is negative (-50 to -5000).

In the PLS/DIR mode, DIR is OFF when the frequency setting is positive (50 to 5000), and DIR is ON when it is negative (-50 to -5000).

< CW/CCW mode >

CW

CCW

< PLS/DIR mode >

PLS

DIR

In the both modes, pulse output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the pulse frequency can be changed by changing the frequency setting value. However, the pulse direction (the sign of the frequency setting) cannot be changed when the pulse enable flag is ON.

This function can be used to control the speed of a stepping motor, etc.

Related registers

SW26: Function selection. Refer to section 8.1.

Note) The allowable value range of the frequency setting (SW28) is -5000 to -50 and 50 to 5000. If the value is out of this range or the sign is changed while the pulse enable flag (S270) is ON, the frequency setting error flag (S26F) comes ON. (Pulse output operation is continued with previous frequency setting)

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Operation

Pulse enable

Pulse output

100Hz

300Hz

Sample program

In this example, 3 (H0003) is set in SW26. As a result, the CW/CCW mode pulse output function is selected.

When R000 is ON, the pulse output is started with the frequency designated by D0100.

If an invalid frequency is designated, the frequency setting error flag (S26F) comes ON and the pulse enable flag (S270) is turned OFF. Then the pulse output is stopped.

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8.7 PWM output function

Function

This function is used to output a variable duty cycle pulse train. The controllable duty cycle is 0 to 100 % (1 % units).

PWM

The PWM output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the duty cycle (ON duty) can be changed by changing the duty setting value (0 to 100).

The frequency setting is available in the range of 50 to 5000 Hz (1 Hz units) before turning ON the pulse enable flag. The frequency changing is not allowed while the pulse enable is ON.

Note that the minimum ON/OFF pulse duration is 100 ??? s. Therefore, the controllable ON duty range is limited depending on the frequency setting as follows. If the ON duty setting value is not available (within 0 to 100), the pulse width error flag comes ON. (PWM output operation is continued but the duty cycle is not guaranteed)

Related registers

SW26: Function selection. Refer to section 8.1.

Note) If the setting value of SW28 or SW29 is out of the allowable range, the frequency setting error flag (S26F) or the ON duty setting error flag (S26E) comes ON. (PWM output operation is continued with previous ON duty setting)

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Operation

Pulse enable

Sample program

In this example, 1 (H0001) is set in SW26 and 100 is set in SW28. As a result, 100 Hz PWM output function is selected.

When R005 is ON, the PWM output is started with the duty cycle designated by D0200.

If an invalid ON duty is designated, the ON duty setting error flag (S26E) comes ON and the pulse enable flag (S270) is turned OFF. Then the PWM output is stopped.

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Section 9

Maintenance and Checks

9.1Precautions during operation, 276

9.2Daily checks, 277

9.3Periodic checks, 278

9.4Maintenance parts, 279

9.5Battery, 280

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9.1 Precautions during operation

When the T1-16S is in operation, you should pay attention to the following items.

(1)The programmer cable can be plugged or unplugged while the T1-16S is in operation. When you try to do it, do not touch the connector pins. This may cause malfunction of the T1-16S owing to static electricity.

(2)Do not plug nor unplug the expansion cable during power on. This can cause damage to the equipment. Furthermore, to avoid malfunction of the T1-16S owing to static electricity, do not touch the cable ends.

(3)Do not touch any terminals while the T1-16S is in operation, even if the terminals are not live parts. This may cause malfunction of the T1-16S owing to static electricity.

(4)Do not touch the expansion connector pins while the T1-16S is in operation. This may cause malfunction of the T1-16S owing to static electricity.

Fix the expansion connector cover if the expansion connector is not used.

(5)Turn off power when a battery installs and removes.

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9.2 Daily checks

2.Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock.

To maintain the system and to prevent troubles, check the following items on daily basis.

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9.Maintenance and Checks

9.3Periodic checks

2.Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock.

Check the T1-16S based on the following items every six months. Also perform checks when the operating environment is changed.

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9. Maintenance and Checks

(Periodic checks - continued)

9.4 Maintenance parts

To recover from trouble quickly, it is recommended to keep the following spare parts.

These spare parts should not be stored in high temperature and/or humidity locations.

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9.Maintenance and Checks

9.5Battery

(1)Install

(1)Push the battery horizontal direction.

(2)Push from upside and lock.

(2) Eject

Push the center of the tab by a finger or a pen. Then the battery will be unlocked.

Remove the battery.

NOTE

1.Turn off power when installing or removing the battery for safety.

2.The battery type is CR2032. Do not use other types of battery. Use of another battery may present a risk of fire or explosion.

3.Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.

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Section 10

Troubleshooting

10.1Troubleshooting procedure, 282

10.2Self-diagnostic items, 288

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10.Troubleshooting

10.1Troubleshooting procedure

2.Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock.

3.Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1 and related equipment.

4.Contact Toshiba for repairing if the T1-16S or related equipment is failed. Toshiba will not guarantee proper operation nor safety for unauthorized repairing.

If a trouble occurs, determine whether the cause lies in the mechanical side or in the control system (PLC) side. A problem may cause a secondary problem, therefore, try to determine the cause of trouble by considering the whole system.

If the problem is found in the T1-16S, check the following points:

Also refer to section 10.1.6 for environmental problem.

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10. Troubleshooting

10.1.1Power supply check

If the PWR (power) LED is not lit after power on, check the following points.

Insert the removed option modules one by one to pinpoint the faulty card.

Replace the faulty I/O module.

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10.Troubleshooting

10.1.2CPU check

If the PWR (power) LED is lit but the RUN LED is not lit, check the following points.

Check the position of the mode control switch

Check the FLT (fault) LED

programming

Is the RUN LED blinking ?

whether the not used.

Connect the programming tool, and check the T1-16S???s status

If it is not in R (RUN) position, turn the switch to R (RUN) position.

If the FLT LED is lit or blinking, the T1-16S is in the ERROR mode. Confirm the error

message by connecting the tool. Refer to section 10.2.

If it is blinking, the T1-16S is in the HOLD mode. Check your program

HOLD device (S401) is

If the T1-16S stays in HALT mode even when the mode control switch is changed, the switch may be faulty.

If the communication between the T1-16S and the programming tool is not possible, the T1-16S may be faulty.

10.1.3Program check

Check the user program based on the following points if it is running but the operation does not work as intended.

(1)Whether duplicated coils are not programmed.

(2)Whether a coil device and a destination of a function instruction are not overlapping.

(3)Whether the ON/OFF duration of an external input signal is not shorter than the T1-16S???s scan time.

(4)Whether a register/device, which is used in the main program, is not operated erroneously in the interrupt program.

NOTE

When you write/modify the program, it is necessary to execute the EEPROM write operation before turning off power to the T1. Otherwise the old program stored in the built-in EEPROM will be over-written, and your program modification will disappear.

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10. Troubleshooting

10.1.4Input check

If the program is running but the external input signal is not read normally, check the following points:

Is the input status LED changed ON/OFF according to the corresponding input device operation ?

Yes

Connect the programming tool, and monitor the

corresponding X device state in RUN mode

Not normal

If not, check the input voltage at the T1-16S???s input terminals.

If the voltage is not normal, check the input device and the cable.

If the voltage is normal, the T1-16S???s input circuit may be faulty.

If the monitored X device state is identical to the state of the input status LED, the cause may lie in the user program or in the environment.

Check whether the X device is forced or not

If it is forced, release the force designation then execute the EEPROM write operation.

Is the allocation mismatch for a specific I/O module?

If so, the card, module or expansion unit may be faulty. For expansion unit, check the expansion cable also.

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10.Troubleshooting

10.1.5Output check

If the output status monitored on the programming tool is normal but the external output device (load) is not operated normally, check the following points:

If it is the circuit voltage at the output is ON, or if it is 0V at the output is OFF with the load ON, the T1-16S???s output circuit may be faulty.

If it is 0V and the load is also OFF, check the output power and the output cable connections.

Normal

Check the voltage at the load

Check whether the I/O allocation table is identical to

the actual I/O configuration

Not identical

Execute the automatic I/O allocation, and check whether

the I/O allocation table is now identical to the actual I/O configuration

Still not identical

If it is not normal, check the output cable connections.

If it is normal, check the specification of the load, also check environmental factors.

If identical, the T1-16S???s internal circuit or the output circuit may be faulty.

If it becomes identical, execute the EEPROM write operation.

Is the allocation mismatch for a specific I/O module?

If so, the card, module or expansion unit may be faulty. For expansion unit, check the expansion cable also.

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10. Troubleshooting

10.1.6Environmental problem

If the following improper operations occur in the controlled system, check possible environmental factors.

(1)If an improper operation occurs synchronously with the operation of I/O devices: The noise generated at ON/OFF of the output device (load) may be the cause of the problem. Take necessary measures mentioned in section 3.

(2)If an improper operation occurs synchronously with the operation of surrounding equipment or high-frequency equipment:

The noise induced in I/O signal lines may be the cause of the problem. The surge voltage, voltage fluctuations, or differences of grounding potentials may cause the problem, depending on the power supply system or the grounding system. Check the operation in accordance with the precautions in section 4. For some cases, isolation from the ground may lead to the stable operation.

(3)If an improper operation occurs synchronously with the operation of machinery: The vibration of the equipment may cause the problem. Check that the installation status of the units and take necessary measures.

(4)If a similar failure is repeated after the unit is replaced:

Check that no metal debris or water drops has been entered into the unit/module.

Apart from the above points, consider climatic conditions. If the ambient temperature is beyond the specified range, stable operation of the system is not guaranteed.

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10.Troubleshooting

10.2Self-diagnostic items

If an error is detected by the self-diagnostic check of the T1-16S CPU, the error messages and the related information shown on the following pages will be recorded in the T1-16S???s event history table. If the error is severe and continuation of operation is not possible, the T1-16S turns OFF all outputs and stops the operation (ERROR mode).

The latest 15 error messages are stored in the event history table. This event history table can be displayed on the programming tool. (Power ON/OFF is also registered)

If the T1-16S has entered into ERROR mode, connect the programming tool to the T1- 16S to confirm the error message in the event history table. This information is important to recover from a trouble. For the key operations on the programming tool to display the event history table, refer to the separate manual for the programming tool.

(An example of the event history)

In the event history table, No.1 message indicates the latest event recorded. Each column shows the following information.

Date: The date when the error has detected (Enhanced model only)

Time: The time when the error has detected (Enhanced model only)

Event: Error message

Count: Number of times the error has detected by retry action

Info n: Related information to the error detected

Mode: T1-16S???s operation mode in which the error has detected (INIT. means the power-up initialization)

Down: Shows the T1-16S has entered into ERROR mode by the error detected

If the T1-16S is in the ERROR mode, operations to correct the program are not accepted.

In this case, execute the Error reset operation by the programming tool to return the HALT mode before starting the correction operation.

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Appendix

A.1 List of models and types, 294

A.2 Instruction index, 295

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Appendix

A.1 List of models and types

???Basic unit

??? Cable and others

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Appendix

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Appendix

???Instruction symbol

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298 T1-16S User???s Manual

TOSHIBA CORPORATION

Industrial Equipment Department

1-1, Shibaura 1-chome, Minato-ku

Tokyo 105-8001, JAPAN

Tel: 03-3457-4900 Fax: 03-5444-9268