UNINTERRUPTIBLE POWER SYSTEM

SINGLE PHASE ??? 3.6/6/8/10/14/18 kVA

1600EP SERIES

INSTRUCTION MANUAL

TOSHIBA

IMPORTANT NOTICE

The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Toshiba sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation's UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation's UPS Division and any statements contained herein do not create new warranties or modify the existing warranty.

Any electrical or mechanical modifications to this equipment, without prior written consent of Toshiba International Corporation, will void all warranties and may void UL/CUL listing. Unauthorized modifications also can result in personal injury, death, or destruction of the equipment.

UNINTERRUPTIBLE POWER SUPPLY

If additional information or technical assistance is required, please call Toshiba's marketing department toll free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.

Please complete the following information for your records and to remain within this equipment manual:

Model Number:

Serial Number:

Date of Installation:

Inspected By:

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INTRODUCTION

Thank you for purchasing the 1600EP Series UPS. This Series features a liquid crystal display along with the very latest state of-the-art microprocessor technology and IGBT transistors for fast, high power and low noise PWM (pulse width modulation) switching. The 1600EP Series features a low impedance output transformer to provide total power conditioning and noise isolation even during static bypass operation.

It is the intent of this manual to provide a guide for installing, operating, and maintaining the UPS.

Please read this manual thoroughly before installation and operation. All warnings and precautions should be observed for personal safety, for proper equipment performance, and for longevity.

Read the important safety instructions on pages 8 and 9. Save these safety instructions for future reference.

Product description and application information can be found starting on page 10. Initial equipment inspection, storage, installation and operating precautions start on page 11.

Information about the equipment's electrical connections and communication interfaces begin

on page 13. The equipment specifications for both standard and isolated models begin on page 18.

Battery backup time, recharging, low voltage tolerances, alarm and panel indicator functions are just a few of the functions mentioned in 'Operating the UPS' that begins on page 22.

The liquid crystal display (LCD), front panel layout, light emitting diode (LED) display, and the startup and data screen explanations begin on page 27.

The system protection features begin on page 42.

The preventive maintenance and/or periodic parts replacement recommendations along with front, rear, and side panel layout views, dimensional data and shipping weights are also shown starting on page 44.

TOSHIBA INTERNATIONAL CORPORATION

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GENERAL SAFETY INSTRUCTIONS

Warnings in this manual appear in the following three ways:

1)Danger warnings - The danger warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "DANGER". The Danger warning symbol is used to indicate situations, locations, and conditions that exist and can cause serious injury or death:

DANGER

2)Caution warnings - The caution warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "CAUTION". The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage:

CAUTION

3)Attention warnings - The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "ATTENTION". The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage:

ATTENTION

Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death:

1)Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in a triangle. The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed:

2)Explosion warnings - The explosion warning symbol is an explosion mark enclosed in a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten, exploding parts may cause serious injury or death if the proper precautions are not observed:

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SAVE THESE INSTRUCTIONS

TOSHIBA

IMPORTANT SAFETY INSTRUCTIONS

This manual contains important instructions for 3.6, 6, 8, 10, 14, and 18 kVA that should

be followed during the installation and maintenance of the UPS and its batteries.

Hardwire type UPS units are not equipped with an over-current protection device nor an output disconnect for the ac output. Therefore, a circuit breaker should be provided by the user between the UPS output and the load input. This device should be rated as follows:

The maximum ambient temperature in which the UPS unit should be operated in is 104?? F (40?? C).

The nominal battery voltages for these models are as follows:

Servicing of the batteries should only be performed by a qualified Toshiba Representative who is knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. To arrange for battery replacement, contact your nearest Toshiba authorized service center.

Misuse of this equipment could result in human injury and equipment

CAUTION damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the

use of this equipment.

CAUTION Do not dispose of the batteries in a fire. The batteries may explode.

CAUTION Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.

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IMPORTANT SAFETY INSTRUCTIONS (cont'd)

1)Verify that the UPS is off and that the power cord is disconnected from the power source.

2)Remove watches, rings or other metal objects.

3)Use tools with insulated handles to prevent inadvertent shorts.

4)Wear rubber gloves and boots.

5)Do not lay tools or metal parts on top of batteries.

6)Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock.

The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

INSTRUCTIONS IMPORTANTES CONCERNANT

LA S??CURIT??

CONSERVER CES INSTRUCTIONS

Cette notice contient des instructions importantes concernant la s??curit??.

ATTENTION Une battery peut pr??senter un risque de choc ??lectrique, de br??lure par transfert d' ??nergie.

ATTENTION L' ??limination des batteries est r??glement??e. Consulter les codes locaux ?? cet effet.

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Product Description

Theory of Operation

An uninterruptible power supply is a system that is installed between the commercial power and the load equipment. The UPS provides steady ac output power during commercial power short-term blackouts or brownouts. This power is provided for a long enough time so that the load can be shut down in an orderly fashion. This prevents loss of data and possible damage to both hardware and software.

During normal operation, the UPS uses commercial ac power. In addition, it takes in all of the high voltage spikes and transients caused by switching and faults, and all of the common- mode and normal mode noise which is associated with commercial ac power. The UPS converts it all to flat dc power. From this power, the UPS charges its batteries and

generates its own extremely high quality ac waveform output. The result of this process is maximum power conditioning and regulation.

If the ac power supplied to the UPS drops below a specified voltage level, the unit's batteries automatically begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue to receive power with no interruption. When ac input power becomes available again, operation returns to normal. The unit's batteries begin to recharge so they will be ready for the next power interruption.

Application and Use

Toshiba's 1600EP Series of on-line uninterruptible power supply (UPS) systems provide continuous computer-grade ac power in a compact, high performance, and energy efficient unit. The UPS unit assures safe and reliable operation of critical office equipment. This can range from word processors and personal computers to mini-computers and local area networks. All units feature an audible alarm which sounds if the battery voltage drops below standard during use. This is an additional aid to help in retaining the valuable office data banks. All units allow for computer interfacing.

Output Rating

Toshiba's 1600EP Series (208/240V) offers UPS models with the following capacities:

Power Backup

When an electrical power failure occurs, the UPS???s internal batteries automatically supply back- up power to the load without interruption. For example, when used to support a computer, the UPS back-up assures enough additional time to complete the activity and store the data. This allows an orderly shutdown after a power failure has occurred.

Power Conditioning

When commercial power is present, the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition. The UPS protects against the normal, everyday problems associated with heavy use of raw commercial power, including power sags,

surges, signal interference, and spikes. This protection keeps power-line problems from reaching your load, where they can cause equipment to operate erratically, or damage software and hardware.

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Inspection/Storage/Disposal

Inspection of the new UPS equipment

Upon receipt of the UPS, a careful inspection for shipping damage should be made.

After Uncrating:

1)Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipment, keep all original crating and packing materials for return to shipping agent. Warranty will not apply to units which are damaged during shipment.

2)Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications.

Storage of UPS Equipment

If the UPS equipment is to be subject to long or short term storage the following guidelines should be used.

Avoid:

1)Storage in sites subject to extreme changes in temperature or high humidity.

2)Storage in sites subject to exposure of high levels of dust or metal particles

3)Storage on inclined floor surfaces or in sites subject to excessive vibration.

Before Storing:

1)Allow UPS to be operated for 24 hrs. to ensure that the batteries are fully charged.

2)Stop the unit (see "Stopping the UPS" on page 41).

3)Place the unit's MCCB switch (see pages 45-46 for location) in the "off" position.

Storing:

1)Store within a temperature range of -20 ~ 40?? C (-4 to 104?? F).

2)For best results, store the UPS in the original shipping container and place on a wood or metal pallet.

3)The optimum storage temperature is 21?? C (70?? F). Higher ambient temperatures cause UPS batteries to need recharging more frequently.

After Storing:

1)If stored in an ambient temperature under 20?? C (68?? F), recharge the batteries every 9 months.

2)If stored in an ambient temperature of 20?? to 30?? C (68?? to 86?? F), recharge the batteries every 6 months.

3)If stored in an ambient temperature of 30?? to 40?? C (86?? to 104?? F), recharge the batteries every 3 months.

Disposal

Please contact your state environmental agency for details on disposal of electrical components and packaging in your particular area.

It is illegal to dump lead-acid batteries in landfills or dispose of improperly.

Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call Toshiba toll-free at (800) 231-1412 for more information about recycling.

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1)Install the unit in a well-ventilated location; allow at least 10 cm (4 inches) on all sides for air ventilation and for maintenance.

2)Install the unit in a stable, level, and upright position which is free of vibration.

3)Install the unit where the ambient temperature is within the correct operating range (see UPS Specifications pages 18 - 21).

4)Do not install the UPS in areas that are subject to high humidity.

5)Do not allow direct sunlight to shine on the unit.

6)Do not install the UPS in areas which are subject to contamination such as high levels of airborne dust, metal particles, or inflammable gas.

7)Avoid installation near sources of electrical noise, and always make sure that the unit earth ground is intact to prevent electrical shock and to help reduce electrical noise.

8)Do not install where water or any foreign object may get inside the UPS.

9)This UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by. If such interference is experienced, the UPS should be installed farther away from the affected equipment and/or powered from a different source than that of the affected equipment.

10)User should provide output over current protection for hardwired UPS versions.

See Safety Instructions on page 8 for the correct device rating.

Operating Precautions

CAUTION

1)The UPS should not be powered up until the entire operation manual has been reviewed.

2)The input power source voltage must be within +10% to -30% of the rated input voltage. The input frequency must be within the rated input frequency range. Voltages and frequencies outside of the permissible tolerance range may cause internal protection devices to activate.

3)The UPS should not be used with a load whose rated input is greater than the rated UPS output.

4)Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools (over sizing for lock rotor current required).

5)Do not insert metal objects or combustible materials in the unit's ventilation slots.

6)Do not place, hang, or paste any objects on the top or on the exterior surfaces of the UPS.

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UPS Connections

Terminal Block

The following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt units (see pages 45-46 for terminal block location).

Notes: 1) If ac input power is 240Vac rated, terminals 12 and 13 must be shorted by jumper wire

Do not jumper terminal 11 to 12 or 13.

2)If ac input power is 208Vac rated, terminals 11 and 12 must be shorted by jumper wire

Do not jumper terminal 13 to 12 or 11. Factory Setting is 208Vac.

Wire Size and Tightening Torque

Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire connections. Note: The bold number in () is the maximum size wire that the terminal block can accomdate.

(1 Newton-meter = 8.8 pound-inches)

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UPS Connections

Communication Interfaces

Remote Contacts

The remote interface is a standard feature and is available as solid state relay switch Contacts through a DB9 male connector located on the back side of the UPS (see pages 45- 46 for DB9 connector location). The following chart shows the solid-state relay pin assignment???s for each signal and the associated DB9 connector pinout.

Notes:

1)Pin "switches" are shown in their inactive states. If battery voltage is low, pin 7 will be connected to pin 5.

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UPS Connections

Communication Interface (cont'd)

UPS Stop Signal Operation

When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is possible to automatically reset the following operating systems (OS), which can automatically implement the shutdown function and restart the operation:

Applicable OS: Windows NT, IBM OS/2 LAN server, LANtastic

When the power fails, the OS detects the power failure signal from the UPS and starts the shutdown process.

At the end of the shutdown process, the OS outputs a stop signal to the UPS, and the UPS stops.

When the power recovers, the UPS automatically starts output and restarts the OS. Even when the power recovers while in a shutdown process, the UPS temporarily cuts off the output (10 - 20 seconds) and then restarts the OS within 10 minutes after the recovery from power failure. In this case the UPS cuts off output even with normal input power. Connect the UPS stop signal of the external contact interface only for the automatic processing so that the UPS output will not be cut off by mistake. If a stop signal is sent to the UPS ten minutes or more after the recovery from a power failure, then the UPS ignores this signal and continues to output power.

If the computer is started/restarted within 10 minutes after the recovery from a power failure, the power supply may be reset while the computer is restarting.

normal

10 minutes

power failure

backup

OS shutdown

UPS stop signal from OS

Checking time

Temporarily cuts off the output for 10 to 20 secs.

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UPS Connections

Communication Interfaces (Cont'd)

RS-232C

The RS-232C serial communication interface is available through a DB9 female connector located on the back side of the UPS (see pages 45-46 for DB9 connector location). This interface allows control of the UPS from a personal computer running special Toshiba software. The computer and the UPS are connected through a serial RS-232C communication port. The available data from the UPS, via the RS-232C communication link, is shown below:

The connector pin assignment and female connector outline are illustrated below.

RS-232C Connector Pin Assignment

DB9 Female Connector Outline

(facing connector)

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TOSHIBA

UPS Connections

Communication Interfaces (Cont'd)

RS-232C Interface Communication Specifications

The RS-232C serial communication specifications are shown below:

1)Communication system

2)Connection control system

3)Transmission speed

4)Synchronization method

5)Transmission code

6)Error detection

7)Error correction

8)Response monitoring

9)Transmission character format

10)Bit sending order

11)Frame length (information message)

Half-duplex communication system (serial transmission)

Centralized control, polling/selecting system 1200/2400/4800/9600 baud

Start-stop synchronization JIS X 0201,7bits (ANSI)

Vertical parity check, even (VRC) longitudinal parity check, even (LRC) None

None 10 bits

Low-order bits first Variable length

RemotEye Network Card

The RemotEye is an optional network card for Toshiba UPS. This card slides into a slot located on the back side (pages 45-46) of the UPS. The card provides a network, or LAN-based communication interface for the UPS. When installed, the UPS can be managed remotely using the common SNMP and HTTP (web-based) network protocols. The following diagram shows the flow of the Network Management Station.

Network

ManagementToshiba UPS

Station

Network Communication through Ethernet

Note:

The UPS communication mode setting must be set to ???SNMP??? mode when using the RemotEye network card (See Comm Mode variable in the 'Data Setting Screens' on page 32 and 34).

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UPS Specifications

STANDARD MODELS

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(*) Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.

(**) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.

(***) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation

(****) At 6600 ft (2000 m) above sea level, output capacity should be derated by 3%.

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UPS Specifications

STANDARD MODELS

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UPS Specifications (cont'd)

STANDARD MODELS

(*)Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.

(**) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.

(***) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.

(****) At 6600 ft (2000 m) above sea level, output capacity should be derated by 3%.

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Operating the UPS

Battery Backup Time and Discharge Process

The UPS batteries provide about 5-7 minutes of back-up time depending on the 1600EP unit kVA rating. These times are valid when the unit is operating under full load and at the rated power factor. When these models are operating at half load, the batteries can provide about 15-20 minutes of back-up time. The exact length of these times will depend on the UPS model used, condition of the batteries, amount and type of load, temperature and other variables. See battery backup time in 'Standard Specifications' beginning on pages 18-21.

The following illustration graphically shows the battery discharge process at full load conditions.

Vnom

Shutdown

VlowVoltage

Vmin

Imax

Imin

Battery Capacity

Battery Low Voltage Tolerances

Excessive discharge will cause the UPS battery voltage to drop. The chart shown below lists the voltage level at which each UPS low-voltage alarm will sound and also at what level the low- voltage condition will cause the unit to automatically shut down.

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Operating the UPS

Battery Recharging

The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge.

Vmin

Discharge

Shut-off Point

Fully

Charged

Time

The recharge process usually consists of three periods. During the first period, the current is maintained at approximately 1 ampere. This current limit is the maximum value that can be used to charge the batteries (for minimal recharge time) while assuring safety and long battery life. In the second period, constant-voltage control starts and current gradually decreases as the batteries charge to their normal fully charged state. In the third period, a slight "trickle" current continues to flow into the batteries to keep them fully charged and "floating" at the normal Vdc level. A full recharge usually requires 24 hours (90% recharge in 12 hours) after

a complete discharge.

The following chart shows the rated maximum and minimum battery voltages and the charge current for each of the sizes.

Rated Battery Voltages

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Operating the UPS

Operation Modes

AC Input Mode (normal operation) The following illustration shows circuit power flow when the UPS is operating normally in the ac input mode. The UPS rectifier, including a boost chopper circuit, converts ac input power to dc power. The boost chopper circuit maintains a constant voltage, with current limiting, for charging the batteries. It also supplies a dc voltage of the proper level to the inverter section. The inverter section generates a high quality sine wave output voltage. The unit's batteries are always maintained in a constantly charged state when the UPS is in the normal operation mode.

Power Flow in AC input mode for all models

Circuit-bypass Mode

If the UPS unit is severely overloaded or develops an internal fault, power flow is Automatically switched from the unit's main circuit to the bypass circuit. Power flow through the bypass is shown in the following illustration. This change-over occurs automatically in less than 4 milliseconds in phase. The switching period is not long enough to cause interruptions to occur in most loads. If the power flow is transferred to the bypass circuit because of an overload and that overload condition ends within a specified period of time then the power flow will be transferred back to the AC input mode (normal operation) automatically. If the power flow is transferred to the bypass circuit due to an external fault the UPS will shut down power through the bypass to the load and indicate a system fault message. If the power flow is transferred to the bypass circuit due to an internal fault the UPS will continue to supply power to the load through the bypass and indicate a system fault message (see system fault message DC-OC on page 43). If the power flow is transferred to the bypass circuit due to an overload condition (see system warning message OL: REDUCE LOAD on page 36 and AUTO RETRANSFER on page 40), then the power flow will automatically transfer from the UPS's bypass circuit back to the inverter circuit after removing the overload if set to do so (see auto- transfer setting on page 34).

Power Flowin bypass mode for all models

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Operating the UPS

Operation Modes (Cont'd)

Battery Backup Mode

The following illustration shows power flow during the battery backup mode. When commercial ac power failures occur, the UPS's batteries instantly begin supplying dc voltage to the UPS's main inverter circuit. This circuit changes (inverts) the dc power into ac power. The ac power is available at the unit's output. This back-up process will continue until the UPS's battery voltage drops below a specific minimum level. When this occurs, the batteries will stop supplying power to the load. This minimum level is the rated minimum voltage (Vmin). The rated battery voltage chart on page 22 shows (Vmin). The battery backup time and discharge process is explained on page 22.

Power flow in battery backup mode for all models

EPO (Emergency Power Off) Function

These units are equipped with terminals for receiving an emergency power-off (EPO) "closed contact" switch command from a remote location (see 'terminal block details' on page 13 and terminalblock location on page 45-46). This safety feature enables quick shut-down of the UPS's

ac output and battery circuits. Usually the emergency power off switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS unit and the load equipment connected to it. The EPO function is initiated by pressing the switch to the closed "shutdown" position. The effect of using the EPO switch is the same whether the UPS unit is in the ac input mode (see page 24), battery backup mode (see page 25), or the circuit bypass mode (see page 24). The following figure shows the UPS condition after application of the EPO switch.

*Static

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Operating the UPS

Audible Alarm Functions

Audible alarms will sound when the UPS is in the battery backup mode, has a fault, has

low battery voltage, or is in an overload condition. The following chart shows the audible alarm pattern durations for each condition. Time units are shown in seconds. The audible alarm can

Liquid Crystal Display (LCD) Functions

The LCD screen is a 2-line by 16-character wide liquid crystal display (see page 27). The LCD displays information about the operation of the UPS. It should be used in conjunction with the LED display (see page 27) and the audible alarms (see this page) for total system monitoring. The LCD screen displays information which may be shown only on specific lines of the display. this information is determined by the UPS operating mode and conditions. These messages are shown in the LED displays and LCD screens starting on pages 28 through 40.

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Display and Keys

Front Panel Layout

Liquid crystal display screen (see page 26)

Operating Pushbutton (Typical-6)

Light Emitting Diode (Typical-4) (see page 28)

Reset

Keys

Refer to this illustration for all UPS front panel operating procedures.

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Display and Keys

Light Emitting Diode (LED) Displays

The following list describes the conditions for each LED lamp to be "on" or ???off???.

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Display Screens

UPS Start-up Screens

The LCD will automatically display the basic system start-up functions when AC input power is turned on to the unit (see "Starting the UPS on page 41). The basic start-up function indicates the operating state of the unit. If the correct ac input power is available and

no abnormal operating conditions are present then the following system message will be displayed on the LCD screen:

TOSHIBA 1600 UPS

INITIALIZING...

The LCD will automatically and sequentially display the date function on the first line and the time function on the second line. The following screen is an example. The correct date and time can be set (see Date Time function setting on page 32):

11/04/2001(WED)

15:22:47

The LCD will automatically and sequentially display on the first line that the UPS is in bypass operation mode and the second line will display the percentages of maximum load that are connected. The value shown is the percentage loaded. This screen will continue to be displayed until the key Run is pressed unless the automatic operation (see 'auto run' page 32) is set to "Y". If the connected loads are varied then the load percentages will change. The UPS inverter is not "on" and running then if the AC input power is removed from the unit the output will stop:

BYPASS OPERATION

LOAD ###%

Note: If input voltage is removed while UPS is in the Bypass Mode then the output stops.

The UPS operation starts immediately when the Run key is pressed or will start if the automatic operation is set to turn it on (see 'auto run' data setting screen on page 32). The LCD will automatically display on the first line that the UPS is in the normal operation mode and the second line will display the percentages of maximum load that is connected. The value is the percentage loaded:

UPS OPERATION

LOAD ###%

The UPS internal batteries are automatically tested and the following screen appears while the testing is being done. The first line indicates that a battery test is occurring. The second line indicates the present battery voltage level as a percentage of full charge:

BATTERY TEST

BAT VOLTAGE ##%

The LCD will automatically and sequentially display on the first line that the UPS is in normal operation mode. The second line will display the percentages of maximum load that are connected. The value is the percentage loaded.

UPS OPERATION

LOAD ###%

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Display Screens (cont'd)

Data Display Screens

The 'Data Display Screens' sequentially displays all normal UPS operating data display screen as the 'down' arrow key is pressed. The 'up' arrow can also be pressed at any time to back up to the previous screen. These 'Data Display Screens' are accessed from the last 'UPS Start-up Screen' :

Set

Notes:

1) If the Monitor key is pressed from any of the Data Display Screens then the display will advance to the Data Settings Screens. (See page 32)

2) Displays L-L input voltage (when an isolation transformer is used, the unit senses input voltage a +/- 3 volt difference between the display reading)

3) Displays L-N output voltages.

4) Displays the current as a % of maximum load

5) Displays the battery charge voltage as a % of the rated nominal DC voltage of the batteries.

Timer Start Data, Timer Stop Data, Weekly Schedule, Special Operate, and Special Off time screens then special 'Data Display Screens??? are only to be changed by serial communication interface.(See page 31).

WEEKLY SCHDULE

TO VIEW: SELECT

SPECIAL OPERATE

TO VIEW: SELECT

SPECIAL OPERATE

TO VIEW: SELECT

See notes 1, 7

See notes 1,7

See notes 1,7

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Display Screens (cont'd)

Data Display Screen

These special 'Data Display Screens' show data which can only be viewed here. It must be changed through the serial communication interface (RS232C).

Cont'd from Timer Start Data Screen page 30

Cont'd from Timer Stop Data Screen page 30

Cont'd from Weekly Schedule Data Screen page 30

Cont'd from Special Operate Data Screen page 30

Cont'd from Special Off Time

Data Screen page 30

START TIME 1 DAY ##HR ##MIN ##SEC

STOP TIME 1 DAY ##HR ##MIN ##SEC

WEEKLY (MON)

(1) ###.## - ###.##

START 1:

###.## - ###.##

STOP 1:

###.## - ###.##

Notes:

1)If the Monitor key is pressed Screens (See page 32).

2)Pressing the Select + returns to the Data Display

Screens.

See notes 1,2

See notes 1,2

See notes 1,2

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Display Screens (cont'd)

Data Setting Screens

The 'Data Setting Screens' sequentially display the data variables that can be set. Each variable is displayed as the 'down' arrow key is pressed. The 'up' arrow can also be pressed at any time to back up to the previous screen:

KEYS LOCK:DIS

TO CHANGE:SELECT

## / ## / ###(##)

TO CHANGE: SELECT

TIME ##:##:##

TO CHANGE:SELECT

BUZZER VOLUME: 2

TO CHANGE:SELECT

LCD SLEEP: 3MIN

TO CHANGE:SELECT

AUTO RUN: NO

TO CHANGE:SELECT

AUTO RETRAN: YES

TO CHANGE:SELECT

REMOTE:BYPASS

TO CHANGE:SELECT

COMM MODE: RS232

TO CHANGE:SELECT

BAUD RATE: 1200

TO CHANGE:SELECT

INI BAT TST: YES

TO CHANGE:SELECT

AUTO BATT TST: NO

TO CHANGE:SELECT

BATTERY TEST

DATA SET: SELECT

PERFORM BAT TEST

PUSH SELECT

VOLTAGE ADJ: +0

TO CHANGE:SELECT

CLEAR TIMER SET

DEFAULT SETTINGS

PUSH: SELECT

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2, 3

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

See Notes 1,2

Notes:

Set

1)If the Monitor key is pressed from any of the Data Setting Screens then the return is to the UPS Operation screen in the UPS Start-up Screens (See page 29).

2)For explanations on changing each of these

3)When the automatic battery test mode has been set to YES then the following screen is displayed when scrolling through the data setting screens:

NOTE: The data variables shown for each

screen indicate the default data set at the factory (unless previously changed by the user).

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Data Setting Screens

The following screens show the setting procedure for setting the data variables. They are accessed from the main 'data setting screens' (see page 30) when the Shift key is pressed:

Settings Screen page 32

Cont???d from Key Lock Data

Settings Screen page 32

Cont???d from Buzzer Data

Loops through both possibilities

Select

KEY LOCK: DIS

TO CHANGE: SELECT

KEY LCOK:EN

TO CHANGE:SELECT

Returns to Data Setting Screens (with new value applied)

BUZZER VOLUME:2

TO CHANGE: SELECT

BUZZER VOLUME: 0

TO CHAGNE:SELECT

BUZZER VOLUME: 1

TO CHANGE: SELECT

The Keylock function allows the operator to disable the RUN + STOP button functions. When this function is set to EN the unit will remain in the operating mode it was in when enabled and will not be able to be changed with the RUN + STOP buttons until this

function is disabled.

With this function set to DIS, the RUN + STOP buttons function normally.

The default setting is DIS.

2 = High

1 = Low

0 = Off

Default setting is 2 = High (loudest)

Loops through three possibilities

Returns to Data Settings Screens (with new value applied)

Cont???d from LCD Display Time Data Settings Screen page 32

Loops through both possibilities

+

+

Returns to Data Setting Screens (with new value applied)

Displays the number of minutes (3 or 30) of idle time before the LCD will go blank (this is to prolong LCD life). The LCD will be active again once a display button is pressed. Default setting is 3 min.

Settings Screen page 32

Cont???d from Auto Run Data

Loops through both possibilities

+

+

Returns to Data Setting Screens (with new value applied)

If set to YES, the unit will automatically start up in the UPS mode (on line) when input voltage is applied, regardless of what mode it was in when shut down. Default setting is NO.

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Display Screens (cont'd)

Data Setting Screen

The following screens show the setting procedure for setting the data variables. They are accessed from the main 'data setting screens' (see page 32) when the Shift key is pressed:

Cont???d from Auto Re- transfer Data Settings Screen page 32

Data Settings Screen page 32

Cont???d Remote Operation

+

+

+

+

Set to ???Yes???, the unit will automatically retransfer back to UPS mode after transferring momentarily to bypass mode to prevent a sag in the output due to an instantaneous load change. If set to ???No???, the unit will attempt to ride out the load change and the output voltage could be decreased momentarily.

Default setting is NO.

This setting uses the remote switch to place the unit to bypass mode.

This setting uses the remote switch to shut the output of the unit off. While off, the online LED will be flashing and the LCD will display the message:

OUTPUT SHUTDOWN

REMOTE OFF

The remote switch connection is on the rear terminal block at positions 11 and 12. The unit will transfer 2 secs. after closing the remote switch and will return to UPS mode 2 secs. after the switch opens. Default setting is BYPASS

Loops through both possibilities

+

+

+

+

Returns to Data Setting Screens (with new value applied)

Returns to Data Setting Screens (with new value applied)

This setting selects the RS232 as the communication port, SNMP is disabled.

This setting selects the SNMP as the communication port, RS232 is disabled.

Default setting is RS232

Set to ???YES???, the unit will perform a battery test the first time the unit transfers to On Line. If Auto Run (see page 33) is set to YES then the battery test will be done at power up.

Default setting is YES

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Display Screens (cont'd)

Data Setting Screen

The following screens show the setting procedure for setting the data variables. They are accessed

from the main 'data setting screens' (see page 32) when the Shift key is pressed:

Select

Cont???d from Day and Data Settings Screen page 32

10/12/2001 (MON)

FOR NEXT:SELECT

11/12/2001 (MON)

FOR NEXT:SELECT

12/12/2001 (MON)

FOR NEXT:SELECT

Loops through all months of the year

Shift

Select

Shift

Select

Shift

Select

+MonitorSet

+MonitorSet

+MonitorSet

When the SHIFT + SELECT keys are pressed, the "flashing" portion of the day/date is alternately moved to the month/day of month/year/day of week. The UP and DOWN keys allow scrolling through

all possible settings in each the four selections. The last choice is to accept all of the four selections made by pressing SHIFT + SET. At any time all of the preceding operations can be canceled by pressing SHIFT + CANCEL. Canceling returns to the 'Data Setting Screens' menu.

09/07/2001 (FRI)

TO CHANGE:SELECT

Returns to Time Data Setting Screen (with new values applied)

Settings Screen page 32

Cont???d from Time Data

TIME 11:13:58

FOR NEXT:SELECT

TIME 11:13:58

FOR NEXT:SELECT

TIME 11:13:58

FOR NEXT:SELECT

Loops through all hours of the day

Shift

Select

Shift

Select

Shift

Select

+MonitorSet

+MonitorSet

+MonitorSet

When the SHIFT + SELECT keys are pressed, the "flashing" portion of the time is alternately moved to the time of hour of the day. The UP and DOWN keys allow scrolling through all possible settings in each the four

selections. The last choice is to accept all of the four selections made by pressing SHIFT + SET. At any time all of the preceding operations can be canceled by pressing SHIFT + CANCEL. Canceling returns to the 'Data Setting Screens' menu.

TIME 11:13:58

TO CHANGE:SELECT

Returns to Time Data Setting Screen (with new values applied)

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Display Screens (cont'd)

Data Setting Screen

The following screens show the setting procedure for setting the data variables. They are accessed

from the main 'data setting screens' (see page 30) when the Shift key is pressed:

Select

Screen page 32

Baud Rate Data

BAUD RATE:1200

TO ACCEPT: SET

Default is 9600

Settings

Cont???d from

BAUD RATE:2400

TO ACCEPT: SET

BAUD RATE:4800

TO ACCEPT: SET

BAUD RATE:9600

TO ACCEPT: SET

Loops through four possibilities

Shift

Select

Shift

Select

Shift

Select

+

+

+

Set

Monitor

Set

Monitor

Set

Monitor

BAUD RATE:2400

TO CHAGNE:SELECT

BAUD RATE:4800

TO CHANGE: SELECT

BAUD RATE:9600

TO CHANGE: SELECT

Returns to Data Settings Screens (with new value applied)

Cont???d from Auto Batt Test Data Settings Screen page 32

+

+

If set to YES, the unit will perform a periodic battery test at the interval set in the interval parameter on page 36.

Default is NO

Screen page 32

Interval Data Settings

Cont???d from Bat. Test

+

+

+

Set

Monitor

Set

Monitor

Set

Monitor

INTERVAL: 1DAY

TO CHANGE: SELECT

INTERVAL: 2DAY

TO CHAGNE:SELECT

INTERVAL: 99DAY

TO CHANGE: SELECT

Selects the interval (in days), at which the battery test will run (1 day through 99 days).

Returns to Data Settings Screens (with new value applied)

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Display Screens (cont'd)

Data Setting Screen

The following screens show the setting procedure for setting the data variables. They are accessed

from the main 'data setting screens' (see page 30) when the Shift key is pressed:

Select

This parameter has no options to set. A battery test will be performed once the SHIFT + SET button is pressed.

If the BAT TEST INHIBIT message is displayed, it indicated that a battery test has been performed recently. The UPS will not allow frequent battery tests to insure that the batteries remain in a fully charged state.

VOLTAGE ADJ: +5

TO ACCEPT: SET

VOLTAGE ADJ: +0

TO ACCEPT: SET

VOLTAGE ADJ: -5

TO ACCEPT: SET

Loops through three possibilities

Shift

Select

Shift

Select

Shift

Select

+

+

+

Set

Monitor

Set

Monitor

Set

Monitor

VOLTAGE ADJ: -5

TO CHANGE: SELECT

Returns to Data Settings Screens (with new value applied)

CLEAR TIMER SET

TO ACCEPT: SET

Executes battery test and returns to Data Settings Screens

This parameter has no options to set. Pressing the select button while this message is displayed will reset all parameters to their default values.

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Display Screens (cont'd)

System Warning Messages

Warning messages will be displayed when an abnormal operating condition occurs. The following chart shows allowable messages.

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Display Screens (cont'd)

System Fault Messages

When an abnormal operating condition occurs the following fault message will be displayed

FAULT (BYP OPER)

OUT-OV DC-OV >

Press Cancel Reset

Key: OR

If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load. If the input power is abnormal while in the bypass mode the UPS will shut down the output to prevent load equipment damage.

to view the messages explaining the system fault (the ">" indicates other faults:

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Display Screens (cont'd)

Status Change Indications

Warning messages will be displayed when an abnormal operating condition occurs. The following chart shows possible messages.

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Manual Run/Stop Operation

Starting the UPS

Turn the main circuit breaker (MCCB) on the back of the UPS (see pages 45-46) to the "on" position (the breaker should normally remain in the "on" position).

Check that the LED on the front panel (see page 27 and 28) lights 'green'.

All LED's on the front panel may light for a moment when the input breaker is turned "on". This is normal. The UPS will now be supplying power in the bypass mode.

from green to "off". The UPS is now in the bypass mode.

To completely stop the UPS, turn the input breaker at the back of the UPS to the "off" position.

Note: If the input breaker is turned off while UPS is in the CAUTION bypass state, the output power stops. Any load devices

will lose power. Ensure that all sensitive loads have been previously shut down.

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UPS Protection System

System Protection Features

The following schematic shows the electrical locations of the protection devices on the 1600EP models.

System Protection Functions

The following charts show the built-in UPS system fault protection functions on all the 1600EP models.

Built-In UPS Fault Protection Functions

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UPS Protection System (cont'd)

System Protection Functions (cont'd)

Built-In UPS Fault Protection Functions (cont???d)

Built-In UPS Fault Protection Functions (cont???d)

Protection ItemDC voltage unbalance

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Preventive Maintenance/Parts Replacement

Preventive Maintenance

Toshiba's 1600EP Series of uninterruptible power systems have been designed to provide years of

trouble-free operation requiring a minimum of preventive maintenance.

The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.

If the atmosphere of the installation site is very dusty, use a vacuum cleaner to periodically remove dust accumulations around and from the unit.

Parts Replacement

The following list shows recommended intervals for periodic replacement of certain UPS parts:

1)Batteries: In order to maintain system reliability, the UPS batteries

should be replaced on a regular schedule. To ensure reliable operation, all of the batteries should be replaced at the same time. Use the following chart for replacement:

2)Aluminum electrolytic capacitors: Replace once every 5 years.

3)Fuses: Replace once every 7 years.

4)Cooling fan: When operated in an ambient temperature of 30?? C (86?? F) to 40?? C (104?? F),

replace every 3.5 years.

When operated in an ambient temperature of less than 30?? C (86?? F) , replace every 5 years.

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External Layouts/Dimensions/Shipping Weights

External Layouts *

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External Layouts/Dimensions/Shipping Weights

External Layouts *

Air

Flow

Side View

TOSHIBA

External Layouts/Dimensions/Shipping Weights

Dimensional Data

Shipping Weights

48

49

50

51

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53

TOSHIBA INTERNATIONAL CORPORATION

INDUSTRIAL DIVISION

13131 West Little York Rd., Houston Texas 77041

Tel: [713] 466-0277 Fax: [713] 466-8773 Telex: 762078

Printed in U.S.A.