Models H62 & H63
Shake/Slush Freezers
Original Operating Instructions
4/1/09 (Original Publication)
(Updated 4/16/12)
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
E April, 2009 Taylor All rights reserved.
The word Taylor and the Crown design
are registered trademarks in the United States of America and certain other countries.
Taylor Company
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E April, 2009 Taylor (Original Publication) (Updated April, 2012)
All rights reserved.
The word Taylor and the Crown design
are registered trademarks in the United States of America and certain other countries.
Taylor Company
750 N. Blackhawk Blvd.
Rockton, IL 61072
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
SOnly authorized Taylor service personnel should perform installation and repairs on the equipment.
SAuthorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
SAuthorized service personnel must ensure that the proper PPE is available and worn when required during installation and service.
SAuthorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note: All repairs must be performed by an authorized Taylor Service Technician.
This unit has many sharp edges that can cause severe injuries.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit, making sure that all possible hazards the user or equipment may come into have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6??? (152 mm) of clearance around all sides of the freezer and
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand
A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration.
111012
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each freezer requires one power supply. Check the data label on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC
SStationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an
SAppliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
SSupply cords used with this unit shall be
Beater Rotation
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Note: The following procedures must be performed by an authorized Taylor service technician.
To correct rotation on a
To correct rotation on a
Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
The Models H62 and H63 shake freezers have been carefully engineered and manufactured to give you dependable operation. These units, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely.
This Operator???s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture
IMPORTANT
DO NOT operate the freezer without reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
Per IEC
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
SDO NOT operate the freezer unless it is properly grounded.
SDO NOT operate the freezer with larger fuses than specified on the freezer data label.
SAll repairs must be performed by an authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
SCord Connected Units: Only Taylor authorized service technicians may install a plug on this unit.
SStationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an
SAppliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
SSupply cords used with this unit shall be
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
111020
SDO NOT allow untrained personnel to operate this machine.
SDO NOT operate the freezer unless all service panels and access doors are restrained with screws.
SDO NOT remove any internal operating parts (examples: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can cause severe injuries.
SDO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact.
SUSE EXTREME CAUTION when removing the beater asssembly. The scraper blades are very sharp.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6??? (152 mm) of clearance around all sides of the freezer and
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F (21_ - 24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
Section 4 Operator Parts Identification
H62 Exploded View
Figure 1
*NOT SHOWN
120215
H63 Exploded View
Figure 2
120214
Door and Beater Assembly
Figure 3
120214
Accessories
Figure 4
*Not Shown
**Note: A sample container of sanitizer is sent with the unit. For reorders, order Stera Sheen part no. 055492 (100 2 oz. packs) or
111012
Figure 5
ITEMDESCRIPTION
6LED
7CONSISTENCY CONTROL
8KEYPADS
9
120206
H63
Figure 6
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
= ON
= OFF
= MIX LOW
= MIX OUT
= HEAT MODE
= CLEAN MANUALLY = WASH
= AUTO
= MENU
120206
Power Switch
When placed in the ON position, the power switch allows control panel operation. The power switch is located on the left side of the control channel.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current mode of operation, and whether or not there is sufficient mix.
LED Indicator - MIX LOW
The MIX LOW indicator flashes to indicate that the mix hopper has a low supply of mix. The mix hopper should be filled as soon as possible.
LED Indicator - CLEAN MANUALLY
The CLEAN MANUALLY indicator flashes to indicate that the freezer must be disassembled and brush cleaned within 24 hours.
When all four indicators are flashing, the freezer is in a locked condition. Once a hard lock condition has been remedied, two indicators will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four indicators will stop flashing once the unit has been placed in a heat cycle.
Consistency Control
The viscosity (thickness) of the shake is controlled by a sensing device called the consistency control. The consistency control knob is located to the lower right of the control channel. To achieve a thicker shake, turn the knob clockwise and counterclockwise to achieve a thinner shake consistency.
Allow the refrigeration system to cycle on and off 2 or 3 times before an accurate consistency can be evaluated.
LED Indicator - MIX OUT
The MIX OUT indicator flashes to indicate that the mix hopper has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer goes into the STANDBY mode. To return the freezer to the AUTO mode, fill the hopper with mix and press the AUTO key. The freezer will automatically begin operation.
LED Indicator - HEAT MODE
The HEAT MODE indicator flashes to indicate that the freezer is in the process of a heat cycle.
Reset Mechanism
The reset button is located in the left side panel of the H62. The reset button is located in the right side panel of the H63. The reset mechanism protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the reset button firmly and clear the tone per instructions in ???Clearing Fault Tones??? on page 18.
If the reset mechanism trips again, contact your authorized Taylor Distributor to resolve the problem.
Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death.
Operating Screen Descriptions
When the machine is powered the system will initialize. The screen will display ???INITIALIZING???. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.
NVRAM FAULT
RESET TO DEFAULTS
PRESS SEL KEY
Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.
After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.
The first screen is displayed if the machine is not in a brush clean state.
POWER SWITCH OFF
MIX: OUTTIME: 4:30
HOPPER: 62.1
BARREL: 67.7
If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
POWER SWITCH OFF - = - = - = - = - = -
UNIT CLEANED
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.
MODE: ON
MIX: OK
HOPPER TEMP: 40.0F
BRUSH CLEAN ON: MM/DD
The next display indicates the freezer is operating in two different modes. The following information is given:
The machine is operating in the WASH mode and the mix level in the hopper is low. The temperature of the mix hopper is 40_F (4.4_C), and the machine needs to be brush cleaned on October 31st.
MODE: WASH
MIX: LOW
HOPPER TEMP: 40.0 F
BRUSH CLEAN ON: 10/31
The following displays pertain to the HEAT cycle:
A System Alert screen displays an alert and alarm 15 minutes prior to the start of the heat cycle. The alarm will sound and show on the display. The alarm will sound until the SEL key is pressed to clear the fault. This feature allows the operator time to make sure the freezer is in AUTO or STANDBY, and has the proper amount of mix in the hopper before the start of the heat cycle.
SYSTEM ALERT
HEAT TREAT CYCLE
SEL
While in the heating phase, you will see this display. It shows the present temperature of the hopper.
MODE: HEAT
PHASE: HEAT
HOPPER: 140.0 F
BRUSH CLEAN ON: MM/DD
During the heating phase, the mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.
In this example, the hopper temperature is 151_F (66.1_C).
MODE: HEAT
PHASE: HOLD
HOPPER: 151.0 F
BRUSH CLEAN ON: MM/DD
The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F (5_C). If the product fails to cool in two hours, the freezer will lock out.
This example illustrates that the temperature is being lowered, but has not yet reached the set point.
MODE: HEAT
PHASE: COOL
HOPPER TEMP: 55.0 F
BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in four hours.
When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.
MODE: STANDBY
MIX: OK
HOPPER: 41.0 F
BRUSH CLEAN ON: MM/DD
Freezer Locks
There are two types of freezer lock conditions that can occur: Hard Lock or Soft Lock. A Hard Lock requires that the machine be disassembled and brush cleaned. A Soft Lock can be corrected by either disassembling and brush cleaning the machine or by starting another heat treatment cycle.
Hard Lock: There are two causes for a hard lock. The freezer will hard lock if either the Brush Clean Timer has elapsed or if a Thermistor Failure (freezing cylinder or hopper) occurred during a Heat Cycle.
1.The following screen will be displayed if a Brush Clean Cycle Time has occurred.
BRUSH CLEAN TIMEOUT
FREEZER LOCKED
CLEANING REQ???D
>BRUSH CLEAN
Touching the MENU/SEL key will display the following screen.
FREEZER LOCKED
2.The following screen will display if there has been a thermistor failure (freezing cylinder or hopper) during the heat treatment process.
SYSTEM FAULT
FREEZER LOCKED
SERVICE REQ???D
> BRUSH CLEAN
All four LED???s on the front of the freezer will light. Press the MENU/SEL key.
The next display is the screen which will appear after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode.
Press the WASH key.
NO AUTO OPERATION
ALLOWED UNTIL
BRUSH CLEANING
PRESS WASH KEY
Note: The heat treatment schedule can be adjusted from 2 to 14 days. Always comply with local guidelines for the maximum number of days allowed between brush clean cycles.
The next display will appear after the brush cleaning message. It indicates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.
MODE: OFF
MIX: OK
HOPPER TEMP: 41.0 F
FREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIX LOW LED???s will flash.
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED???s on the front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears.
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
Following are the variable messages which will appear on line 3:
1.POWER SWITCH OFF: Power switch was in the OFF position.
2.MIX OUT PRESENT: There was a mix out condition present.
3.AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.
4.NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below 41_F (5_C) by the end of the COOL cycle, the following screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the MENU/SEL key to advance to the next display.
When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle.
The next display will instruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer. If the AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.
MODE: OFF
MIX: OK
HOPPER TEMP: 41.0F
FREEZER LOCKED
Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED???s will light.
Operator Menu
Screen ???A??? is the OPERATOR MENU. It is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU/SEL key. The cursor will flash over the letter ???A??? indicating that this is screen ???A???. To select a different screen, use the arrow keys and move the cursor to the desired screen selection and press the MENU/SEL key.
Screen ???B??? is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer.
FAULT DESCRIPTION
VARIABLE MESSAGE
Clearing Fault Tones
To clear the tone for any faults which have been corrected, press the
Listed below are the variable messages which will appear, along with the corrective action:
1.NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
2.BEATER OVERLOAD: Press the reset button firmly and clear the tone .
3.HPCO COMPRESSOR: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position and clear the tone.
4.COMP ON TOO LONG: Place the power switch in the OFF position and clear the tone. Call service technician.
5.HOPPER THERM BAD: Place the power switch in the OFF position. Call service technician.
6.BARREL THERM BAD: Place the power switch in the OFF position. Call service technician.
7.GLYCOL THERM BAD: Place the power switch in the OFF position. Call service technician.
8.HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone.
a.The hopper temperature was 41_F (5_C) or higher for four hours.
b.The hopper temperature was 45_F (7_C) or higher for more than one hour.
091210
9.BARREL OVER TEMP: The barrel temperature has risen too high as follows. Clear the tone.
a.The barrel temperature was 41_F (5_C) or higher for four hours.
b.The barrel temperature was 45_F (7_C)or higher for more than one hour.
10.POWER FAILURE: This message will appear in the FAULT DESCRIPTION if a power failure has occurred. Clear the tone.
Screen ???C??? is SET CLOCK. This screen will display the current date and time. The date and time may only be changed after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time and date appears, press the MENU/SEL key once to return to the OPERATOR MENU.
If an invalid date is entered, the following screen will appear.
When the MENU/SEL key is pressed, the controller will return to the previous LCD screen to allow for correction of the calendar entry. The controller will not advance to the next screen until a valid date has been entered. Once a valid date has been entered, pressing the MENU/SEL key will display a the Daylight Saving Time screen.
will move the cursor left or right respectively. Pressing
the MENU/SEL key while under ???ENABLE??? will accept the selection and will automatically increase the clock one hour at 2:00 a.m. on the first Sunday in every April. It will decrease one hour at 2:00 a.m. on the last Sunday in every October. Pressing the MENU/SEL key while under ???DISABLE??? will accept the selection and operate normally. Pressing the MENU/SEL key again will accept the selection and return to the
OPERATOR MENU.
Screen ???D??? is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.
SOFTWARE VERSION
H63 Control UVC2
Version X.XX
SEL
Press the MENU/SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will indicate the version number and number of language strings.
Press the MENU/SEL key to view the third screen of the SYSTEM INFORMATION display. This screen will indicate the Bill of Material number and serial number for the unit. Press the MENU/SEL key once to return to the Operator Menu.
SEL
Screen ???E??? is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the MENU/SEL key once to return to the OPERATOR MENU.
Screen ???F??? is BRUSH CLEAN CYCLE. This option allows the manager to select the maximum number of days between brush cleanings. The brush clean cycle may only be changed after the freezer has been manually cleaned, but before it has been placed in the AUTO or STANDBY mode.
Screen ???G??? is CURRENT CONDITIONS. This screen displays the hopper and barrel temperatures. Press the MENU/SEL key once to view the SERVINGS COUNTER screen.
The SERVINGS COUNTER screen indicates the number of draws since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU/SEL key will return the display to the Operator Menu.
SERVINGS COUNTER
DRAWS 12
SEL
Draws are counted during the AUTO mode of operation only.
120126
Screen ???H??? is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a two character message will appear on the second line of the screen. Press the MENU/SEL key once to return to the OPERATOR MENU.
Listed below are the variable messages which could appear:
TTFailure in meeting total heat treatment cycle time requirement.
Pressing the
Screen ???I??? is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the +++ key to cycle through the pages.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the MENU/SEL key once to return to the Operator Menu.
Screen ???J??? is the SERVICE MENU. This screen can only be accessed by a service technician.
Screen ???K??? is the STANDBY MODE. To place the freezer in the STANDBY mode, move the cursor under the word ???yes???. Press the MENU/SEL key to execute the command. Pressing the MENU/SEL key again will return you to the main screen. To exit the STANDBY mode and place the unit in AUTO, press the AUTO key once. Pressing the AUTO key again will place the unit in the OFF mode.
Screen ???L??? is AUTO START TIME. This option allows the manager to set the time of day that the machine automatically enters the AUTO mode from the STANDBY mode. Selecting this option displays the AUTO START TIME Enable/Disable screen. Pressing the
Pressing the MENU/SEL key with the cursor under the ENABLE selection displays the following screen.
To change the time, move the cursor under the number to change. Press the + + + key to increase the number. Press the
Screen ???M??? is MIX LEVEL AUDIBLE. This option enables or disables an audible alarm for MIX LOW and MIX OUT conditions. Place the cursor under the desired selection by using the arrow keys. Press MENU/SEL to accept the setting.
Screen ???N??? is MANUAL HEAT CYCLE. This option allows a heat cycle to be initiated at any time.
091209
The Models H62 and H63 have 7 quart (6.6 liter) freezing cylinders and offer one flavor.
The Model H63 has been selected to show you the pictured
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night???s brush cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first shake.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 33, ???Disassembly???, and start there.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube HP).
MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION! Failure to do so may cause injury from hazardous moving parts, or electrocution.
Be certain your hands are sanitized before assembling the freezer.
Step 1
Lubricate the groove and shaft portion of the beater drive shaft. Slide the drive shaft seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft.
Fill the inside portion of the seal with 1/4??? more lubricant. Lubricate the flat side of the seal that comes in contact with the bearing.
120416
Figure 7
Note: Make sure the seal is not installed
Step 2
Install the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 8
Note: After inserting the drive shaft into the freezing cylinder, use a single service paper towel to remove any excess lubricant that was displaced from the drive shaft seal when it was installed onto the rear shell bearing.
Step 3
Slide the beater into the freezing cylinder.
Figure 9
Step 4
Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder.
Figure 10
Step 5
Assemble the torque rotor by sliding the two
Figure 11
Step 6
Insert the torque rotor, plastic guide bearing end first, making sure that it fits into the hole in the beater drive shaft. Rotate it several times to check for proper positioning.
Figure 12
111012
Step 7
Slide the two
Figure 13
Step 8
Lubricate the inside of the door spout, top and bottom. Insert the draw valve into the freezer door from the top. It will be necessary to rotate the draw valve bracket to the right to allow installation of door on freezer.
Figure 14
Step 9
Place the
Figure 15
Step 10
Screw the prime plug into position on the front of the door.
Step 11
Place the large rubber gasket into the groove on the back side of the freezer door. Slide the white plastic front bearing onto the bearing hub. Make certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the gasket or the front bearing.
Figure 16
Step 12
Install the freezer door. Locate the torque rotor in the center hole of the freezer door. Position the door on the four studs on the front of the freezing cylinder and firmly push it into place. Install the four handscrews on the studs and
Figure 17
Step 13
Rotate the draw valve bracket to the left to engage the draw arm.
Step 14
Install the drip pan into the hole in the front panel.
Figure 18
Step 15
Install the torque arm. Position the torque arm by slipping it up through the slot in the operating arm and then down into the hole in the torque rotor shaft. Check the torque arm by moving it back and forth to be sure it moves freely and easily.
Figure 19
Step 16
Install the front drip tray and splash shield.
Figure 20
Step 17
Lay the agitator in the bottom of the mix hopper for sanitizing.
Figure 21
Sanitizing
Step 1
Prepare a pail of an approved 100 PPM sanitizing solu- tion (examples:
TER AND FOLLOW THE MANUFACTURER???S SPE-
CIFICATIONS.
Step 2
Pour the sanitizing solution over the agitator in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
MAKE SURE YOUR HANDS ARE CLEAN
AND SANITIZED BEFORE PERFORMING THESE
NEXT STEPS. Step 3
While the solution is flowing into the freezing cylinder, take particular care to brush clean the mix level sensing probes, the mix hopper, mix inlet hole, the outside of the agitator housing, and the agitator. Brush the exposed sides of the hopper.
Step 4
Place the power switch in the ON position.
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Step 5
Press the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes.
Figure 22
Step 6
With a pail beneath the dispensing spout, open and close the draw valve six times. Draw off the remaining sanitizing solution.
Figure 23
Step 7
Once the sanitizer stops flowing from the dispensing spout, close the draw valve and press the WASH key, cancelling the beater motor operation.
Figure 24
MAKE SURE YOUR HANDS ARE CLEAN
AND SANITIZED BEFORE PERFORMING THE
NEXT STEP.
Step 8
Place the agitator on the agitator housing.
Figure 25
Note: If the agitator stops turning during normal operation, place the unit in the OFF mode. Remove the agitator from the agitator housing and brush clean these parts with sanitizing solution. Install the agitator back onto the agitator housing and place the unit in the ON mode. Be sure your hands are sanitized when performing this step.
Priming
Note: If a powdered or concentrated mix will be used, follow the manufacturer???s mix preparation instructions before placing the mix in the mix hopper. DO NOT attempt to mix the product in the hopper!
Step 1
Place a mix pail beneath the door spout and open the draw valve. Fill the hopper with FRESH mix and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength product is flowing from the door spout, close the draw valve. Open the prime plug by turning it counterclockwise until the air in the freezing cylinder is allowed to escape.
Figure 26
Step 2
When product rises to the bleed port, close the prime plug by turning it clockwise until it is snug against the freezer door.
Step 3
Press the AUTO key. When the unit cycles off, the product will be ready to serve.
Figure 27
091210
Daily Closing Procedures
THIS PROCEDURE MUST BE PERFORMED ONCE
DAILY!
The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.
The Heat Treatment Cycle will start at the time designated in the Auto Heat Time.
Important: The level of mix in the mix hopper must be at the line on the agitator paddle. (The mix low light must not be ON.)
Note: If the CLEAN MANUALLY light is flashing, the machine must be disassembled and brush cleaned within 24 hours.
The freezer must first be in the STANDBY or AUTO mode before the HEAT cycle may be started.
MAKE SURE YOUR HANDS ARE CLEAN
AND SANITIZED BEFORE PERFORMING THE
NEXT STEP.
Figure 28
Step 2
Remove the drip pan, front drip tray, and splash shield, and take them to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a small amount of an approved cleaning solution and brush clean the parts.
Step 3
Place the front drip tray and splash shield on a clean, dry, surface to
Step 4
Prepare a small amount of an approved 100 PPM san- itizing solution. Sanitize the agitator, hopper cover, and drip pan.
MAKE SURE YOUR HANDS ARE CLEAN
AND SANITIZED BEFORE PERFORMING THE
NEXT STEP.
Step 5
Install the agitator back onto the agitator housing.
Note: Pressing the
Step 6
Install the hopper cover and the drip pan.
Step 7
Return to the freezer with a small amount of cleaning solution. Dip the end brush into the cleaning solution and brush clean the door spout and bottom of the draw valve.
Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.
Step 8
Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door.
Step 9
Rotate the draw valve bracket to the right to disengage it from the draw arm before entering a heat cycle.
Note: Once the heating cycle has started, it cannot be interrupted. The heating cycle will take a maximum of four hours to complete.
DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot.
When the heating cycle is complete, the control will return to the STANDBY mode.
There are three phases of the heat cycle; Heating, Holding and Cooling. Each phase has a time limit. If any one of the three phases fails to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message ???HEAT TREAT
CYCLE FAILURE
Daily Opening Procedures
Evaluate the condition of LED???s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing the Opening Procedures. As indicated in the illustration below, four flashing LED???s indicate a ???locked??? condition.
Figure 29
MAKE SURE YOUR HANDS ARE CLEAN
AND SANITIZED BEFORE PERFORMING THESE
NEXT STEPS.
Step 1
When the heating cycle is complete, the normal dis- play will appear, showing the machine in the STANDBY mode.
Step 2
Rotate the draw valve bracket to the left to engage the draw arm.
Step 3
Prepare a small amount of an approved 100 PPM san- itizing solution (examples:
MANUFACTURER???S SPECIFICATIONS.
Step 4
Sanitize the front drip tray and splash shield in the sanitizing solution.
110527
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Step 5
Return to the freezer with a small amount of sanitizing solution. Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve.
Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Step 6
Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door.
Step 7
Install the front drip tray and splash shield.
Figure 30
Step 8
Press the AUTO key to resume normal operation. When the unit cycles off, product is ready to serve.
Figure 31
Manual Brush Cleaning
THIS PROCEDURE MUST BE PERFORMED EVERY 14 DAYS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will be needed:
S Two cleaning pails
S Necessary brushes (provided with freezer) S Cleaning solution
S Single service towels
Draining Product From The
Freezing Cylinder
Step 1
Press the AUTO key, cancelling compressor and beater motor operation.
Figure 32
Step 2
Remove the hopper cover and the agitator from the mix hopper. Take these parts to the sink for cleaning.
Step 3
With a pail under the door spout, press the WASH key.
Figure 33
Step 4
Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper.
Figure 34
Step 5
When the flow of product stops, press the WASH key, cancelling the wash cycle and close the draw valve.
Discard this product.
Figure 35
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level sensing probes, the outside of the agitator housing, and the mix inlet hole.
Figure 36
Step 2
With a mix pail beneath the door spout, press the WASH key.
Figure 37
Step 3
Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH key cancelling the wash cycle.
Figure 38
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Hopper Cleaning
Step 1
Prepare a pail of an approved 100 PPM cleaning solu- tion (examples:
TER AND FOLLOW THE MANUFACTURER???S SPE-
CIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probes, the outside of the agitator housing, and mix inlet hole.
110531
Step 4
Press the WASH key and allow the cleaning solution in the freezing cylinder to agitate for five minutes.
Figure 39
Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw off all the solution.
Step 7
Once the cleaner stops flowing from the door spout, close the draw valve and press the WASH key, cancelling the wash cycle.
Figure 40
Disassembly
Note: Failure to remove parts, brush clean and then air dry these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machine will
BE SURE THE POWER SWITCH IS IN THE OFF POSITION. Failure to do so may cause injury from electrocution or hazardous moving parts.
Step 1
Lift out the torque arm. Rotate the draw valve bracket to the right to disengage it from the draw arm
Step 2
Remove the handscrews, freezer door, torque rotor assembly, beater, scraper blades, and drive shaft from the freezing cylinder. Take these parts to the sink for cleaning.
Hint: If the guide bearing is not connected to the end of the torque rotor shaft, it is still lodged in the beater drive shaft. To remove the guide bearing, insert the torque arm into the side hole of the drive shaft and push the bearing forward.
Step 3
Remove the front drip tray and splash shield.
Figure 41
Brush Cleaning
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Step 1
Prepare a sink with an approved cleaning solution (examples:
WATER AND FOLLOW THE MANUFACTURER???S
SPECIFICATIONS.
IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the:
S Seal from the drive shaft
S
SDraw valve and prime plug from the freezer door
S
SGasket and front bearing from the freezer door.
Note: To remove
Step 3
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder.
Figure 42
Step 4
Remove the drip pan from the front panel and take to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide.
Step 5
Thoroughly brush clean all disassembled parts, including the parts tray, in the cleaning solution. Make sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve core in the freezer door. Place the cleaned parts in the parts tray to
Step 6
Wipe clean all exterior surfaces of the freezer.
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. CLEANING AND SANITIZING MUST BE
PERFORMED EVERY 14 DAYS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Troubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine regularly, including complete disassembly and brush cleaning.
j 2. Use all the brushes supplied for thorough cleaning. The brushes are specially designed to reach all the mix passageways.
j3. Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder.
j4. Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous
amount of cleaning solution on the brush.
j5. Properly prepare the cleaning and sanitizing solutions. Read and follow the label directions
carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j6. The temperature of the mix in the mix hopper and the
(4.4_C.).
Regular Maintenance Checks
j 1. Rotate the scraper blades to allow both sides of the knife edge to wear evenly. This will contribute to
j 2. Replace scraper blades that are bent, damaged, or worn down.
j 3. Before installing beater, be certain that the scraper blades are properly attached over the beater pins.
j4. Check the rear shell bearing for signs of wear (excessive mix leakage in drip pan) and be certain it is properly cleaned.
j5. Using a screwdriver and cloth towel, keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix
deposits.
j6. Dispose of
j7. Follow all lubricating procedures as outlined in ???Assembly???.
j 8. On
Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
j9. On water cooled units, check the water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or
maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
On water cooled freezers, disconnect the water supply. Relieve pressure on spring in water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Disconnect the freezer from the main power source to prevent possible electrical damage.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer (such as the beater, blades, the drive shaft, and the freezer door) and place them in a dry, protected place. Rubber trim parts and gaskets can be protected by wrapping with
090826
Section 9 Parts Replacement Schedule
10 Section
List Parts
51
List Parts
50 Cycle Units
H63 & H62 Models
H62/H63
H62/H63
H62/H63
H62/H63