HD CAMERA CONTROL UNIT

HDCU-900

SD ANALOG INTERFACE UNIT

HKCU-901

HD ANALOG INTERFACE UNIT

HKCU-902

FRAME RATE CONVERTER UNIT

HKCU-903

LINE CONVERTER UNIT

HKCU-904

MAINTENANCE MANUAL 1st Edition (Revised 2)

! WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur f??r qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten d??rfen nur von qualifiziertem Fachpersonal ausgef??hrt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten d??rfen nur von Personen ausgef??hrt werden, die eine spezielle Bef??higung dazu besitzen.

! AVERTISSEMENT

Ce manual est destin?? uniquement aux personnes comp??tentes en charge de l???entretien. Afin de r??duire les risques de d??charge ??lectrique, d???incendie ou de blessure n???effectuer que les r??parations indiqu??es dans le mode d???emploi ?? moins d?????tre qualifi?? pour en effectuer d???autres. Pour toute r??paration faire appel ?? une personne comp??tente uniquement.

HDCU-900 (UC) Serial No. 10001 and Higher

HDCU-900 (J) Serial No. 30001 and Higher

HDCU-900 (CE) Serial No. 40001 and Higher

HKCU-901 (UC) Serial No. 10001 and Higher

HKCU-901 (J) Serial No. 30001 and Higher

HKCU-901 (CE) Serial No. 40001 and Higher

HKCU-902 (SY) Serial No. 10001 and Higher

HKCU-903 (SY) Serial No. 10001 and Higher

HKCU-904 (SY) Serial No. 10001 and Higher

HDCU-900 MM

Laser output power: _8 dBm

For HDCU-900

CLASS 1

LASER PRODUCT

LASER KLASSE 1

PRODUKT

This camera control unit is classified as a CLASS 1

LASER PRODUCT.

The CLASS 1 LASER PRODUCT label is located on the rear panel.

For HDCU-900

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

1. Service Overview

2. Replacement of Main Parts

Manual Structure

Purpose of this manual

This manual is the maintenance manual of the following models :

This manual is intended for use by trained system and service engineers, and describes the information regarding the circuit description, character display func- tion, replacement of main parts and electrical alignment.

Related manuals

Beside this Maintenance Manual, the following manuals are available for the unit.

.Operation Manual (Supplied with HDCU-900)

This manual describes how to operate the HDCU-900.

.Installation and Maintenance Manual (Supplied with HDCU-900)

This manual intended for use by trained system and service engineers describes the information regarding the installation of the HDCU-900 and the information required for initial services.

Part number: 3-204-285-XX

.???Camera System HDC-900 Series Maintenance Manual??? CD-ROM (Available on request)

This ???Camera System HDC-900 Series Maintenance Manual??? CD-ROM allows you to search for the detailed information (parts list, semiconductor pin assign- ments, block diagrams, schematic diagrams and board layouts) of the HD color camera HDC-900/950, that of HD camera control unit HDCU-900 and that of option board HKCU-901/902/903/904 for HDCU-900 that premises the service on the component level.

In addition to the above-described information, you can view the PDF files of the related manuals of the equipment models that are used in the HDC-900 series camera system. (Contents are subject to change without notice.) For obtaining, contact your local Sony Sales Office/Service Center.

.???Semiconductor Pin Assignments??? CD-ROM (Available on request)

This ???Semiconductor Pin Assignments??? CD-ROM allows you to search for semiconductors used in B&P Company equipment.

Semiconductors that cannot be searched for on this CD-ROM are listed in the maintenance manual for the corresponding unit. The maintenance manual contains a complete list of all semiconductors and their ID Nos., and thus should be used together with the CD-ROM.

Part number: 9-968-546-XX

Contents

The following is a summary of the sections of this manual.

Section 1 Service Overview

Describes information about circuit description, on-board indicators, adjustments after board replacement and character display functions.

Section 2 Replacement of Main Parts

Describes replacement of parts.

Section 3 Electrical Alignment

Describes the general information for electrical adjustment and the adjustment procedure of this unit.

1-2. Board/Main Parts Layout

1-2. Board/Main Parts Layout

1

0

2

3

4

9

5

DC fans

!-

Switching regulator

!=

![

!]

!\

1-2. Board/Main Parts Layout

*1 : For UC

*2 : For CE

n

The slot to be used of each board differs depending on the used system. For details, refer to Section 2-1, ???Setting the System Format??? of the separate Installation and Maintenance Manual.

1-3. Circuit Description

1-3. Circuit Description

1-3-1. HDCU-900

.AT-141 board

The AT-141 board performs the various controls using the CPU, such as controlling the communication with the camera head, with the control panel and with the CNU, and the control of the respective circuit boards inside the CCU.

The AT-141 board also performs the audio signal processing such as the D/A conversion of the MIC audio signal coming from the camera, the A/D conversion of the PGM signal, the A/D and D/A conver- sions of the INCOM audio, and the INCOM line switch with the external device. The AT-141 board also performs interface processing of the TALLY signal.

The AT-141 board has an internal SG circuit for the HD and SD signal, establishes genlock between the HD and SD, and also genlocks the system with the main reference that is input from the external source.

.PS-587 board

The PS-587 board is the power regulator that supplies +1.5 V and _2.0 V regulated powers that are used for processing the serial data of the HD and SDI systems.

.RX-53 board

The RX-53 board is the interface board that has the function interface between the HD-SDI optical signal and the camera head. The RX-53 board also performs the O/E and E/O conversions.

.DPR-163 board

The DPR-163 board interfaces the various signals with the camera head.

As to the HD video signal, it performs the processing of the two HD video channels of both the camera picture and return picture. The processing includes the phase adjustment using the line memory and exchange of the clock signal with another desired clock.

The DPR-163 board has a built-in color bar generator and performs the processing of the marker and skin gate for the monitor.

It also performs embedding of the prompter signal into the signal of the return video signals and the interface processing with the digital audio system.

.SDI-54A/SDI-82 board

The SDI-54A/SDI-82 board is an interface board for interfacing with the coaxial HD-SDI signal supplied from external equipment.

It supplies the main line output signal, the monitor output signal and accepts the return (four systems) input, the main reference input and the prompter input.

.RC-86 board

The RC-86 board performs the SD-conversion processing of the main line system HD signal and also performs the HD-conversion processing of the SD signal of the return system.

As the interface with external equipment, it performs processing of the component SDI format signal. The RC-86 board has a built-in color bar generator and a simplified composite encoder. These are used to generate the composite analog signal for which the marker and skin gate processing has already been performed, which are the two types used for monitoring.

.DIF-102 board

The DIF-102 board is an interface board used for interfacing the coaxial HD-SDI signal with external equipment.

It accepts the SD-SDI main line output and the return (four systems) input, and also supplies the composite analog output signal to be connected to the picture monitor and has a waveform monitor control connector.

In addition, it has a SYNC output of one channel that can be switched between HD-SYNC and SD-SYNC.

1-3. Circuit Description

1-3-2. HKCU-901

.IF-789A/789P board

The IF-789A/789P board is used in combination with the RC-86 board for interfacing the SD signal of the main line using an analog interface.

It has a built-in digital composite encoder and color bar generator that are used to generate the compos- ite output signal, the component output signal and the monitoring output. It also performs D/A conver- sion of these signals.

It has a return signal processing block that converts the analog composite input signal into the 4:2:2 digital component signal and interfaces it with the RC-86 board.

In addition, it has a built-in external sync circuit of the SC (sub-carrier).

.VDA-57 board

The VDA-57 board is an interface board that interfaces the SD analog signal with external equipment. It supplies the composite and component SD analog signal, the monitor output, and SD-SYNC output, and accepts the return input signals (four systems).

1-3-3. HKCU-902

.ADA-59 board

The ADA-59 board is not equipped with the corresponding front board as its pair. It performs the D/A and A/D conversions of the HD signal. This is the interface board with the external analog equipment. It accepts the component output of the two systems, monitor output and HD-SYNC output, and also supplies the return (single channel, four systems).

1-3-4. HKCU-903

.FC-83 board

The FC-83 board is a frame conversion board that converts a 24P picture into a 60i picture using the 2 to 3 pull-down method.

The FC-83 board has three built-in converter circuits in total (two circuits for the main output and for the circuit board in the bottom shelf of the main line system, and one conversion circuit for the return system picture). In the return system circuit, the return signal undergoes reverse-conversion of that of the main line signal.

The board is equipped with a monitor output for outputting the signals that have already undergone the marker and skin gate processing to be used for monitoring.

It also has an auxiliary reference input circuit for operating at multiple frame frequency. The auxiliary reference input circuit detects the frame sync point of both the main reference and sub reference signals, and establishes the frame lock of the sub reference signal with the main reference signal.

.SDI-54B board

The SDI-54B board is an interface board that interfaces the coaxial HD-SDI signal with external equipment. It supplies the main line output signal and the monitor output signal. It accepts the return (four systems) input, sub reference input and supplies SYNC (two systems) output.

1-3-5. HKCU-904

.LC-41 board

The LC-41 board is a line conversion board that converts the 1080-60i or 540-60P picture into the 720- 60P picture. It contains two converter circuits (for the main line system and return system). In the return system circuit, the return signal undergoes reverse-conversion of that of the main line signal.

.SDI-54C board

The SDI-54C board is an interface board that interfaces the coaxial HD-SDI signal with external equipment. It supplies the main line output signal and the SYNC (two systems), and accepts the return (four systems) input.

1-4. Functions of the Indicators on the Boards

1-4. Functions of the Indicators on the Boards

1-4-1. AT-141 Board

AT-141 board (A side and panel side)

D609 : GEN LOCK display

Lights up when external synchronization is established.

D611 : /1.001 display

Lights up when the frame frequency factor of the HD signal is set to 1/1.001 times.

n

Set it with S603 on the AT-141 board. For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

D612 : REF IN display

Lights up when the reference signal is input to the REFER- ENCE IN connector on the rear panel of the unit.

D802 : POWER display

Lights up when the voltage used on the board is normally supplied.

1-4-2. DPR-163 Board

Board suffix: -11 through -14

DPR-163 board (A side and panel side)

n

When D813 and D821 light in red, be sure to clean the CAMERA connector of the unit, the CCU connector of the camera side and optical/electrical cable. It is also recom- mended to clean them when the indicators light in yellow. For the cleaning procedure, refer to Section 1-7.

D801 : /1.001 display

Lights up when the frame frequency factor of the HD signal is set to 1/1.001 times.

n

Set it with S603 on the AT-141 board. For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

D802 : 0

Factory use only

D803, D805, D807, D810 : MAIN OUTPUT display

Displays the frame frequency of the camera and the MAIN HD output of the CCU.

D803 lights up when the frequency is 30 Hz.

D805 lights up when the frequency is 25 Hz.

D807 lights up when the frequency is 24 Hz.

D810 lights up during progressive operation of the camera.

D804 : 1

Factory use only

D806 : 2

Factory use only

D808 : 3

Factory use only

D811 : 4

Factory use only

D812 : 5

Factory use only

D813 : OPTICAL CONDITION (CCU) display

Displays the optical level received at the HDCU-900 side. (0 dBm = 1 mW)

Lights in green : Normal (The optical reception level should be _17 dBm or more)

Lights in yellow : Normal (The optical reception level should be within _17 dBm to _20 dBm.)

Lights in red : Abnormal (The optical reception level should be less than _20 dBm.)

n

Attenuates about 0.5 dB for every 1 km of cable. Attenuates about 0.5 dB for each relay connector.

D814 : CHU LOCK display

Lights up when communication with the connected camera is normally established.

D815 : 6

Factory use only

D817 : 1035 line display

Lights up when the number of active video lines of the connected camera is 1035.

D818 : 7

Factory use only

HDCU-900 MM

1-4. Functions of the Indicators on the Boards

D819 : 540P display

Lights up when the connected camera runs in 540P mode.

n

Set it with S805 on the DPR-163 board. For details, refer to Section 1-5-2, ???DPR-163 Board??? of ???Settings of Switch- es and Controls on Boards??? of the separate Installation and Maintenance Manual.

D820 : 8

Factory use only

D821 : OPTICAL CONDITION (CHU) display

Displays the optical level received at the camera side. (0 dBm = 1 mW)

Lights in green : Normal (The optical reception level should be _17 dBm or more)

Lights in yellow : Normal (The optical reception level should be within _17 dBm to _20 dBm.)

Lights in red : Abnormal (The optical reception level should be less than _20 dBm.)

n

Attenuates about 0.5 dB for every 1 km of cable. Attenuates about 0.5 dB for each relay connector.

D822 : 9

Factory use only

D904 : SYSTEM POWER display

Lights when the power supply unit and power supply of the PS-587 board (1.5 V, _2V) are normal.

D907 : POWER display

Lights up when the voltage used on the board is normal.

1-7 (E)

1-4. Functions of the Indicators on the Boards

Board suffix: -22 and later

DPR-163 board (A side and panel side)

n

When D813 and D821 light in red, be sure to clean the CAMERA connector of the unit, the CCU connector of the camera side and optical/electrical cable. It is also recom- mended to clean them when the indicators light in yellow. For the cleaning procedure, refer to Section 1-7.

D801 : /1.001 display

Lights up when the frame frequency factor of the HD signal is set to 1/1.001 times.

n

Set it with S603 on the AT-141 board. For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

D803, D805, D807, D810 : MAIN OUTPUT display

Displays the frame frequency of the camera and the MAIN HD output of the CCU.

D803 lights up when the frequency is 30 Hz.

D805 lights up when the frequency is 25 Hz.

D807 lights up when the frequency is 24 Hz.

D810 lights up during progressive operation of the camera.

1-8 (E)

D813 : OPTICAL CONDITION (CCU) display

Displays the optical level received at the HDCU-900 side. (0 dBm = 1 mW)

Lights in green : Normal (The optical reception level should be _17 dBm or more)

Lights in yellow : Normal (The optical reception level should be within _17 dBm to _20 dBm.)

Lights in red : Abnormal (The optical reception level should be less than _20 dBm.)

n

Attenuates about 0.5 dB for every 1 km of cable. Attenuates about 0.5 dB for each relay connector.

D814 : CHU LOCK display

Lights up when communication with the connected camera is normally established.

D817 : 1035 line display

Lights up when the number of active video lines of the connected camera is 1035.

D819 : 540P display

Lights up when the connected camera runs in 540P mode.

n

Set it with S805 on the DPR-163 board. For details, refer to Section 1-5-2, ???DPR-163 Board??? of ???Settings of Switch- es and Controls on Boards??? of the separate Installation and Maintenance Manual.

D821 : OPTICAL CONDITION (CHU) display

Displays the optical level received at the camera side. (0 dBm = 1 mW)

Lights in green : Normal (The optical reception level should be _17 dBm or more)

Lights in yellow : Normal (The optical reception level should be within _17 dBm to _20 dBm.)

Lights in red : Abnormal (The optical reception level should be less than _20 dBm.)

n

Attenuates about 0.5 dB for every 1 km of cable. Attenuates about 0.5 dB for each relay connector.

D904 : SYSTEM POWER display

Lights when the power supply unit and power supply of the PS-587 board (1.5 V, _2V) are normal.

D907 : POWER display

Lights up when the voltage used on the board is normal.

HDCU-900 MM

RC-86 board (A side and panel side)

D4 : POWER display

Lights up when the voltage used on the board is normally supplied.

D809, D810, D811 : MAIN OUTPUT display

Displays the SD system.

D809 lights up when the SD system is set to 525/59.941 SDI.

D810 lights up when the SD system is set to 625/50I SDI. D811 lights up during 30PsF operation of the camera.

n

For details of the SD system setting, refer to Section 2-1-2, ???SD System??? of ???Setting the System Format??? of the separate Installation and Maintenance Manual.

D813 : 0

Factory use only

D814 : 6

Factory use only

1-4. Functions of the Indicators on the Boards

D815 : 1

Factory use only

D816 : 7

Factory use only

D817 : 2

Factory use only

D818 : 8

Factory use only

D819 : 3

Factory use only

D820 : 9

Factory use only

D821 : 4

Factory use only

D822 : 5

Factory use only

1-4. Functions of the Indicators on the Boards

1-4-4. IF-789A/789P Board (HKCU-901)

LEVEL CHROMA SYNC

1-4-5. FC-83 Board (HKCU-903)

D602 : BB REF IN display

Lights up when the external sync mode is set to SD and the reference signal for synchronizing the sub carrier is input.

n

Set it with S602 on the AT-141 board. For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

D701 : POWER display

Lights up when the voltage used on the board is normally supplied.

D824 : POWER display

Lights up when the voltage used on the board is normally supplied.

D1005 : /1.001 display

Lights up when the frame frequency factor of the HD signal is set to 1/1.001 times.

n

Set it with S603 on the AT-141 board. For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

1-4. Functions of the Indicators on the Boards

1-5. Adjustment and Setting after Replacing the Boards

1-5. Adjustment and Setting after Replacing the Boards

After replacing each plug-in board, return the switches to the setting before replacement. Also, readjust and reset the following items.

1-5-1. When Replacing the AT-141 Board

While referring to Section 2, ???System Setup??? of the separate Installation and Maintenance Manual, readjust and reset the following items.

Adjustment and setting items

2-2-1. Setting the Intercom System

.Selecting the intercom system

.Setting the input level of the PGM audio signal

.Selecting an intercom line to be connected to the INTERCOM connector

2-2-2. Setting the Microphone

.Controlling the microphone input level from the remote control

.Adjusting the microphone input level using the MIC LEVEL switch

.Setting the microphone output level 2-3-1. Setting the Tally System

2-3-2. Setting the Camera Number

2-4-2. Adjusting the Signal Phase

.Adjusting the sync signal phase

1-5-2. When Replacing the RC-86 Board

While referring to Section 2, ???System Setup??? of the separate Installation and Maintenance Manual, readjust and reset the following items.

Adjustment and setting items

2-4-4. Adjusting the Level of Signals for Waveform Monitor

.Adjusting the staircase signal

If required, adjust the following items too.

2-4-4. Adjusting the Level of Signals for Waveform Monitor

.Adjusting the WF Output Signal Level

2-4-5. Adjusting the Level of Signals for Picture Monitor

1-5-3. When Replacing the DPR-163 Board

While referring to Section 3, ???Electrical Alignment???, adjust the following item.

Adjustment item

3-3-3. Clock (74 MHz) Duty Adjustment/DPR Board

(Board suffix: -14 only)

3-3-4. Prompter Level Adjustment

1-5-4. When Replacing the IF-789A/789P

Board (HKCU-901)

While referring to Section 3, ???Electrical Alignment???, adjust the following items.

Adjustment items

3-5-4. GRB Output Level Adjustment

3-5-6. Return Level Adjustment

While referring to Section 2, ???System Setup??? of the separate Installation and Maintenance Manual, adjust the following item.

Adjustment item

2-4-3. Level Adjustment of the VBS Signal

1-6. Connecting/Disconnecting the

Flexible Card Wire

The flexible card wire is used to connect between the following boards. Bending the flexible card wire may result in shortening the lifespan. Be careful not to bend it.

Disconnecting

1.Turn off the main power.

2.Slide portion A in the direction of the arrow to unlock and pull out the flexible card wire.

Connecting

m

.Do not insert the flexible card wire sideways.

.Confirm that there is no stain or dust on the contact surface of the flexible card wire.

1.Slide portion A in the direction of the arrow, turn over the contact surface of the flexible card wire, then securely insert it into the connector.

2.Return portion A to its original position and lock the connector.

A

A

Contact surface

1-6. Connecting/Disconnecting the Flexible Card Wire

1-7. Cleaning of Connector/Cable

1-7. Cleaning of Connector/Cable

The state of the optical connector while the receptor is receiving signals can be checked using the indicators on the DPR-163 board. (For details, refer to Section 1-4-2, ???DPR-163 Board??? of ???Functions of the Indicators on the Boards??? )

When the relevant indicator lights in red or yellow, clean the following optical contact blocks.

.CAMERA connector of the unit

.CCU connector of the camera side

.Optical/electrical cable

.Connection connector of RX-53 board

When replacing the CAMERA connector or replacing the RX-53 board assembly, cleaning is also required.

Follow the procedures below for cleaning.

Tools Required

.Alignment sleeve remover HC-001 (for female connector)

Sony P/N : J-6480-010-A

n

Insert the shorter nose end when removing/installing the alignment sleeve.

Grasp not the shock absorber portion of the remover but

the handle in use.

.Cotton swabs (commercially available)

Use the shorter nose end.

n

Use a cotton swab whose diameter is about 4 mm.

If a cotton swab whose diameter exceeds 5 mm is used, the cotton swab cannot be inserted into the end of the connector and the tip of the optical contact cannot be cleaned.

1-7. Cleaning of Connector/Cable

Cleaning

Male connector

Clean the tip of the white optical contacts by a cotton swab moistened with alcohol.

Optical contacts (white)

Female connector

The optical contacts for female connector are in an unex- posed state. In cleaning, it is necessary to be exposed by removing the alignment sleeve in advance. Proceed as follows.

1.Insert the alignment sleeve remover into the alignment sleeve in the straight line and turn it clockwise.

Alignment sleeve

Alignment sleeve remover

2.When the turn stops, pull out the remover in the straight line forcedly.

n

The alignment sleeve can be removed/reinstalled with the sleeve itself attached to the tip of the remover. Great care should be taken so as not to lose or damage the alignment sleeve.

(Alignment sleeve: Sony P/N 9-980-074-01)

Alignment sleeve

3.Clean the tip of the white optical contacts by a cotton swab moistened with alcohol.

Optical contacts (white)

4.Insert the remover with the alignment sleeve attached to its tip, and push it until it clicks.

5.Rotate the remover counterclockwise to install the alignment sleeve, and extract the remover.

Connection connector

Clean the optical contact block of the connector using a cotton swab moistened with alcohol.

1-8. Notes for RX-53 Boards 1-9. Writing and Rewriting the PLD Internal Data

1-8. Notes for RX-53 Boards

The electric parts mounted on the RX-53 board cannot be replaced or adjusted.

If the electric parts need to be replaced or adjusted, replace the entire unit.

1-9. Writing and Rewriting the PLD Internal Data

The write/rewrite method of the PLD (Programmable Logic Device) that is mounted on the DPR-163 board (board suffix: -22 and later) supports the e-Production (EPR) system.

If the parts listed below needs to be replaced and if PLD needs to be upgraded, contact your local Sony Sales Office/Service Center.

n

The PLD that is mounted on the DPR-163 board (board suffix: -11 through -14) does not support the e- Production system. If you want to write/re-write the internal data of the PLD, contact your local Sony Sales Office/Service Center.

n

The part number of PLD (or ROM for PLD) in which data is not written yet, is shown in ??? Spare Parts??? of e-Manual.

Therefore, if part replacement is required, write the data by the following procedure.

In the case of the PLD type that runs on the program stored in external ROM, data needs not to be written only by replacing the part if the specific PLD only is defective.

e-Production system has the advantages shown below.

.To write/rewrite the PLD internal data:

1.The standard fixture (cable) can be used.

2.The standard software (PLD Download Tool) can be used.

.The PLD internal data is controlled in the Sony Database Server under the name Project file (E_xxx_xxx_xx_xx).

.The printed circuit board is equipped with the standard connector (EPR connector) to write the PLD internal data. The indication ???EPR??? is shown on the printed circuit board.

Corresponding PLD and PLD ROM list

*: IC704 through IC709 are the PLD ROMs.

1-9. Writing and Rewriting the PLD Internal Data

Data write procedure

Data write procedure in the PLD (or ROM for PLD) is outlined below.

For details of data write procedure, refer to ???Download Tool Operating Instruction for Device Program- ming???.

???Download Tool Operating Instruction for Device Programming??? is available in the same site where the PLD Download Tool software is available.

Equipment required

.PLD download fixture (Sony part number : J-7120-140-A) : The cable connected PC to this unit n

When connecting the fixture to the HDCU-950, remove the fixture cable from the fixture itself. Con- nect the opposite side to the fixture main unit before starting to use the fixture.

.A PC having parallel port.

A PC in which the PLD Download Tool software is already installed.

For the applicable OS and the operating environment, refer to ???Download Tool Operating Instruction for Device Programming???.

Step 1 Prepare the Project file. n

Download the Project file from the Sony Database Server.

Step 2 Turn off the power of this unit. Connect the PC parallel port to the EPR connector of the target board using the PLD download fixture (cable).

Step 3 Turn on the power of this unit.

Start the Download Tool software and read the Project file.

Step 4 Program the PLD (or ROM for PLD) with the Download Tool software.

Step 5 Upon completion of programming, check that error message is not displayed. Turn off the power of this unit and back on.

1-10. Circuit Protective Elements

1-10. Circuit Protective Elements

The positive characteristic thermistor (for power supply) functions as a circuit protective element on the AT-141, DPR-163, RC-86, IF-789A/789P (HKCU-901), FC-83 (HKCU-903) and LC-41 (HKCU-904) boards of the unit. The thermistor increases the internal resistance and limits the current flowing to the circuits when an overcurrent flows or when the ambient temperature increases and the element reaches the specified temperature. If the elements operates, turn off the main power and inspect the HDCU internal circuit. After removing the cause of the equipment abnormality and the temperature of the element decreases, turn on the power again and operate the unit correctly. It takes about 1 minute for the elements to cool down after the main power is turned off.

1-11. Notes for Repair Parts

1-11. Notes on Repair Parts

1.Safety Related Components Warning w

Components marked !are critical to safe operation. Therefore, specified parts should be used in the case of replacement.

2.Standardization of Parts

Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement.

Parts list has the present standardized repair parts.

3.Stock of Parts

Parts marked with ???o??? at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.

4.Harness

Harnesses with no part number are not registered as spare parts.

In need of repair, get components shown in the list and repair using them.

5.Destination Representation

The part indicated ???For J/UC/CE??? in the spare parts list is used in the unit written below. For J : The part is used in a unit for Japan.

For UC : The part is used in a unit for the U.S.A. and Canada.

For CE : The part is used in a unit for regions except the above countries.

1-12. Character Display Function

The character generation circuit built into the unit can mix character information such as the settings, state and self- diagnosis of the unit with the SD video signal, output it from the PIX OUT (RC-86 board output) and CHARAC- TER OUTPUT connectors, and display it on the SD analog monitor.

The character MIX function output from the PIX OUT connector can be forcibly turned off by turning off the S102-5 switch on the AT-141 board.

When the SD analog monitor is connected to the CHAR- ACTER OUT connector, only characters are displayed in black and white.

Operating procedure

To display the setting, state and self-diagnosis display of the unit on the SD analog monitor, press the CHARAC- TER button of the RCP so that the button lights.

To change the page, press the CHARACTER button of the RCP. The page can also be changed by pressing the S131 switch on the AT-141 board.

When the CHARACTER button of the RCP is kept pressed, the pages are changed continuously. After all the pages are displayed, the cycling display stops on the final page and the CHARACTER button of the RCP goes off. To display the character information again, press the CHARACTER button of the RCP.

n

The first page is blank. When selecting the first page, the display of characters is OFF.

G

H

J

S102

K

L

S131

M

AT-141 board (A side)

1-12. Character Display Function

The contents of the pages displayed on the SD analog monitor are as follows.

Required equipment

.Color monitor

Sony BVM-1911/2811 or equivalent (for NTSC) Sony BVM-2011P/3011P or equivalent (for PAL)

.Remote control unit Sony RCP-700 series

.HDVS camera system HDC-900/950

1-12. Character Display Function

Page 1

System Status Display

No. Contents

1Displays the type of camera connected to the unit. (HDC-700/HDC-750/HDC-900/HDC-950/UNDEFINED)

2Displays the type of external sync signal.

(Free/SD Digital/HD Digital)

3Displays the setup format of the DPR-163 board.*1

4Displays the setup format of the board mounted in the second slot from the top of the front side.*1

5Displays the setup format of the board mounted in the third slot from the top of the front side.*1

6Displays the type of signal input to the RET INPUT 1 connector on the rear panel of the unit.

7Displays the type of signal input to the RET INPUT 2 connector on the rear panel of the unit.

8Displays the type of signal input to the RET INPUT 3 connector on the rear panel of the unit.

9Displays the type of signal input to the RET INPUT 4 connector on the rear panel of the unit.

0Displays abnormal portions of the system detected during self-diagnosis.

*1 : For details, refer to Section 2, ???System Setup??? of the separate Installation and Maintenance Manual.

Page 2

Auto & Diag Display

**Auto Black Balance** Completed 1

* Diagnosis * (Front) (Rear)

No. Contents

1Displays the progress of auto setup of the camera side.

2Displays the self-diagnosis result of the AT-141 board

(OK/NG).*2

3Displays the self-diagnosis result of the DPR-163 board (OK/NG).*2

4Displays the self-diagnosis result of the board mounted in the second slot from the top of the front side (OK/NG).*2

5Displays the self-diagnosis result of the board mounted in the third slot from the top of the front side (OK/NG).*2

6Displays the self-diagnosis result of the board mounted in the second slot from the top of the rear side (OK/NG).*2

7Displays the self-diagnosis result of the board mounted in the third slot from the top of the rear side (OK/NG).*2

*2 : For the contents of the self-diagnosis of each board, refer to pages 8 through 11 of the character display.

Page 3

Camera Status Display

Contents

Displays information of GAIN, ND, CC, Extender, Shutter, aperture, Write, Black, Flare, Black??, Detail, etc.

Page 4

SD Signal Status Display

No. Contents

1Setting state of the aspect ratio of the SD signal

(SQ/LB/EC) SQ : Squeeze LB : Letter box

EC : Edge crop

Displays the crop position too. (_99 to 99)

_99 : The cut-out position is in the leftmost position.

0 : Cuts out the center.

99 : The cut-out position is in the rightmost position.

2Setting state of the H down-converter interpolation filter coefficient (A to E)

3Setting state of the V down-converter interpolation filter coefficient (A to E)

4Setting state of SD GAMMA (_99 to 99)

5Setting state of the linear matrix correction coefficient

(ON/OFF)

6Setting state of the cross-color reducing function

(ON/OFF)

7Setting state of the coring level of the cross-color reducing (_99 to 99)

8Setting state of the reducing level of the cross-color reducing (_99 to 99)

9Setting state of the detail function (ON/OFF)

0Setting state of the detail level (_99 to 99)

!- Setting state of the detail limiter (_99 to 99)

!= Setting state of the detail crispening (_99 to 99)

![ Setting state of the level dependent knee (_99 to 99)

!] Setting state of the detail H/V ratio (_99 to 99)

!\ Setting state of the detail boost frequency (_99 to 99)

!; Setting state of the detail white limiter (_99 to 99)

!' Setting state of the detail black limiter (_99 to 99)

!, Setting state of the level dependent gain (_99 to 99)

1-12. Character Display Function

Page 5

System Diag (1/3) Display

No. Contents

1State of the optical receiving level of the camera and camera control unit (OK/WARNING/NG)*3 WARNING :The optical level is _17 to _20 dBm.

NG : The state when the optical level is low and any signal waveform cannot be obtained

When either of WARNING or NG appears on the CCU side, clean the connector or cable while referring to

Section 1-7.

When either of WARNING or NG appears on the camera side, clean the connector or cable while referring to the

Maintenances Manual of the camera.

2State of the fan of the power supply block and the fan of the rear panel (OK/NG)

NG : The fan of the switching regulator and the fan of the rear panel are defective.

3Accumulated power supply time to the AT-141 board is displayed.

*3 : The optical sending/receiving state of the main unit also can be checked using the indicator on the panel of the DPR-163 board. For details, refer to Section 1-4-2, ???DPR-163 Board??? of ???Functions of the Indicators on the Boards???.

1-12. Character Display Function

Page 6

System Diag (2/3) Display

No. Contents

1State of camera cable connection (Open/Short/NG)

2Existence of data from the camera (__/Wait/Sense/OK)

__: The communication with the camera cannot be established.

Wait : The communication with the camera is being waited.

Sense : The communication with the camera is being established.

3State of the power supply of the camera (ON/OFF)

4State of connection to the camera (OK/NG*4)

5State of cable connection of the RCP/CNU connector of the rear panel of the unit (Open/Connect)

6Existence of the data from the RCP/CNU connector of the rear panel of the unit (__/Wait/Sense/OK)

__: The communication with the equipment connected to the RCP/CNU connector cannot be established.

Wait : The communication with the equipment connect- ed to the RCP/CNU connector is being waited.

Sense : The communication with the equipment connect- ed to the RCP/CNU connector is being estab- lished.

7State of the power supply of the RCP/CNU connector of the rear panel of the unit (OK/NG)

*4 : When power of the camera is supplied from the outside too, NG appears.

Page 7

System Diag (3/3) Display

* System Diag 3/3 *

Intercom

No. Contents

1Setting state of the intercom 1ch of the camera side (ENG/PROD)

2Setting state of the intercom 2ch of the camera side

(ENG/PROD)

3Gain and control state of the microphone circuit of the camera side (Remote/Local)

Page 8

AT Diag Display

Displays the details of self-diagnosis of the AT-141 board of the unit.

No. Contents

1Setting state of the S603 switch on the AT-141 board (1.001/1.000)*5

2Setting state of the S601 and S602 switches on the AT- 141 board (SD Local/SD Remote/HD Local/HD Remote)*5

3Setting state of delay amount (setting of the S120 switch on the AT-141 board) when converting the format of the HD-SDI signal (1Frame/90H)*5

4Setting state of the S110 switch on the AT-141 board (Local/Remote) *5

5Setting state of the S111 switch on the AT-141 board (Local/Remote) *5

6Setting state of the S103-4 switch on the AT-141 board (Recall/HD ANA)*5

7State of the operation mode of the AT-141 board (Normal/Test)

*5 : For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

Page 9

DPR Diag Display

Displays the details of self-diagnosis of the DPR-163 board of the unit.

No. Contents

1Whether the DPR-163 board is recognized

(None/NG/OK)

2Setting state of the S804 to S807 switches on the DPR-

163 board*6

3Setting state of the S810 switch on the DPR-163 board*6

4Setting of input signal that is output to DIGITAL AUDIO OUT (Digital-Input/Analog-Input)

5Setting of input signal that is output to ANALOG AUDIO OUT (Digital-Input/Analog-Input)

6State of the operation mode of the DPR-163 board

(Normal/Test)

*6 : For details, refer to Section 1-5-2, ???DPR-163 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

1-12. Character Display Function

Pages 10 and 11

Slot-2 Diag/Slot-3 Diag Display

Displays the details of self-diagnosis of the board mounted in the second or third slot from the top of the front/rear side of the unit.

diagnosis of the ADA-59 board. (This is not displayed when a board other than the ADA-59

board is mounted.)

diagnosis of the ADA-59 board. (This is not displayed when a board other than the ADA-59 board is mounted.)

No. Contents

1Setting state of switch S103-1 on the AT-141 board

(YCD/RGB)*7

2Setting state of switch S103-2 on the AT-141 board (YCD/RGB)*7

*7 : For details, refer to Section 1-5-1, ???AT-141 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

1-12. Character Display Function

a.When the RC-86 board is mounted in the second or third slot from the top of the front side of the unit

Front: RC

No. Contents

1Whether the RC-86 board is recognized (None/NG/OK)

b.When the FC-83 board is mounted in the second slot from the top of the front side of the unit

No. Contents

1State of the format of the frame converter MAIN INPUT signal

2Setting state of the conversion format (setting of S2/S3 on the FC-83 board)*7 of the frame converter MAIN OUTPUT signal

3State of the format of the frame converter SUB INPUT signal

4State of the conversion format of the frame converter SUB OUTPUT signal

5Setting state of the format (setting of S11 to S13 on the FC-83 board)*7 of the RETURN VIDEO signal to be input to the FC-83 board

6State of the format of the RETURN VIDEO signal to be output from the FC-83 board

*7 : For details, refer to Section 1-5-5, ???FC-83 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

c.When the LC-41 board is mounted in the second or third slot from the top of the front side of the unit

No. Contents

1State of the format of the line converter MAIN INPUT signal

2Setting state of the conversion format (setting of S2 on the LC-41 board)*8 of the line converter MAIN OUTPUT signal

3Setting state of the format (setting of S11 and S12 on the

LC-41 board)*8 of the RETURN VIDEO signal to be input to the LC-41 board

4State of the format of the RETURN VIDEO signal to be output from the LC-41 board

*8 : For details, refer to Section 1-5-6, ???LC-41 Board??? of ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

d.When the IF-789A/789P board is mounted in the third slot from the top of the front side of the unit

Front: IF

No. Contents

1Whether the IF-789A/789P board is recognized

(None/NG/OK)

DL: OK

IE: OK

HDC-900 SERIES

* CAMERA Diag *

Contents

Displays the self-diagnosis result of the board on the camera side that is sent from the camera by the Diag command without change.

No. Contents

1Displays the ROM version of the camera.

2Displays the ROM version of the camera adapter.

3Displays the ROM (IC105, IC106/AT-141 board) version of the HDCU-900.

ROM Version (HDC-900 Series) Display

Displays the ROM versions of the unit and the peripheral equipment of the unit.

No. Contents

1Displays the ROM version of the camera.

2Displays the ROM (IC105, IC106/AT-141 board) version of the HDCU-900.

Section 2

Replacement of Main Parts

2-1. Replacing the Switching Regulator

w

The components marked !are critical to safe operation. If you replace with parts other than the specified ones, fire or electric shock may result.

c

When repairing or replacing the power supply block, set the voltage. If the voltage is set incorrectly, a fire or electric shock may result.

.When repairing or replacing the power supply block, set to the same power supply voltage as that of repair shop work bench.

.When delivering to the user, adjust the power supply voltage to suit the user.

Gently remove or attach the power supply unit while holding it by hand.

Otherwise, the unit may fall, causing an injury.

If the power supply unit is not attached securely, the contact resistance of the unit increases, which may result in damage to parts or a fire. Tighten completely the fixing screws of the power supply unit.

Do not turn on the power before fixing the power supply unit securely.

Replacement Part

Part : Switching regulator

Part No. : !A-8312-120-B

Replacement Procedure

1.Turn off the main power and disconnect the plug from the outlet.

n

Wait for at least three minutes before starting replace- ment, because there are electrically live blocks inside the machine that could cause electric shock.

2.Remove the front panel. (Refer to Section 1 of the Installation and Maintenance Manual.)

3.Fully loosen the four screws (with drop-safe) and remove the switching regulator in the direction of the arrow.

4.Set the two voltage selectors of the new switching regulator as shown in the following figure.

5.Attach the switching regulator in reverse order of step 3.

n

When using the unit at a voltage other than the specified voltage, contact your local Sony Sales Office/Service Center.

2-2. Replacing the Fuse

2-2. Replacing the Fuse

w

The components marked !are critical to safe operation. If you replace with parts other than the specified ones, fire or electric shock may result.

Replacement Part

n

The CAMERA fuse differs depending on the destination of the unit.

MAIN fuse

Part : Fuse (6.3 A, 250 V)

Part No. : !1-576-233-11

CAMERA fuse

For UC

Part : Fuse (100 to 120 V, 6.3 A, 250 V)

Part No. : !1-576-233-11

For CE

Part : Fuse (220 to 240 V, 4 A, 250 V)

Part No. : !1-576-231-11

Replacement Procedure

1.Turn off the main power and disconnect the plug from the outlet.

m

.Wait for at least three minutes before starting replacement, because there are electrically live blocks inside the machine that could cause electric shock.

.Remove any foreign objects inside the machine that could cause a short before replacement.

2.Remove the front panel. (Refer to Section 1 of the Installation and Maintenance Manual.)

3.Fully loosen the screw (with drop-safe) and remove the fuse cover plate.

n

The MAIN and CAMERA fuses can be replaced in the same way.

4.Insert a flat screwdriver into the groove of the fuse holder, and rotate it in the direction of arrow A (by about 90d) to unlock. (Fig. 1)

5.Remove the fuse with the entire fuse holder. (Fig. 2)

6.Remove the fuse from the fuse holder. (Fig. 3)

7.Attach a new fuse in reverse order of steps 3 to 6. n

A spring is already attached in the fuse holder. When attaching a new fuse, rotate the flat screwdriver in the direction of arrow C (by about 90d) while pressing it in the direction of arrow B to lock the fuse holder.

B

Flat screwdriver

Fuse holder

C

2-3. Removing the Rear Panel

1.Turn off the main power and disconnect the plug from the outlet.

m

.Wait for at least three minutes before starting replacement, because there are electrically live blocks inside the machine that could cause electric shock.

.If you bend or pull out the optical fiber cable forcibly, disconnection may result. Handle the cable carefully.

2.Remove the boards and the blank panel from the rear panel. (Refer to Section 1 of the Installation and Maintenance Manual.)

3.Remove the cap from the CAMERA connector.

4.Remove the four screws and slide the rear panel assembly in the direction of the arrow.

5.Remove the isolating sheet. n

The isolating sheet is not fixed.

6.Disconnect the connectors (CN1, CN16, CN18, CN19, CN20, CN21, CN22) of the PS-587 board, then remove the rear panel assembly.

7.Reattach the rear panel in reverse order of the disas- sembling procedure.

2-3. Removing the Rear Panel

2-4. Replacing the DC Fan (Rear Panel)

2-4. Replacing the DC Fan (Rear Panel)

c

If the fan is defective, the temperature inside the unit will rise. Touching the inside of the unit in this state may cause a burn.

Replace the parts after turning off the power and cooling the inside.

The fans that are used in the unit of the rear panel are recommended replacement parts.

The lifespan of these fans is about 30,000 hours, which means that the fans can be used for about three and a half years if the power is on all the time, so as a guideline the fans should be replaced every three and a half years.

n

The rear panel is provided with the two DC fans.

Replacement Procedure

1.Turn off the main power and disconnect the plug from the outlet.

n

Wait for at least three minutes before starting replace- ment, because there are electrically live blocks inside the machine that could cause electric shock.

2.Remove the rear panel. (Refer to Section 2-3.) n

Only either the upper or the lower DC fan can be replaced.

2-4. Replacing the DC Fan (Rear Panel)

Replacing the upper fan

1.Disconnect the harness from the two harness clamps.

2.Disconnect the connector (CN23) from the PS-587 board.

3.Remove the four screws and remove the DC fan.

4.Attach a new DC fan in reverse order of steps 1 to 3. n

Attach the DC fan in the direction shown below.

Upper fan

Lower fan

Replacing the lower fan

1.Disconnect the harness from the harness clamp.

2.Disconnect the connector (CN24) from the PS-587 board.

3.Remove the four screws and remove the DC fan.

4.Attach a new DC fan in reverse order of steps 1 to 3. n

Attach the DC fan in the direction shown below.

Upper fan

Lower fan

2-5. Replacing the PS-587 Board

Replacement Procedure

2-5. Replacing the PS-587 Board

5.Attach a new PS-587 board in reverse order of step 4. n

When connecting the PS-587 board and MB-902 board, the MB-902 board may get out of position by one pin. Connect the boards securely with great care.

Connector connection at the correct position

Board-to-board connectors of MB-902 board

Board-to-board connectors of PS-587 board

MB-902 board

PS-587 board

Board-to-board connectors

2-6. Replacing the RX-53 Board

2-6. Replacing the RX-53 Board

m

.The electric parts mounted on the RX-53 board cannot be replaced or adjusted.

If the electric parts need to be replaced or adjusted,

replace the entire unit.

.If you bend or pull out the optical fiber cable forcibly, disconnection may result. Handle the cable carefully.

Replacement Procedure

1.Turn off the main power and disconnect the plug from the outlet.

n

Wait for at least three minutes before starting replace- ment, because there are electrically live blocks inside the machine that could cause electric shock.

2.Remove the rear panel. (Refer to Section 2-3.)

3.Remove the three screws and slide the optical unit in the direction of the arrow.

4.Disconnect the connectors (CN26, CN29) of the MB- 902 board and remove the optical unit.

5.Remove the four screws and remove the CAMERA connector from the optical unit.

CAMERA connector

Optical unit

B3 x5

B3 x5

6.Disconnect the two connectors from the rod holder. (Fig. 1)

7.Rotate each knurl block in the direction of arrow A to remove the connector. (Fig. 2)

n

The interconnection connector should be remain connected to the mate connector (yellow). To avoid the signal degration, do not touch an exposed tip of the connector.

8.Remove the two screws (B3 x5, shoulder screw) and remove the board assembly in the direction of the arrow.

n

Be careful not to bend the cables (especially light blue and cream color).

9.Attach the new RX-53 board assembly in reverse order of steps 3 to 8.

m

2-6. Replacing the RX-53 Board

10.Attach the optical unit to the unit with three screws. First, fasten temporarily the screws shown in the figure, then fasten them securely.

n

When connecting the connector (CN1) of the RX-53 board and the connector (CN6) of the MB-902 board, the connectors may get out of position by one pin.

Connect the boards securely with great care.

MB-902 board

CN6

Optical unit

Fasten the screw temporarily.

.Before connecting the connector, clean the tip of the connector pin with alcohol.

.When connecting the connector, align the projecting portion with the cut-out.

Connector connection at the correct position

CN6

RX-53 board

Connector connection at incorrect position

Be careful to connect the connectors because they may get out of position by one pin.

CN1

11. Attach the rear panel. (Refer to Section 2-3.)

2-7. Replacing the CAMERA Connector

2-7. Replacing the CAMERA Connector

n

If you bend or pull out the optical fiber cable forcibly, disconnection may result. Handle the cable carefully.

Replacement Procedure

1.Follow steps 1 to 7 of Section 2-6, ???Replacing the RX- 53 Board???.

n

The interconnection connector should be remain connected to the mate connector (light blue and cream color). To avoid the signal degration, do not touch an exposed tip of the connector.

2.Attach a new CAMERA connector in reverse order of removal.

n

For the notes during assembling, refer to step 9 of Section 2-6 and higher.

Section 3

Electrical Alignment

3-1. Preparation

3-1-1. Required Equipment

Measures

. Digital oscilloscope (300 MHz or higher) Tektronix TDS460A or equivalent

. HD waveform monitor

Tektronix 1735HD/1730HD or equivalent

. SD waveform/Vector monitor Tektronix 1780R or equivalent (for UC) Tektronix 1781R or equivalent (for CE)

.SD signal generator

Tektronix TSG170A or equivalent (for UC)

Tektronix TSG271 or equivalent (for CE)

. Audio oscillator

Tektronix SG-5010 or equivalent

.Frequency counter

Advantest TR5821AK or equivalent

Related equipment

. HDVS color video camera HDC-900 (or HDC-950)

.Master setup unit MSU-700A/750

Tools

. Front extension board BKP-7900

.Rear extension board EX-525A (Sony P/N : A-8326-353-A)

.Extension board EX-738 (for HDC-900/950) (Sony P/N : A-8327-351-A)

3-1-2. Notes on Adjustments

. The measure should have already been calibrated.

. ???3-1-4. Initialization Settings??? have already been finished.

. The adjustment of the HDC-900 (or HDC-950) haven already been finished.

. Types of the color bars to be output from the built-in SG:

*1 : When S811-1 on the RC-86 board is ON and S811-2 is OFF (factory setting)

.To adjust the unit, extend each plug-in board. Before pulling out the boards, be sure to turn off the main

power.

. Before starting adjustment, warm up for about 10 minutes.

.Before using the MSU-700A/750, check the version of the ROM. For details, refer to Section 1-1, ???Checking the ROM Version??? of the separate Installation and Maintenance Manual.

3-1. Preparation

3-1-3. Connection of Equipment

Adjusting the HDCU-900

OPTICAL FIBER

CABLE

MASTER SETUP UNIT

MSU-700A/750

Adjusting the HDCU-902

CABLE

HD

COLOR

CAMERA

HDC-900

MASTER SETUP UNIT MSU-700A/750

CCA-5 CABLE (max. 200m)

PIX/ADA-59

HD waveform monitor

75 Z

3-1-4. Initialization Settings

HDCU-900

n

When changing the switch settings from the customer???s setting positions, it is recommended to write down the customer???s setting positions in the following table. After completing the adjustment, be sure to return the switches to the customer???s setting positions.

Set the switches other than the above to the state when shipped from the factory.

For details of the switch settings, refer to Section 1-5, ???Settings of Switches and Controls on Boards??? of the separate Installation and Maintenance Manual.

*1 : for UC

*2 : for CE

3-1. Preparation

When using the MSU-700A:

. Power supply and signal selector block

When using the MSU-750:

. Power supply and signal selector block

* : Press the function button and select it on the function menu display.

3-2. Audio System Adjustment

3-2. Audio System Adjustment

3-2-1. Microphone Level Adjustment

Measures : Oscilloscope, Audio oscillator

Note

This adjustment is described on the premise that the output impedance of the audio oscillator is 600 Z.

Preparation

. Board extension : AT-141 board (front side)

. Board extension : AU-271 board (CAMERA side)

. S126 (MIC CH-1 LEVEL)/AT-141 board panel side ???

MIN

. S128 (MIC CH-2 LEVEL)/AT-141 board panel side ???

MIN

. S402 (E-3)/AT-141 ??? 0 dBu

. S401 (D-3)/AT-141 ??? 0 dBu

Adjustment Procedure

1.MIC1 level adjustment

Input a sine wave of 1 kHz, 220 mV p-p (_20 dBu) from the audio oscillator to 20-pin (X), 19-pin (Y) and 18-pin (G) of the extension board (camera side).

4.MIC2 level adjustment

Input a sine wave of 1 kHz, 220 mV p-p (_20 dBu) from the audio oscillator to 15-pin (X), 16-pin (Y) and 17-pin (G) of the extension board (camera side).

5. Measuring point : TP402 (D-3)/AT-141 or AUDIO OUTPUT CH-2 connector/HDCU rear panel

Adjusting point : 1RV402 (D-2)/AT-141

Specifications : B = 1100 ?? 50 mV p-p

B

Setting after Adjustment

S401 (D-3), S402 (E-3)/AT-141 ??? Return to the original setting.

2. Measuring point : TP401 (E-3)/AT-141 or AUDIO OUTPUT CH-1 connector/HDCU rear panel

Adjusting point : 1RV401 (E-2)/AT-141

Specifications : A = 1100 ?? 50 mV p-p

A

3. Remove the cable that is connected in step 1.

3-2-2. Front Intercom Microphone Level

Adjustment

Measures : Oscilloscope, Audio generator

Note

This adjustment is described on the premise that the output impedance of the audio oscillator is 600 Z.

A

3-2. Audio System Adjustment

Preparation

. MIC switch/HDCU front panel ??? CARBON

. Board extension : AT-141 board (front side)

MIC switch

MAIN CAMERA

INTERCOM connector

Adjustment Procedure

1.Connect the audio oscillator and the INTERCOM connector on the HDCU front panel as shown in the following figure.

TP608

1RV602

TP613

1RV604

1RV603

1RV605

TP402 1RV402

S401

TP401 1RV401

S402

B

C

D

E

F

G

H

J

2.Input a sine wave of 1 kHZ, 220 mV p-p (_20 dBu) from the audio oscillator.

3.Measuring point : TP503 (M-4)/AT-141

Adjusting point : 1RV506 (TALK LEVEL)/AT-141

board panel side

S110

S101

S102

S603

TP504

S602 S126

S601

S128

K

L

M

Specifications : A = 200 ?? 10 mV p-p

A

AT-141 board (A side and panel side)

3-2. Audio System Adjustment

3-2-3. RTS Intercom Adjustment

Measures : Oscilloscope, Audio generator

Note

.This adjustment is described on the premise that the output impedance of the audio oscillator is 600 Z.

.When the intercom system is the RTS system, perform this adjustment.

Preparation

. MIC switch/HDCU front panel ??? CARBON

. Board extension : AT-141 board (front side)

. S504 (J-2)/AT-141 ??? RTS

. S404 (J-1)/AT-141 ??? RTS

. S503 (INCOM SELECT)/AT-141 board panel side ??? PROD

. S41 (L-3)/AT-141 ??? RTS

. S403 (L-2)/AT-141 ??? RTS

.Connect a resistance of 200 Z between A74-pin and A75-pin of the extension board.

MIC switch

MAIN CAMERA

INTERCOM connector

Adjustment Procedure

1.Input a sine wave of 1 kHz, 220 mV p-p (_20 dBu) from the audio oscillator to 2-pin (X), 1-pin (Y) and 3-pin (G) of the INTERCOM connector on the HDCU front panel.

2.PROD CANCEL adjustment

Measuring point : TP502 (M-3)/AT-141

Adjusting point : 1RV505 (2WIRE CANCEL 1)/

AT-141 board panel side

Specifications : A = Minimize

A

3.ENG CANCEL adjustment

S503 (INCOM SELECT)/AT-141 board panel side ??? ENG

4.Connect a resistance of 200 Z between A72-pin and A73-pin of the extension board.

5.Input a sine wave of 1 kHz, 220 mV p-p (_20 dBu) from the audio oscillator to 2-pin (X), 1-pin (Y) and 3- pin (G) of the INTERCOM connector on the HDCU front panel.

6.Measuring point : TP405 (M-2)/AT-141

Adjusting point : 1RV405 (2WIRE CANCEL 2)/

AT-141 board panel side

Specifications : B = Minimize

B

Setting after Adjustment

After adjustment is completed, return the switches to the original setting.

HDCU-900 MM

3-2-4. PGM Mix Level Adjustment

Measures : Oscilloscope, Audio oscillator

Note

This adjustment is described on the premise that the output impedance of the audio oscillator is 600 Z.

Preparation

Board extension : AT-141 board (front side)

Adjustment Procedure

1.Input a sine wave of 1 kHz, 2.2 V p-p (0 dBu) from the audio oscillator to C77-pin (X), D77-pin (Y) and D76- pin (G) on the extension board of the AT-141 board.

3-2. Audio System Adjustment

2. Measuring points : TP504 (M-4)/AT-141 or 4-pin (X)/ INTERCOM connector, 3-pin (G)/ HDCU front panel

Adjusting point : 1RV501 (PGM MIX)/AT-141 board panel side

Specifications : A = 100 ?? 20 mV p-p

A

TP608 TP613

1RV604

1RV603

1RV605

1RV602

TP402 1RV402

S401

TP401 1RV401

S402

A

B

C

D

E

F

G

n

These specifications are set for service. When using this unit, adjust the level to suit the user.

H

J

K

L

M

AT-141 board (A side and panel side)

3-2. Audio System Adjustment

3-2-5. Side Tone Level Adjustment

Measures : Oscilloscope, Audio oscillator

Note

This adjustment is described on the premise that the output impedance of the audio oscillator is 600 Z.

Preparation

. MIC switch/HDCU front panel ??? CARBON

. Board extension : AT-141 board (front side)

MIC switch

MAIN CAMERA

2.Adjust the output level of the audio oscillator so that a sine wave of 1 kHz, 200 mV p-p appears on TP503 (M-4) on the AT-141 board.

3.Measuring points : TP504 (M-4)/AT-141

Adjusting point : 1RV502 (SIDE TONE)/AT-141 board panel side

Specifications : A = 20 ?? 2 mV p-p

A

n

These specifications are set for service. When using this unit, adjust the level to suit the user.

A

INTERCOM connector

Adjustment Procedure

TP608

TP613

1RV604

1RV603

1RV605

TP402 1RV402

S401

TP401 1RV401

B

C

D

E

1RV602

S402

S110

S101

S102

S603

TP504

S602 S126

S601

S128

F

G

H

J

K

L

M

AT-141 board (A side and panel side)

3-3. Video and Reference Signal System

Adjustment

3-3-1. HD-SDI Output VCO Free-run

Adjustment

Measure : Frequency counter

Preparation

. Board extension: AT-141 board (front side)

. Remove the cable connected to the REFERENCE IN connector on the HDCU rear panel.

. S603 (L-6)/AT-141 ???/1000

.S601 (REMOTE/LOCAL)/AT-141 board panel side ???

LOCAL

. S602 (REFERENCE)/AT-141 board panel side ??? HD

. S102-8 (K-6)/AT-141 ??? OFF

. Connect the measure as shown in the following figure.

.After turning on the power, wait for 10 minutes at least and start adjustment.

Adjustment Procedure

1.HD (60) frequency adjustment Measuring point : TP613 (B-7)/AT-141 Adjusting point : 1RV604 (D-5)/AT-141 Specifications : 74,250,000 ?? 10 Hz

2.S603 (L-6)/AT-141 ??? /1001

3.HD (59.94) frequency adjustment Measuring point : TP613 (B-7)/AT-141 Adjusting point : 1RV603 (D-5)/AT-141 Specifications : 74,175,750 ?? 10 Hz

4.S602 (REFERENCE)/AT-141 board panel side??? BB

5.SD frequency adjustment

Measuring point : TP608 (B-8)/AT-141

Adjusting point : 1RV602 (E-9)/AT-141

Specifications : 27,000,000 ?? 10 Hz

3-3. Video and Reference Signal System Adjustment

Setting after Adjustment

After finishing the adjustment, return the switches to the original setting.

3-3-2. Clock (74 MHz) Duty Adjustment/AT

Board

Measure : Oscilloscope (20 MHz BWLimit: ON)

Adjustment Procedure

Measuring point : TP613 (B-7)/AT-141

Adjusting point : 1RV605 (E-6)/AT-141

Specifications : C = 1.65 ?? 0.04 Vdc

When this adjustment is completed, perform ???3-3-3. Clock (74 MHz) Duty Adjustment/DPR Board???.

3-3. Video and Reference Signal System Adjustment

3-3-3. Clock (74 MHz) Duty Adjustment/DPR

Board

Perform ???3-3-2. Clock (74MHz) Duty Adjustment/AT Board??? before starting this adjustment.

Measure : Oscilloscope (20 MHz BWLimit: ON)

Note

This adjustment corresponds to the DPR-163 board with part No. suffix -14.

Adjustment Procedure

Measuring point : TP307 (F-8)/DPR-163

Adjusting point : 1RV301 (F-9)/DPR-163

Specifications : C = 1.65 ?? 0.04 Vdc

A

A

B

1RV501

C

D

E

H

J

K

L

M

DPR-163 board (A side)

3-3-4. Prompter Level Adjustment

Measures : SD waveform monitor

SD signal generator

Preparation

Connect the SD signal generator (for UC : SMPTE color

bar/for CE : EBU color bar) to the PROMPTER IN connector/SDI-54A/SDI-82.

Adjustment Procedure

Measuring point : PROMPTER connector/CAMERA side

(terminated at 75 Z) (for UC) A = 1000 ?? 7 mV p-p (terminated at 75 Z) (for CE)

3-4. Video Signal System Adjustment

(RC-86 Board)

3-4-1. SD-SDI Output VCO Adjustment

Measure : Frequency counter

Note

After replacing IC508 or IC510 on the RC-86 board only, perform this adjustment.

Preparation

. Board extension : RC-86 board (front side)

. COR501 (B-8)/RC-86 ??? FREE RUN (Short between 2- pin and 3-pin.)

. Connect the measure as shown in the following figure.

.After turning on the power, wait for 10 minutes at least and start adjustment.

3-4. Video Signal System Adjustment (RC-86 Board)

Adjustment Procedure

1.Measuring point : TP501 (A-7)/RC-86

Adjusting point : 1RV501 (A-7)/RC-86

Specifications : 27.0 ?? 0.2 MHz

2.Measuring point : TP502 (A-8)/RC-86

Adjusting point : 1RV502 (A-8)/RC-86

Specifications : 27.0 ?? 0.2 MHz

Note

After finishing the adjustment and waiting for 10 minutes at least, confirm that each specification is satisfied.

If the specifications are not satisfied, perform the adjust- ment again.

Setting after Adjustment

COR501 (B-8)/RC-86 ??? NORMAL

(Short between 1-pin and 2-pin.)

RC-86 board (A side)

3-4. Video Signal System Adjustment (RC-86 Board)

3-4-2. SD-SDI Input VCO Free-run

Adjustment

Measure : Frequency counter

Note

After replacing IC601 on the RC-86 board only, perform this adjustment.

Preparation

. Board extension : RC-86 board (front side)

. S110 (L-8)/AT-141 ??? LOCAL

. S101 (L-8)/AT-141 ??? All OFF

. COR601 (A-3)/RC-86 ??? FREE RUN (Short between 2- pin and 3-pin.)

. Connect the measure as shown in the following figure.

.After turning on the power, wait for 10 minutes at least and start adjustment.

A

Adjustment Procedure

Measuring point : TP603 (C-1)/RC-86

TP608

TP613

1RV604

1RV603

1RV605

TP402 1RV402

S401

TP401 1RV401

B

C

D

E

Note

1RV602

S402

After finishing the adjustment and waiting for 10 minutes at least, confirm that each specification is satisfied.

If the specifications are not satisfied, perform the adjust- ment again.

Setting after Adjustment

.After finishing the adjustment, return the switches to the original setting.

. COR601 (A-3)/RC-86 ??? NORMAL

(Short between 1-pin and 2-pin.)

S110

S101

S102

S603

TP504

S602 S126

S601

S128

F

G

H

J

K

L

M

AT-141 board (A side)

3-4-3. Main Clock (74 MHz) Duty Adjustment

Measure : Oscilloscope (20 MHz BWLimit: ON)

Note

This adjustment corresponds to the RC-86 board with part No. suffix -14.

Preparation

. Board extension : RC-86 board (front side)

Adjustment Procedure

Measuring point : TP201 (C-6)/RC-86

Adjusting point : 1RV201 (C-6)/RC-86

Specifications : C = 1.65 ?? 0.04 Vdc

A

RC-86 board (A side)

3-4. Video Signal System Adjustment (RC-86 Board)

3-4-4. Return Clock (74 MHz) Duty

Adjustment

Measure : Oscilloscope (20 MHz BWLimit: ON)

Note

This adjustment corresponds to the RC-86 board with part No. suffix -14.

Preparation

. Board extension : RC-86 board (front side)

Adjustment Procedure

Measuring point : TP703 (B-2)/RC-86

Adjusting point : 1RV701 (B-2)/RC-86

Specifications : C = 1.65 ?? 0.04 Vdc

3-4. Video Signal System Adjustment (RC-86 Board)

3-4-5. PIX Output Level Adjustment

Measures : Oscilloscope, SD waveform monitor

Preparation

. Board extension : RC-86 board (front side)

. Board extension : DIF-102 board (rear side)

.1RV354 (B-4)/RC-86 ??? mechanical center (ENC

LEVEL)

. S811-1 (M-6)/RC-86 ??? ON

. S811-2 (M-6)/RC-86 ??? OFF

. S802 (M-4)/RC-86 ??? 525

. PIX monitor select switch/MSU ??? ENC

. BARS button/MSU ??? ON

Adjustment Procedure

1.Video level adjustment

Measuring point : TP351 (A-5)/RC-86

A, B

2.PIX OUT level adjustment

Measuring point : PIX OUT connector/DIF-102

Adjusting point : 1RV401 (F-4)/DIF-102

Specifications : B = 100.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) B = 700.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

Settings after Adjustment

.After finishing the adjustment, return the switches to the original setting.

. PIX monitor select switch/MSU ??? ENC

. BARS button/MSU ??? ON

n

Do not move 1RV354 (B-4) on the RC-86 board from the mechanical center.

RC-86 board (A side)

Preparation

. Board extension : RC-86 board (front side)

. Board extension : DIF-102 board (rear side)

. 1RV354 (B-4)/RC-86 ??? mechanical center (ENC LEVEL)

. S811-1 (M-6)/RC-86 ??? ON

. S811-2 (M-6)/RC-86 ??? OFF

. S802 (M-4)/RC-86 ??? 525

. WF monitor select switch/MSU ??? ENC

. BARS button/MSU ??? ON

Adjustment Procedure

1.Video level adjustment

Measuring point : TP350 (A-4)/RC-86

Adjusting point : 1RV350 (B-4)/RC-86

Specifications : A = 1428 ?? 5 mV

A, B

2.WF OUT level adjustment

Measuring point : WF OUT connector/DIF-102

Adjusting point : 1RV404 (G-4)/DIF-102

Specifications : B = 100.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) B = 700.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

Settings after Adjustment

. After finishing the adjustment, return the switches to the original setting.

. WF monitor select switch/MSU ??? ENC

. BARS button/MSU ??? OFF

n

Do not move 1RV354 (B-4) on the RC-86 board from the mechanical center.

Note

Perform temporarily this adjustment after repairing. When the system is set up, perform the adjustment again according to the characteristic of the waveform monitor.

Preparation

. Board extension : RC-86 board (front side)

. 1RV354 (B-4)/RC-86 ??? mechanical center (ENC

LEVEL)

. S802 (M-4)/RC-86 ??? 525

Adjustment Procedure

Measuring point : TP352 (C-5)/RC-86

Adjusting point : 1RV353 (C-4)/RC-86 1RV352 (C-5)/RC-86

Specifications : A = 10.0 ?? 0.5 V p-p (1RV353) B = 0 ?? 0.5 V dc (1RV352)

Settings after Adjustment

After finishing the adjustment, return the switches to the original setting.

n

Do not move 1RV354 (B-4) on the RC-86 board from the mechanical center.

3-5. SD Signal System Adjustment (HKCU-901)

3-5. SD Signal System Adjustment

(HKCU-901)

Preparation

. Board extension : IF-789A/789P board (front side)

. S101-1 (M-9)/IF-789A/789P ??? ON

. S101-2 (M-9)/IF-789A/789P ??? SMPTE

. S708-1 (M-8)/IF-789A/789P ??? ON (CLEAR)

. S201 (M-9)/IF-789A/789P ??? OFF

. S202 (M-8)/IF-789A/789P ??? ON

. S705 (M-8)/IF-789A/789P ??? RGB

. S706 (M-8)/IF-789A/789P ??? 3WAVE

. S707 (M-7)/IF-789A/789P ??? NG

.1RV205 (VBS LEVEL)/IF-789A/789P board panel side ??? Mechanical center

.1RV210 (VBS CHROMA)/IF-789A/789P board panel side ??? Mechanical center

.1RV217 (RGB LEVEL)/IF-789A/789P board panel side ??? Mechanical center

. BARS button/MSU ??? ON

1

1

IF-789A/789P board (A side and panel side)

3-5-1. VBS Output Level Adjustment

Measures : SD waveform monitor, Vector monitor

Preparation

Board extension : VDA-57 board (rear side)

Adjustment Procedure

1.SYNC level adjustment

Measuring point : TP202 (B-6)/IF-789A/789P

Adjusting point : 1RV209 (C-6)/IF-789A/789P

Specifications : A = 571 ?? 3 mV (for UC) A = 600 ?? 3 mV (for CE)

2.Video level adjustment

Measuring point : TP202 (B-6)/IF-789A/789P

Adjusting point : 1RV202 (D-6)/IF-789A/789P

Specifications : B = 1429 ?? 5 mV (for UC) B = 1400 ?? 5 mV (for CE)

3.VBS1 OUT level adjustment

Measuring point : VBS OUT1 connector/VDA-57

Adjusting point : 1RV62 (L-5)/VDA-57

Specifications : C = 100.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) C = 700.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

4.VBS2 OUT level adjustment

Measuring point : VBS OUT2 connector/VDA-57

Adjusting point : 1RV61 (M-4)/VDA-57

Specifications : D = 100.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) D = 700.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

5.Chroma adjustment

Adjust the PHASE knob of the vector monitor so that 75% of the luminescent spot of the burst is aligned

with the axis.

Measuring point : VBS OUT1 connector/VDA-57

Adjusting point : 1RV208 (C-7)/IF-789A/789P

Specifications : The luminescent spot should be located inside ???4???.

HDCU-900 MM

3-5. SD Signal System Adjustment (HKCU-901)

3-5-2. PIX Output Level Adjustment

Measure : SD waveform monitor

Preparation

.The VBS output level adjustment (section 3-5-2) should be completed.

. PIX monitor select switch/MSU ??? ENC

. Board extension : VDA-57 board (rear side)

Adjustment Procedure

1.PIX signal level adjustment

Measuring point : PIX OUT connector/VDA-57

Adjusting point : 1RV121 (F-5)/VDA-57

Specifications : A = 100.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) A = 700 ?? 3.5 mV (terminated at 75 Z) (for CE)

2.PIX monitor select switch/MSU ??? R, G or B

3.SYNC level adjustment

Measuring point: PIX OUT connector/VDA-57

Adjusting point: 1RV207 (C-6)/IF-789A/789P

Specifications: B = 40.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) B = 300.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

C

B

4.Video level adjustment

Measuring point : PIX OUT connector/VDA-57

Adjusting point : 1RV204 (D-6)/IF-789A/789P

Specifications : C = 75.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) C = 525.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

Setting after Adjustment

PIX monitor select switch/MSU ??? ENC

3-17 (E)

3-5. SD Signal System Adjustment (HKCU-901)

3-5-3. WF Output Level Adjustment

Measure : SD waveform monitor

Preparation

.The VBS output level adjustment (section 3-5-2) should be completed.

. WF monitor select switch/MSU ??? ENC

. Board extension : VDA-57 board (rear side)

Adjustment Procedure

1.WF signal level adjustment

Measuring point : WF OUT connector/VDA-57

Adjusting point : 1RV124 (G-5)/VDA-57

Specifications : A = 100.0 ?? 0.5 IRE (terminated at 75 Z) (for UC) A = 700.0 ?? 3.5 mV (terminated at 75 Z) (for CE)

2.WF monitor select switch/MSU ??? B

3.Video level adjustment

Measuring point : WF OUT connector/VDA-57

Adjusting point : 1RV203 (D-5)/IF-789A/789P

Specifications : B = 75 ?? 1 IRE

(terminated at 75 Z) (for UC) B = 525 ?? 7 mV p-p (terminated at 75 Z) (for CE)

B

Setting after Adjustment

WF monitor select switch/MSU ??? ENC

S708-1 (M-8)/IF-789A/789P ??? OFF

1

1

IF-789A/789P board (A side)

B

3.R signal level adjustment-1

Measuring point : TP207 (D-7)/IF-789A/789P

Adjusting point : 1RV215 (D-7)/IF-789A/789P

Specifications : C = 1000 ?? 5 mV p-p (100% color bar)

C, D

3-5. SD Signal System Adjustment (HKCU-901)

3-5-5. Y/R-Y/B-Y Output Level Adjustment

Measure : SD waveform monitor

Preparation

.The GRB output level adjustment (section 3-5-4) should be completed.

. Board extension : VDA-57 board (rear side)

. S705 (M-8)/IF-789A/789P ??? YCD

. S201 (M-8)/IF-789A/789P ??? OFF

1

1

IF-789A/789P board (A side)

Adjustment Procedure

1. Measuring point : Y/G OUTPUT connector/VDA-57 Measure level A. (about 100 IRE or 700 mV (terminated at 75 Z)) (100% (Y) color bar)

A, B

2.S201 (M-8)/IF-789A/789P ??? ON

3.Y signal level adjustment

Measuring point : Y/G OUTPUT conenctor/VDA-57

Adjusting point : 1RV211 (C-7)/IF-789A/789P

Specifications : B = A (terminated at 75 Z) (100% color bar)

n

When turning ON S201 (M-8) on the IF-789A/789P (with SET UP added) and turning off (when SET UP is not added), the level of A and B should not be changed.

4.SYNC level adjustment

Measuring point : Y/G OUTPUT connector/VDA-57

Adjusting point : 1RV63 (F-2)/VDA-57

Specifications : C = 40 ?? 2 IRE (terminated at 75 Z)

(100% (Y) color bar) (for UC) C = 300 ?? 14 mV

(terminated at 75 Z)

(100% (Y) color bar) (for CE)

C

5.R-Y signal level adjustment

Measuring point : R-Y/R OUTPUT connector/VDA-57

Adjusting point : 1RV213 (C-7)/IF-789A/789P

Specifications : D = 700 ?? 5 mV p-p (SET UP : ON) (75% (R-Y) color bar) (for UC)

D = 525 ?? 5 mV p-p

(75% (R-Y) color bar) (for CE)

D

6.B-Y signal level adjustment

Measuring point : B-Y/B OUTPUT connector/VDA-57

Adjusting point : 1RV212 (C-8)/IF-789A/789P

Specifications : E = 700 ?? 5 mV p-p (SET UP : ON) (75% (B-Y) color bar) (for UC)

E = 525 ?? 5 mV p-p

(75% (B-Y) color bar) (for CE)

E

3-5. SD Signal System Adjustment (HKCU-901)

3-5-6. Return Level Adjustment

Measure : Oscilloscope

Preparation

. Board extension: IF-789A/789P board (front side)

. Board extension: VDA-55 board (CAMERA side)

.Connect the VBS OUT1 connector on the VDA-57 board and the RET INPUT1 connector on the VDA-57.

.Connect the SERIAL OUTPUT1 connector on the DIF- 102 board and the SERIAL RET INPUT1 connector on

the DIF-102 board.

. S811-1, 2 (M-6)/RC-86 ??? ON

RC-86 board (A side)

Adjustment Procedure

2. Measuring point : TP37/extension board (VDA-55) Measure level C. (about 1400 mV)

3.CONFIG button/MSU ??? ON

Set using MSU on the touch panel as follows.

[CCU] ??? [RET|SETTING] ??? RET1 : 3rd Slot (VDA-RET-1)

4.Measuring point : TP37/extension board (VDA-55)

Adjusting point : 1RV402 (H-4)/IF-789A/789P

Specifications : D = C

5.Measuring point : TP37/extension board (VDA-55)

Adjusting point : 1RV501 (G-2)/IF-789A/789P

Specifications : E = 0

6.Repeat steps 4 and 5 until the specifications are satisfied.

4. Return Level Adjustment (Pr)

Adjustment Procedure

1.CONFIG button/MSU ??? ON

Set using MSU on the touch panel as follows.

[CCU] ??? [RET|SETTING] ??? RET1 : 2nd Slot (DIF-RET-1)

H

F, G

2. Measuring point : TP31/extension board (VDA-55) Measure level F. (about 1050 mV)

3.CONFIG button/MSU ??? ON

Set using MSU on the touch panel as follows.

[CCU] ??? [RET|SETTING] ??? RET1 : 3rd Slot (VDA-RET-1)

4.Measuring point : TP31/extension board (VDA-55)

Adjusting point : 1RV405 (G-1)/IF-789A/789P

Specifications : G = F

5.Measuring point : TP31/extension board (VDA-55)

Adjusting point: 1RV503 (G-1)/IF-789A/789P

Specifications : H = 0

6.Repeat steps 4 and 5 until the specifications are satisfied.

5. Return Level Adjustment (Pb)

Adjustment Procedure

1.CONFIG button/MSU ??? ON

Set using MSU on the touch panel as follows.

[CCU] ??? [RET|SETTING] ??? RET1 : 2nd Slot (DIF-RET-1)

L

J, K

3-5. SD Signal System Adjustment (HKCU-901)

2. Measuring point : TP43/extension board (VDA-55) Measure level J. (about 1050 mV)

3.CONFIG button/MSU ??? ON

Set using MSU on the touch panel as follows.

[CCU] ??? [RET|SETTING] ??? RET1 : 3rd Slot (VDA-RET-1)

4.Measuring point : TP43/extension board (VDA-55)

Adjusting point : 1RV406 (G-1)/IF-789A/789P

Specifications : K = J

5.Measuring point : TP43/extension board (VDA-55)

Adjusting point : 1RV502 (G-1)/IF-789A/789P

Specifications : L = 0

6.Repeat steps 4 and 5 until the specifications are satisfied.

IF-789A/789P board (A side)

3-6. HD Signal Input/Output Adjustment (HKCU-902)

3-6. HD Signal Input/Output Adjustment

(HKCU-902)

3-6-1. Y/PB/PR Output Level Adjustment

Measure : HD waveform monitor

Preparation

. Board extension : ADA-59 board (rear side)

. BARS button/MSU ??? ON

. S1 (F-2)/ADA-59 ??? C

Adjustment Procedure

1. Y output level adjustment

Measuring point : Y/G OUTPUT1 connector/ADA-59

A

2. PB output level adjustment

Measuring point : PB/B OUTPUT1 connector/ADA-59

Adjusting point : 1RV201 (H-2)/ADA-59

Specifications : A = 700 ?? 5 mV p-p (terminated at 75 Z)

B

3.PR output level adjustment

Measuring point : PR/R OUTPUT1 connector/ADA-59

Adjusting point : 1RV301 (K-2)/ADA-59

Specifications : C = 700 ?? 5 mV p-p

(terminated at 75 Z)

Setting after Adjustment

. S1 (F-2)/ADA-59 ??? 0

. BARS button/MSU ??? OFF

1RV201 1 RV301

RV102 RV104 RV202 RV203 RV302 RV303

1

1 11 111

RV103

ADA-59 board (A side)

3-6-2. GBR Output Level Adjustment

Measure : HD waveform monitor

Preparation

.The Y/PB/PR output level adjustment (section 3-6-1) should be completed.

. Board extension : ADA-59 board (rear side)

. S1 (F-2)/ADA-59 ??? 8

. BARS button/MSU ??? ON

Adjustment Procedure

1.G mix level adjustment

Measuring point : Y/G OUTPUT1 connector/

ADA-59

Adjusting point : 1RV102 (J-4)/ADA-59 1RV103 (J-4)/ADA-59

Specifications : Portion A and portion B must be flat (within 5 mV).

Portion A

3-6. HD Signal Input/Output Adjustment (HKCU-902)

3.B mix level adjustment

Measuring point : PB/B OUTPUT1 connector/ADA-

59

Adjusting point : 1RV202 (K-4)/ADA-59

Specifications : Portion D and portion E must be flat (within 5 mV).

4.B signal level adjustment

Measuring point : PB/B OUTPUT1 connector/ADA-

59

Adjusting point : 1RV203 (L-4)/ADA-59

Specifications : F = 700 ?? 5 mV

2.G signal level adjustment

Measuring point : Y/G OUTPUT1 connector/ADA-59

Adjusting point : 1RV104 (K-4)/ADA-59

Specifications : C = 700 ?? 5 mV

(terminated at 75 Z)

3-6. HD Signal Input/Output Adjustment (HKCU-902)

5.R mix level adjustment

Measuring point : PR/R OUTPUT1 connector/

ADA-59

Adjusting point : 1RV302 (L-4)/ADA-59

Specifications : Portion G and portion H must be flat (within 5 mV or less).

Portion G

J

Portion H

3-6-3. SYNC Output Level Adjustment

Measure : HD waveform monitor

Preparation

. Board extension : ADA-59 board (rear side)

. BARS button/MSU ??? ON

Adjustment Procedure

Measuring point : Y/G OUTPUT1 connector/ADA-59

Adjusting point : 1RV752 (F-4)/ADA-59

Specifications : A = 600 ?? 5 mV (terminated at 75 Z)

6.R signal level adjustment

Measuring point : PR/B OUTPUT1 connector/ADA-

59

Adjusting point : 1RV303 (M-4)/ADA-59

A

Specifications : J = 700 ?? 5 mV (terminated at 75 Z)

Setting after Adjustment

. S1 (F-2)/ADA-59 ??? 0

. BARS button/MSU ??? OFF

Setting after Adjustment

BARS button/MSU ??? OFF

1RV201 1 RV301

RV102 RV104 RV202 RV203 RV302 RV303

1

1 11 111

RV103

ADA-59 board (A side)

3-6-4. A/D Conversion Level Adjustment

Measure : Oscilloscope

Note

Do not connect anything to the VTR connector of the camera.

Preparation

.The Y/PB/PR output level adjustment (section 3-6-1) should be completed.

. Board extension : VDA-55 board (HDC-900/950)

. Board extension : ADA-59 board (rear side)

.Connect the Y/G OUTPUT1 connector on the ADA-59 and the RET INPUT1 connector on the ADA-59.

. S1 (F-2)/ADA-59 ??? C

. BARS button/MSU ??? ON

.Set on the setup menu of the HDC-900/950 as follows.

TOP MENU : MAINTENANCE

PAGE : VTR-26P (M9)

ITEM : VIDEO SEL ??? RET (YPbPr)

. RET1 button/camera ??? ON

Adjustment Procedure

1.Measuring point : TP37/extension board (VDA-55)

Adjusting point : 1RV501 (B-3)/ADA-59

Specifications : A = 0 ?? 5 mV

A

2.Measuring point : TP37/extension board (VDA-55)

Adjusting point : 1RV502 (B-4)/ADA-59

Specifications : B = 1400 ?? 1 0 mV

B

3-6. HD Signal Input/Output Adjustment (HKCU-902)

Setting after Adjustment

. S1 (F-2)/ADA-59 ??? 0

. Return the setting on the setup menu of the HDC-900/ 950.

. RET1 button/camera ??? Return to the original setting.

. BARS button/MSU ??? OFF

3-6-5. Clock (74 MHz) Duty Adjustment

Measure : Oscilloscope (20 MHz BWLimit: ON)

Note

This adjustment corresponds to the ADA-59 board with part No. suffix -14.

Preparation

. Board extension : ADA-59 board (rear side)

Adjustment Procedure

Measuring point : TP601 (C-3)/ADA-59

Adjusting point : 1RV1 (E-3)/ADA-59

Specifications : C = 1.65 ?? 0.04 Vdc

A

A=B

3-7. Video Signal Sytem Adjustment (HKCU-904)

3-7. Video Signal Sytem Adjustment

(HKCU-904)

3-7-1. Main Clock (74 MHz) Duty Adjustment

Measure : Oscilloscope (20 MHz BWLimit: ON)

Preparation

. Board extension : LC-41 board (front side)

Adjustment Procedure

Measuring point : TP1 (B-6)/LC-41

Adjusting point : 1RV1 (B-5)/LC-41

Specifications : C = 1.65 ?? 0.04 Vdc

3-7-2. Return Clock (74 MHz) Duty

Adjustment

Measure : Oscilloscope (20 MHz BWLimit: ON)

Preparation

. Board extension : LC-41 board (front side)

Adjustment Procedure

Measuring point : TP309 (E-1)/LC-41

Adjusting point : 1RV301 (D-1)/LC-41

Specifications : C = 1.65 ?? 0.04 Vdc

TP309

E

F

G

H

J

K

L

M

LC-41 board (A side)

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer :

Check the metal trim, ???metallized??? knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 3.5 mA. Leakage current can be measured by any one of three methods.

1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers??? instructions to use these instruments.

2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The ???limit??? indication is 5.25 V, so analog meters must have an accurate low- voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 20 V AC range are suitable. (See Fig. A)

To Exposed Metal

Parts on Set

Fig A. Using an AC voltmeter to check AC leakage.

HDCU-900 MM

HDCU-900 (UC, J, CE) HKCU-901 (UC, J, CE) HKCU-902 (SY)

HKCU-903 (SY) HKCU-904 (SY) J, E 9-968-566-03