??

917.255970 OWNER'SMANUAL

oAssembly

oOperation oCustomer

Responsibilities oService

oAdjustments

??? Repair Parts

Caution:

Read and Follow

all Safety Rules and Instructions

Before Operating This Equipment

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDSAND FEETANDTHROWING OBJECTS??

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I.GENERAL OPERATION

=Read, understand, and follow all instructions in the manual and on the machine before starting.

???Only allow responsible adults, who are familiar with the instructions, to operate the machine.

= Clear the area of objects such as rocks, toys, wire, e!c+, = which could be picked up and thrown by the blade.,

??Be sure the area is clear of other people before mowing Stop machine if anyone enters the area.,

???Never carry passengers.

oDo not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

??Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

=Slow down before turning,

??Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting..

??Turn off blades when not mowing.

??Stop engine before removing grass catcher or unclogging chute.

??Mow only in daylight or good artificial light.

??Do not operate the machine while under the influence of alcohol or drugs,.

??Watch for traffic when operating near or crossing roadways.

??Use extra care when loading or unloading the machine into a trailer'or truck+

II.SLOPE OPERATION

Slopes are a major factor related to loss_-of-controland tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it+

DO:

??Mow up and down slopes, not across,

??Remove obstacles such as rocks, tree limbs, etc,

???Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine_ Tall grass can hide obstacles.

??Use slow speed?? Choose a Iowgear so that you will not have to stop or shift while on the slope.

. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

??Use extra care with grass catchers or other attachments+ These can change the stability of the machine.

=Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction+

??Avoid starting or stopping on a slope, ff tires lose tractior_, disengage the blades and proceed slowly straight down the slope.

DO NOT:

=Donot turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible??

??Do not mow near drop-offs, ditches, or embankments?? The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in+

??Do not mow or] wet grass., Reduced traction could cause sliding_

??Do not try to stabilize the machine by putting your foot on the ground.

??Do not use grass catcher on steep slopes.

ill CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

??Keep children out of the mowing area and under the watchfu_ care of another responsible adult.

???Be alert and turn machine off if children enter the area,

???Before and when backing, Lookbehind and down for small children

???Never carry children. They may fall off and be seriousfy injured or interfere with safe machine operation,

o Never allow children to operate the machine,

??Use extra care when approaching bUnd corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

oUse extra care in handling gasoline and other fuels _They are flammable and vapors are explosive,

Use only an approved container

Never remove gas cap or add fuel with the engine running.. Allow engine to cool before refueling+ Do not smoke..

Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an open flame, such as a water heater+

??Never run a machine inside a closed area+

??Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

??Never tamper with safety devices., Check their proper operation regularly

??Keep machine free of grass, leaves, or other debris build-up+ Clean oil or fuel spillage+ Allow machine to cool before storing.

=Stop and inspect the equipment if you strike an objecL Repair, if necessary, before restarting+

o Never make adjustments or repairs with the engine running+

=Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary+

??Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

??Check brake operation frequently+ Adjust and service as required,

Look for this symbol to point out impor- tant safety precautions. It means CAUTIONIII BECOME ALERT!l! YOUR

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

2

CONGRATULATIONS on your purchase of a Sears tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance.,

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service

CentedDepartmento We have competent, well-trained

technicians and the proper tools to service or repair this tractor??

Please read and retain this manual The instructions will enable you to assemble and maintain your tractor prop- erlyo Afways observe the "SAFETY RULES",

MODEL

NUMBER 917??255970

SERIAL

NUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERSWlLL BE FOUND

ON A PLATE UNDER THE SEAT..

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE

PRODUCT SPECiFiCATiONS

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this trac- tor. Contact your nearest Sears store for details..

CUSTOMER RESPONSIBILITmES

o Read and observe the safety rules..

??Follow a regular schedule in maintaining, caring forand using your tractor,.

???Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this manual

LiMiTED TWO YEAR WARRANTY ON

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator??

In the state of California the above is required by law (:Section 4442 of the California Public Resources Code).. Other states may have similar taws. Federal laws apply on federal lands.. A spark arrester for the muffler is available through your nearest Sears authorized service center (See the REPAIR PARTS section of this manual),.

JJJJJJJJJJ/llliNi iii, i ,i

ELECTRIC START RBDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..

???Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

??Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual. o Riding equipment used for commercial or rental purposes..

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge:

WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have otlier rights which may vary from state to slate

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

::::::::::::::::::::: .........................................

LE OF CONTENTS

INDEX

4

AOOESSO IES AND ATTACH ENTS

These accessories and attachments were available when the tractor was purchased.. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

LAWN SWEEPERS let you co!]ect grass clippings and leaves

LAWN VACS for powerful collection of heavy grass clippings and leaves.. Wand attachment to pick up debris in hard-to-reach places_.

CARTS make hauling easy. Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 184nch diameterwater-tight drum holds up to 390 lbs, of weight. Rounded

edges prevent harm to turf.. Adjustable scraper automatically cleans drum..

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand..

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots 36-inch swath. 24 hardened steel coring tips. I50 tb. capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in..

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth., Useful to prepare bare areas for seeding.. Available for front or rear mounting

SPRAYERS use 12-volt DC electric motor that connects to the

TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely brealhabte, light weight, soft, non-abrasive, pliable in all temperatures, durable,

stain!tear/puncture resistant, will not shrink or stretch).. (Catalog only.)

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission. Six 1l-inch

diameter one piece heat-treated steel tines Tills 30-inch path. (Requires sleeve hitch )

TILLER has 5 hp engine and 36qnch swath to prepare seed beds,. cultivate, and compost garden residue. Tiller has its own built-in lift and deplh control system and does NOT require a sleeve hitch Fits any lawn, yard, or garden tractor. Simply hook up to the tractor drawbar and go!

DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour.. Reversible, replaceable scraper bar (Use with tire chains, wheel weights or rear drawbar weight..)

REAR BLADE is 42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading.. Reverses for snow plowing.. (Requires sleeve hitch,.)

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for

tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot

seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch.)

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discha.rge ci_ute adjusts from tractor seat.. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at

tractor seat. (Use with chains, wheel weights, or rear drawbar weight.)

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding tractions.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials (55 lbs each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector in summer. (Catalog only..)

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; !2-volt amber caution light for moudting on cab top.. (Catalog only.)

adjustment controls depth, 3-position yoke sets width Heavy steel landslide for straight furrowing.. (Requires sleeve hitch.)

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wider Can hook 2 units in tandem (Requires sleeve hitch..)

WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications. Uses

(1) 55 lb. weight..

SLEEVE HITCH for use with master lift system Single pin couples/uncouples.

5

CONTENTS OF HARDWARE PACK

..............:ii iil:ll i:ltii

Parts Bag contents shown full sizeParts packed separately in carton

(1) Knob

Battery

Steering Wheel

I

I

I

(1) Washer 17/32 x 1-3/16 x 12 Gauge

|

_J

Parts Bag

Owner's Manual

(3) Retainer Springs

(4) Retainer Springs

@

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2)Washers 9/32 x 5/8 x 16 Gao _J'j

(2)Lock Washers 1/4

Parts bag contents not shown full size

(2)Gauge Wheels

(2)Front Link Assembly

(2) Keys

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

II??llo \ J

Terminal Guard

Steering Wheel Insert

i

._,,;

6

You r new tractor has been assembled at the factory with the exception of those parts teft unassembled for shipping purposes. To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely?? Use the correct tools as necessary to insure proper tightness_

TOOLS REQUURED FOR ASSEMBLY

A socket wrench set will make assembly easier.. Standard wrench sizes are listed??

When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

oRemove all accessible loose parts from carton (See page 6).,

oCut along lines on the carton, from top to bottom, all four corners of carton and lay panels fiat??

. Remove mower deck from ski&

. Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

??Remove hex bolt, lock washer and large flat washer from steering shaft??

??Position front wheels of the tractor so they are pointing straight forward,,

???Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

??Secure steering wheel to steering shaft with hex bolt, lock washer and iarge flat washer previously removed. Tighten securely??

???Snap insert into center of steering wheel

???Remove protective plastic from tractor hood and grill

FIG. 1

........._J

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,"

TO ROLL TRACTOR OFF SKID (See Fig. 2)

??Raise attachment lift lever to its highest position,.

??? Place gearshift lever in "NEUTRAL" position??

??Release parking brake by depressing clutchlbrake pedal.

??Roll tractor backwards off skid??

PARKING BRAKE

FIG. 2

7

ASS LY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if accidentally in contact with battery acid.

Do not smoke. Fumes from charged bat- tery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves, clothing and gogglesto protect your hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use_ However, periodic charging of the battery with an automotive charger will extend its life.

???See instructions packed with vent caps in parts bag..

=Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells., Do not overfill.

=Allow battery to stand and settle for at least thirty minutes After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached??

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor.

IMPORTANT: TO MAXIMIZE THE LiFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LiFE

??Charge battery at a rate of 6 amperes for 1 hour'..Use a 12 volt battery charger. Observe all safety precau- tions required for-battery charging.

??Check the acid tevel after'the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water.

??Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry,,

???Check battery case for leakage to make sure that no damage has occurred in handling_

??Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container.. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,

Follow instructions on how to install battery.

BATTERY

CELL ACID

LEVEL

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob..

??Remove cardboard packing on seat pan_

??Place seat on pan and assemble shoulder bolt.

oAssemble adjustment knob and flat washer' loosely. Do not tighten..

-Tighten shoulder bolt securely.

=Lower seat into operating position and sit on seal

oSlide seat until a comfortable position is reached which allows you to press clutch/brake pedal atl the way down_

=Get off seat without moving its adjusted position,

=Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN\

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 4

CHECK TIRE PRESSURE

The tires on you r tractor were overinflated at the factory for shipping purpose& Correct tire pressure is important for best cutting performance,,

??Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual,.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual,

8

ASSEMBLY

,,,1111111..............

INSTALL MOWER AND DRIVE BELT

(See Fig. 5 and 8)

Be sure tractor is on level surface,, Engage parking brake.

oCut and remove tie down wire between anti-sway bar

and Roll,, gauge wheel brackeL Swing anti-sway barto left side of mower deck,

oSlide mower under tractor with discharge guard to right side of tractor.

??Install one front link in LH. front mower bracket and

Loll,,front suspension bracket. Retain with two single loop retainer springs as shown,

oSlide right side of mower deck forward, toward RoHo front tire.

??Check belt for proper routing in all mower pulley grooves,, Install belt into engine pulley groove??

??Install second front link in Roll, front mower bracket and

RoH. front suspension bracket?? Retain with two single loop retainer springs as shown.

??Turn height adjustment knob counterclockwise until it stops, Lower mower linkage with attachment lift lever.,

??Place the suspension arms on deck pins and retain with double loop retainer springs??

DOUBLE LOOP

RETAINER SPRING

BOLT

???Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring,,

oTurn height adjustment knob clockwise to remove slack from mower suspension

???Raise deck to highest position,,

???Insert gauge wheels as shown using long shoulder bolts and nuts,,Tighten securely,

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual., Verify that the belts are routed correctly,,

FRONT

SUSPENSION

BRACKET

SINGLE

LOOP RE3rAINER

SPRINGS

MOWER

BRACKET

GAUGE

WHEEL

DISCHARGE

GUARD

FIG. 5

9

INSTALL BATTERY (See Figs. 6 and 7)

CAUTION: Do not short battery termi- nals. Before installing battery, remove

etc.

Aetal bracelets, wristwatch bands, rings, Positive terminal must be connected first to prevent sparking from accidental grounding.

o Raise hood??

oMake sure drain tube is fastened to drain hole in battery tray and battery tray is positioned in hole of battery support..

Place battery in plastic tray, battery terminals to front of tractor.

oFirst connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washerand hex nut as shown. Tighten securely.

=Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely,

???Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads.,

,Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes.

??Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support.

??? Be sure terminal access doors are closed

Use terminal access doors for:

. inspection for secure connections (totighten hardware).,

???Inspection for corrosion.

??Testing battei'y.

=Jumping (if required)_

e Periodic charging.

FIG. 7

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TIS FA C TION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed_

v' No remaining loose parts in carton.

v" Batteryisproperlypreparedandcharge& (Minimum1 hour at 6 amps),.

v" Seat is adjusted comfortably and tightened securely_

v" All tires are properly inflated. (For.'shipping purposes, the tires were ovednflated at the factory).

#" Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting result& (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers_

,/ Check wiring. See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline??

#" Become familiar with all controls - their location and function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition??

10

OPERATION

iHl:: ..............................

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize this manual for future reference??

ATTACHMENT CLUTCH SWITCH

AMMETER

CHOKECOI

CLUTCH/BRAKEPEDAL

yourself with the location of various controls and adjustments. Save

LIFT LEVER

@

IGNITION SWITCH

HEIGHT ADJUSTMENT KNOB

FIG. 8

Sears tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH _ Used to engage mower blades or other attachments mounted to your trac- tor.

LIFT LEVER - Used to raise and lower mower deck or other

attachments mounted to your tractor,

CLUTCHIBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine,

GEARSHIFT LEVER - Selects the speed and direction of tractor.

THROTTLE CONTROL - Used to control engine speed,

RANGE SHIFT LEVER - Allows "HI" or "LO" speed for all forward and reverse gears.

IGNITION SWITCH - Used to start and stop the engine AMMETER - indicates battery charging (+) or discharging

(4.

LIGHT SWITCH - Turns the headlights on and off

PARKING BRAKE LEVER _Locks clutch/brake pedal into the brake position.

CHOKE CONTROL - Used when starting a cold engine,

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height,.

11

OPERATION

The operation of any tractor can result i : ioreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety, gtasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears retail or catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

???Depress clutch/brake pedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal., Pedal should

remain in "BRAKE" position.. Make sure parking brake will hold tractor-secure..

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gasses may cause "browning" of grass. To eliminate this possibil-

ity, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop" tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 9)

Use choke control whenever you are starting a cold engine Do not use to start a warm engine.

??To engage choke control, pull knob out Slowly push knob in to disengage.

RANGE

SHIFT

LEVER

POSITION

HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER

FIG. 9

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle,.

oOperating engine at less than full throttle reduces the battery charging rate.

o Full throttle offers the best mower performance.

TO MOVE FORWARD AND BACKWARD

(See Fig, 9)

The direction and speed of movement is controlled by the gearshift lever.

=Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position??

=Move gearshift and range shift levers to desired posi- tion.

o Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

STOPPING (See Fig. 9)

MOWER BLADES -

??Move attachment clutch switch to "DISENGAGED" position.

GROUND DRIVE *

???Depress clutch/brake pedal into full "BRAKE" position.

o Move gearshift lever to "NEUTRAL" position.

ENGINE -

??Move throttle control to "SLOW" position_

NOTE: Failure to move throttle control to "SLOW"position or allowing engine to idle before stopping may cause engine to "backfire"??

??Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use,

o Never use choke to stop engine_

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust- merit knob in desired direction.

-Turn knob clockwise (f'1) to raise cutting height.

oTurn knob counterclockwise (_--m) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-t/2".. The heights are measured from the ground to the blade tip with the engine not running. These heights are approxi- mate and may vary depending upon soil conditions, height of grass and type of grass being mowed.

??The average lawn should be cut to approximately 2-1t2 inches during the cool season and to over 3 inches during hot months, For healthier-and better looking lawns, mow often and after moderate growth.

??For best cutting performance, grass over 6 inches in height should be mowed twice_ Make the first cut

,u,,,,,i

OPERATmON

TO ADJUST GAUGE WHEELS (See Fig. 10 )

o Adjust mower to desired cutting height.

??Lower mower with lift control,. Remove rear retainer spring and clevis pin which secure each gauge wheel..

???Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins., Gauge wheels should be slightly off the ground

??Replace retainer springs into clevis pins.,

TO OPERATE ON HILLS

hillsCAUTION:with slopesDonotgreaterdrive thanup or15down?? and do not drive across any slope.

oChoose the slowest speed before starting up or down hills..

-Avoid stopping or changing speed on hills..

??If slowing is necessary, move throttle control lever to slower position..

CLEVIS PIN

GAUGE WHEEL BAR

-If stopping is absolutely necessary, push clutchtbrake pedal quickly to brake position and engage parking brake,.

o Move gearshift lever to "NEUTRAL" position..

oTo restart movement, move gearshift lever to 1st gear and range shift lever to "LO" position.. Be sure you have

allowed room for tractor to roll slightly as you restart movement..

GAUGE

WHEEL

BRACKET

FIG. 10

TO OPERATE MOWER (See Figs. 8 and 9)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine_

??Select desired height of cut.,

??Lower mower with attachment lift control,

oStart mower blades by engaging attachment clutch control,.

TO STOP MOWER BLADES - Disengage attachment clutch control,.

o Slowly release parking brake and clutch/brake pedal..

???Make all turns slowly..

TO TRANSPORT

o Raise attachment to highest position with lift control

-When pushing ortowing your tractor, be sure gearshift lever is in "NEUTRAL" position??

o Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.. Use an appropriate means of tying hood to tractor (rope, cord, etc,)o

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

???The engine in your tractor has been shipped from the factory already filled with summer weight oil..

o Check engine oil with tractor on level ground_

without either the entire grass catcher, onCAUTION:mowers Doso notequipped,operate orthethemowerdis- charge guard in place.

\

-DISCHARGE

GUARD

oRemove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level, If necessary, add oil until "FULL" mark on dipstick is reached.. Do not overfill..

??For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)..

??To change engine oil, see the Customer Responsibilities section in this manual??

ENGINE OIL

FILLER CAPIDIPSTICK

\

FIG. 11

:?:?::::::...........,11ii,llllu,i ,

OPERATUON

ADD GASOLINE

oFIllfuel tank. Use fresh, clean, regular unleaded gasoline.. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)..

IMPORTANT: WHEN OPERATING tN TEMPERATURES

BELOW 32??F(0??C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or'longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season_ See Storage instruc- tions for additional information.. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.,

TO START ENGINE (See Fig, 9)

When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.

oDepress the clutch/brake pedal and set the parking brake.

o Place gearshift lever in "NEUTRAL" position.

???Move attachment clutch to "DISENGAGED" position.

. Pull choke control out to "CHOKE" position for cold engine start. For warm engine start do not use choke control

oMove throttle control to midway between "FAST" and "SLOW" positions.

??Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per

minute?? Ifengine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again.

o When engine starts, slowly push choke control in.

???Move throttle control to "FAST" position..

,Allow engine to warm up fora few minutes before

engaging clutch/brake pedal or attachment clutch switch.,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ?? F), the carburetor fuel mixture may need to be adjusted for best engine performance_ See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

MOWING TIPS

Tire chains cannot be used when the mower housing is attached to tractor.

???Mower'should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual_

???Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig. 11),.

oThe left hand side of mower should be used for trim- ming..

???Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting..

???When mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc., After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.. 13)..

=If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings?? Make first cut relatively high; the second to the desired heighL

??Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable dumps. Allow grass to dry before mowing,

??Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a tow enough gear to give the mower cutting performance as well as the quality of cut desired.

??When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used_

FIG. 13

14

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence+. To receive full value from the warranty, operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your tractor_

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season??

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear,. A new spark plug and clean air filter assure

.proper air-fuel mixture and help your engine run better and last longer,.

BEFORE EACH USE

???Check engine oil level,

???Check brake operation??

??Checktire pressure??

???Check for loose fastener&

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi- CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN

THE LIFE OFTHE SELF-LUBRICATING BEARINGS IFYOU FEEL

THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(3)TIE ROD BALL JOINTS

(9

TRANSAXLE

FLUID

(_SAE 30 MOTOR OIL - NON-DETERGENT (ISO 100)

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_)SPRAY SILICONE .LUBRICANT (MOVE BOOTS TO LUBRICATE)

15

CUSTOM ESPONSI L ES

TRACTOR

Always observe safety rules when performing any mainte- nance_

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

oMaintain proper air'pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)_

*Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber..

oAvoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

Forbest results mower blades must be kept sharp. Replace bent or'damaged blades.

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced_ An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

??The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower.

???To check blade balance, you will need a 5/8" diameter steel bolt, pin, ora cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer)o

???Slide blade on to an unth readed portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced..

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE REMOVAL (See Fig. 14)

oRaise mower to highest position to allow access to blades.

???Remove hex bott, tockwasherand flat washer securing blade.,

5/8" BOLT

OR PIN

BLADE

??Install new or'resharpened blade with trailing edge up towards deck as shown.

oReassemble hex bolt, lock washer and flat washer in exact order as shown.

??Tighten bolt securely (30-35 Ft. Lbso torque)..

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recomrnend sharpening blade- but if you do, be sure the blade is balanced.

FIG. 15

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling..

CHECK TRANSAXLE OIL LEVEL

(See Fig. 16)

= Block up rear axle securely or use a tractor jack,

??Remove left rear wheel by removing hub bolts,,

??Remove filler plug from transaxle, Oil level must be even with plug threads, If necessary, fill with SAE 30 non-detergent oil (ISO 100), Replace filler plug,

FIG. 14

IUIII"IIIIIHHIIIIlU IIII IIIl'll'lnU l

CUSTOMLINES

BATTERY (See Fig. 17)

Your unit has a batter,/charging system which is sufficient for normal user However, periodic charging of the battery with an automotive charger will extend it'slife,,

???Acid solution level in each battery cell should be even with bottoms of vent welts,, Add only distilled or iron flee water if necessary. Do not overfill,

??Keep battery and terminals clean??

???Keep battery bolts tight.,

= Keep vent caps tight and smatI vent holes in caps open,

?? Recharge at 6 amperes for I hour??

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the batter,/and terminals can cause the battery to "leak" power,,

. Remove terminal guar&

??Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor??

??Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be careful not to get the soda solution into the cells,

o Rinse the battery with plain water and dry??

oClean terminals and battery cable endswith wire brush until brighL

??Coat terminals with grease or petroleum jelly,

??Reinstall battery (See "INSTALL BATTERY" in As- sembly section of this manual),

CUT AWAY VIEW

Check V-Belts for deterioration and wear after 100 hours and replace if necessary, The beits are not adjustable, Replace belts if they begin to slip from wear??

ENGRNE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

sAE ViSC0SITY GRADES

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 18

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.,) improves starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32??C. Check your engine oil level more frequently to avoid possible engine damage from running low on oilo

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year,,

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use.

TO CHANGE ENGINE OIL (See Figs. 18 and 19)

Determine temperature range expected before next oil change. All oil must meet AP1 service classification SGo

??Be sure tractor is on level surface.

??Oil will drain more freely when warm_

o Catch oil in a suitable container_

???Removeoil fillercap, Be careful not to allow dirt to enter the engine when changing oil

???Remove drain plug,,

-After oil has drained completely, replace oil drain plug and tighten securely??

???Refill engine with oil through oil filler tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" on page 3 of this manual.

???Use gauge on dipstick for checking level,, Be sure dipstick is in all the way for accurate reading?? Keep oil at "FULL" line on dipstick.

ENGINE OIL

CAP/DIPSTICK

OIL DRAIN PLUG

CUSTOM ESPON$

CLEAN AIR SCREEN (See Fig. 20)

The air screen must be kept free of dirt and chaff to prevent engine damage from overheating.. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers..

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THECARTRIDGE_ DO NOT O_L CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

KNOB'

CLEAN ENGINE COOLING FINS

(See Fig. 20)

Remove any dust, dirt or'oil from engine cooling fins to prevent engine damage from overheating.. Air guide covers must be removed.. Remove side panels and hood (See'q'O REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual),

TOP AIR

GUIDE COVER

COOLING FINS

(BOTH SIDES)

SCREEN

WING NUT

FOAM

PRE-CLEANER

AIR SCREEN

CARTRIDGE

CARTRIDGE

??Slide foam pre-cleaner off cartridge.

??Squeeze it dry in aclean cloth.

???Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

??? Depress clutch/brake pedal fully and setparking brake. o Place gearshift lever in NEUTRAL" position.

= Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped.

oDisconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

,..........................

TRACTOR

TO REMOVE MOWER (See Fig. 23)

o Place attachment clutch in "DISENGAGED" position.

??Turn height adjustment knob to lowest setting_

??Lower mower to its lowest position_

??Remove retainer spring holding anti-swaybar to chas- sis bracket and disengage anti-swaybar from bracket.

???Remove retainer springs from suspension arms at deck and disengage arms from deck,

o Raise attachment lift to its highest position.,

oRemove two retainer springs from each front link and remove links.

??Slide mower forward and remove belt from electric clutch pulley??

???Slide mower out from under right side of tractor,,

IMPORTANT: IFANATTACHMENTOTHER THANTHEMOWER

DECK IS TO BE MOUNTED ON THETRACTOR, REMOVETHE

FRONT LINKS,,

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual.

TO LEVEL MOWER HOUSING

Adjust the mower white tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). if tires are over or underinflated, you will not properly adjust your mower,

SIDE-TO-SIDE ADJUSTMENT (See Figs_ 23 and 24)

o Raise mower to its highest position,,

??Measure height from bottom of deck curl to ground level at front corners of mower_ Distance "A" should be the same,,

???tf distance "A" needs to be changed, make adjustment on one side of mower only,,

???Raise one side of mower by tightening lift link adjust- ment nut on that side.

=Lower one side of mower by loosening lift link adjust- ment nut on that side.

NOTE: Each half turn of adjustment nut will change deck, level about 1/4"o

Recheck level after adjusting.

BOTTOM

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKET

LINKS

RETAINER

RETAINER

SPRING

FRONT MOWER

BRACKET

AN'II-SWA??RETAINER

BARSPRINGS

FIG. 23

19

SERVICE AND

FRONT-TO-BACK ADJUSTMENT (See Figs25 and 26) -

IMPORTANT: DECK MUST BELEVEL SIDE-TO-SIDE. IFTHE

FOLLOWING" FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position_

Check adjustment on right side of tractor. Measure dis- !ance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.

???Before making any necessary adjustments, check that both front links are equal in length._

???If links are not equal in length, adjust one link to same length as other link..

???To lower front of mower housing, loosen nut"G" on both front links an equal number of turns.

??When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut"H" against trunnion on both front links.

oTo raise front of mower housing, loosen nut"H" from trunnion on both front links. Tighten nut "G" on both front links an equal number of turns.

???When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front link&

NOTE: Each full turn of nut "G" will change dim_ "F" by approximately 3/8'L

o Recheck side-to-side adjustment..

....F l GROUND LINE1....F lt/i/ittliTil//lit/iiiil!/f//ititftTi?27

FIG. 25

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

(_i,i,ii

0

NUT "G"

A JUSTMENTS

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig,27) -

o Park tractor on a level surface?? Engage parking br'ake.

??Remove four screws from LoHo mandrel cover and remove cover.

o Roll belt over the top of LH.. mandrel pulley_

??Remove belt from electric clutch pulley.

??Remove belt from idler'pulleys.

oRemove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surfacer

=Check primary idler arm and two idlers to see that they rotate freely..

??Be sure spring is securely hooked to primary idler arm and bolt in mower housing??

MOWER DRIVE BELT INSTALLATION (See Fig.27) -

otnstall belt in both idlers, Make sure belt is in both belt keepers at the idlers as shown_

o Install new belt onto electric clutch pulley.

*Roll belt into upper groove of LH,, mandrel pulley,,

oCarefully check belt routing making sure belt is in the grooves correctly and inside belt keepers,.

o Reassemble LH.. mandrel cover_

PULLEYS

Y

IDLER ARM

PRIMARY

BOLT IN

MOWER

HOUSING

MOWER DRIVE

BELT

FIG. 27

NUT

FRONT LINKS

CE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 28)

Park the tractor on level surface_ Engage parking brake.

oRemove mower drive belt (See'q'OREPLACE MOWER DRIVE BELT" in this section of this manual).

. Remove mower (See "TO REMOVE MOWER" in this section of this manual).

. Remove four screws from Roll. mandrel cover and

remove cover?? Unhook spring from bolt on mower housing??

??Carefully roll belt off R.H. mandrel,.

??Remove belt from center mandrel, idler pulley, and L.Ho mandrel

FIG, 29

TO ADJUST BRAKE (See Fig. 30)

oMake sure attachment clutch and ignitionswitches are in "OFF" position.

SERVICE AN ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 31)

Park the tractor on level surface_ Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessaryto remove mower.

BELT REMOVAL -

???Raise hood and disconnect BLACK (grounding) bat- tery cable..

??Set parking brake (to get belt slack)_

??Remove mower'drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).

??Roll belt off transaxle pulley.

???Roll belt Off clutching idler pulleys, then off engine pulley and front V-idler pulley??

???Pull belt out of all beltkeepers.

BELT INSTALLATION -

??Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of beitkeepers..

??Put belt coming fromV-idler above midspan beltkeeper, then onto clutching idler pulleys as shown.

???Make sure "V" part of belt engages "V" idler._

=Place belt around transaxle pulley, beginning at top._ "V" part of belt should engage transaxle pulley.

??Place long lower section of belt through loop in midspan beltkeepero

,Checkto be sure belt is on proper side of all beltkeeper&

=Release parking brake..

IMPORTANT: CHECK BRAKE ADJUSTMENT..

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly section of this manual.,

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operatiorL Toe-in was set at the factory and adjustment should not be necessary.. If parts in the front axle or-steering mechanism have been replaced or damaged, check to-in and adjust if necessary_

TO CHECK TOE-IN (See Fig_ 32) -

??Position front wheels straight ahead_

-Measure distance between wheels at front and rear of tires (dimensions "A" and "B").

=Front dimension "A" should be 1/8" to 1/4" less than rear'dimension "B"_.

TO ADJUST TOE-IN (See Figs?? 32 and 33) -

??Loosen jam nuts at adjustment sleeves on tie rod.

-Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B",.

??Tighten jam nuts securely.

.., B .,-

FRONT OF TRACTOR

FLATIDLER _

ADJUSTMENT SLEEVES

I

BELT

TWISTS

FIG. 31

22

/qiiUHII,IWql,rqll,q,111

$ERVUCE AN ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig_ 34) -

???Block up axle secureiy_

???Remove axle cover, retaining ring and washers to allow wheel removal,

=Repair tire and reassemble,

-Replace washers and snap retaining ring securely in axle groove.

. Replace cover.

WASHERS

RETAINING

RING\\

AXLE\

COVER\\

FIG. 35

FIG. 36

FIG. 34

REAR WHEEL :

o Block rear axle securely.

???Remove five (5) hub bolts to allow wheel removal

oRepair tire and reassemble_ Replace and tighten hub bolts securely.

TO START ENGINE WITH A WEAK BATTERY

(See Figs. 35 and 36)

explosive gases. Keep sparks, flame and smoking materials away from bat-

_ teriesAUTION:. AlwaysLeadwear-acideyebatteriesprotectiongeneratewhen i around batteries.

If your battery is too weak to start the engine, it should be

recharged?? If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOLIRTRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

??Connect each end of the RED cable to the POSITIVE

(+)terminal of each battery, taking care not to short against chassis.

??Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of fully charged battery.

??Connect the other end of the BLACK cable to a panel bolt on the left side of the tractor, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

oBLACK cable first from chassis and fully charged battery??

??RED cable last from both batter ieso

TO REPLACE HEADLIGHT BULB

???Raise hood

???Pull bulb holder out of the hole in the backside of the

grill??

o Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill

??Close hood.

iNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

Check wiring See electrical wiring diagram in Repair Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The fuse holder is located behind the dash_

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 37)

???While hotding spring bushing with wrench, loosen jam nut,

??Turn adjustment bolt clockwise to extend spring and reduce lift effort (for heavier attachments)??

o Turn adjustment bolt counterclockwise (for Iighter at- tachments).

??? Retighten jam nut against spring bushing.

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

ASAMOWER, ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT_ DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST TO

SPRING TENSION TO ITS LOWEST POSITION.

o ATTACHMENT

JAM NUT LIFT SPRING

??

o o

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 38)

???Raise hood,.

???Unsnap headlight wire connector,.

??Stand in front of tractor, Grasp hood at sides, tilt toward engine and lift off of tractor.

??To replace, reverse above procedure.

WIRE

CONNECTION

HOOD

ADJUSTMENTS

FIG. 38

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 39)

The throttle control has been preset at the factory and adjustment should not be necessary, Check adjustment as

described below before loosening cable,, if adjustment is necessary, proceed as follows:

???With engine not running, move throttle control lever to "FAST" position.,

??Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter'circle?? Tighten cable clamp screw securely.,

TO ADJUST CHOKE CONTROL (See Fig. 40)

The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, _proceed as follows:

??With engine not running, move choke control (located on dash panel) to full "CHOKE" position??

??Remove air cleaner cover, filter and spitback plate to expose carburetor choke (see "AIR FILTER" in main- tenance section).

??Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed, Tighten casing clamp screw se- curely.

??Reassemble air cleaner.

FIG. 39

CHOKECLOSED

CHOKE

LEVER

CASING

CLAMP

SCREW

FIG. 40

24

$ERVRCE AND ADJUSTMENTS

i ,,,=

TO ADJUST CARBURETOR

(See Figs. 41 and 42)

The carburetor has been preset at the factory and adjust- ment should not be necessary?? However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or Ioado If the carburetor does need adjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the mixture screw out (counterclock-

wise) increases the supply of fuel to the engine giving a richer fuel/air mixture,.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED rN TOO TIGHT.

PRELIMINARY SETTING -

oBe sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above).

??With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

??Start engine and allowto warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position.

oWith throttle control lever in "SLOW" position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPMo

oWhile still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock- wise) until engine runs rough. Turn screw to a point midway between those two positions.

oContinue to hold throttle lever against idle speed screw and adjust idle speed screwto obtain 900 to 1200 RPM Release throttle lever.

,ACCELERATION TES]: -

???Move throttle control lever from "SLOW" to "FAST"

position, if engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accel- erates smoothly..

High speed stop is factory adjusted. Do not adjust - damage may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDINGTHE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS,, IF YOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEARESTAUTHORtZED SERVICE CENTER, WHICH HAS

PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY

NECESSARY ADJUSTMENTS..

IDLE SPEED

SCREW

IDLE MIXTURE

SCREW

THROTTLE

LEVER

FIG. 41

FIG. 42

2S

STO AGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or more..

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for- a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc_ Store in a clean, dry area..

???Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual).,

,Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this rnanual)o

oLubricate as shown in the Customer Responsibilities section of this manual..

??Be sure that all nuts, bolts and screws are securely fastened_ Inspect moving parts for damage, breakage and wear. Replace if necessary..

??Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BAT['ERY

o Fully charge the battery for storage.

??After a period of time in storage, battery may require recharging_

??To help prevent corrosion and power leakage during t0ng periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).

??After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

,Be sure battery drain tube is securely attached.

??if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING iN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FrLTER,

FUEL HOSE, OR TANK DURING STORAGE, ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

???Drain the fuel tank,

??Start the engine and let it run until the fuel lines and carburetor' are empty.

oNever use engine or carburetor cleaner products in the fuel tank or'permanent damage may occur.

=Use fresh fuel next season.

NOTE: Fuel stabilizer-is an acceptable alternative in minimizing the formation of rue! gum deposits during stor- age_ Add stabilizer to gasoline in fuel tank or'storage container_ Atways follow the mix ratio found on stabilizer'

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer'to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual).

CYLINDERS

??Remove spark plug(s)o

??Pour one ounce of oil through spark plug hole(s) into cylinder(s)_

???Turn ignition key to "START' position fora few seconds to distribute oil..

??Replace with new spark plug(s).

OTHER

??Do not store gasoline from one season to another.

??Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems,,

??If possible, store your tractor indoors and cover it to give protection from dust and dirt..

??Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust??

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

26

..........................iii1,,i,i,

RVIC NOTES

27

TROUIBLESHOOTmNG POmNTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not start

Loss of power

1 Replace blade, Tighten blade bolt

2.Replace blade mandrel.

3, Tighten loose part(s), Replace damaged parts..

28

1Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine..

29

.....18 HP44" TRACTOR - MODEL NUMBER 917.255970

SCHEMATIC

IGNITION

BLACK SWITCH

LIFT KIT

WIRING

30 1

RELAY

oilllllom

BATTERY

FUSE 3O AMP.

l!

tC DJ

F

B E

_??),!

(DISENGAGED)

BLACK

RED

BLACK

M

IGNITION SWITCH

POSITIONCIRCUIT

START"ON ] B+LS

AS_A_TE_,TOR --! "

3O

REPAIR PARTS

18 HP 44" TRACTOR -- MODEL NUMBER 917.255970

DECALS

WHEELS & TIRES

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

ELECTROCAL

A B C

_12 _14 _16 _13

t_J17

I

29

I

4

39

32

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

ELECTRBCAL

13STD541225 Nut, Hex Jam 1/4-20

1417720408 Screw, Hex Washer Head, Thread

Cutting 1/4-20 x 1/2

15104445X Switch, Intlk CI Grd Gry 2 Term

1671031008 Screw, HexWasher Head

41STD522507 Bolt, Hex 1/4-20 x 3/4

42STD551025 Washer 9/32 x 5/8 x 16 Ga:

43STD541025 Nut, Hex 1/4-20

44STD551125 Washer, Lock 1/4

45127441X Harness, Light Socket

46121305X Switch, Plunger

48 109748X Relay, Operator Presence

49 121264X Caps, Batter/

50 12!433X Ammeter

5I 19171216 Washer 17/32 x 3/4 x 16 G&

52 11150400 Washer, InL Tooth

NOTE: All component dimensions given in U.S. inches 1 inch = 25??4 mm

33

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

CHASSIS AND ENCLOSURES

18

15

97

22

37

49

21

17

36

66

63

40

86

24

85

34

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

CHASSIS AND ENCLOSURES

DESCRIPTION

Bracket Asm., Susp Chassis Rh

Washer, Lock Hvy Helical 1/4

Screw, Thdrol 3/8-16 x 1/2

Bracket Asm. Pivot Hood Lh

Bracket Asm. Pivot Hood Rh

Bracket, Chassis Front

Bolt, Carriage 5/16-18 x 3/4

Locknut, Hex W/Ins 5/16-18 Unc

Rod, Support Hood

Clip, Insulated

Bracket Asm., Susp Chassis Lh

Nut, Keps Hex 1/4-20

Bracket Asm,, Fender

Screw, Mach Cr 1/4-20 x 3/4

Bolt, Carriage 3/8-16 x 1-1/4

Bolt, Carriage 3/8-16 x 1 Gr,. 5

Washer 13/32 x 1 x 14 Ga.

Washer, Lock Hvy Hlcl Spr 3/8

Nut, Fin Hex 3/8-16 Unc

Pad, Footrest

Guide, Belt T/A

Shield, Heat

Guide, Belt Mid Span

Screw, Mach Trhd 5/16-18 x 3/4

Bolt, Fin Hex 3/8-16 x 1 Gr,_5

Scale, Indicator Height

Washer 11/32 x 1_1/2 x 10 Ga_

Washer, Lock Hvy Hlcl Spr 5/16

Shield, Front

Screw, Thd. Cut 1/4-20 x 1/2

Bolt, Fin Hex 5/16-18 x 1

Plug, Hole

Pointer, Pnt Height Indicator

Washer, Nylon

Stop, Over Center Mower

Bracket, Support Transaxle

Bolt, Fin Hex 7/16-14 Unc x 1

Washer, Lock Hvy Hlcl Spr 7/16

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscreen Dash

Screw, Thdrol 3/8-16 x 1/2

Clip, Fuel Line

Push Nut, Nylon

Plug, Hole

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

35

REPAIR PARTS

39

3136

46 /

32

68

28\ 29

64

9

8

62

36

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

GROUND DRIVE

37

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

STEERING ASSEMBLY

26

10

241

_ 21 2O

23

34

33

32

6

27

19

27

6 /

,/

./

,I

\

16

\

\

\

\

\

15'

14

35

t4

18

38

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917,255970

STEERING ASSEMBLY

2574780616 Bolt, Fin Hex 3/8-16 x I Gr,. 5

26133742 Cap, Wheel Steering

2873800600 Nut, Lock Hex W/Wsh 3/8-16 Unc

29104239X Bearing, Flange

3012000034 Ring, Klip Truarc #5304-75

3310040500 Washer, Lock Hvy Htcl Spr 5/16

3474760512 Bolt, Hex Hd 5/16-18 x 3/4

38109850X Joint Asm. Ball RH Thread

3973700600 Jam Nut LH Thread

NOTE: All component dimensions given in U..S. inches 1 inch = 25.4 mm

39

REPAIR PARTS.......

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

ENGINE

6

1

1

1

i

31

30

35

30

35

36 34

16

28

40

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

ENGINE

4'1

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

SEAT ASSEMBLY

KEY PART NO. NO.

1 127438X

2 126656X

5275tR

673680600

7124181X

8174905O8

919131614

10131454

11121251X

12121246X

13121248X

1472050411

15134300

28

42

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

LiFT ASSEMBLY

35 17

23

X

21

19

20

X

t8

34

33

15

31

7

9.'_,?'

/

NOTE: All component dimensions given in U.S,, inches 1 inch = 25.4 mm

43

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

44" MOWER DECK

55

52

4838

5O

59

32

44

REPARR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

44" MOWER DECK

45

REPAIIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

TRANSAXLE

3

5

2

31

/

7

78

48

@

72

9

24

,_97

f98

46

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 9"17.255970

TRANSAXLE

KEY PART

NO. NO.

14197R

212000034

34199R

44216R

54215R

64217R

76256H

874020652

97392M

10137261

114985R

126266H

134212R

144196R

156276H

16633A63

t7 8118M

18 8740H1

19122238X

204218R

216252H1

227810H

236262H

247393R

25992R1

26 6216H

27 4986R

28 122254X

29 6269H

3O 5855H

31 137976

326277H

334225R

347396H

354198R

364200R

377395H

38121878X

39137974

4013320400

4174780526

456271H

4613060200

4774780524

4810140500

494895H

5O 4222R

47

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1243-01

9

"_ 305

9

305

18

46(

* REQUIRES SPECIAL TOOLS TO INSTALL.

SEE REPAIR INSTRUCT{O N MANUAL,

48

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1243-01

2o6

235

lt_l

358 GASKET SET]

[861 PUMP REPAIR KIT I

[121 CARBURETOR

OVERHAUL KIT

49

REPAIlR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1243-01

i

50

REPAaR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1243-01

51

RE:PAnR PARTS

18 PiP 44" TRACTOR - MODEL NUMBER 917.255970

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1243-01

KEY PART

NO. NO,

1 494533

2399265

3391086

5-1 493457

5-2 493458

7-1 271867

7-2 271868

8-1 398065

8-2 222892

9 27803 !0 94382

11280225

12271703

271188

271189

1394565

15 94239

15A 94497

16394028

94196

18 493304

20291675

21399195

22 90887

23491180

24222698

25394955

394956

394957

394958

26394959

394960

394961

394962

27260924

28299691

391286

293943O6

397158

3t 220863

3292909

33390420

34 261528

3565906

3626828

40 221596

41 292260

52

REPAIR PARTS

18 HP 44" TRACTOR - MODEL NUMBER 917.255970

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1243-01

RPM Settings: Low 1200-1600

High 3200-3400

53

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATRON

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING

GUIDE

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

OWNER'S

MODEL NO.

917.255970

HOW TO ORDER

REPAIR PARTS

138190 Rew2 1.11,93

??

18.0 HP TWIN CYLINDER

ELECTRIC START 44" MOWER

6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor has its own model number. Each engine has its own model number.

The model number for your tractor will be found on the model plate located under the seat.

The model number for your'engine will be found on the blower housing of the engine??

AII parts listed herein may be ordered from any Sears, Roebuck and Co_ Service CentedDepartment and most Retail Store&

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION;

=PRODUCT - GARDEN TRACTOR

=MODEL NUMBER - 917.255970

??? ENGINE MODEL NO. 422707, TYPE NO. 1243-01

?? PART NUMBER

o PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technician&_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

Printed in U.S.A.