??
917.255970 OWNER'SMANUAL
oAssembly
oOperation oCustomer
Responsibilities oService
oAdjustments
??? Repair Parts
Caution:
Read and Follow
all Safety Rules and Instructions
Before Operating This Equipment
SAFETY RULES
Safe Operation Practices for
IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDSAND FEETANDTHROWING OBJECTS??
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.GENERAL OPERATION
=Read, understand, and follow all instructions in the manual and on the machine before starting.
???Only allow responsible adults, who are familiar with the instructions, to operate the machine.
= Clear the area of objects such as rocks, toys, wire, e!c+, = which could be picked up and thrown by the blade.,
??Be sure the area is clear of other people before mowing Stop machine if anyone enters the area.,
???Never carry passengers.
oDo not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
??Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
=Slow down before turning,
??Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting..
??Turn off blades when not mowing.
??Stop engine before removing grass catcher or unclogging chute.
??Mow only in daylight or good artificial light.
??Do not operate the machine while under the influence of alcohol or drugs,.
??Watch for traffic when operating near or crossing roadways.
??Use extra care when loading or unloading the machine into a trailer'or truck+
II.SLOPE OPERATION
Slopes are a major factor related to
DO:
??Mow up and down slopes, not across,
??Remove obstacles such as rocks, tree limbs, etc,
???Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine_ Tall grass can hide obstacles.
??Use slow speed?? Choose a Iowgear so that you will not have to stop or shift while on the slope.
. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
??Use extra care with grass catchers or other attachments+ These can change the stability of the machine.
=Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction+
??Avoid starting or stopping on a slope, ff tires lose tractior_, disengage the blades and proceed slowly straight down the slope.
DO NOT:
=Donot turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible??
??Do not mow near
??Do not mow or] wet grass., Reduced traction could cause sliding_
??Do not try to stabilize the machine by putting your foot on the ground.
??Do not use grass catcher on steep slopes.
ill CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
??Keep children out of the mowing area and under the watchfu_ care of another responsible adult.
???Be alert and turn machine off if children enter the area,
???Before and when backing, Lookbehind and down for small children
???Never carry children. They may fall off and be seriousfy injured or interfere with safe machine operation,
o Never allow children to operate the machine,
??Use extra care when approaching bUnd corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
oUse extra care in handling gasoline and other fuels _They are flammable and vapors are explosive,
Use only an approved container
Never remove gas cap or add fuel with the engine running.. Allow engine to cool before refueling+ Do not smoke..
Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an open flame, such as a water heater+
??Never run a machine inside a closed area+
??Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
??Never tamper with safety devices., Check their proper operation regularly
??Keep machine free of grass, leaves, or other debris
=Stop and inspect the equipment if you strike an objecL Repair, if necessary, before restarting+
o Never make adjustments or repairs with the engine running+
=Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary+
??Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
??Check brake operation frequently+ Adjust and service as required,
Look for this symbol to point out impor- tant safety precautions. It means CAUTIONIII BECOME ALERT!l! YOUR
SAFETY IS INVOLVED,
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
2
CONGRATULATIONS on your purchase of a Sears tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance.,
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service
CentedDepartmento We have competent,
technicians and the proper tools to service or repair this tractor??
Please read and retain this manual The instructions will enable you to assemble and maintain your tractor prop- erlyo Afways observe the "SAFETY RULES",
MODEL
NUMBER 917??255970
SERIAL
NUMBER
DATEOFPURCHASE
THE MODELAND SERIAL NUMBERSWlLL BE FOUND
ON A PLATE UNDER THE SEAT..
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE
PRODUCT SPECiFiCATiONS
MAINTENANCE AGREEMENT
A Sears maintenance agreement is available on this trac- tor. Contact your nearest Sears store for details..
CUSTOMER RESPONSIBILITmES
o Read and observe the safety rules..
??Follow a regular schedule in maintaining, caring forand using your tractor,.
???Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this manual
LiMiTED TWO YEAR WARRANTY ON
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved
In the state of California the above is required by law (:Section 4442 of the California Public Resources Code).. Other states may have similar taws. Federal laws apply on federal lands.. A spark arrester for the muffler is available through your nearest Sears authorized service center (See the REPAIR PARTS section of this manual),.
JJJJJJJJJJ/llliNi iii, i ,i
ELECTRIC START RBDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
This Warranty does not cover:
. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..
???Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
??Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual. o Riding equipment used for commercial or rental purposes..
LIMITED 90 DAY WARRANTY ON BATTERY
For 90 days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge:
WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have otlier rights which may vary from state to slate
SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
::::::::::::::::::::: .........................................
LE OF CONTENTS
INDEX
4
AOOESSO IES AND ATTACH ENTS
These accessories and attachments were available when the tractor was purchased.. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.
LAWN SWEEPERS let you co!]ect grass clippings and leaves
LAWN VACS for powerful collection of heavy grass clippings and leaves.. Wand attachment to pick up debris in
CARTS make hauling easy. Variety of sizes available.
ROLLER for smoother lawn surface.
edges prevent harm to turf.. Adjustable scraper automatically cleans drum..
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de- icers and sand..
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots
AERATOR promotes deep root growth for a healthy lawn. Ta- pered
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth., Useful to prepare bare areas for seeding.. Available for front or rear mounting
SPRAYERS use
TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric
stain!tear/puncture resistant, will not shrink or stretch).. (Catalog only.)
TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue.
diameter one piece
TILLER has 5 hp engine and 36qnch swath to prepare seed beds,. cultivate, and compost garden residue. Tiller has its own
DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, 17 inches high, clears
REAR BLADE is 42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading.. Reverses for snow plowing.. (Requires sleeve hitch,.)
SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for
tractor battery or other
seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch.)
powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discha.rge ci_ute adjusts from tractor seat..
tractor seat. (Use with chains, wheel weights, or rear drawbar weight.)
TIRE CHAINS are heavy duty; closely spaced
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials (55 lbs each.)
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector in summer. (Catalog only..)
Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper;
adjustment controls depth,
DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wider Can hook 2 units in tandem (Requires sleeve hitch..)
WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications. Uses
(1) 55 lb. weight..
SLEEVE HITCH for use with master lift system Single pin couples/uncouples.
5
CONTENTS OF HARDWARE PACK
..............:ii iil:ll i:ltii
Parts Bag contents shown full sizeParts packed separately in carton
(1) Knob
Battery
Steering Wheel
I
I
I
(1) Washer 17/32 x
|
_J
Parts Bag
Owner's Manual
(3) Retainer Springs
(4) Retainer Springs
@
(2) Hex Bolts
(2) Hex Nuts
(2)Washers 9/32 x 5/8 x 16 Gao _J'j
(2)Lock Washers 1/4
Parts bag contents not shown full size
(2)Gauge Wheels
(2)Front Link Assembly
(2) Keys
(2) Battery Carriage Bolts
II??llo \ J
Terminal Guard
Steering Wheel Insert
i
._,,;
6
You r new tractor has been assembled at the factory with the exception of those parts teft unassembled for shipping purposes. To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely?? Use the correct tools as necessary to insure proper tightness_
TOOLS REQUURED FOR ASSEMBLY
A socket wrench set will make assembly easier.. Standard wrench sizes are listed??
When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
oRemove all accessible loose parts from carton (See page 6).,
oCut along lines on the carton, from top to bottom, all four corners of carton and lay panels fiat??
. Remove mower deck from ski&
. Check for any additional loose parts or cartons and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
??Remove hex bolt, lock washer and large flat washer from steering shaft??
??Position front wheels of the tractor so they are pointing straight forward,,
???Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
??Secure steering wheel to steering shaft with hex bolt, lock washer and iarge flat washer previously removed. Tighten securely??
???Snap insert into center of steering wheel
???Remove protective plastic from tractor hood and grill
FIG. 1
........._J
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID,"
TO ROLL TRACTOR OFF SKID (See Fig. 2)
??Raise attachment lift lever to its highest position,.
??? Place gearshift lever in "NEUTRAL" position??
??Release parking brake by depressing clutchlbrake pedal.
??Roll tractor backwards off skid??
PARKING BRAKE
FIG. 2
7
ASS LY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 3)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if accidentally in contact with battery acid.
Do not smoke. Fumes from charged bat- tery acid are explosive.
Read the instructions included with the battery vent caps. Always wear gloves, clothing and gogglesto protect your hands, skin and eyes.
Your unit has a battery charging system which is sufficient for normal use_ However, periodic charging of the battery with an automotive charger will extend its life.
???See instructions packed with vent caps in parts bag..
=Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells., Do not overfill.
=Allow battery to stand and settle for at least thirty minutes After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached??
While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor.
IMPORTANT: TO MAXIMIZE THE LiFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY LiFE
??Charge battery at a rate of 6 amperes for 1 hour'..Use a 12 volt battery charger. Observe all safety precau- tions required
??Check the acid tevel after'the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water.
??Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry,,
???Check battery case for leakage to make sure that no damage has occurred in handling_
??Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container.. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,
Follow instructions on how to install battery.
BATTERY
CELL ACID
LEVEL
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment knob..
??Remove cardboard packing on seat pan_
??Place seat on pan and assemble shoulder bolt.
oAssemble adjustment knob and flat washer' loosely. Do not tighten..
-Tighten shoulder bolt securely.
=Lower seat into operating position and sit on seal
oSlide seat until a comfortable position is reached which allows you to press clutch/brake pedal atl the way down_
=Get off seat without moving its adjusted position,
=Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN\
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 4
CHECK TIRE PRESSURE
The tires on you r tractor were overinflated at the factory for shipping purpose& Correct tire pressure is important for best cutting performance,,
??Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual,.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted.. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual,
8
ASSEMBLY
,,,1111111..............
INSTALL MOWER AND DRIVE BELT
(See Fig. 5 and 8)
Be sure tractor is on level surface,, Engage parking brake.
oCut and remove tie down wire between
and Roll,, gauge wheel brackeL Swing
oSlide mower under tractor with discharge guard to right side of tractor.
??Install one front link in LH. front mower bracket and
Loll,,front suspension bracket. Retain with two single loop retainer springs as shown,
oSlide right side of mower deck forward, toward RoHo front tire.
??Check belt for proper routing in all mower pulley grooves,, Install belt into engine pulley groove??
??Install second front link in Roll, front mower bracket and
RoH. front suspension bracket?? Retain with two single loop retainer springs as shown.
??Turn height adjustment knob counterclockwise until it stops, Lower mower linkage with attachment lift lever.,
??Place the suspension arms on deck pins and retain with double loop retainer springs??
DOUBLE LOOP
RETAINER SPRING
BOLT
???Connect
oTurn height adjustment knob clockwise to remove slack from mower suspension
???Raise deck to highest position,,
???Insert gauge wheels as shown using long shoulder bolts and nuts,,Tighten securely,
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments section of this manual., Verify that the belts are routed correctly,,
FRONT
SUSPENSION
BRACKET
SINGLE
LOOP RE3rAINER
SPRINGS
MOWER
BRACKET
GAUGE
WHEEL
DISCHARGE
GUARD
FIG. 5
9
INSTALL BATTERY (See Figs. 6 and 7)
CAUTION: Do not short battery termi- nals. Before installing battery, remove
etc.
Aetal bracelets, wristwatch bands, rings, Positive terminal must be connected first to prevent sparking from accidental grounding.
o Raise hood??
oMake sure drain tube is fastened to drain hole in battery tray and battery tray is positioned in hole of battery support..
Place battery in plastic tray, battery terminals to front of tractor.
oFirst connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washerand hex nut as shown. Tighten securely.
=Connect BLACK grounding cable to negative
???Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads.,
,Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes.
??Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support.
??? Be sure terminal access doors are closed
Use terminal access doors for:
. inspection for secure connections (totighten hardware).,
???Inspection for corrosion.
??Testing battei'y.
=Jumping (if required)_
e Periodic charging.
FIG. 7
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TIS FA C TION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v" All assembly instructions have been completed_
v' No remaining loose parts in carton.
v" Batteryisproperlypreparedandcharge& (Minimum1 hour at 6 amps),.
v" Seat is adjusted comfortably and tightened securely_
v" All tires are properly inflated. (For.'shipping purposes, the tires were ovednflated at the factory).
#" Be sure mower deck is properly leveled
,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers_
,/ Check wiring. See that all connections are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level
,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline??
#" Become familiar with all controls - their location and function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition??
10
OPERATION
iHl:: ..............................
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize this manual for future reference??
ATTACHMENT CLUTCH SWITCH
AMMETER
CHOKECOI
CLUTCH/BRAKEPEDAL
yourself with the location of various controls and adjustments. Save
LIFT LEVER
@
IGNITION SWITCH
HEIGHT ADJUSTMENT KNOB
FIG. 8
Sears tractors conform to the safety standards of the American National Standards Institute_
ATTACHMENT CLUTCH SWITCH _ Used to engage mower blades or other attachments mounted to your trac- tor.
LIFT LEVER - Used to raise and lower mower deck or other
attachments mounted to your tractor,
CLUTCHIBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine,
GEARSHIFT LEVER - Selects the speed and direction of tractor.
THROTTLE CONTROL - Used to control engine speed,
RANGE SHIFT LEVER - Allows "HI" or "LO" speed for all forward and reverse gears.
IGNITION SWITCH - Used to start and stop the engine AMMETER - indicates battery charging (+) or discharging
(4.
LIGHT SWITCH - Turns the headlights on and off
PARKING BRAKE LEVER _Locks clutch/brake pedal into the brake position.
CHOKE CONTROL - Used when starting a cold engine,
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height,.
11
OPERATION
The operation of any tractor can result i : ioreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety, gtasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears retail or catalog stores.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
???Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal., Pedal should
remain in "BRAKE" position.. Make sure parking brake will hold
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gasses may cause "browning" of grass. To eliminate this possibil-
ity, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop" tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 9)
Use choke control whenever you are starting a cold engine Do not use to start a warm engine.
??To engage choke control, pull knob out Slowly push knob in to disengage.
RANGE
SHIFT
LEVER
POSITION
HEIGHT ADJUSTMENT KNOB GEARSHIFT LEVER
FIG. 9
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle,.
oOperating engine at less than full throttle reduces the battery charging rate.
o Full throttle offers the best mower performance.
TO MOVE FORWARD AND BACKWARD
(See Fig, 9)
The direction and speed of movement is controlled by the gearshift lever.
=Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position??
=Move gearshift and range shift levers to desired posi- tion.
o Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS, FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
STOPPING (See Fig. 9)
MOWER BLADES -
??Move attachment clutch switch to "DISENGAGED" position.
GROUND DRIVE *
???Depress clutch/brake pedal into full "BRAKE" position.
o Move gearshift lever to "NEUTRAL" position.
ENGINE -
??Move throttle control to "SLOW" position_
NOTE: Failure to move throttle control to "SLOW"position or allowing engine to idle before stopping may cause engine to "backfire"??
??Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use,
o Never use choke to stop engine_
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height iscontrolled by turning the height adjust- merit knob in desired direction.
-Turn knob clockwise (f'1) to raise cutting height.
oTurn knob counterclockwise
The cutting height range is approximately
??The average lawn should be cut to approximately
??For best cutting performance, grass over 6 inches in height should be mowed twice_ Make the first cut
,u,,,,,i
OPERATmON
TO ADJUST GAUGE WHEELS (See Fig. 10 )
o Adjust mower to desired cutting height.
??Lower mower with lift control,. Remove rear retainer spring and clevis pin which secure each gauge wheel..
???Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins., Gauge wheels should be slightly off the ground
??Replace retainer springs into clevis pins.,
TO OPERATE ON HILLS
hillsCAUTION:with slopesDonotgreaterdrive thanup or15down?? and do not drive across any slope.
oChoose the slowest speed before starting up or down hills..
-Avoid stopping or changing speed on hills..
??If slowing is necessary, move throttle control lever to slower position..
CLEVIS PIN
GAUGE WHEEL BAR
-If stopping is absolutely necessary, push clutchtbrake pedal quickly to brake position and engage parking brake,.
o Move gearshift lever to "NEUTRAL" position..
oTo restart movement, move gearshift lever to 1st gear and range shift lever to "LO" position.. Be sure you have
allowed room for tractor to roll slightly as you restart movement..
GAUGE
WHEEL
BRACKET
FIG. 10
TO OPERATE MOWER (See Figs. 8 and 9)
Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine_
??Select desired height of cut.,
??Lower mower with attachment lift control,
oStart mower blades by engaging attachment clutch control,.
TO STOP MOWER BLADES - Disengage attachment clutch control,.
o Slowly release parking brake and clutch/brake pedal..
???Make all turns slowly..
TO TRANSPORT
o Raise attachment to highest position with lift control
-When pushing ortowing your tractor, be sure gearshift lever is in "NEUTRAL" position??
o Do not push or tow tractor at more than five (5) MPH
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.. Use an appropriate means of tying hood to tractor (rope, cord, etc,)o
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
???The engine in your tractor has been shipped from the factory already filled with summer weight oil..
o Check engine oil with tractor on level ground_
without either the entire grass catcher, onCAUTION:mowers Doso notequipped,operate orthethemowerdis- charge guard in place.
\
GUARD
oRemove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level, If necessary, add oil until "FULL" mark on dipstick is reached.. Do not overfill..
??For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)..
??To change engine oil, see the Customer Responsibilities section in this manual??
ENGINE OIL
FILLER CAPIDIPSTICK
\
FIG. 11
:?:?::::::...........,11ii,llllu,i ,
OPERATUON
ADD GASOLINE
oFIllfuel tank. Use fresh, clean, regular unleaded gasoline.. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)..
IMPORTANT: WHEN OPERATING tN TEMPERATURES
BELOW 32??F(0??C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or'longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season_ See Storage instruc- tions for additional information.. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.,
TO START ENGINE (See Fig, 9)
When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.
oDepress the clutch/brake pedal and set the parking brake.
o Place gearshift lever in "NEUTRAL" position.
???Move attachment clutch to "DISENGAGED" position.
. Pull choke control out to "CHOKE" position for cold engine start. For warm engine start do not use choke control
oMove throttle control to midway between "FAST" and "SLOW" positions.
??Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per
minute?? Ifengine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again.
o When engine starts, slowly push choke control in.
???Move throttle control to "FAST" position..
,Allow engine to warm up fora few minutes before
engaging clutch/brake pedal or attachment clutch switch.,
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ?? F), the carburetor fuel mixture may need to be adjusted for best engine performance_ See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
???Mower'should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual_
???Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig. 11),.
oThe left hand side of mower should be used for trim- ming..
???Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting..
???When mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc., After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.. 13)..
=If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings?? Make first cut relatively high; the second to the desired heighL
??Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable dumps. Allow grass to dry before mowing,
??Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a tow enough gear to give the mower cutting performance as well as the quality of cut desired.
??When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used_
FIG. 13
14
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence+. To receive full value from the warranty, operator must maintain tractor as instructed in this manual
Some adjustments will need to be made periodically to properly maintain your tractor_
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season??
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear,. A new spark plug and clean air filter assure
.proper
BEFORE EACH USE
???Check engine oil level,
???Check brake operation??
??Checktire pressure??
???Check for loose fastener&
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi- CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN
THE LIFE OFTHE
THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY
LUBRICATION CHART
(3)TIE ROD BALL JOINTS
(9
TRANSAXLE
FLUID
(_SAE 30 MOTOR OIL -
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
(_)SPRAY SILICONE .LUBRICANT (MOVE BOOTS TO LUBRICATE)
15
CUSTOM ESPONSI L ES
TRACTOR
Always observe safety rules when performing any mainte- nance_
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
oMaintain proper air'pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)_
*Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber..
oAvoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
BLADE CARE
Forbest results mower blades must be kept sharp. Replace bent or'damaged blades.
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced_ An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine,
??The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower.
???To check blade balance, you will need a 5/8" diameter steel bolt, pin, ora cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer)o
???Slide blade on to an unth readed portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced..
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
CENTER HOLE
BLADE REMOVAL (See Fig. 14)
oRaise mower to highest position to allow access to blades.
???Remove hex bott, tockwasherand flat washer securing blade.,
5/8" BOLT
OR PIN
BLADE
??Install new or'resharpened blade with trailing edge up towards deck as shown.
oReassemble hex bolt, lock washer and flat washer in exact order as shown.
??Tighten bolt securely
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recomrnend sharpening blade- but if you do, be sure the blade is balanced.
FIG. 15
TRANSAXLE COOLING
Keep transaxle free from
CHECK TRANSAXLE OIL LEVEL
(See Fig. 16)
= Block up rear axle securely or use a tractor jack,
??Remove left rear wheel by removing hub bolts,,
??Remove filler plug from transaxle, Oil level must be even with plug threads, If necessary, fill with SAE 30
FIG. 14
IUIII"IIIIIHHIIIIlU IIII IIIl'll'lnU l
CUSTOMLINES
BATTERY (See Fig. 17)
Your unit has a batter,/charging system which is sufficient for normal user However, periodic charging of the battery with an automotive charger will extend it'slife,,
???Acid solution level in each battery cell should be even with bottoms of vent welts,, Add only distilled or iron flee water if necessary. Do not overfill,
??Keep battery and terminals clean??
???Keep battery bolts tight.,
= Keep vent caps tight and smatI vent holes in caps open,
?? Recharge at 6 amperes for I hour??
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on the batter,/and terminals can cause the battery to "leak" power,,
. Remove terminal guar&
??Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor??
??Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful not to get the soda solution into the cells,
o Rinse the battery with plain water and dry??
oClean terminals and battery cable endswith wire brush until brighL
??Coat terminals with grease or petroleum jelly,
??Reinstall battery (See "INSTALL BATTERY" in As- sembly section of this manual),
CUT AWAY VIEW
Check
ENGRNE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade
according to your expected operating temperature.
sAE ViSC0SITY GRADES
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG, 18
NOTE: Although
Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year,,
Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use.
TO CHANGE ENGINE OIL (See Figs. 18 and 19)
Determine temperature range expected before next oil change. All oil must meet AP1 service classification SGo
??Be sure tractor is on level surface.
??Oil will drain more freely when warm_
o Catch oil in a suitable container_
???Removeoil fillercap, Be careful not to allow dirt to enter the engine when changing oil
???Remove drain plug,,
-After oil has drained completely, replace oil drain plug and tighten securely??
???Refill engine with oil through oil filler tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" on page 3 of this manual.
???Use gauge on dipstick for checking level,, Be sure dipstick is in all the way for accurate reading?? Keep oil at "FULL" line on dipstick.
ENGINE OIL
CAP/DIPSTICK
OIL DRAIN PLUG
CUSTOM ESPON$
CLEAN AIR SCREEN (See Fig. 20)
The air screen must be kept free of dirt and chaff to prevent engine damage from overheating.. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers..
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THECARTRIDGE_ DO NOT O_L CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
KNOB'
CLEAN ENGINE COOLING FINS
(See Fig. 20)
Remove any dust, dirt or'oil from engine cooling fins to prevent engine damage from overheating.. Air guide covers must be removed.. Remove side panels and hood (See'q'O REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual),
TOP AIR
GUIDE COVER
COOLING FINS
(BOTH SIDES)
SCREEN
WING NUT
FOAM
AIR SCREEN
CARTRIDGE
CARTRIDGE
??Slide foam
??Squeeze it dry in aclean cloth.
???Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
??? Depress clutch/brake pedal fully and setparking brake. o Place gearshift lever in NEUTRAL" position.
= Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key.
o Make sure the blades and all moving parts have completely stopped.
oDisconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
,..........................
TRACTOR
TO REMOVE MOWER (See Fig. 23)
o Place attachment clutch in "DISENGAGED" position.
??Turn height adjustment knob to lowest setting_
??Lower mower to its lowest position_
??Remove retainer spring holding
???Remove retainer springs from suspension arms at deck and disengage arms from deck,
o Raise attachment lift to its highest position.,
oRemove two retainer springs from each front link and remove links.
??Slide mower forward and remove belt from electric clutch pulley??
???Slide mower out from under right side of tractor,,
IMPORTANT: IFANATTACHMENTOTHER THANTHEMOWER
DECK IS TO BE MOUNTED ON THETRACTOR, REMOVETHE
FRONT LINKS,,
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual.
TO LEVEL MOWER HOUSING
Adjust the mower white tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). if tires are over or underinflated, you will not properly adjust your mower,
o Raise mower to its highest position,,
??Measure height from bottom of deck curl to ground level at front corners of mower_ Distance "A" should be the same,,
???tf distance "A" needs to be changed, make adjustment on one side of mower only,,
???Raise one side of mower by tightening lift link adjust- ment nut on that side.
=Lower one side of mower by loosening lift link adjust- ment nut on that side.
NOTE: Each half turn of adjustment nut will change deck, level about 1/4"o
Recheck level after adjusting.
BOTTOM
ELECTRIC
CLUTCH
PULLEY
FRONT
SUSPENSION
BRACKET
LINKS
RETAINER
RETAINER
SPRING
FRONT MOWER
BRACKET
BARSPRINGS
FIG. 23
19
SERVICE AND
IMPORTANT: DECK MUST BELEVEL
FOLLOWING"
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL
To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position_
Check adjustment on right side of tractor. Measure dis- !ance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.
???Before making any necessary adjustments, check that both front links are equal in length._
???If links are not equal in length, adjust one link to same length as other link..
???To lower front of mower housing, loosen nut"G" on both front links an equal number of turns.
??When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut"H" against trunnion on both front links.
oTo raise front of mower housing, loosen nut"H" from trunnion on both front links. Tighten nut "G" on both front links an equal number of turns.
???When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut "H" against trunnion on both front link&
NOTE: Each full turn of nut "G" will change dim_ "F" by approximately 3/8'L
o Recheck
....F l GROUND LINE1....F lt/i/ittliTil//lit/iiiil!/f//ititftTi?27
FIG. 25
BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH
(_i,i,ii
0
NUT "G"
A JUSTMENTS
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig,27) -
o Park tractor on a level surface?? Engage parking br'ake.
??Remove four screws from LoHo mandrel cover and remove cover.
o Roll belt over the top of LH.. mandrel pulley_
??Remove belt from electric clutch pulley.
??Remove belt from idler'pulleys.
oRemove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surfacer
=Check primary idler arm and two idlers to see that they rotate freely..
??Be sure spring is securely hooked to primary idler arm and bolt in mower housing??
MOWER DRIVE BELT INSTALLATION (See Fig.27) -
otnstall belt in both idlers, Make sure belt is in both belt keepers at the idlers as shown_
o Install new belt onto electric clutch pulley.
*Roll belt into upper groove of LH,, mandrel pulley,,
oCarefully check belt routing making sure belt is in the grooves correctly and inside belt keepers,.
o Reassemble LH.. mandrel cover_
PULLEYS
Y
IDLER ARM
PRIMARY
BOLT IN
MOWER
HOUSING
MOWER DRIVE
BELT
FIG. 27
NUT
FRONT LINKS
CE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 28)
Park the tractor on level surface_ Engage parking brake.
oRemove mower drive belt (See'q'OREPLACE MOWER DRIVE BELT" in this section of this manual).
. Remove mower (See "TO REMOVE MOWER" in this section of this manual).
. Remove four screws from Roll. mandrel cover and
remove cover?? Unhook spring from bolt on mower housing??
??Carefully roll belt off R.H. mandrel,.
??Remove belt from center mandrel, idler pulley, and L.Ho mandrel
FIG, 29
TO ADJUST BRAKE (See Fig. 30)
oMake sure attachment clutch and ignitionswitches are in "OFF" position.
SERVICE AN ADJUSTMENTS
TO REPLACE MOTION DRIVE BELT
(See Fig. 31)
Park the tractor on level surface_ Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessaryto remove mower.
BELT REMOVAL -
???Raise hood and disconnect BLACK (grounding) bat- tery cable..
??Set parking brake (to get belt slack)_
??Remove mower'drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).
??Roll belt off transaxle pulley.
???Roll belt Off clutching idler pulleys, then off engine pulley and front
???Pull belt out of all beltkeepers.
BELT INSTALLATION -
??Place V part of belt into grooves on engine pulley and front
??Put belt coming
???Make sure "V" part of belt engages "V" idler._
=Place belt around transaxle pulley, beginning at top._ "V" part of belt should engage transaxle pulley.
??Place long lower section of belt through loop in midspan beltkeepero
,Checkto be sure belt is on proper side of all beltkeeper&
=Release parking brake..
IMPORTANT: CHECK BRAKE ADJUSTMENT..
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly section of this manual.,
FRONT WHEEL
Front wheel
TO CHECK
??Position front wheels straight ahead_
-Measure distance between wheels at front and rear of tires (dimensions "A" and "B").
=Front dimension "A" should be 1/8" to 1/4" less than rear'dimension "B"_.
TO ADJUST
??Loosen jam nuts at adjustment sleeves on tie rod.
-Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B",.
??Tighten jam nuts securely.
.., B .,-
FRONT OF TRACTOR
FLATIDLER _
ADJUSTMENT SLEEVES
I
BELT
TWISTS
FIG. 31
22
/qiiUHII,IWql,rqll,q,111
$ERVUCE AN ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig_ 34) -
???Block up axle secureiy_
???Remove axle cover, retaining ring and washers to allow wheel removal,
=Repair tire and reassemble,
-Replace washers and snap retaining ring securely in axle groove.
. Replace cover.
WASHERS
RETAINING
RING\\
AXLE\
COVER\\
FIG. 35
FIG. 36
FIG. 34
REAR WHEEL :
o Block rear axle securely.
???Remove five (5) hub bolts to allow wheel removal
oRepair tire and reassemble_ Replace and tighten hub bolts securely.
TO START ENGINE WITH A WEAK BATTERY
(See Figs. 35 and 36)
explosive gases. Keep sparks, flame and smoking materials away from bat-
_ teriesAUTION:.
If your battery is too weak to start the engine, it should be
recharged?? If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOLIRTRACTOR
BATTERY TO START OTHER VEHICLES
TO ATTACH JUMPER CABLES -
??Connect each end of the RED cable to the POSITIVE
(+)terminal of each battery, taking care not to short against chassis.
??Connect one end of the BLACK cable to the NEGA- TIVE
??Connect the other end of the BLACK cable to a panel bolt on the left side of the tractor, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
oBLACK cable first from chassis and fully charged battery??
??RED cable last from both batter ieso
TO REPLACE HEADLIGHT BULB
???Raise hood
???Pull bulb holder out of the hole in the backside of the
grill??
o Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill
??Close hood.
iNTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring See electrical wiring diagram in Repair Parts section of this manual
TO REPLACE FUSE
Replace with 30 amp
TO ADJUST ATTACHMENT LIFT SPRING
(See Fig. 37)
???While hotding spring bushing with wrench, loosen jam nut,
??Turn adjustment bolt clockwise to extend spring and reduce lift effort (for heavier attachments)??
o Turn adjustment bolt counterclockwise (for Iighter at- tachments).
??? Retighten jam nut against spring bushing.
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH
ASAMOWER, ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT_ DO NOT OVERPOWER SPRING.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST TO
SPRING TENSION TO ITS LOWEST POSITION.
o ATTACHMENT
JAM NUT LIFT SPRING
??
o o
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 38)
???Raise hood,.
???Unsnap headlight wire connector,.
??Stand in front of tractor, Grasp hood at sides, tilt toward engine and lift off of tractor.
??To replace, reverse above procedure.
WIRE
CONNECTION
HOOD
ADJUSTMENTS
FIG. 38
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 39)
The throttle control has been preset at the factory and adjustment should not be necessary, Check adjustment as
described below before loosening cable,, if adjustment is necessary, proceed as follows:
???With engine not running, move throttle control lever to "FAST" position.,
??Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter'circle?? Tighten cable clamp screw securely.,
TO ADJUST CHOKE CONTROL (See Fig. 40)
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, _proceed as follows:
??With engine not running, move choke control (located on dash panel) to full "CHOKE" position??
??Remove air cleaner cover, filter and spitback plate to expose carburetor choke (see "AIR FILTER" in main- tenance section).
??Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed, Tighten casing clamp screw se- curely.
??Reassemble air cleaner.
FIG. 39
CHOKECLOSED
CHOKE
LEVER
CASING
CLAMP
SCREW
FIG. 40
24
$ERVRCE AND ADJUSTMENTS
i ,,,=
TO ADJUST CARBURETOR
(See Figs. 41 and 42)
The carburetor has been preset at the factory and adjust- ment should not be necessary?? However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or Ioado If the carburetor does need adjustment, proceed as follows:
In general, turning the mixture screw in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the mixture screw out (counterclock-
wise) increases the supply of fuel to the engine giving a richer fuel/air mixture,.
IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED rN TOO TIGHT.
PRELIMINARY SETTING -
oBe sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above).
??With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise)
FINAL SETTING -
??Start engine and allowto warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position.
oWith throttle control lever in "SLOW" position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPMo
oWhile still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock- wise) until engine runs rough. Turn screw to a point midway between those two positions.
oContinue to hold throttle lever against idle speed screw and adjust idle speed screwto obtain 900 to 1200 RPM Release throttle lever.
,ACCELERATION TES]: -
???Move throttle control lever from "SLOW" to "FAST"
position, if engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accel- erates smoothly..
High speed stop is factory adjusted. Do not adjust - damage may resulL
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDINGTHE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS,, IF YOU THINKTHE
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEARESTAUTHORtZED SERVICE CENTER, WHICH HAS
PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY
NECESSARY ADJUSTMENTS..
IDLE SPEED
SCREW
IDLE MIXTURE
SCREW
THROTTLE
LEVER
FIG. 41
FIG. 42
2S
STO AGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or more..
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for- a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc_ Store in a clean, dry area..
???Clean entire tractor (See"CLEANING" in the Customer Responsibilities section of this manual).,
,Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this rnanual)o
oLubricate as shown in the Customer Responsibilities section of this manual..
??Be sure that all nuts, bolts and screws are securely fastened_ Inspect moving parts for damage, breakage and wear. Replace if necessary..
??Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BAT['ERY
o Fully charge the battery for storage.
??After a period of time in storage, battery may require recharging_
??To help prevent corrosion and power leakage during t0ng periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).
??After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery terminals.
,Be sure battery drain tube is securely attached.
??if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING iN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FrLTER,
FUEL HOSE, OR TANK DURING STORAGE, ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE
???Drain the fuel tank,
??Start the engine and let it run until the fuel lines and carburetor' are empty.
oNever use engine or carburetor cleaner products in the fuel tank or'permanent damage may occur.
=Use fresh fuel next season.
NOTE: Fuel
container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer'to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual).
CYLINDERS
??Remove spark plug(s)o
??Pour one ounce of oil through spark plug hole(s) into cylinder(s)_
???Turn ignition key to "START' position fora few seconds to distribute oil..
??Replace with new spark plug(s).
OTHER
??Do not store gasoline from one season to another.
??Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems,,
??If possible, store your tractor indoors and cover it to give protection from dust and dirt..
??Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust??
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
..........................iii1,,i,i,
RVIC NOTES
27
TROUIBLESHOOTmNG POmNTS
PROBLEM
Will not start
Hard to start
Engine will not turn over
Engine clicks but will not start
Loss of power
1 Replace blade, Tighten blade bolt
2.Replace blade mandrel.
3, Tighten loose part(s), Replace damaged parts..
28
1Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine..
29
.....18 HP44" TRACTOR - MODEL NUMBER 917.255970
SCHEMATIC
IGNITION
BLACK SWITCH
LIFT KIT
WIRING
30 1
RELAY
oilllllom
BATTERY
FUSE 3O AMP.
l!
tC DJ
F
B E
_??),!
(DISENGAGED)
BLACK
RED
BLACK
M
IGNITION SWITCH
POSITIONCIRCUIT
START"ON ] B+LS
AS_A_TE_,TOR
3O
REPAIR PARTS
18 HP 44" TRACTOR
DECALS
WHEELS & TIRES
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
ELECTROCAL
A B C
_12 _14 _16 _13
t_J17
I
29
I
4
39
32
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
ELECTRBCAL
13STD541225 Nut, Hex Jam
1417720408 Screw, Hex Washer Head, Thread
Cutting
15104445X Switch, Intlk CI Grd Gry 2 Term
1671031008 Screw, HexWasher Head
41STD522507 Bolt, Hex
42STD551025 Washer 9/32 x 5/8 x 16 Ga:
43STD541025 Nut, Hex
44STD551125 Washer, Lock 1/4
45127441X Harness, Light Socket
46121305X Switch, Plunger
48 109748X Relay, Operator Presence
49 121264X Caps, Batter/
50 12!433X Ammeter
5I 19171216 Washer 17/32 x 3/4 x 16 G&
52 11150400 Washer, InL Tooth
NOTE: All component dimensions given in U.S. inches 1 inch = 25??4 mm
33
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
CHASSIS AND ENCLOSURES
18
15
97
22
37
49
21
17
36
66
63
40
86
24
85
34
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
CHASSIS AND ENCLOSURES
DESCRIPTION
Bracket Asm., Susp Chassis Rh
Washer, Lock Hvy Helical 1/4
Screw, Thdrol
Bracket Asm. Pivot Hood Lh
Bracket Asm. Pivot Hood Rh
Bracket, Chassis Front
Bolt, Carriage
Locknut, Hex W/Ins
Rod, Support Hood
Clip, Insulated
Bracket Asm., Susp Chassis Lh
Nut, Keps Hex
Bracket Asm,, Fender
Screw, Mach Cr
Bolt, Carriage
Bolt, Carriage
Washer 13/32 x 1 x 14 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Fin Hex
Pad, Footrest
Guide, Belt T/A
Shield, Heat
Guide, Belt Mid Span
Screw, Mach Trhd
Bolt, Fin Hex
Scale, Indicator Height
Washer 11/32 x 1_1/2 x 10 Ga_
Washer, Lock Hvy Hlcl Spr 5/16
Shield, Front
Screw, Thd. Cut
Bolt, Fin Hex
Plug, Hole
Pointer, Pnt Height Indicator
Washer, Nylon
Stop, Over Center Mower
Bracket, Support Transaxle
Bolt, Fin Hex
Washer, Lock Hvy Hlcl Spr 7/16
Washer, Lock External Tooth 3/8
Rail, Frame Lh
Plate, Silkscreen Dash
Screw, Thdrol
Clip, Fuel Line
Push Nut, Nylon
Plug, Hole
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
35
REPAIR PARTS
39
3136
46 /
32
68
28\ 29
64
9
8
62
36
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
GROUND DRIVE
37
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
STEERING ASSEMBLY
26
10
241
_ 21 2O
23
34
33
32
6
27
19
27
6 /
,/
./
,I
\
16
\
\
\
\
\
15'
14
35
t4
18
38
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917,255970
STEERING ASSEMBLY
2574780616 Bolt, Fin Hex
26133742 Cap, Wheel Steering
2873800600 Nut, Lock Hex W/Wsh
29104239X Bearing, Flange
3012000034 Ring, Klip Truarc
3310040500 Washer, Lock Hvy Htcl Spr 5/16
3474760512 Bolt, Hex Hd
38109850X Joint Asm. Ball RH Thread
3973700600 Jam Nut LH Thread
NOTE: All component dimensions given in U..S. inches 1 inch = 25.4 mm
39
REPAIR PARTS.......
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
ENGINE
6
1
1
1
i
31
30
35
30
35
36 34
16
28
40
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
ENGINE
4'1
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
SEAT ASSEMBLY
KEY PART NO. NO.
1 127438X
2 126656X
5275tR
673680600
7124181X
8174905O8
919131614
10131454
11121251X
12121246X
13121248X
1472050411
15134300
28
42
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
LiFT ASSEMBLY
35 17
23
X
21
19
20
X
t8
34
33
15
31
7
9.'_,?'
/
NOTE: All component dimensions given in U.S,, inches 1 inch = 25.4 mm
43
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
44" MOWER DECK
55
52
4838
5O
59
32
44
REPARR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
44" MOWER DECK
45
REPAIIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
TRANSAXLE
3
5
2
31
/
7
78
48
@
72
9
24
,_97
f98
46
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 9"17.255970
TRANSAXLE
KEY PART
NO. NO.
14197R
212000034
34199R
44216R
54215R
64217R
76256H
874020652
97392M
10137261
114985R
126266H
134212R
144196R
156276H
16633A63
t7 8118M
18 8740H1
19122238X
204218R
216252H1
227810H
236262H
247393R
25992R1
26 6216H
27 4986R
28 122254X
29 6269H
3O 5855H
31 137976
326277H
334225R
347396H
354198R
364200R
377395H
38121878X
39137974
4013320400
4174780526
456271H
4613060200
4774780524
4810140500
494895H
5O 4222R
47
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER
9
"_ 305
9
305
18
46(
* REQUIRES SPECIAL TOOLS TO INSTALL.
SEE REPAIR INSTRUCT{O N MANUAL,
48
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER
2o6
235
lt_l
358 GASKET SET]
[861 PUMP REPAIR KIT I
[121 CARBURETOR
OVERHAUL KIT
49
REPAIlR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER
i
50
REPAaR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER
51
RE:PAnR PARTS
18 PiP 44" TRACTOR - MODEL NUMBER 917.255970
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER
KEY PART
NO. NO,
1 494533
2399265
3391086
9 27803 !0 94382
11280225
12271703
271188
271189
1394565
15 94239
15A 94497
16394028
94196
18 493304
20291675
21399195
22 90887
23491180
24222698
25394955
394956
394957
394958
26394959
394960
394961
394962
27260924
28299691
391286
293943O6
397158
3t 220863
3292909
33390420
34 261528
3565906
3626828
40 221596
41 292260
52
REPAIR PARTS
18 HP 44" TRACTOR - MODEL NUMBER 917.255970
BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER
RPM Settings: Low
High
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATRON
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
GUIDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
OWNER'S
MODEL NO.
917.255970
HOW TO ORDER
REPAIR PARTS
138190 Rew2 1.11,93
??
18.0 HP TWIN CYLINDER
ELECTRIC START 44" MOWER
6 SPEED TRANSAXLE
GARDEN TRACTOR
Each tractor has its own model number. Each engine has its own model number.
The model number for your tractor will be found on the model plate located under the seat.
The model number for your'engine will be found on the blower housing of the engine??
AII parts listed herein may be ordered from any Sears, Roebuck and Co_ Service CentedDepartment and most Retail Store&
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION;
=PRODUCT - GARDEN TRACTOR
=MODEL NUMBER - 917.255970
??? ENGINE MODEL NO. 422707, TYPE NO.
?? PART NUMBER
o PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technician&_ professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
Printed in U.S.A.