??
NUMBER 917.250510 OWNER'S MANUAL
_ Assembly
?? Operation
_ Customer Responsibilities
_ Service and Adjustments
_ Repair Parts
??
Convertible
,_IAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER:
SAFETY RULES
Safe Operation Practices for
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.GENERAL OPERATION
???Read, understand, and follow all instructions in the manual and on the machine before starting.
???Only allow responsible adults, who are familiar with the instructions, to operate the machine.
,,Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
,,Be surethe area is clear of other people before mowing. Stop machine if anyone enters the area.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
-Keep children out of the mowing area and under the watchful care of another responsible adult.
,,Be alert and turn machine off if children enter the area.
,,Never carry passengers.
,,Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
,,Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
??Slow down before turning.
=Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine; and remove keys before dismounting.
??Turn off blades when not mowing.
???Stop engine before removing grass catcher or unclogging chute.
???Mow only in daylight or good artificial light.
oBefore and when backing, look behind and down for small children,
-Never carry children. They may falt off and be seriously injured or interfere with safe machine operation.
???Never allow children to operate the machine.
-Use extra care when approaching bIind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
???Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running, Allow engine to coot before refueling. Do not smoke.
,,Do not operate the machine while under the influence of alcohol or drugs.
,,Watch for traffic when operating near or crossing roadways.
???Use extra care when loading or unloading the machine into a trailer or truck.
II.SLOPE OPERATION
Slopes are a major factor related to
DO:
???Mow up and down slopes, not across.
???Remove obstacles such as rocks, tree limbs, etc.
???Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
???Use stowspeed. Choose a low gear so that you will not have to stop or shift while on the slope.
???Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
,,Use extra care with grass catchers or other attachments. These can change the stability of the machine.
???Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.
Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an open flame, such as a water heater.
???Never run a machine inside a closed area.
???Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
???Never tamper with safety devices. Check their proper operation regularly.
???Keep machine free of grass, leaves, or other debris
Clean oil or fuel spillage, Allow machine to cool before storing.
???Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
???Never make adjustments or repairs with the engine running.
???Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.
,Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
=Check brake operation frequently. Adjust and service as required.
???Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
,Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
???Do not mow near
???Do not mow on wet grass. Reduced traction could cause sliding.
???Do not try to stabilize the machine by putting you r foot on the ground.
CAUTION: Always disconnect spark plug wire and place wire where it can not contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
A WARNING A
CONGRATULATIONS on your purchase of a Sears Tractor. tt has been designed, engineered and manufac- tured to give you the best possible dependability and pe rformance.
Should you experience any problem you cannot easily
remedY , please contact your nearest Sears Authorized Service Center/Department. We have competent, well- trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual, The instructions wil!
enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
MODEL
NUMBER917.250510
SERIAL
NUMBER
DATEOF PURCHASE
THE MQDELAND SERIAL NUMBERSWILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP tN A SAFE PLACE
:OR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBIMTIES
Read and observe the safety rules.
Fottow a regularschedule in maintaining, caring for and using your tractor.
- Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
This Warranty does not cover:
,,Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
,,Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or g!ass.
,,Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
-Riding equipmen[ used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any batter,! included with this riding equipment proves defective in material or workmanship and our testing determines the battery wilt not hold a charge, Sears will replace the battery at no charge.
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER.
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to stale.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3
4
ACCESSORI AND ATTACH ENTS
These accessories and attachments were available through most Sears retail outlets and sen/ice centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.
2
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,
AERATOR promotes deep root growth for a healthy lawn. Tapered
BUMPER protects front end of tractor from damage,
CARTS make hauling easy. Variety of sizes available, plus accesso- ries such as side panel kits, too! caddy, cart cover, protective mat and dolly.
CORING AERATOR takes sina!! plugs out of soil to allow moisture and nutrients to reach grass roots,
DiSC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees. 40 inches wide. Can hook2 units in tandem. (Requires sleeve hitch.)
DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide. !7 inches high, clears
EASY oIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or 3
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting, HIGH PERFORMANCE
"FINE DETHATCHER covers 36qnch wide path and tosses thatch into large hopper, Mounts behind tractor.
PLOW turns soil 6 inches deep. cuts
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber.
REAR GRADER BLADEis 42 inches wide and operated from driver's seat. Reversible steel btade can be angled at 30 degrees for grading. Reverses for pushing snow backwards. (Requires sleeve hitch.) ROLLER for smoethe r lawn surface.
SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch,) Optional
accessory: steel furrow opener for wider openings for potatoes, corn, and other
SLEEVE HITCH for use with master tilt system. Single pin coupies/ uncouples.
SNOWTHROWER has
SPRAYERS use
SPREADER/SEEDERS make seeding, fertilizing, and weed killing
easy, Broadcast spreaders are also useful for granular
SWEEPERS let you collect grass c ippings and leaves.
TILLER has 8 hp engine to prepare seed beds, cu tivate, and compost garden residue.
TRRE CHAINS are heavy duty; closely spaced
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; c_ear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sidee and winrJshields for use as sun protector in summer, Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; t2wo/t amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves, Optional wand attachment to pick up debrisin hard
WEIGHT BRACKET for drawbar for snow removal applications. Can be mounted on front of tractor for plowing applications. Uses (1) 55 Ib. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow remove! or dozing heavy materials.
(1) Shoulder
Bolt
(1) Washer 17/32 x
(double ioop)
(4) Retainer Springs (single loop)
(2)Weld Nuts #10
(2)Washers 3/16 x 3/4 x 16 Gauge
(2)Hex Bolts
(2)Hex Nuts
(2)Washers 9/32 x
Mulcher
Plate
Steering
Wheel
Parts Bag
Parts bag contents not shown ful! size
_[_(2) Front Link Assemblies _ Q
//",\ Steering
(2) Keys
Steering
Sleeve
Assemblies
Slope Shee t....
6
LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheeI).
STEERING
WHEEL
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
*Remove all accessible loose parts and parts cartons from carton (See page 6).
-Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
-Remove mower and packing materials.
,Check for any additional loose parts or cartons and remove.
STEERING
WHEEL
ADAPTER
STEERING
SLEEVE
BEFORE ROLUNG TRACTOR OFF SKiD
ATTACH STEERING WHEEL (See Fig, 1)
-Remove hex bolt, lock washer and large flat washer from steering shaft.
=Position front wheels of the tractor so they are pointing straight forward.
-Slide steering sleeve over steering shaft.
???Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.
,Secure steering wheei to steering shaft with hex bolt, Iockwasher and large flat washer previously removed, Tighten securely.
???Snap steering wheel insert into center of steering wheel.
-Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig= 6)
???Raise attachment lift lever to its highest position.
oRelease parking brake by depressing clutch/brake pedal.
- Place gearshift lever in neutral (N) position.
???Roll tractor backwards off skid.
ASSEMBLY
CONNECT BATTERY (See Fig. 2)
&CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from acciden-
tal grounding.
fi
!Lift hood to raised position.
QOpen terminal access doors, remove terminal protec- tive caps and discard.
???If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at
???First connect RED battery cable to positive (+) battery terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely.
???Connect BLACK grounding cable to negative
???Close terminal access doors.
Use terminal access doors for:
???: Inspection for secure connections (to tighten hard- ware),
???InspeCtion for corrosion.
???Testing battery,
???Jumping (if required).
???Periodic charging.
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
VENT HOLE
(KEEP CLEAN)
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
*Remove cardboard packing on seat pan.
o Place seat on seat pan and assemble shoulder b01t.
???Assemble adjustment knob and flat washer loosely. Do not tighten.
???Tighten shoulder bolt securely,
???Lower seat into operating position and sit on seat.
oSlide seat until a comfortable position is reached which al!ows you to press clutch/brake pedal a!_ the way down,
o Get off seat without moving its adjusted position.
???Raise seat and tighten adjustment knob securely.
SEAT
SEAT PANX
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for" best cutting performance.
???Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted, See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.
8
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See
Figs. 4 and 7)
Be sure tractor is on leve+ surface and mower suspension arms are raised with attachment lift control. Engage park- +rigbrake.
+Cut and remove tie down securing
+Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
+install One front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retainwith two single loop retainer springs as shown.
+Install second front link in L.H. front suspension bracket
only and retain with single loop retainer spring as shown.
. Turn height adjustment knob counterclockwise until it stops.
+Lower mower linkage with attachment lift control.
+Place the L.H. suspension arm on inward pointing deck
pin. tf necessary,, rock and raise front of mower to align deck pin with the hote in suspension arm.
???Slide left side of mower deck back and install the
unattached front link in top hole of the L+H+front mower bracket. Retain with singte loop retainer spring as shown.
+Place the R.H. suspension arm on inward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm.
+Connect
+Retain both suspension arms to deck pins with double loop retainer springs.
+Turn height adjustment knob clockwise to remove slack from mower suspension.
+Raise deck to highest position.
+Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See '%0 LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
FiG. 4
ASSEMBLY
'ii
INSTALL MULCHER PLATE
(See Figs. 5A and 5B)
-tnStall two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.
NOTE:
???Tighten hardware securely.
??Raise and hold deflector shield in upright position,
???Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
???Hook front latch into hole on front of mower deck.
,,Hook rear latch into hole on back of mower deck.
guard from mower. Raise and hold guard when attaching mulcher plate
and allow it to rest on plate while in i & CAUTION: Do not remove discharge
operation,
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades, The mulcher blades are designed for discharging and bagging also.
i
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 5B
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v" All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled
,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level???
??Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/ Become familiar with all controls - their location and function. ??perate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mea_ing.
11
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Co mpare the i!lustrations with you rtractor to familiarize you rself with the locations of various controls and adjustments. Save this manual for future reference.
ATTACHMENT CLUTCH SWITCH
AMMETER
CHOKECONTROL
LIGHT SWITCH
LIFT LEVER
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROL
PARKING BRAKE
LEVER
HEIGHT
RANGE SHIFT
LEVER
ADJUSTMENT
KNOB
GEARSHIFT LEVER
FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH SWITCH- Used to engage mower blades or other attachments mounted to your tractor.
LIFT LEVER - Used to raise and lower mower deck or other attaChments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachement lift lever when changing its position.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER = Selects the speed and direction of tractor.
THROTTLE CONTROL - Used to control engine speed.
RANGE SHIFT LEVER - Allows high (H) or low (L) speed for all forward and reverse gears.
IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery charging (+) or discharging
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.
CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB- Used to adjust the mower height.
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
NOTE: Under certain conditions when tractor is standing
TO SET PARKING BRAKE (See Fig. 7)
Your tracto r is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
,Depress clutch/brake pedal into fult "BRAKE" position and hold.
idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
CHOKE
CONTROL
LEVER
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
??Full throttle offers the best mower performance.
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cotd engine. Do not use to start a warm engine.
???To engage choke control, pult knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the gearshift lever.
-Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
oMove gearshift and range shift ievers to desired posi- tion.
o Stowly release clutch!brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
FIG. 7
STOPPING (See Fig. 7)
MOWER BLADES -
o Move attachment clutch switch to "DISENGAGED" position.
GROUND DRIVE -
Depress clutch/brake pedal into furl "BRAKE" position.
??? Move gearshift lever to neutral (N) position.
ENGINE -
???Move throttle control to slow (_) position.
NOTE: Failure to move throttle control to slow (,_) position and alIowing engine to idle before stopping may cause engine to "backfire".
=Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 7)
The cutting height is controlled by turning the height adjust- ment knob in desired direction.
-Turn knob clockwise
Turn knob counterclockwise
The cutting height range is approximately
,The average lawn should be cut to approximately
during hot months. For healthier and better looking lawns, mow often and after moderate growth,
. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
OP
TO ADJUST GAUGE WHEELS (See Fig. 8)
Adjust gauge wheels with tractor on a fiat level surface.
,Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
-With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground, install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and
???Repeat for opposite side installing gauge wheel in same adjustment hole.
GUAGE
WHEEL
MOUNTING
BRACKET\\\
TO OPERATE MOWER (See Figs. 6 and 7)
Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch en- gaged will shut off the engine.
???Select desired height of cut.
???Lower mower with attachment lift control.
???Start mower blades by engaging attachment clutch control.
,TO STOP MOWER BLADES - disengage attachment clutch control,
TO TRANSPORT
,Raise attachment lift to highest position with attach- ment lift control.
,When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
??? Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on atruckor a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 9)
???The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
???Check engine oi! with tractor on level ground.
,Remove oil fill cap!dipstick and wipe clean, reinsert the dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
,For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili- ties section in this manual.
OIL DRAIN PLUG
GAP/DIPSTICK
FIG. 9
-Move gearshift lever to 1st gear and range shift iever to
OPERATION
TO START ENGINE (See Fig. 7)
When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
???Depress clutch/brake pedal and set parking brake.
-Move throttle control to midway between fast ('_) and slow (,_b) positions.
-Insert key into ignition and turn key ctockwiseto"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen
seconds per minute. If engine does not start after several attempts, move throttle controt to fast ('_)
position, wait a few minutes and try again.
???When engine starts, slowly push choke control in. Move throttle control to fast (,_) position.
,Allow engine to warm up for a few minutes before engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32??F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
,Mower should be properly Peveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
*The left hand side of mower should be used for trim- ming.
oDrive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
,When.mowing large areas, start by turning to the right so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.
???Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
=Always operate engine at futt throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provid_ the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
,,For best results, adjust the mower cutting height so that the mower cuts off only the top
??Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then change to east to west the
next weeko This will heip prevent matting and graining of the lawn.
( "-
FiG. 11
FIG, 10
15
CUSTOMER RESPONSIBILITIES
_Hllrq-i
MAINTENANCE SCHEDULE
F,LL,DATES.
AS YOU COMPLETE
REGULAR:SERVICE
Check Brake Operation
Check Tire Pressure
T Check for Loose Fasteners
If'I_
v'
t,1
C
Sharpen/Replace Mower Blades
Lubrication Chart
v'
T Check Battery Level/Recharge
0 Clean Battery and Terminals
RCheck Transaxle Cooling Adjust Blade Belt(s) Tension
v'
E
N
Adjust Motion Drive Belt(s) Tension
i
Check Engine Oil Level
Change EngineOil
Clean Air Filter
Clean Air Screen
v'51
V' ,23 V'
G Inspect Muffler/Spark Arrester
I Replace Oil Filter (If equipped)
N
v'
I I/_,2
V'2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments wilt need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear_ A new spark plug and clean air filter assure proper
BEFORE EACH USE
???Check engine oil level.
o Check brake operation.
??Check tire pressure,
???Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DiRT
THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST
(_)CHE
TRANSAXLE
FLUID
(_)SAE 30 MOTOR OIL API - SF/SG
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
(_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
CUSTOME ESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte- nance.
BRAKE OPERATION
If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
???Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you w I1need a 5/8 drameter
steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).
Slide bladeon to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. tf blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
BLADE CARE
For best results mower blades must be kept sharp. Re- place bent or damaged blades.
BLADE REMOVAL (See Fig. 12)
5!8" BOLT
BLADE
*Raise mower to highest position to allow access to blades.
oRemove hex bolt, lock washer and flat washer securing blade.
,Install new or resharpened blade with trailing edge up towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
,Tighten bolt securely
!MPORTANT: BLADE BOLT 1SGRADE8HEATTREATED.
NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced.
BLADE
TRAILING
EDGE UP
HEX BOLT (GRADE 8)*_
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FiG. 12
FiG. 13
Check
TRANSAXLE COOLING
Keep transaxle free from
CHECK TRANSAXLE OiL LEVEL
(See Fig. 14)
-Block up rear axle securely.
,Remove left rear wheel by removing hub bolts.
,Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary', fill with SAE 30 motor oil,
???Reassemble wheel to hub.
???For approximate capacity see "PRODUCT SPECIFI- CATIONS" on page 3 of this manual.
TRANSAXLE
LER PLUG
TO SHARPEN BLADE (See Fig. 13)
17
CUSTOM ESPO ILITIES
BATTERY
Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
???Keep battery and terminals clean. = Keep battery bolts tight.
???Keep small vent holes open (See "CONNECT BAT- TERY" in tl,e Assembly section of this manual).
,, Recharge at
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
???, Remove terminal guard.
=Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.
,,Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the ceils.
=Rinse the battery with plain water and dry.
=Clean terminals and battery cable ends with wire brush until bright.
-Coat terminals with grease or petroleum jelly.
,Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).
Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year,
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 15)
Determine temperature range expected before oil change, All oi! must meet API service classification SF or SG,
Be sure tractor is on level surface.
, Oil will drain more freely when warm.
???Catch oil in a suitable container.
???Remove oil fil! cap/dipstick. Be careful not to allow dirt to enter the engine when changing ol,
. Remove drain plug.
=After oil has drained completely, replace oil drain plug and tighten securely.
=Refill engine with oil through oil fill dipstick tube. Pour slowly, Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.
???Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick.
OIL DRAIN PLUG
ENGINE
LUBRICATION
Only use high quality detergent oi! rated with API service classification SF or SG. Select the oil'sSAE viscosity grade according to your expected operating temperature.
SAE V SCOSITY GRADES
NOTE: Although
OIL FILL
CAP/DIPSTICK
FIG. 15
18
CUSTO RESPON BiLITIES
CLEAN AIR SCREEN (See Fig. 16)
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
: _,ENGINE COOLING FiNS (See Fig. 16)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the
Service and Adjustments section of this manual).FIG. 17
COOLING FINS
(BOTH SIDES)
AIR SCREEN
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark ptug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
\
ENGINE OIL FILTER
FiG. 16
AIR FILTER (See Fig. 17)
Your engine wilt not run properly using a dirty air filter. Clean the foam
Service air cleaner more often under dusty conditions.
*Remove wing nut and cover.
= Remove seal and cartridge plate.
TO SERVICE
-Slide foam
??Wash it in liquid detergent and water.
,Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
TQ SERVICE CARTRIDGE
Gently tap the flat side of the paper cartridge to dis- lodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge.
-Reinstall the
???Reassemble air cleaner, cartridge plate, and seal.
Install the air cleaner cover and wing nut. Tighten wing nut 1/2 turn to 1fullturn after nut contacts cover. Do not overtighten.
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
IN=LfNE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
=Be sure there are no fuel line Ieaks and clamps are properly positioned.
*immediately wipe up any spilled gasoline.
CLAMP
FUEL FILTER
FIG. 18
CLEANING
,Clean engine, battery, seat, finish, etc. of all foreign matter,
Keep finished surfaces and wheels free of all gasoline, oil, etc.
=Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine
19 can result in a shortened engine life.
with plug.
TO REMOVE MOWER (See Fig. 19)
,, Place attachment clutch in "DISENGAGED" position.
=Turn height adjustment knob to lowest setting. Lower mower to its lowest position.
Remove retainer spring holding
-Remove retainer springs from suspension arms at deck and disengage arms from deck.
=Raise attachment lift to its highest position.
???Remove two retainer springs from each front link and remove links.
-Slide mower forward and remove belt from electric clutch pulley.
=Slide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual???
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPEC tFICATIQNS" on page 3 of this manual). Iftires are over or underinfiated, you will not properly adjust your mower.
,Raise mower to its highest position.
???Measure height from bottom of deck curl to ground level at front corners of mower. Distance "A" on both sides of mower should be the same.
???If adjustment is necessary, make adjustment on one side of mower only.
-To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each fun turn of adjustment nut will change mower
FRONT
SUSPENSION
BRACKET
RETAINER
RETAINER
SPRING
\
NGS
BRACKET
BARRETAINER
SPRINGS
FIG. 19
\
2O
SERVICE AND
IMPORTANT: DECK MUST BE LEVEL
THE FOLLOWING
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL
Check adjustment on right side of tractor. Measure dis- tance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.
???Before making any necessary adjustments, check that both front links are equal in length.
???If links are not equal in length, adjust one link to same length as other link.
-To lower front of mower housing, loosen nut"G" on both front links an equal number of turns.
???When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut"H" against trunnion on both front links.
. To raise front of mower housing, loosen nut "H" from ti'unnion on both front links. Tighten nut "G" on both front links an equal number of turns.
-When distance "F" is 1/8" to 1/2" lower at front than
rear, tighten nut "H" against trunnion on both front links.
NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8".
Recheck
ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 23) -
=Park tractor on a level surface. Engage parking brake.
=Remove four screws from LH. mandrel cover and remove cover.
???Roll belt over the top of L.H. mandrel pulley.
-Remove belt from electric clutch pulley.
-Remove belt from idler pulleys.
???Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.
Check primary idler arm and two idlers to see that they rotate freely.
"Be sure spring is securely hooked to primary idler arm and bolt in mower housing.
MOWER DRIVE BELT INSTALLATIOI'q (See Fig. 23) -
=Install belt in both idlers. Make su re belt is in both belt keepers at the idlers as shown.
Install new belt onto electric clutch pulley.
Rol! belt into upper groove of L.H. mandrel pulley.
???Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.
=Reassemble LH. mandret cover.
L.H.SCREWS
MANDRELIDLER
PULLEYS
_F_
COVER X
ELECTRIC
MOWER_ CLUTCH
DRIVE BELT i _'" _'PULLEY
FIG. 21
.?
BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH
FIG. 23
NUT "N
FRONT LINKS
TRUNNION
FIG. 22
21
SERVICE AND
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 24)
Park the tractor on level surface. Engage parking brake.
,Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).
,,Remove mower (See "TO REMOVE MOWER" in this
section of this manual).
???Remove four screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing.
,Carefully roll belt off R.H. mandrel pulley.
-Remove belt from center mandrel pulley, idler pulley, and LH. mandrel pulley.
???Remove any dirt or grass which may have accumu- lated around mandrels and entire upper deck surface.
???Check secondary idler arm and idler to see that they rotate freely.
,,Be sure spring is hooked in secondary idler arm and
,Install new belt in lower groove of LH. mandrel pulley, idler pulley, and center mandrel pulley as shown.
Roll belt over R.H. mandrel pulley. Make sure belt is in
al! grooves properly.
,,Reconnect spring to bolt in mower housing and rein- stall R.H. manorei cover.
-Reinstall mower totractor
=Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).
L.H,MOWERCENTER
MANDREL BLADEMANDREL
DRIVE BELT
iDLER
RoB,
MANDREL
COVER
IDLER ARM
SPRING
BRACKETSCREW
FIG. 24
TO ADJUST ATTACHMENT CLUTCH
(See Fig. 25)
The electric clutch should provide years of service. The clutch has a
???Make sure attachment clutch and ignition switches are in "OFF" position.
,Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at al! three slot locations cut inside of brake plate.
ADJUSTMENTS
NO'rE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate,
/_ ...................._=_i
FIG. 25
TO ADJUST BRAKE (See Fig, 26)
Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
,,Depress clutch/brake pedal and engage parking brake.
=Measure distance between brake operating arm and nut "A" on brake rod.
If distance is other than
Road test tractor for proper stoppin g distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary, Contact your nearest au- thorized service center/department.
WITH PARKING BRAKE"ENGAGE"
NUT "A"
OPERATING
ARM
FIG. 26
22
SERVICE AND ADJUSTMENTS
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower.
BELT REMOVAL -
=Engage parking brake (creates slack in belt).
,,Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).
Roll motion drive belt off transaxle pulley.
,,Rol! belt off clutching idler pulleys, then off engine puley and front
Pul! belt out of at! belt keepers.
BELT INSTALLATION -
???Place V part of belt into grooves on engine pulley and front
???Put belt coming from
-Make sure V part of belt engages
???Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley.
-Place tong lower section of belt through loop in midspan belt keeper.
???Check to be sure belt is on proper side of all belt keepers.
= Reinstall mower drive belt onto electric clutch pulley. iMPORTANT: CHECK BRAKE ADJUSTMENT.
TO ADJUST STEERING .WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL
Front wheel
TO CHECK
Position front wheels straight ahead.
Measure distance between wheels at front and rear of tires (dimensions "A" and "B").
,Front dimension "A" should be 1/8" to 1/4" Iess than rear dimension "B".
TO ADJUST
=Loosen jam nuts at adjustment sleeves on tie rod.
,Adjust tie rod until dimension "A" is t/8" to 1/4" Iess than dimension "B".
Tighten jam nuts securely.
/
/
BELT
KEEPEBELT
TWISTS
BELT TRANSAXLE
KEEPER PULLEY
JAM NUTS
AS VIEWED FROM BOTTOM
FIG. 27
FIG. 29
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/depart- ment.
23
SERVICE ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 30) -
???Block up axle securely.
???Remove axle cover, retaining ring and washers to allow wheel removal.
,Repair tire and reassemble.
-Replace washers and snap retaining ring securely in axle groove.
???Replace axle cover.
WASHERS
RETAINING
RING_
AXLE \
COVERxj
PA??ELO\/
FIG. 30
REAR WHEEL -
Block rear axle securely.
=Remove five (5) hub bolts to allow wheel removal.
oRepair tire and reassemble. Replace and tighten hub bolts securely.
TO START ENGINE WITH A WEAK BATTERY
(See Figs. 3!)
CAUTION:
If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:
iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A I2
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
???Connect each end of the RED cable to the POSITIVE
(+)terminal of each battery, taking care not to short against chassis.
,Connect one end of the BLACK cable to the NEGA- TIVE
,Connect the other end of the BLACK cable to a panel bolt on the left side of the tractor, away from fue! tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
'BLACK cable first from chassis and fully charged battery.
???RED cable last from both batteries.
FIG. 31
TO REPLACE HEADLIGHT BULB
,Raise hood.
,Pull bulb holder out of the hole in the backside of the grill.
-Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill,
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
???Check wiring. See electrical wiring diagram in Repair Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp
24
SERVICE AN
TO ADJUST ATTACHMENT LiFT SPRING
(See Fig. 32)
,,While holding spring bushing with wrench, loosen jam nut.
Turn adjustment bot clockwise to extend spring and reduce lift effort (for heavier attachments).
,,Turn adjustment bolt counterclockwise for lighter at- tachments.
???Retighten jam nut against spring bushing.
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH ASAMOWER. ADJUST LIFT LEVER SPRING TO AIDtN
LIFTING ATTACHMENT. DO NOT OVERPOWER SPR! NG.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST
SPRING TENSION TO ITS LOWEST POSITION,
ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 33)
???Raise hood.
=Unsnap headlight wire connector.
???Stand in front oftractor. Grasp hoodat sides, tilt toward engine and lift off of tractor.
???To replace, reverse above procedure.
HOOD
\
?? ATTACHMENT
JAM NUT LIFT SPRING
FIG, 32
FIG. 33
25
RViCE ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Figs. 34 and 35)
The throttle control has been preset at the factory and adjustment should not be necessary, Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
=With engine not running, move throttle control lever to fast (,f_) position.
,Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.
TO ADJUST CARBURETOR (See Fig= 36)
The carburetor has been preset at the factory and adjust- ment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:
In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (coun- terclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT.
PRELIMINARY SETTING -
???Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above).
???With engine off turn idle fuel adjusting needle in (clock- wise) closing it finger tight and then turn out (counter- clockwise)
=Turn main fuel adjusting needle in (clockwise) closing finger tight and thentum out (counterclockwise) 1 turn.
FINAL SETTING -
,,Start engine and allow to warm for five minutes, Make
final adjustments with engine running and shift/motion control lever in neutral (N) position.
,,Ide fuel needle setting - With throttle control lever in slow (._b) position, turn idle fuel adjusting needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.
???Recheck idle speed, Readjust if necessary.
ACCELERATION TEST
???Move throttle control lever from stow (,_) to fast (,_) position, tf engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until engine acceler- ates smoothly.
High speed stop is factory adjusted. Do not
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINESPEED. OVERSPEEDINGTHEENGINEABOVE
THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THtNKTHE
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
THROTTLE
CONTROL
CABLE
FiG. 34
STOP
SCREW
SPEED
CONTROL
LEVER
FIG. 35
UEL
ADJUSTING
NEEDLE
FiG. 36
26
SERV!CE NOTES
immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
gasoline in the tank inside a building
where fumes may reach an open flame CAUTION: Never store the tractor with
or spark. A!low the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- ougfily, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
=Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual.
-Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
=Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
??Fully charge the battery for storage.
. After a period of time in storage, battery may require recharging.
,To help prevent corrosion and power leakage during long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).
-After cleaning, leave cables disconnected and place cableswhere they cannot come in contact with battery terminals.
???Be sure battery drain tube is securely attached.
???If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING iN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDrCATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and carburetor are empty.
,Never use engine or carburetor cleaner products in the fue! tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fue! stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual).
CYUNDERS
???Remove spark plug(s).
,Pour one ounce of oil through spark plug hole(s) into cylinder(s).
=Turn ignition key to"START" position for a few seconds to distribute oil.
,Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
???Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline wil! cause problems.
,If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
27
TRO LESHOOTING NTS
Will not start
Hard to start
Engine wilt not turn over
Engine clicks but will not start
Loss of power
ExceSsive vibration
28
29
TRACTOR = MODEL NUMBER 917.250510
SCHEMATIC
]
30
STORAGE
31
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.250510
ELECTRICAL
22
24\
42
I
\
1
20
32
31
I
45
\
\
\
\f
/
32
REPAIR PARTS
TRACTOR =
ELECTRICAL
5371031008 Screw Hex Washer Hd
5473951000 Nut Keps
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,250510
CHASSIS AND ENCLOSURES
10
1815
38
13
92
848
47120
47
68
22
52
69
28
\
42
56
91
36
20
19
2
24
/
85
34
REPAIR PARTS
TRACTOR == MODEL NUMBER 917.250510
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
1 144737
2140506
3136671X459
473800700
5145203
6145053
717720408
8145166
9108067X
1019092016
11137270
12137269
13 137271
14136673X459
15136374
16121794X
1717490612
18136373X428
1919131312
2074760616
2173680600
22136670X459
24 145243X459
26 17490512
DESCRIPTION
Rail, Frame RH Drawbar, Gt
Panel Asm., Side LH Nut, Lock Hex 7/16 Unc Dash, Plastic Black Dash Asm., Lower
Screw, Thd Cut
Washer 9/32 x
Washer, Nylon
Rivet, Ratchet Female Hood Asm., Pnt
Lens, Bar Clear
Cover, Access
Screw, Thdrol
Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex
Nut, Crownlock
Screw, Thdrol
Bracket, Support Dash Saddle, 6sp AYP 1995
Bracket, Support
Bracket, Engine Support Rear Washer 11!32x11!16x16Ga. Bolt, Fin Hex
KEY PART
NO. NO.
4117580408
4272140608
43136939
44136940
45138460
4717490608
48136814
49136813
50136575
5273680500
53 137304
56138461
5773640400
58137113
5974180412
6017490620
6319131614
64144283
67140737
6817490508
69140022
70137159
77137308
84142992
85120404X
8674760716
9011050600
91144735
92143485X013
94100207K
95105531X
106 138776
120 19131616
--8022J
DESCRIPTION
Screw Tap Tite
Bolt, Carriage
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm, Susp Chassis Rh
Screw ThdroI
Bracket Asm., Pivot Hood Lh
Bracket Asm, Pivot Hood Rh
Bracket, Chassis Front
Nut, Crownlock
Rod, Support Hood
Bracket Asm., Susp Chassis Lh
Nut, Keps Hex
Bracket Asm., Fender
Screw, Mach Cr
Screw Thdrol
Washer 13/32 x 1 x 14 Ga.
Washer, Serrated Disc 13/32 x 1
Guide, Belt T/A
Screw, Thd
Shield, Heat
Guide, Belt Mid Span
Shield, Front
Stop, Over Center Mower
Bracket, Support Transaxle
Boll, Fin Hex
Washer, Lock External Tooth 3/8
Rail, Frame Lh
Plate, Silkscreen Dash
Clip, Fuel Line
Push Nut, Nylon
Screw, Thdrol Hex Head Zinc Mwr
Washer 13/32 x 1 x 16 Ga.
Plug, Hole
Washer 9/32 x 3/4 x 16 Ga.
Bracket, Axle Front
Bracket, Support Axle/Engine
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
35
,_OUt_DD_\_
I
9
3B
REPAIR PARTS
TRACTOR - = MODEL NUMBER 917.250510
GROUND DRIVE
KEY PART
NO. NO.
1 9858M1
37563R
417490508
57368O600
67602O412
7135758
812000034
9140080
10142509
11136927
129204H
13139419
14138901
1519131316
16 143012
17126909X
18137104
19136926
21 23260412
22 633A109
23106932X
24136925
25136923
26137552
2717490528
287335060O
29137213
3019131614
34124236X
35137648
36138364
37 121749X
DESCRIPTION
Key, Woodruff Washer, Thrust, Axle
Screw, Thdrol.
Pin, Cotter
Wheel, Hub Assembly Klip, Ring
Bolt, Hub Disc, Brake
Yoke, Brake Disc Locknut
Washer, Special
Bushing
Washer 13/32 x 13/16 x 16 Ga. Set, Screw
Spring Lever, Brake
Cam, Brake Disc
Screw, Flat Head
Support, Puck Brake Puck, Brake Top
Spring, Return
Screw, Hex Wsh Thd,
Nut, Hex Jam
Washer 13/32 x 1 x 14 Ga.
Cap, Plunger
Rod, Parking Brake Spring, Extension
Washer 25/32 x
NOTE: All component dimensions given in U.S. inches t inch = 25.4 mm
37
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.250510
STEERING ASSEMBLY
23
22
34
6
27
8
//
/
/16
\
\
\
\,
\
\,
r
38
REPAIR PARTS
TRACTOR .... MODEL NUMBER 917.250510
STEERING ASSEMBLY
KEY PART NO, NO.
1 121472X
2137094
36855M
4136960
5136959
66266H
7121748X
812000029
9121232X
1074781044
11136518
1273901000
13121749X
1410040600
1573610600
16145103
17137347
18137155
19143119
20 145182
21 100711L
22 1554J
23 17431008
24 19133808
25 74780616
26 126805X
27 3366R
2817490612
29104239X
3012000034
31138136
32 19111610
33 10040500
34 74760512
35138059
36137156
3773360600
38 109850X
39 73700600
40 109851X
DESCRIPTION
Wheel, Steering
Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH
Bearing, Race Thrust Harden Washer 25/32 x
Ring, Klip
Bolt, Fin Hex
Nut, Lock Flange
Washer, Lock Hvy HIcl Spr 3/8 Nut, Fin Hex
Shaft Asm., Steering
Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36440)
Draglink, Ball Joint Solid Vgt Support Asm., Steering Vgt Column, Steering
Adapter, Wheel Steering Bushing, Strg. BIk
Screw, Slftp
Bolt, Fin Hex
Bearing, Col. Strg.
Screw, Thdrol
Ring, Ktip Truarc
Bushing, Nyliner Snap Washer 11/32xl xl0Ga.
Washer, Lock Hvy HIcl Spr 5/16 Bolt, Hex Hd
Gear, Sector Steering Tie Rod
Jam Nut RH Thread
Joint Asm. Ball RH Thread Jam Nut LH Thread
Joint Asm. Ball LH Thread
NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.250510
ENGINE
1
2 _
.
20 "32
13
14
3O
62
35
12
3
4
tl
!_"_"_ 42
16
37
/
28
2627 37/
39
43
29.
4O
REPAIR PARTS
TRACTOR = - MODEL NUMBER 917.250510
ENGINE
18123549X Cap Asm Fuel WiSym Vented
1913290300 Plug Oil Drain (Order From Engine
2319132616 Washer 13/32 X 1 - 5/8 X 16 Ga
2411050600 Washer Ext Tooth 3/8
2573610600 Nut Fin Hex 3/8 - 24 UNF
3417720408 Screw Thd Cut 1.4
3510040500 Washer Lock 5/16
3674570512 Screw Hex 5/16 - 16 UNC X 3/4
37123487X Clamp Hose
3917490624 Screw Thdrol 3/8 - 16 X 1 - 1/2 TT
4017490652 Screw Thdrol 3/8 - 16 X 3- 1/4
41126t97X Washer
4210040700 Washer Lock 7116
4371170768 Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR = - MODEL NUMBER 917o250510
SEAT ASSEMBLY
\
\
"\
\
\
\
\
KEY PART
NO. NO.
1 140124
2140551
3140675
4127018X
5145008
673680600
7124181X
817490508
919131614
10140552
12121246X
13121248X
5
' 18
19
17 12
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender
Bolt, Shoulder
Clip, Push In Hinged
Nut, Crownlock
Spring, Seat Cprsn
Screw, Thdrol
Washer 13/32 X 1 X 14 Ga.
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
!
KEY PART
NO. NO. DESCRIPTION
14 72050411 'B01t,Carriage
15 121249X Spacer, Split
16 123740X Spring, Cprsn
17123976X Nut, Lock i/4 Lge Fig Gr, 5
1819171912 Washe?? 17/32 x 1_3/16 x 12 Ga.
NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 turn
42
REPAIR
DECALS
KEY PART
NO. NO.
1 138955
2142254
3138042
4138043
5133179
6133644
7138048
8142243
9128314
10 137537
11 4900J
13 146639
14 139346
PARTS
TRACTOR = = MODEL NUMBER 917.250510
\
21
20
11
43
REPAIR PARTS TRACTOR .. MODEL NUMBER 9! 7.250510
LIFT ASSEMBLY
33
39
I
29
4
31
1
6
16
44
REPAIR PARTS
TRACTOR =- MODEL NUMBER 917.250510
LIFT ASSEMBLY
KEY PART
NO. NO.
1121006X
2137295
3121002X
4120O0O22
519292016
674780624
7125631X
8122365X
9122364X
102876H
11142369
123146R
13139868
14140302
1573680600
t6 674A247
17 73680600
18143363
1919131316
205328J
2174760616
22127218
234939M
2473350800
25130171
2673800800
2712000037
2819151216
29110810X
30110807X
3119131016
32137150
3376020308
34137167
35138057
3617490612
37120529X
38123933X505
39123935X
4017490512
41 73540600
42 19112410
43 123934X
DESCRIPTION
Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh
Bolt, Fin Hex
Button, Plunger Plunger, Lever Lift
Spring
Retainer, Spring Arm, Suspension Vgt Bearing
Nut, Crownlock
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist Bolt, Fin Hex
Retainer, Spring
Nut, Jam Hex
Nut, LockWNVsh
Ring, Klip
Washer 15/32 x 3/4 x 16 Ga.
Trunnion, Dp Stop Dbl Thds Pit Nut, Special
Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf
Pointer, Pnt Height indicator
PFug, Hole
Screw, Thdrol
Washer 11/32 x
Scale, indicator Height
NOTE: Atl component dimensions given in U.S. inches 1 inch = 25.4 mm
45
REPAIR PARTS
TRACTOR
MOWER DECK
46
49 41
128
41
42
116
4046
117
119
21
22
19
\
105
11
104
101
46
REPAIR PARTS
TRACTOR =- MODEL NUMBER 917,250510
MOWER DECK
KEY PART NO. NO.
1 145008
3 138457
54939M
6130832
8850857
9100306OO
10140296
11145708
12129895
13137553
14137152
15110485X
16140329
1872140505
19132827
DESCRIPTION
Deck Asm., Mower 46"
Bracket Asm., Sway Bar Retainer Spring
Arm, Suspension, Rear (Sway Bar) Bolt, Patohed
Washer, Lock Hvy., Unplated 3/8 Washer, Hard Blade, Mower Vented
Blade, 46" Mower Deck Bearing, Ball, Mandrel #6204 Shaft Asm. w/Lower Bearing (includes Key NO. 12) Housing, Mandrel
Bearing, Ball, Mandrel
Stripper, Mower Round
Bolt, Carriage
Bolt, Hex Head, Shoulder
Nut, Crownlock
Bracket, Deflector Cap, Sleeve
Spring, Torsion, Deflector Nut, Push
Shield, Deflector Mower Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Hex Head, Thdroll Washer, Spacer Mower Vented Pulley, Mandrel
KEY PART
NO. NO.
3517490628
3619131316
37131494
38137554
39144917
40137273
4117490620
42122052X
43144949
44133943
45145059
46137729
47144959
48148763
4973680600
5072110614
101145579
10271161010
10310071000
10419061216
105130758
1062029J
116137644
117133957
11873930600
11919121414
126144948
127146763
128137789
129146881
DESCRIPTION
Screw, Thdroll
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50 Vent
Screw, Thdroll
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw, Thdroll.
Nut, Crownlock
Bolt, Carriage
Cover, Mulching
Screw
Washer, Lock #10
Washer
Latch Asm. Bagger
Nut, Weld
Bolt, Shoulder
Gauge WheeI
Nut, Centedock
Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Primary Deck 46"
Pulley, idler,
Shield, Idler
Keeper, Belt, Idler 46"
Nut, Ftg. Top Lock Cntr. 9/16
Anchor, Spring Deck 46"
NOTE: All component dimensions given in U.S. inches 1 inch : 25.4 mm
47
REPAIR PARTS
TRACTOR
TRANSAXLE
r!5
14
25
24
48
REPAIR PARTS
TRACTOR o .- MODEL NUMBER 917=250510
TRANSAXLE
49
REPAIR PARTS
TRACTOR == MODEL NUMBER 917.250510
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
m
BAFFLES AND _ROUD
12
18
17: /'_
16
t
,%
/f
2
3
50
REPAIR PARTS
TRACTOR
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
AIR INTAKE
KEY PART
NO. NO.
352 O96 35
452 123 21
5231032
652 O82 04
745 083 01
845 083 O2
9237423
10
1152 201 06
12277093
1352 054 39
14
15
16
17
1825 041 06
NOT ILLUSTRATED - - 52 113 49
--5211330
DESCRIPTION
Wing Nut
(Includes Key Numbers 3 and 4) Cover, Air Cleaner
Tube, Air intake Seal, Element Cover
Cover, Air Cleaner Element
Element
Seal, Air Cleaner COver
Screw, Hex Washer Head
Base, Air Cleaner Gasket, Air Cleaner (2) Elbow, Air Intake Washer, Plain #10 Screw, Slotted Pan Head
Screw, Slotted Pan Head
Washer, Lock, Internal Tooth #10 (2)
Gasket, Air Cleaner Elbow
Decal, Air Cleaner
Decal
BAFFLES & SHROUD
KEY PARTDESCRIPTION
NO. NO.
BREATHER & VENT
KEY PARTDESCRIPTION
NO. NO.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
51
REPAIR PARTS
TRACTOR
KOHLER ENGINE = MODEL NUMBER MV20S, TYPE NUMBER 57529
I
9
/I'0
19
Q_32
m
13
7
_/_14
_34
_ 35
'_....' 36
I
1112
16
52
REPAIR PARTS
TRACTOR
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
CRANKCASE
KEY PART
NO. NO.
1
252 468 12
382 755 18
452 016 06
552 031 01
652 316 06
752 755 50
852 072 12
925 086 12
10
11 52 078 05
12 52 030 10
52 030 11
52 030 i 2
13 25 086 10
1425 086 13
1552 141 02
1652 139 08
1725 086 11
1852 032 10
1982 755 19
DESCRIPTION
Gasket, Intake (2) Kit, Manifold
(Includes Key Numbers 3 thru 8) Manifold, Intake
Clamp, Cable
Screw, Hex Washer Head
Plug, Hex, Countersunk 1/8 N.P.T.F.
Washer, Lock 5/16 (4)
Screw, Hex Cap
Stud
Kit, Carburetor with Gasket
(Includes Key Numbers 15 thru
Carburetor Assembly (Information Only - Not Available Separately) (Includes Key Numbers 19 thru 36) Gasket, Air Cleaner
Nut 5/16 (2)
Strap, Lifting
Screw, Hex Washer Head
Screw, Throttle and Choke Plate (4) Plate, Throttle
Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust
Spring, Idle, Fuel
Screw, Idle Speed Adjust Spring, Idle Speed Needle, Main Fue! Spring, Main Fuel
Lever, Choke
Spring, Choke, Friction Ball, Choke, Friction Plate, Choke
Gasket, Bowl Kit, Float Bowl, Fuel
Gasket, Bowl Retainer Screw Screw, Bowl Retainer
Gasket, Carburetor (2)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
53
REPAIR PARTS
TRACTOR
KOHLER ENGINE - MODEL NUMBER MV20S_ TYPE NUMBER 57529
CRANKSHAFT
s
1 m
7
o
@
4_
G
@
//.1
4
54
REPAIR PARTS
TRACTOR -
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
CYLINDER HEAD
KEY PARTDESCRIPTION
NO. NO.
NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm
55
REPAIR PARTS
TRACTOR =- MODEL NUMBER 917.250510
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
28
30
6
13
14
31
5
!0
/
_P3
11
56
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.250510
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
FLYWHEEL
FUEL PUMP
KEY PART
NO, NO.
1 47 086 08
DESCRIPTION
Screw, Pozidriv, Truss Head
Pump, Fuel Assembly
(Includes Key Numbers 3 thru 6) Connector, Straight
Washer, Plain 1/4 (2)
Gasket, Fuel Pump Connector, Hose, 90?? Clamp, Hose (4)
Line, Fuel,
GOVERNOR
DESCRIPTION
IGNITION
Line, Fuel, 8"
3237022
4
552 078 04
6
7
8
952 090 23
10277341
1152 158 07
1225 086 15
1352 089 07
14
15
16 52 186 09
17 52 211 04
1825 141 03
1925 158 08
2052 079 07
2152 079 06
22
2352 090 14
2452 089 08
2525 086 21
26235778
27
2825 431 01
29
3052 086 05
NOT ILLUSTRATED - - 52 755 80
Pin, Governor Stop
Washer, Plain 1/4 Washer, Thrust
Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2) Retainer, Governor Washer, Plain 1/4 (2) Lever, Speed Control Washer, Tension
Bushing, Throttle Control Lever Screw, Hex Washer Head
Spring, Governor
Nut, Hex
Screw, Round Head, Square Neck
Ring, Retaining (4)
Bushing, Linkage Retaining (4) Linkage, Governor
Linkage, Throttle Washer, Plain 1/4
Lever, Throttle
Spring, Torsion
Screw, Hex Washer Head
Clamp, Cable (3)
Screw, Hex Washer Head
Bushing, Speed Control Lever Nut, Hex
Screw, Hex Head
Kit, Speed Control (Includes Key Numbers 9, 10, 25 and 28)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
57
REPAIR PARTS
TRACTOR - = MODEL NUMBER 917.250510
KOHLER ENGINE - MODEL NUMBER MV20S, TYPE NUMBER 57529
OiL PAN ]
5
7
1
\
CAMSHAFT AND VALVES !
7_-6
58
REPAIR PARTS
TRACTOR
KOHLER ENGINE
OIL PAN
KEY PARTDESCRIPTION
NO. NO.
1
252 050 03 Filter, Oil Pickup
352 199 14 Oil Pan (Includes Key #4 thru 6)
4
LOW OIL PRESSURE SWITCH
KEY PARTDESCRIPTION
NO. NO.
1
CAMSHAFT & VALVES
341 755 10 Kit, Retainer (4)
452 413 01 Rotator, Exhaust Valve (2)
152 067 71 Connecting Rod, Standard (2)
52 067 724 Connecting Rod .010" (2)
252 874 16 Piston with Ring Set, Standard (2)
52 874 17 Piston with Ring Set .003" (2)
52 874 18 Piston with Ring Set .010" (2)
52 874 19 Piston with Ring Set .020" (2)
52 874 20 Piston with Ring Set .030" (2)
352 141 01 Retainer, Piston Pin (4)
452 108 09 Ring Set, Standard and .003" (2)
52 108 10 Ring Set .010" (2)
52 108 11 Ring Set .020" (2)
52 108 12 Ring Set .030" (2)
OIL PUMP
KEY PARTDESCRIPTION
NO, NO,
1
252 144 23 Shaft, Oil Pump
352 422 01 Spacer, Shim
652 096 50 Cover, Oil Pump
752 086 21 Screw, Hex Washer Head
NOT ILLUSTRATED
RPM Settings: Low Speed:
High Speed:
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
59
ICE OTES
6O
61
RV!CE
62
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
"T
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
GUIDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15 ?? MAX.
,_ greater than 15??), never across the face. Make turns gradu- t /_ Operate your Tractor up and down the face of slopes (not
ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
OWNER'S
MANUAL
MODEL NO= 917.250510
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:
146387 Rev. 3 06.28.95 KFSW
??
19.5 HP IC
ELECTRIC START
3 in ONE CONVERTIBLE 46" MOWER
6 SPEED TRANSAXLE
GARDEN TRACTOR
Each tractor has its own model number. Each engine has its own model number.
The model number for your tractor will be found on the model plate located under the seat.
The model number for your engine will be found on the blower housing of the engine.
All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re- tail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
"PRODUCT- TRACTOR
"MODEL NUMBER - 917.250510
,, ENGINE MODEL NO.-
',PART NUMBER
',PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with
Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
Printed in U.S.A.