ANDLIST

10 iNCH

......................................................................HOW TO ORDE:R REPAIR PARTS .................................................

AH ports ffste8 here];_ moy be ordered through SEARS, ROEBUCK AND CO_ or SIMPSONSoSEARS UMITED?? When ordering parts by _a_ from the ??o_olo@ o_'der house which serves the territory in which you _h,e, selling prices wi!_ be flJmished oe requesi or paris w_I be shipped _t preva_lMg prices a_d you wi_J be b_l_ed occordingJyo

WHEN ORDERING REPAIR PARTS, ALWAYS GVE THE FOLLOWING iN:FORMATiON AS ,SHOWN iN [HJ:S HST::

COAS[ ?O COA_i NAJ_ONoW_#E

$??_VJC_ FROM _EA_S

_O_ YO_ ??RA_SMA_ ACeRAoA_M _A_JAL _AW

SEARS, ROEBUCK AND CO_ and SiMPSONSoSEARS UM{TED in Co_ad_ bac_ up your _nvestmen_'with qu_??k, exped meehor_ieoi servi_e arid gen_o ine CRAFTSMAN rep_ac_me._f paris

if oad whea you _eed repairs or servo ice cai_on us to proted your _nvesf-

_eni ia _his f]_e piece of equipme_to

ROEBUCK AND COo??Uo So Ao

Part No, 63157

5. WEAl SAIITY ILISSIS

Saleb' fh_ss_s o_ _1_ /ield a_:_

2_

ASSEMBliNG AND AD3U'ST|NG YOUR

POWER 5UPPk?? & MOTOR CONNECTIONS

t.Co_ne_ttio_'_s For l_=Volt_ AC (See figere 1.) When

d.P,usl_ ol 0ads careI_l W ,RiO motor _e_'m_??_o! box ??_r_cs iRs_oH _ermiRol box cew.'_.

box,;

o.ConRed IR_: WHITe. oRd BLACK [e_ds from mool0r hrrmmaJ POX _o #hR WHITE motor <or_} @Od_ Twi_l Dare en_s log@f;}_er OR4 msro! _ w]r_:_ Rul _ss shnw_

.................[

TAil

R;U !,L/d,i _

I.........A-" -:"

@i

Figere 3

MOTOR SAFETY _'ROT????TION

The so,.# moro_ _ eq_ippe-<_ w,t_ o mor_eo_or??se_ lherm<_l o'_erload proricto_, desTgned _0 upon the: pow_,=r line _'_,_??u_l wBeR rRe mot'o_'lempe_'oture exceeds u so_e _al_e

/If thL- prof_CtO_" opens the h_e _R@ stops lhe sa'w moto_. _#ress _he sow sw_cf to the'., "'OFF" posmoR immedio_el. _nd allow the m_tor _o cool

3As SOO_ Ol tfte ted _wtto_ will _n<-_pl_to rkJnnmg posmotL Ihe _0_ mo]_ be sf_lrted on_ op,etote_ Rm'mol y b'i_ pres_

r_, ??,o'd'I"10_0troublE% r_o_ _0 trocod t?? loose or _r_orr@c'l

, IL ii]

i " ; ilslj ! A!I_:

lie !IQi IA??i J

NOTE:: Par drcuit's oi growler length, Ihe

w_re :size rnus_ _)e _nG,ease_ poportionotely

iM order t'odelwer ompl0 volloge _e f,_e saw iT_otor.

IOlITII8 TIE lf!W ON A WO, II :I_[N??I

The sow should o_;_pJ_ed o_ o s@labb_ sl_rcl_, work benCh and m_ b_se posil'ione_ so lha: the eh_,<._o_ioncrank is @ee lo ;'or@to.(See fbg_ 4,} The bose a} the ._aw __ust be mounfed

chine s_ew n me ceu_terbored hole at lhe cen_er at tabl,e board

4.A:l_e_c_ Iockw_3s_e_s aed _gts to the S_?? s(re_s _n ll_e

4

o_ 1ooose_ _e_ screw in cenle_ o_ _oh_m iube key [See _i,gu_'e7,)

b. Loosc'_ e_! ho_ set _cr_:-_ ! 1'4 t_r_, (See ti,_ur_: 7 T;igbi_n _@]mho_d sef s_cr_tw_ (See figure 73

d Tigh'_. leR hand set sc_e_- (S_-_ Jig_e 7)

eo T_rrl eh_vation ??ra_k to _aisc- end _ower f_-;dia] am_

See figure 8.) If t@?? tighl !eosen ri_Bt_a_d Bet s_rew ({_ure 7} slightly Ol_ld d'lec_ _g_i_ _O_ SmOolh ope,ra_ o__. Whe_ co_rerJ, t_gh!e_ ie,F_oh_sd se_ screw

ITighte_ sol screw _ c_rm_'ro_'??oi_J_ t_b__" key {flg_rr:

7)_f[i snsoo,fJhesi operalk:n_ iS t_b_oi_orJ_

bevd [@_'kk:_,_b (ITS} s_,ur_Jy.

!Lo_-,se_ the orn_ !at@_ ha,_Jle (_gu_e 9) 1/4 t'_r_.. Mok_; sure the yoke: damp hanSh.t arid bevel lock k_ob are

??!f s_ tooth {"A", figure 9) mov_.s aw_y from IBm. squ,o_e 'when movln 9 the_.bloke f_om the _eor reword

_he _:_,ontoF _]te tob_e _p _h_ right h_d fra_t edge of the table.

b_ _ J:h_'so_, lootih {A _. _ig_r_ 9)moves ie_o me sq,_Jar _hli:'r_ m@%.i_g Slaw'from _h@ r_-'_rto !h_, f_or_ o_ say.

_oB[e, _p _he le_t_'lond @ont edge _ _ob[e,

c Red_ecI: ...... Q_I, f _orrect, IiO!',Ien aii tobie ho14 <j@+,m s<f,e'_vs

7Y "J , 7: ;: %

3

%"??????,%%

%,,

%_,,%% ,,_

f_g_e 'I0

ma_e saw 1@oth ('A" figure 9) fo_o_ edge o_ sq_,_e ',_he_ t_e sow blade is moved ir_ _nd o_ in o crosse

eRe,-_i@_ien e hex head screw_ (5_ %_e !0) o_d a_ _sB handle (See _igute 9)_

f, Redneck t_ave]of b!_de _oot_ (A _) with _be squ_re

9, A_er fh,_ cross-<u1 h_s bee_ accurately _uare_, as_I] the re,dial arm ca_ (4, fi9ure 1O), m _e_a[e ndi_o_@r (3 o_d screws (1 and 2), Sol Jhe iadlcaior (3 o_ 0 ?? pas_ten,

: 4:_PJ::',_E!ZLAM:qt4::%

_5

?..hlso??_ _ set screw _evelin 9 screw) i_ff_o earl of the five leveling, T-_utso (S,e figure 5 ) Mser_ screws from the _op side _Jnt:i[ t_eT- us: _ouch tt_a top J fhe _ase

[e,,',_'er1 _ure 24} o_ Ioosea :art uge [o_ k_:oN a_d move ]'_to poirHs {1_ 2. :3 _nd 4, f 9u_: ]2t to _:_ld

a: which of these po, r_ts _ne bb4de hrst :ouches the top o_ _he t_b_z.

NOT_; AC[_Uo] contae_ 'wH'hi'obJu re'. can be easi:ly de_er_ffted oy rotofin# _,ow bJ(sde

5 The A_g:h pom_ me,st be el o,-se o_ H'_e_or_t s_rew holes

L-_@_o_eco_t@m4h'_9the t>or(_iJeJifK_ procedure- H h_gh palm is not of the fron,_ r_d[us_ _he sz??_ve, c_ paint (1 h_,lre 12)so th_ h_gh po,nt is rr_,pA_d a: th_ fro_1 _l_._or [3o_a_ 1. Ra_ _he blade s]kght y _o I?ick up _ P_9 nq

7 ??_urm t_e b[a_e _,s _'roml O[' lG_'.'de3_d make

S_igh_o_ius_mer_t of lh_r__,cr_r_'._r__his o_eo- _eec.ess_r 7,

gSwi_ 9 t}_e b:_de _o from 9_'l_;biu cw';_??h_-_'_ar_ds_dc-. Adl_st serow o! B,ord i'? fiB,arc 14:,.

9?_4o'u'.eblade ta hack rA tnbl_:. _;ai_-,?? t_:._ table 1o biode h_?iDhr a_ this aMat By ??_diustm @ the :,o'ew o_ pastil _4, figu_ 14). T;gu_e;, cho_s_el c[c_p_ 9 screws a Fmr4 and boc_ ot base on _@'4-hond s_a_._

10 R_??turn _'heblade _o r_om ot table and m0ke _ s_h

_ove !_e S:w h[o_:]e 1o oJ[ _:Ou_9Clew pos:[:o:_s :o recheck

for pro_e_ Doto[_e[i_9 ol la:b_e "Point: ] tn_ouqn A _iqure 12':

2 _ow_ _h@ s_-w bJo@ _(> _P.nr_r o_ k_d:4e, H the 1abe _s low at thls Doan_. _a_se n By ad_s_m 9 H_e s_ew _-_ 5. _':g_Jre 15/, I_ may ba ne_essory TO ha,;'k _f_ r_ _r_w' (6) _e pro@de proper c:,earon_

]3 If _h_:_tab_ iS hi_a _ th_ :enr_: lower ,_ b I tight.e#in9 me s:rew ??6_ Whe_ the :ooze _ gd_sfed po:a/_ei to the radio[ arm, :0_o_e fl'_se_ s_e.,_ (5] clockwise _: _: bottoms on the bose This w:H serve as u [ock for the aai_sm:en_ at s??_ (6}

14 Pb_e _:r_e r_p _el_ce n rer'fica position beh_d [_'on_ oboe board. [Se_ _:ou_e 4.1

t5 Piece _he re@r [_b[@ behMd _he r_ _er_??e_, W_th lee :LHOut _'Orwa_$ _aext _o r_o _ence#

NOTE: The adenine irl r_,:_ _r;b_e b, us,eo

w_-.r_ shaping, ur perform n9 (_y ??q>urauun _eefe _ _r._:f_cu_c_ <ulte, m_s_ ex_ut, d

belo'w _r_b_e top m.v,,s.

6

STEP RYE--SQUARING THE SAW BLADE _0 THE

TABLE TOP

ST_P SJXo,,oCBECKJN@ TNE SAW BLAD_ FOR N_Z

(&_ AND RIGHT)

Ro_e o sq#ore ,_@o _st _he Hp fe_(e #_ the sow Wade _s,showr_ i@ tgvre 17 The b__g e,g d _he square mu-q

be _e[d fkmi?? ogoi.s_ _he d}::_Fence arid the short leg _st _oi _am:h o_y oF _Be _ee6 o_ _be so_ No_e_

2_J o g_R @??isis bc'??_??c,en the _aw N_de a_d _he :squ_e?? o!w._ of _w_o_ypes of %ee_ _:-??isis.Th_ t'._'otypes d %eeF _c. _[l_stroted in 'views 'A" _'nd "B/'_ f_g_e _8. To _Or,-,

teat fo_ tither type of 'HEEL- eon@bn, proceed _s folbws:

:$T_ $_V_N _ OO_8LE CHECK SQUARER@ OF SAW

_e_he_k {_r <Cried odiL_#m_t o_ _he s_w by re,Brining ??'STE_S THRE!E RVE and g??.

2._'[_h@ _'r_ss _ot Fs no! pe!_e_!y s@x_re_ pr@ceed: wffB 'S']_P TH_Eff' (paragraphs 5 end 6), and 'STEP S_X' ff a car:redFon is _eq_ed.

NOT_: If after maBn 9 oil adi_??;tments out- i;ned i_ ST_PS _'??NE through SEVSA"

r,efe_ _O l'_@ub_' ShOo_in9 Charts {or rX_:i ex_sfi_ 9 proEd e m_,

7

FLA_

ABLE

= j :R<)DJT _> =: I

I

Fi??gu=e 23

ATTACHING AND DETACHING

THE SAW _ BLADE

el, beale _he motor _orriage _ssemb_y midway on todla]

arm a;nd ti%ht??_! etrriiote J0ck knob (5= fit_re 14),

I.REMOVAL (See ligure 200

o. Place, the open-end sl_of_wrench el _I_ o_ shah oi inside oF sow b_ode Allow end d wFen_h _o tesl on _aw _We,

b, Using fire b@??-e_d arbor wter_h, to.sen @_eshaft nu_

NOTEs The moto_ abaft has bP-ha_d

_hreods

c Remo_e sb_t _i'_ col or, saw blade and sece.d caller.

3.INSTALLATION (See f[g0te 21,)

o, Place i_sid_ ??oIb_r on motor sh??_f< 'Mh _onge _e??I

1o sow blade

b.Insto!l so_ blade, o_,lslde collar arid _,

NOT_: Make sur_. H_c brier {/_ionge) face of e,_I _ollQt s m_xt to saw blQde

c PIQle box-e_d otbo! '_l-er_lt o_ sto_i t_It lr_d loll t tes_ on sow table.

d, Use open end shaft wreech o_ fl_s a_ sis@ and _i_b_e_ by pushi'ng downward _s show_ in _igv_'e 21,

A_JUST_ENT OF RI_ $CALf |N#ICATOII

NOTE: The r p scd_s and poin_er or_:_ t_nded to b_' L,sed {or ouick sc4ting_ Fo

8

OP??RATING

instructions or vs_ of Key o_d Sw#??h

................] '.... 4]_7,,<h .....

IL Ins,_ii i;ey in@, S!I! and l_m.

butfDri:os[og_

IOT[:: Tiui:_s_w ca_ _ci: b_- _pe4ate%_! 0ui: Ilia: key,

was iesil_ed %r }v_u';@rty sr@ Ir_lei:tio_,

COLOR CODING

o_er{mng {oicl'[ord,tire ke_,d 1o _hoh r_soediv_z _ontro_s

with ='@o= di_s (or pumA? di_e_I[,l o_ _h@ <outro[s. These

1. RED -RadkA arm h_de??in4j .,r_d[ockMg rMo_s D_- _:a_edl _n <._rm latch hrmdle f20,, {igur_ 241 _nd mi_r

2, _IELLOW- Be'_e_ind_ing o_d Iockir_- _olors Io-

_Iarnp boP_dIe 7} _md yoke

Ih??:. j_er_'or should beQonn=? fdmihQ_ _,ith lh_.-u_.._o#tro[

!alSlINQ AND IOWEtlNG TIE IAOIitl Alt _, oc cc_rr_r:,iis_-_d by the eb_vc??'ion _mr_k "13 {_gure 24). One

_flr% " "

from Jl@ locked posiii#i_ pI#[i o_ !;h@ arm toli[h Jev_2f

a_d move rediol _rm oil lhe _dex: p_siii0r Release

2.Mo,_e d'_e ra_i_] _:_rm ia$_ _he _sdex pas_#a_ (do n<';_ b_IIp OI iar a_d _ulh Qn _he handle or _he oo_ tat_b t@ver soldy wth the pMm oI fie hand. (See iOure 25} Ths s very impoMam as ii insures prope_' seat:h'_ of lhe @rr_ b_:_ pi_ in t_e orm iIat_::h IBis o!w_ys r'e_r_ir_g ihe grin _,0the corred cro_s _ut {O??'} ??o=_J_i@r_

3, Lo@_ tle redi_! or# by _ur_n9 thu _3rm [_tch h_.md_#

_io_kwlse _nili _ighL

CAOf!ON: When movi,_g _he r_tiol _rm i_ _ny

41r_c_' o_ 'beyond 45' _e_t o_ dghL _dw_ys _II o,a_

prevent It:macing: _h:e Q_'m [,or:k pn, !_ /_moge

_,c<_ _s, tN_ radio[ arm wi[! _o_ inde_ property ??1 O rind 45 lef_ or riigh_

_OrC_NG TNE CARRI[AG_ TO THI RAD=IAZ AR_, _s

i

hOns t'he [elbOwing _s r_,conu,n_Me_:

I _ v_e _rrllJol01m ii QIr_z-Gdf mde??ed= Iv_r'l lhu c _ IQl'cb

9

YOKf ore eontr@_ed by 1he ia_h pn hondie ,1i8= _ig_re

24 u_d bow:4 lock knob (_5) The bew:.ol scc_ie iedi

c_es d_e ,ongvlu_ posiHo_ o{ @me motor-wi_:h _espee_ _o

theheH_o_!_t from O"'io 90 _ i_ elherve_li<:olposition, The

{o_,ch pi_ hcmdle =u!omot_c_ll{y igdex_a the moto_ at 0"_o,

45:.e_d 90 ,up _ad dowe, L_ {o rde_se_ At _W o@_e_

po Iion. ihetat??hpinh_dles_elengoged. Thebeve!!eek

krmb locks _e motor to the yoke whee @m moto_ is k_ _??

PR??ClSlON IND????iNG .....E xperensed epera_ors of p_e- clslen equlpm_ni'_ such =s Ihs Cro_s_on Saw, eorm:o{i??

oeqeire the hab]J of i_dlexing lhe mock ne in one d_rectiog

D_SS PROPERLY- Ope_atlor_ of the saw is simple safe c_d easy .when p_opeAy do_e. Always b< oe_l. Do _Ol wear e tie o_ otBe_ loose _rtic!es Keep !on 9 sleeves down 'Ml'hcoifs tos_ened o,_ wear sh_; s!ee_es. NEVER STOP BEING CAREFUL. One moment of ina_b_ntien ears c0st yo_ o po.,'ff_l ini_y

_e #ele_se P_.??h _0 'dgh_en?? WBee 7m@pping' # moy be

de@able _ _ve _ere free {_b[e ie _re, n{ cf _h_ _w Blade

thee is obto_m_ble whe_ _o rodie_ erm sal _he 0 _ positoe_

WB'h _he b_de i_ _he ,rmrm_l cress-err p_siflo_ i_dex _he

_udiul _rm _o 45 _' ie_ _ed l_??k i_. The_ Jeosen _he yeke

h_dte _nd index t_e y_R_ 45 _'??:!_ekwlse Rec_mp

CA_T'{ON; U_der these _wo ??onditle_s tbe ieoR:ip end O_i Rip >colas <armor be _sed

AVOID AWKWARD, N.Ai_D POSIT_ONS De _qot _e_

hands into _ posi_io_ _n whlc_ o svdde# slip eor_ ??o#se them r_e move i_to the sow b!_de. NEVER OPERATE THE SAW WiTH THE ARMS IN A CROSSED POSITION, Nc_'_r hold

w_rk a_ ,right side ef bt_de wBh ie_ I'ta_d whi!e p_li_9 sow w_h the _ight_ hondo De _ot _ttempt _ree h_r,d cress-oat_i:ng. U_e o push s_[ck when h_rsd 9e_s too dose Io the blade h_ o ripping posii'ion,,

DISCONNECT _NP_ CA'BLE {rein pewez s#p#ly when odi_stin_ the saw f_em o__e working posio# _o unotheL

NEVER TWIST WORK --Twistia 9 we@ willb#_d blade and ??.auseo kickback??

SAFETY' PJ_CA 0T_OM

The m_tor S shipped 'wth o s_ofl _;ap t??reoded ohio the s_ub on4 o{ the motor shall i'See Pe!'??s his_.) Whee _hs shaf_ end of be motor is, _oI be_rlo _sed, t_is cop should always be oil_c_ted.

Ever the.ugh i_,e flaest mo_er ols o_d pre_is_o,_ wo_-kmars- hLP have be_m tsSed l'Omi{_imiz??' wee_ if iS _eoso_ab!e is oxpe(a lho_ fence woof v#[l!ev(>ntuo ly oce#l. Adi_lgmeDts

ha're5eee bLiit}e!e 'yOUr Craftsmen sow to reduce or dim- na_." _hs we,o_,

3.R:enseve the eordage s_op screw and Iockwosher @ore _he onderslde of rodlo[ o_m neat the front end of: _he

o_m_ See %_r_o 28)

fLJ_iNATJ:N8 LOOSfNESS BiTWE_N

COLUMN TIlt AND eOLIaN S_PPOIT

Nf_sope_aio_ is exp]oieed f_ly i_ 'STEP TWO--CHECK,

]NO FOR LOOSENESS OF CO{UMF4 TUBE IN COLUMN

SLIPPORT, '_

???Reme.,e s,;,. _guard and b!od

2 S_t y_e champ hond:ie !o Posii_on "A +. {_gure 26), 'M','i<!isiel, sligh_ty ahead of the mido:pos tio_ o_ he.die

7 l Ii

lo

/

1 t ii

[_gur?? 27

Fig_:e 3O

1 R,;;mow, left-bond carriage _o-_er J2. figure: 3i)

I ]i

LU 8 CATI O N

Yaw :sow IS _ @no meebine _r_d should be given 1heo best of ??_. ifkept dean end ipropeHy [ubH_ed, it w[H give m_ny ye_r_ o_ _ro_b[e,@ee servi_e_ _efo_e describing _he various points wB_c_ m_y p_iod'icoltt/ _eqc@e bhri,:afi_. _T lS MORE !MPO??[ANT %'0 F_ST M_N'_ON THE 'VAR_iOUS

SPOTS WHICH SHOULD NOT BE LUBRCATED,

Do not i_Jbrk_e g_e r_ofor be_rM_s T_c_ ore _ea[ed bo[_ bea_gs _,_d _eq_i:re ne added lubricaho_.

Do net k_b:,ica_e between _adioi a_m, cop a_d ro_[at or_,

TANDARD

C_OSS-C_TT[_G

kckbock paw (_ssembly s.o _ clears he board to be cut. Pr_-_s _e swt_:_ key '_Or!' _a _t_ H'!?? saw meto_ Hold the bea_d _r@y ogoSnst _he Hp fer_<e w_h _he e[ hand and _a p _he bevel ndex hoede w&h _he _gk }_and The c@ s _hen _ode by puJi[ng _he <an.ioge forward _ntif the s_w b_ade _:_ts tBrough the 'war{. Whei U_e _:_ _s

_omp[e'_e_ _he saw sBou!d be _furned _o _be b_ck of ibe _ad[a[ _fm a_d the swit_ furned Off', W_en _e_'e ex-

_erie_te is g_n??d by _sin9 t_e saw, i_'_J[ Be _@Jii_ed th_ wh??_ p_[_;i_g the s,aw _wa_d y_u d_Hn9 _ress- c_Jin_ _he s_w b_de _e_ds J_ reed #se_f _br_gh $_e works due Jo JBe _eJ_t_??_ ef the bi_de _d _he d_e_o_

_be f_b_e sur[:uce end ride M _be saw sJe_ made when per- R_r'rMng _h_,:"'PRELiM[NA_Y CROSS.CU'_ AT THE O POSI- tiON, Pu::;__he sew _;:<_rlo_e _ Je _e_r of _he radio! _m so th_ b_ode ;s belied t_,.: _p fe0,_. Adi,;st _b_: om_

T2

+3

wid_e can be c8_o ']'a p_ace the saw in She outdp pas#:iaa_ _he

_ok_-_ mus_ be rotated mad _ndexod _0 a cour#erc[ackwise

Trerrr_e c_oss_cu_ _og[_io, n and _ocked. The same p_ocedure fo_ pre-cutt_ag _he _abJe _op _see M,-RippMg} and adiustie _

the sow guard arid ami-klckbock pavA o_mb[y Isee R_p

PIng) should be foilowed_ The some p_ocedure Jar'sawmrsg _s,used except' th_ r_ew abe operator steeds a_ she left side 0f tee table a_d a push stick is no,molly no._'_e.q,;ire_

The sortie :procedure for _awMg is _d exceps that now She operator s_ands _t she [eft side of the table and o p_ssb s_i@ _s r_e_mai_y na_ raq_sked.

NOTE Far added table s_ce in _ront of the blade see "Movement o_d Position of the Yoke".

Roso_i_:g is the culil;];ag of _h[@ boaa'ds in_o _rninner o_qes. I_ is o ripping ope_'otiom (S_ figure 36_1 Smo]_ baards-oup _o 2Fi maxbsens width ,.c_ oe resowed m one pass: but [urger b_rds _p to 5" mo_l_u_ require two passes, ate pass along ca,oh edge a_ @e board?? Whe_ "_a_a_

From apposite .edges ore required, _ese sha0]d be mod_ ra overlap !,6" _rom the approximate center of the boo_d. ff _he firs_ c_ _s too deep??, the ke_ wdH close o_d. bind _he saw on the second c_z_ with ??aage_ of kickback. Also, whe_ the ker_ d_es. _he two sides e,__J_ec_t ore no lan_er parc_keJ _a the,sow blade, _m,_ the saw wU_ eu_ i_to them ta sooil the@ a pDea_a:nce_ Ke._p the same _oce o_ _h_ board against the _e_r_eewhea _r_aking bo#_ cu_s

Whe_ c_ir_g boards _h[cker tk_or_4-, a fence _houM be u_ed which extasds 3W" above _he table tap, When c_rt'_g boards _,icker Shoo 5"'0 cur both sides o_d finish the cet 'wit_ o h_ed _,aw

steps o{ !/!6 _'up t_o a ma??_m_ af Y3i] 6 _ wide ca_ be c_g- Ouiside b_ades can be _:_ed a_/ez_e,ch[pper_ caa_o??

Whe_ us_g _'he maximum width o_ dado of 13/16' on _he motor shaft the a_side io@_ _o!_a:r m_ eat be _sed

The wi_fi a{ the dado con be red_??ed whi!e usi_ 9 th_ lease ca!!ar _d two o_ more _osses coo be made wi_h the work _o ob_a[_ the d!es#ed w[@h oJ c_to Wbe_ever _wa or ma_e _hip_ers, are _sed_ siagge_ the c_i_g e_ds as eveeiy as possible orated the _b_rsferen_e_ F_oc_ion0_ odi_stments ie thickness a_ the head _a_ be mode By usb_g pape_ washe_'s hetwee_'_ t_e o_t:skJe B]_de,s _d chip 9e_s, Dado head opera,ions a_e mu_h the same a:s th_se w['tB a standard b_ade-.bat _he dado _ead tokes a bigge_ b#e, so _hat the wa_k-p_ece should be hod more _irm_y. Whep a geaove wider @on the dade head is _eeded_ make

_wo o_ me:re p_sses. Space cuts so _h_t _ey a_edap a _ifleo Oada work [s da_e _ @e cross_c_ pa@_an, o Ploughing is do_e _ @e _]9pF_g petition. J[ t_e d_ or p_o_gB _sit_an _s _ed she _aw gue_d o_d _Bkickbatk _w[ assembly shasta be adi_sted as deseribe_ i_ l_@e!._raoroph _Ri!pp_aO??',Rob- beti_g is @_e [_ the _er_ico[ posi_io_o(See fig.u:re 38,) Whel_: r_bb, eti_g, the mate; is indexed 90 _ to _the verf_:o! posit_oa so iha_ the b_odes _re between t_e tame _ap a_d the ma_or o_d _he yoke [s i_de??ed 90 ?? ??[ockwi_ and [ac.ked. The _w _s

mav,ed back o_ _h_ radial _rm a_d _ke4 1o _e arm when

she amae_t o_ _he b_ode extending forward of ihe Jence i e_eal to the depth of _he _abbet dashed, ff the depth of the rabbet isbarge, do _ot at_ernpito ??_ i_ _ one operation?? Lawe_ the _adid _m until i'he biades ore in a po@ian _a c_t the desired width a_ _abbet i_ the edge el the Board The be#ore of the sow g_ard shadd be paro[M to she fence o_d

_e d_s_ihorge eibaw directed to the _ea_ of she saw..

_EVEL AND' _JTER _LIT_

Bevel cots can be made from ei_'Bera e_os_-cuttmg or r,pping posRiaa by ti_fieg 1he b]_de _o the desired angle. M#er eut_ can be mode amy from a ctass-.cut_'ing position _hen _he blade and :rad_,aJ_rm are a_ some a_gte other than _" te the f:e_ceo A bevel milter eat is e ??_[I which _5 both beveled and _i_ered. T[is cut is made with _Be blade a_d _adio[ arm set at @e de@ed m_e_ angle _o 1be fence and _'henthe blade

amy is tihed with res@eci lo the table top _o lhe des/ired bevd a_agJe. This eat ix also referred to as a compa_d mi'ter (See' f[g_ re .37.)

_SE O_ TN_ OAOO H_A_

]he dado _w a_ heod_ as i_isc_[_ed, isa special se_ a_ blades for c_tt_ _rao:_es o_d dodos. Craftsman 8 '_K_om-, edge Dedo Sea co_ he p_rcha_d at o_y Sears _ei'oi] S_l_re or Catalog Order House. The head co_s&1s of two outside

blades 1/8 r' _h_ck, six I/8 _ _i_ick chipper Modes o_d paper washers _or 1/16 '_ width adjustments. Wiih these blades, g_aoves of t/8 _ '_I4'%a_d odd_iono_ wid_hs increased _

de@ed. Thk work is da_e with the saw in the some po@[ae as ff_i' de_dbed _o_ _abb_,_ing. (See figure 39_) Si_t;e the posif_an a{ l_e ,_utters with _esped _o _he _er_ce a_d _e table tap ta_ be adjusted a_y or .oJ_ o[ _he ceJler S_ap,es ca_ be as_.

14

ROUTING AND DOVETAIL|NG

@_o _@cke_ @ {re_ the horizontal _??ce!_! fhot thi_, l_r_e the externally _h_ea@d s_, end opposiie the _l_ermoi bJo@ end is hetwe@_ #_e _otor end _he _QbI_ r_p Thf @_llow-.

5/64 _ _o 1/2"" K_y Chuck

T_e _ol o'win_ ro,u_e_s ??_d dove$oi[s ore _e_ommen_e,d

3/E'" ra_er1t2"" dovetoil

RouNn_ may be done by either _rovlng fh_ wor_ w_th o

BORING

You_ sow ??0_ ds_ be _e_erted to a horizontal dr_J for bori_g by osng one o_ lhe recommended _hu_k.s _no _b_ prope_ _ri[{. For 4ri[H_g Boles o_ _r_ _ngJe flse radial a_m s_:ouJd uo positioned TO th_ doslrcd _9[e wh_la _@e '_or_ _s po_oltel 'to @_ fence, fSc_: _igu'r_ 4_.}

SAN[lING

_simg thL_ I0"" s_nd{ng d_s??' mo_rlted ot_ @_e s_ end d _he mol0r you co_ _or_vert you_ saw _n_'_ _ soncJer whi<h c_ be

uper_??ed ,n on?? posif_om Th_ Joos_. collars should _a o_eo on [:'_r_l_sides of t_e sanding disc.

J:ENCE LOCATIONS

The#e ore three pos_r_oes _ v,h_ch the le:r_:{?? cc_n be _oca_ed, t'Szr# figvre 42)

Normo[ oosiNon

2, Position i.;sed tor mo:xsn_o_ o'oss<(ut on 1 " Itr_l:_leriaJann for grea_er h_ve[ o_d mile_ cc_pacdy

CAUTION: Rip scak_s _annol be used h Ires position

3, Posit'ion us_a t'or mox_murn o_-_ p _:_poc_ry

STABIHZ!NG WASHerS FO_ THiN B&AD_$

St_biiiz_'ig washers sBo_l_ be used wifl_ biad;e, for im- Vo_"ed oppea_ar_e _ th_ finish c:_s,

H_LffUL HtN!5

The If?? of ihe c_min@ted scow labl can be g__tty Io_th- _t_,:_,d7_a "_' pece oF p!y'_veod _s locke8 to lh_?? tob_: lop aBe_ tev:eJi_g_ Ther_ oil _ili_g _on be dooe i:_ the eSded piec_ of pywood i7_stead of #_e !omlr_eted t_b!e

When sandiag the iobie top o_ _@ufi_,g witt_ the work s_ot onery, the arm :10ck pin _ be prev_,_#_od from oo_o- reel cony i,ndt_??ing a_ 0 ?? o_d 45 ?? by ioosea]ng q'teo_#_ [ot6h l'_o_d_e to provide free moveme_st of o_nt. See figure 43,

32 1

_E,AR TABLE

i5

_AW KERF HN

_'ENCE AND TABLE

FE bJC E

3.[hare. is a p_sssibili_y th_J_ during a_ oher shipmenT, _he wand {rarff mb_e; spac_zr board o_ reo_ table rnigh_

h_r'ome s_ighHy 'wa_pedo Lay a #roigh_ edg0_, across the s_Jrface D_[ the table end che_k for gaps ar high spo_s or

the tab[#. Any _{Jioa, s a,F _he tabJe which are r_ol _at shauJd b_z pruned and sanded unti_ Fla_. Sanding ca_ bc _nae oy _sin_ one o_ the _wo key _hucks re,farted _e under "Rout_,g- and a Crr_Jtsman moulde_ rubber

6d_c:h mad;a9 dis<_ L??e_er to _g_sr_ 43._

4, A scale may be _t_ached _c_the._ _enc_ m aid [dte _per am,r when measuring _eng_hs during cross-cut c@era:goas This _ar_ be erm_p_shed by t_cki_9 a yard s_ick Do _he Je_ce o's@a'wa. _Se_ figure 44.)

ReFlac:e the Je_g>e, ={tar sJatti_g, behin_ fh_ free{ t_bie _#h the s[,o_ t_ward the r,eor and _igh!ren the _'ebJe

cJam_,.

6o Keep ag eumn_ rods s_??h as sow blades, drills, r_o]diag o_rers, dodos, e_c. sharp _rtd do _ot force feed the work

_o the _aJ_t @e_e _.h_rs_br speed _sdrastically red_ced- This wlit mi_ir_ize e_art, gw_ better cots and better _es_s1_

c_verheatb_g and possibJe burn o_ caused _y the abuse _t overload,

When usb'_gu[ane??, m0[di'ng, or dadn S_ad_t_s, _cp_ta_<_a

light cu_s w_l g_ve the bes_ :r'em]ts DeetJ cuts rea_Jce _he q_aJ_ty of the f_sh.

8_NCN _OW??R TOOL @#A_A.Nlr_F.;

We f_aro_tee a[_ C'raf_sman RadioJ Arm Sows to be {:r_e from de_ects in material a_d wor_man_ip. Whe_ property

_sed?? cared for and m_int_Ned, we Wi]_ r#??[oce or r??pdr at o_r opson _:_d instaJ/ without aasl to you, fat a period of _>ne []} year _ro_ d,aie of sa_e. any pa_ which proves upon our exominat]o_L to be deled]re ende_ _or_d usr3, TBN guarantee doem't apply to Rad_c_J Arm Saws la rent@[

18 THOU 22

16

TRO 08&E

Bk_de "4_@ais' t@ right

o_ ie_t

Cannot "r_p" pr@per_y_

wood smokes and motor

Maps,

EJ_wation Erank ape,rares _'ou_3h/y; <:ha#er e??isls

N_@tor w_li mO_ _n??

Motor will not run an_ i_ses, -BLOW.-

Bla_.tJ_; d??@s r_o_ mGm1_m

c0_siar_t dep@_, of _

OCt ;_Ss _@b[o-

glade, does not co_

squardy', or r_@_ai cuts

TROUBLE

PROBAB'LE CAOSE

_. He??_ t_as net beem

_en o_ d blade,,

_o O_i[ blade,,

2.Cros_ut iravel oad rip fe_c_o_ are no_ square&

_ O?? positem

4Biodu _c_ squared 1o the table _op-

Col_smn _b_ key /tot

od[vsted properjy,

brokm_

2.

1.Shor_ ci_c_u_ m kiss2

:or_ o_ plug.

2 Sho_ _2_rc_l_ n f_1??_or

1_fnIIF_r_ ha_ or _oos_

ba_ blade _tol sq_sar_

_raek,,

7.Yok._o ao_:5 not u_ux properly

Yoke d@m r c??es ,ao_

_ssemblv

REMEDY

I_ R@er _o "STEP S!X ??-CHECKING THE SAW BLADE FOR

HEEl (Left orsd RigBt},'

_o Cheek for sharpness ef blade or warped bo_d. Rde,r _o

ground blades when boards _re badly wa_'ped _s,vey dif_ co it

Refer _o 'STEP THREE- S??UAR_NG THE CROSS-CUT

'_RAVEk.-

3._4ak:e s_e _he r_d_a[ _rm [s i_ked _nd i_dexed p_opc, r[y

in the 0 @ position.

4_ R_fer _o _'ST??P FiVE .......SQUARING THE SAW BLADE TO

THE TABL_ TOP_

Chec_ adiustmen_ o[ key p_,ug,

Refer ro "STEP TWO- CHECKING _OR 'LOOSENESS OF COLUMN ]lJBF _N CO_.UMN SUPPOR_

_es_2t oroTecl'ot by O_,ss_}ss@ _n or r@_ button1 o,_@_e8 oiq

_ep 8,t mo_o_ l_m_oa nr_ _ nd _x:ned b? _<_d_ble click 2, Check pawer line fo_ _ro per vo#age

T_:_B_o_ _et chined w_rn roolol arm Refe; to STEP fOUR--ADJUST_N_ T_E TA]_E PARA[ [L TO RAD_A ARM,,

2. Rea_ace l'_s_3kop.

1 _c4e_ re 'S]E9 _WO CHECKING FOR LOOSENESS DF COLUMN TUB@ iN COLUMN SUPPORT.

Z Remove _'ndia[ arm _oH ;_,_ d_ock 1I,_e Iwc_ 3/Sdnch

!so!ts tog _[_h_ness

3 Reh:,_ to STEP THREE SQUARING THE ZR??SS.CtU

IRAVEL.

_, ge_o_a m_vu_q me ad[r_] _rr_ tO _he desi_ed mi10_ index

po_d on,, _noinJy O?? a_ra 4_5'_ _:,c,smoms_ mta'_e sure [_e _r_

ur_ _lse _sr_ _01d_ _ever 5d[d[y w4h the palm of the haed t_ ,_r,_u_:_proper mdexin_ o! O a _nd 45 ?? positions. Ref,e r T@_ne paragrap_ entitled "ANGULA_ MOVEMEN] AND L??CK_NG OF TH_ RAD[A_ ARM'

5 Rele;__ "S[EP F_,VE SOUA??_NG THE SAW g_AD[ [0 HE _ABLE tOP,

6._ef_,?? :o pcm_graph cmifled "CARR_AG?? AD__USTM_NT unde_ "ADJUSTMENTS TO C.@,_PFb,4SA_'F PO_; WkAR.

7Check 1o _cu Hla_ yoke does index proper W ond/ef s_v@ !,8t(h p_i moves ir_eg_;_arly_t _.o#s on sw'_,c4latd_ pln

hounln 9 are :>os_ tgnren tm.t_r:afrt_4om:serwn9 STEP SIX CHECK NG T]'t_ SAW BLAD_ FOR HEEL_'

_e[er to parograp[ es._;_Jed YOKE CLAMP HANDLE ADIUSTMENT u_tder ADX,_STMSNTS TO COMP[I',[SATE FOR W_:AR "

SNOOTING CHART- MOTOR

i! 7

50_

18

WHEN ORDERINGREPA!RPARTS,ALW'AYBGIVE TH:EFOLLOWINGINFORMATIONAS SHOWN

ON THIS LIST

P_f_

No,

379.38W_sher, Plain, 11132 ?? 778 , 1/]6 Co_ PL Stee_

"Standard Hardwasn Mere May be Por(h_s_z_ _ocol[>

Sfo<k rum --_oy be secured lnrou_[, fl'_,"Hardware D_uarrmem r',{mo:_ bea.r_, c. Simpsons-gear_ Ret<dl Sfo_es a_ Cu:ut'c'*9 Order House_t

!9

42

43 44

........ 28

_zU

F_9_e 4;8

Key PQ_t

N_

1 37864 :2 30683

337494

430521

/9415d}5

8

9

37387 ! 1 3738_ 12 173??_ !3 30568 37399

_40_365

DestripJ[@n

Cover, Carria??_u, Lcd/ _u_uc

Pin, Swivel Lcskh

SpHr/[b S,,,vi,_e[ lctc[

[_u;ndle, Sw+ve_ L_ 'Pro

'Screw, Moth. 571018x1 Hu??.. Hd

ndcn_cd, CaG P[. Sbsel

"W_sher took, Med.. fii16S..A.L bite

Wasl'_er e_o_r_, 328 x 3!,4 x 1'/t6

3bsc_

Scrpw, _cn_r_c

Motor Assembiy {_ess Gua_cl Slud} ",Be<" Fig 49 Or Exploded Vh??w'i

*We_'lc[% Hex. "L'0 1/4 Athos Ftcit Knob Assembly Bevel Lo_k

Pod, P_@S I_r@

37393

37388

Pon Hd Slott@d End P b_ee

J

9421625

30666

Screw, 5/i618 x 1-_/2:,

He?? 5c_??k:e_ Hd, CQp, P!o_

Wast_er, index Ho_de

3/391

37868

37870

38567

37396

306_3

3(3546

30547

3054??

306S9

30556

30663

39665

K_ob Asscm'b]% C_r@aqe Loci*

Co_e_ Corr[c_9_ Rigm Ha_d

Shoe, RM L_:_cB

Bur_!;_e_ No. 2

C:c_rri_g,:

H_;rtd[@,, Loach PU'-_

R_#9, Reta[nir_t_, Nc 9

5g.rM_ [af_:_ Pin

H_a_dle, Bevel !.ndes

5137403

37816

30558

37426

37402

30509

30604

27401

qlO9

6002

124824

3_b0,5

Handk' Yoke Camp

*W_sshe_ 630 x 1_1/8 x 3832 S_{_

S_rew Lock

Yokr_ Assumb[y

Bud_ng_ Motor Support

Washer, End May No, 8

Wosher, Oil Siin 9

_a_e, Motor S_p_o_ Bushing

Wos_er, Lock, Med, 174S.AE.,Stc [ "Screw Ma< B, 1/4 2,0 :_ )'716,

Hex. Hd Si,":,c,J

'N:u_ He>:. 5/1.6_8s /2:,:3 6, St_e

Bu "npe

" S_J_@:_rd Hurdwc_c

ter,??_ M<:W be Pu??::hosed Lose(s[ _o

20

F|GURE 49 PARTS LIST

P_aM

No_No.

1 455330

D_2s_r_p_i_

*Screw, Math. No. 'I0o32 a }. Pan Hd S_oMed _nlh Lockwosher,

337427 Shield, E_d /Far Bkade End

430570 Srud_ Guard

30588

37882

4480]1

I 307_

130586

37409

137410

30619

9404353

I 37405

!30580

Relay

Plate, Iden_Hkatlan

Screw, No, 8=32 x 378 ]ype 23C1, Part Hd. Slol'ed, Cad. P_ S_ee_

Clamp, Cal_acito_

Capacilo_

L_d Assembly, No /

t????ad AssemNy, No 2 Wice, No. 16, 3-1f2"'.

AWG UA, A_ove_ *Screw, No, 6-32 x 7/16.

TFpc 23C Pan Hd S/o_>':qJ. Cad Pl.. 5te_d

C_d. Pl, Smel

32 37434 C_ve% Broke

33374'!2

3430573

l%_e_d,_=_,Hardwarel!tOl]_ MriS?? _:_e Purchusc.d Locally.

38

I

No_,

63079

37S6_

]394_6

60020

37379

;37937

6005 7

3737'8 ? 102707

O37377

37376

237384

3,c_O56

437880

537879

6_15109

7115120

600!3

P 1202_4 ;;I 60078

102570

22305t8

303_7

37862

,6i0_0_9

Key. O,_umn Tube

Supports CcG_ _

Screw. Set. 3/8-1<6 x 5/8.

"Scr'ew, MG,-h_, 318 !6 ?? !=! i8. _=?? Bd, SIO_e_, Stce_

T_I% Rear

No??

] 78451

'I202:! 7

2830_4

293050?

3360080

34423561

3537428

363.067.8

376(_22

3811,5093

3930511

4030508

41 379i 1

42 63077 a@ 63078

44102718

45a35]0 46 448649

118615

37383

32530

*Screw, Mad_ No 10.32 xqx8 s Nex.. Hal. Cad,, Pi Ste_l

Was}_e_. ILock. Med_ No. }0 SAE StI W_she_, O71 SIMo

cdado,!:% ftot, (t;Tnd Pf_y} (as _'equM_d}

Fc_st_nor Sl_d

Wrench. H;e_ '"1:/". _ '8 A_0ss Flats

Washer, Plain .515???/8_.1132,$_Io

*Soew, Mc_??_ . 5i16.-18 x 7,'8., He_., Hd- Cod, Pl "

?'!oi . 7!tai_M,g

SLafl Assembly. Eieva_ on

%crew, Ma_.. 3f8=_6x 5/8,

He_-_do. Stud

WasBe_ _ock. Mode, 3, fl :SAE, S!t,,e! PTn, P_vof

Shaft Asser_biy. Eievoiio_ C_i_ Wrench. Hex "L "??. 3,, _6 Aczoss F!/ats

?lu_. F;r d{or (Nylon

P_9, _??ck:up (Stee

Screz_. Set, 5/16-i8 _ ....

Slotted, Cup PL

Bracket. Elevatio_ ;Sh(_ft Beori, ng

_Soew; '1/4.20 x 3/4 'P/pc'_3C!.. He??. Hd,, Cad P!. Sleel

Brack,: t, @e??_r f_g

'_'NoI.He??,. 3./8-16x9 16x;1 64.

Steel

_osc As (rob y<

N_, "U" Clip. _ 14.-20

atanaordl He._lwo_e iie_ ..... Moy :be P_,_r_/'ie_sedLocally.

21

CHART MOTOR

prROBABL_ CA US_E

], Prot(:cto_ oR_e_ circuh

brOk@J_.

2 pr,upvr <"DD??Mqo ,,AU Nr_la- r_o_ _'_h'<ted thro_Jgh motDr d>J _o ,'f,owd_sJ, e1"??..

Sk_rJ'II_ l'elOI,, m mOlOr wl I _ot operafP.

_o_or s_e_ls resultir_9 bk_wn _us_s _ tr_pped

}.8ur_ec_ _u[Dy cent@DiS i@_ae IO ::<O_sndc!d ho/d-ln [H:riods

2 Oo_.n _e??;y .:o_

3. oot.'?? o_ h??okof_ ??On_'C.Lf_081

III!{]F l_:'rlnilloJ IDX

3 Chock _ma rcpo, wlr]nq

}I@o_tce r_lu't

COr_'eCt _e low lind vOI_Qgo cond41on.

Repmc_ /.s_ c_r c_cud r:_r_oD_>rs w[A_ proper _.DpOCh'y

UK%[_.

1 Rc, du_:e r_4or loo_

P_Lqt_e_! oD@n[D_ oJ }u??,@_

2 Re_rAoce fus:-.s or drcuh breuiPrs

23<