OWNER'S MANUAL

MODEL NUMBER:

PP7527ES

SNOW THROWER

WARNING:

Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.

Always Wear Eye Protection During Operation

199434 06.13.05 BY

Printed in U.S.A.

Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

WARNING: Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping sur- faces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.

WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muf???er and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemi- cals known to the State of California to cause cancer and birth defects or other reproductive harm.

Training

1.Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2.Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3.Keep the area of operation clear of all persons, par- ticularly small children.

4.Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1.Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2.Disengage all clutches and shift into neutral before starting the engine (motor).

3.Do not operate the equipment without wearing adequate winter garments. Avoid loose ???tting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4.Handle fuel with care; it is highly ???ammable

(a)Use an approved fuel container.

(b)Never add fuel to a running engine or hot en- gine.

(c)Fill fuel tank outdoors with extreme care. Never ???ll fuel tank indoors.

(d)Never ???ll containers inside a vehicle or on a truck or trailer bed with a plastic liner.Always place contain- ers on the ground, away from your vehicle, before ???lling.

(e)When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

(f)Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refuel- ing is complete. Do not use a nozzle lock-open device.

(g)Replace gasoline cap securely and wipe up spilled fuel.

(h)If fuel is spilled on clothing, change clothing im- mediately.

5.Use extension cords and receptacles as speci???ed by the manufacturer for all units with electric drive motors or electric starting motors.

6.Adjust the collector housing height to clear gravel or crushed rock surface.

7.Never attempt to make any adjustments while the engine (motor) is running (except when speci???cally recommended by manufacturer).

8.Always wear safety glasses or eye shields during op- eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

Operation

1.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2.Exercise extreme caution when operating on or cross- ing gravel drives, walks, or roads. Stay alert for hidden hazards or traf???c.

3.After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4.If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5.Stop the engine (motor) whenever you leave the oper- ating position, before unclogging the collector/impeller

6.When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the en- gine.

7.Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Exercise extreme caution when operating on slopes.

9.Never operate the snow thrower without proper guards, and other safety protective devices in place and work- ing.

10.Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13.Disengage power to the collector/impeller when snow thrower is transported or not in use.

14.Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15.Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a ???rm hold on the handles. Walk; never run.

16. Never touch a hot engine or muf???er.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3.Always refer to operator???s manual for important details if the snow thrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels, as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. Ithasbeendesigned,engineeredandmanufactured to give best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the ???SAFETY RULES???.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ONADECALATTACHED TO THE REAR OFTHE SNOW

THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity 3.5 Quarts

CUSTOMER RESPONSIBILITIES

???Read and observe the safety rules.

???Follow a regular schedule in maintaining, caring for and using your snow thrower.

???Follow the instructions under ???Maintenance??? and ???Stor- age??? sections of this owner???s manual.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1.Remove plastic tie securing rod to lower handle.

2.Insert rod into speed control bracket and secure with retainer spring.

FIG. 1

SPEED CONTROL ROD

RETAINER

SPRING

SPEEDSPEED

CONTROL CONTROL

BRACKET LEVER

FIG. 2

INSTALL TRACTION DRIVE CONTROL ROD

(See Figs. 3 and 4)

The traction drive control rod has the long loop on the end of the spring as shown.

1.Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.

2.With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.

FIG. 3

TRACTION

DRIVE

CONTROL

ROD

DRIVE

CONTROL

BRACKET

FIG. 4

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

The auger control rod has the short loop on the end of the spring as shown.

1.Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

2.With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.

FIG. 5

AUGER

CONTROL

BRACKET

FIG. 6

INSTALLDISCHARGE CHUTE / CHUTE ROTATER HEAD

(See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.

1.Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2.Position chute rotater head over chute bracket. If neces- sary,rotatechuteassemblytoalignsquareandpinonun- derside of chute rotater head with holes in chute bracket.

3.With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.

4.Install 3/8 washer and locknut on threaded stud and tighten securely.

CHUTE

BRACKET

PIN

THREADED

STUD

ROTATER HEAD

MOUNTING

BRACKET

FIG. 7

CHECK TIRE PRESSURE

The tires on your snow thrower were overin???ated at the fac- tory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance.

???Reduce tire pressure to 14???17 PSI.

SPARK

PLUG

SAFETY

IGNITION

KEY

CHOKE

CON-

TROL

NOTE: ITEMS ABOVE

ARE SHOWN IN

THEIR TYPICAL

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY VARY

WITH THE ENGINE

ON YOUR UNIT.

AUGERS

ELECTRIC

START

BUTTON

GASOLINE

FILLER

CAP

CHUTE

DEFLECTOR

OIL

DRAIN

PLUG

DISCHARGE

CHUTE

FUEL

SHUT-OFF CLEAN-

VALVE OUT

TOOL

FIG. 8

LIGHT

HANDLE

KNOB

MUFFLER

TOOLBOX

SKID PLATE

Toolbox - used to store spare shear bolts, locknuts and wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine.

Recoil (auxiliary) starter handle - used for starting the engine.

Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

Throttle/engine control - used to select either FAST or SLOW engine speed and to STOP the engine.

Traction drive control lever - used to engage power-pro- pelled forward or reverse motion of snow thrower.

Auger control lever - used to engage auger motion (throw snow).

Discharge chute control lever - used to change the di- rection the snow is thrown.

Skid plate - used to adjust height of scraper bar from the ground.

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating 00155 your snow thrower or performing any adjust- ments or repairs. We recommend standard safety glasses

or a wide vision safety mask worn over spectacles.

TO USE CHOKE CONTROL (See Fig. 11)

The choke control is located on the engine. Use the choke control whenever you are starting a cold engine. Do not use to start a warm engine.

???To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or attempting to start the engine.

STOPPING

TRACTION DRIVE

???Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

AUGER

???Release the auger control lever to stop throwing snow.

FIG. 11

TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13)

TO ADJUST SKID PLATES (See Fig. 17)

NOTE: The wrench provided in your parts bag may be used to adjust the skid plates.

Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven.

NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower.

???If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position.

1.Shut off engine and wait for all moving parts to stop.

2.Adjust skid plates by loosening the rear 1/2" hex nut only, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.

HIGH POSITION

(LOW GROUND

CLEARANCE)

AUGER

HOUSING

SKID PLATE

1/2" HEX NUT

LOW POSITION (HIGH GROUND CLEARANCE)

FIG. 17

SCRAPER BAR

The scraper bar is not adjustable, but is reversible. After considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a damaged or worn scraper bar.

WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ???ame.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can at- tract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

FIG. 18

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from the factory, already ???lled with oil.

1.Check engine oil with snow thrower on level ground.

2.Remove oil ???ll cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until ???FULL??? mark on dipstick is reached. Do not over???ll.

???To change engine oil, see ???TO CHANGE ENGINE OIL??? in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 18)

???Fill fuel tank to bottom of tank ???ller neck. Do not over- ???ll. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

TO START ENGINE

???Be sure fuel shut-off valve is in the OPEN position.

Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

???Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a licensed electrician.

WARNING: Do not use the electric starter if your house is not a 120 Volt A.C. three-wire grounded system. Se- rious personal injury or damage to your snow thrower could result.

COLD START - ELECTRIC STARTER

1.Insert safety ignition key into the ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place throttle control in FAST position.

3.Rotate choke control to FULL position.

4.Connect the power cord to the engine.

5.Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

NOTE: Do not use primer when starting engine with the electric starter.

6. Push starter button until engine starts.

IMPORTANT: Do not crank engine more than ???ve con- tinuous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

7.When the engine starts, release the starter button and slowly move the choke control to the OFF position.

8.Disconnect the power cord from the receptacle ???rst, then from the engine.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - ELECTRIC STARTER

Follow the steps above, keeping the choke control in the OFF position.

COLD START - RECOIL STARTER

1.Insert safety ignition key into the ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place throttle control in FAST position.

3.Rotate choke control to FULL position.

4.Push the primer four (4) times if the temperature is below 15??F, or two (2) times if temperature is between 15?? and 50??F. If temperature is above 50??F, priming is not necessary.

NOTE: Over priming may cause ???ooding, preventing the engine from starting. If you do ???ood the engine, wait a few minutes before attempting to start and DO NOT push the primer.

5.Pull recoil starter handle quickly. Do not allow starter rope to snap back.

6.When the engine starts, release the recoil starter handle and slowly move the choke control to the OFF position.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - RECOIL STARTER

Follow the steps above, keeping the choke in the OFF position. DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any mois- ture on the engine.

To avoid possible freeze-up of the starter, proceed as fol- lows:

ELECTRIC STARTER

1.Connect the power cord to the engine.

2.Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

3.While the engine is running, push starter button and spin the starter for several seconds.

NOTE: The unusual sound made while starter is spinning will not harm the engine or starter.

4.Disconnect the power cord from the receptacle ???rst, then from the engine.

RECOIL STARTER

1.While the engine is running, pull the recoil starter handle with rapid, full arm strokes three or four times.

NOTE: The unusual sound made while pulling the recoil starter handle will not harm the engine or starter.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1.Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2.Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TIPS

???Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance.

???Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the throttle, to adjust speed.

???It is easier and more ef???cient to remove snow imme- diately after it falls.

???The best time to remove snow is the early morning. At this time the snow is usually dry and has not been ex- posed to the direct sun and warming temperatures.

???Slightly overlap each successive path to ensure all snow will be removed.

???Throw snow downwind whenever possible.

???Adjust the skid plates to proper height for current snow conditions. See ???TO ADJUST SKID PLATES??? in this section of this manual.

???For extremely heavy snow, reduce the width of snow removalbyoverlappingpreviouspathandmovingslowly.

???Keep engine clean and clear of snow during use. This will help air ???ow and extend engine life.

???After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.

???Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow thrower if weather conditions impair vis- ibility. Throwing snow during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjust- ments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

???Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.

???Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

3.Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated (See ???LUBRICATION CHART???).

LUBRICATION CHART

??? SAE 30 Motor Oil

??? See ???ENGINE??? in

Maintenance section

??? Pivot points

???

Engine

oil

SNOW THROWER

Always observe the safety rules when performing any maintenance.

TIRES

???Maintain proper air pressure in both tires (See ???PROD- UCT SPECIFICATIONS??? section in this manual).

???Keeptiresfreeofgasolineandoil,whichcanharmrubber.

NOTE: To seal tire punctures and prevent ???at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

V-BELTS

Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See ???TO REMOVE BELT COVER??? in the Service and Adjustments section of this manual).

The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to

13 the snow thrower.

AUGER GEAR CASE

???The gear case was ???lled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

???If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above compo- nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classi???cation SG???SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32??F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Changetheoilafterevery25hoursofoperationoratleastonce a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each ???ve (5) hours of continuous use. Tighten oil ???ll cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classi???cation SG???SL.

???Be sure snow thrower is on level surface.

???Oil will drain more freely when warm.

???Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place- ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See ???TO REMOVE WHEELS??? in the Service and Adjustments section of this manual).

1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Clean area around drain plug.

3.Remove drain plug and drain oil in a suitable container.

4.Install drain plug and tighten securely.

5.Wipe off any spilled oil from snow thrower and engine.

6.Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See ???TO REMOVE WHEELS??? in the Service and Adjustments section of this manual).

7.Remove oil ???ll cap/dipstick. Be careful not to allow dirt to enter the engine.

8.Re???ll engine with oil through oil dipstick tube. Pour slowly. Do not over???ll. For approximate capacity see ???PRODUCT SPECIFICATIONS??? section of this manual.

9.Use gauge on oil ???ll cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at ???FULL??? line on dipstick.

10.Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muf???er as it could create a ???re hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs ???rst. Spark plug type and gap setting are shown in the ???PRODUCT SPECIFICATIONS??? section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

???Keep ???nished surfaces/wheels free of gasoline, oil, etc.

???We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muf???er and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See ???TO ADJUST SKID PLATES??? and ???SCRAPER BAR??? in the Operation section of this manual.

CHUTE DEFLECTOR

The chute de???ector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the de???ector becomes damaged, it should be replaced.

WARNING: To avoid serious injury, never operate your snow thrower with the de???ector removed or damaged.

???To change direction and/or distance snow is discharged, see ???TO CONTROL SNOW DISCHARGE??? in the Op- eration section of this manual.

SHEAR BOLTS (See Fig. 19)

AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger shaft with a shoulder/shear bolt and hex nut. Should a for- eign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other components. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

3.Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt. Install 1/4-20 lock nut and tighten securely.

CAUTION: Do not substitute. Use only original equipment shear bolts as supplied with your snow thrower.

4.Connect spark plug wire to spark plug.

IMPELLER SHEAR BOLTS

The impeller is secured to the impeller shaft with two (2) capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are designed to break, preventing damage to any other com- ponents. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared. To replace the capscrew/shear bolts:

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

3.Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as supplied with your snow thrower.

4. Connect spark plug wire to spark plug.

FIG. 19

TO REMOVE BELT COVER (See Fig. 20)

1.Remove the two screws securing belt cover to frame.

2.Remove belt cover.

???Replace belt cover by installing cover and screws and tighten securely.

FIG. 20

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a quali???ed service center.

NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.

The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to

15 the snow thrower.

WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating position and hold the snow thrower handles. Se- rious personal injury and/or damage to the unit could occur if the snow thrower should fall during the belt changing process.

HANDLES

1.REMOVE GASOLINE FROM FUEL TANK - Drain gaso- line from fuel tank into a suitable container, outdoors, away from ???re or ???ame. Wipe up any spilled gasoline.

2.REMOVE DISCHARGE CHUTE - Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower.

3.REMOVE BELT COVER - See ???TO REMOVE BELT COVER??? in this section of this manual.

4.REMOVE ENGINE PULLEY- Remove bolt, lockwasher and ???at washer securing pulley to engine crankshaft. Remove outside (auger) pulley only from crankshaft.

5.SEPARATE SNOW THROWER - With your assistant standing in the operating position holding the handles, remove the two (2) bolts and lock washers holding auger housing and frame together.

WARNING: As the last bolt is removed, have your assistant carefully lower the handles down to the ground.

6.REMOVE AUGER BELT from around pulley.

7.RELIEVETENSIONONTRACTIONDRIVEBELTIDLER and remove traction drive belt from around pulleys.

HINT: Insert a 3/8" drive ratchet (in the ???ON??? position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.

8.With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers.

12.Install the two (2) hex bolts and lock washers and tighten securely.

13.INSTALL ENGINE PULLEY - Place belt in pulley groove and slide pulley on crankshaft. Install ???at washer, lock- washer and bolt and tighten securely (30-35 ft. lbs. torque). Make sure belt is inside belt keeper.

14.INSTALL BELT COVER and two (2) screws. Tighten securely.

15.INSTALL DISCHARGE CHUTE ??? See ???INSTALL DIS- CHARGE CHUTE / CHUTE ROTATER HEAD??? in the Assembly / Pre-Operation section of this manual.

FIG. 21

TO REMOVE WHEELS (See Fig. 22)

???Remove the klik pin and remove wheel from axle.

IMPORTANT: When installing wheel, be sure to use the in- nermost hole in axle and the wheel hub hole. To disengage drive system from the wheels (for pushing or transporting the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.

NOTE: To seal punctures or prevent ???at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

ENGINE

See engine manual.

CARBURETOR

Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a quali???ed service center.

ENGINE SPEED

Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty. If you think the engine-governed high speed needs adjusting, contact a quali???ed service center, which has proper equipment and experience to make any necessary adjustments.

Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more.

WARNING: Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open ???ame, spark or pilot light as on a furnace, water heater, clothes dryer or gas appliance. Allow the engine to cool before storing in any enclosure.

SNOW THROWER

When snow thrower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1.Clean entire snow thrower (See ???CLEANING??? in the Maintenance section of this manual).

2.Inspect and replace belts, if necessary (See ???TO RE- PLACE BELTS??? in the Service andAdjustments section of this manual).

3.Lubricate as shown in the Maintenance section of this manual.

4.Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5.Touch up all rusted or chipped paint surfaces; sand lightly before painting.

ENGINE

See engine manual.

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

???Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

???Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

???Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min- imizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en- gine oil. (See ???ENGINE??? in the Maintenance section of this manual).

CYLINDER

1.Remove spark plug.

2.Pour one ounce (29 ml) of oil through spark plug hole into cylinder.

3.Pull recoil starter handle slowly a few times to distribute oil.

4.Replace with new spark plug.

OTHER

???Do not store gasoline from one season to another.

???Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

???If possible, store your snow thrower indoors and cover it to protect it from dust and dirt.

???Cover your snow thrower with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your snow thrower to rust.

IMPORTANT: Never cover snow thrower while engine/ exhaust area is still warm.