WARNING: When using gardening appliances, basic safety precautions should always be followed to reduce the risk of fire and serious injury. Read and follow all instruc- tions. Failure to do so can result in serious in- jury.

DANGER: This power tool can be dan- gerous! This unit can cause serious injury in- cluding amputation or blindness to the opera- tor and others. The warnings and safety instructions in this manual must be followed to provide reasonable safety and efficiency in using the unit. The operator is responsible for following the warnings and instructions in this manual and on the unit. Read the entire in- struction manual before assembling and using the unit! Restrict the use of this unit to persons who read, understand, and follow the warn- ings and instructions in this manual and on the unit. Never allow children to operate this unit.

DANGER: Never use flailing devices.

WARNING: Hazard zone for thrown objects. Blade can throw objects violently. Others can be blinded or injured. Keep people and animals 50 feet (15 meters) away.

Hazard Zone

50 Feet

(15 Meters)

WARNING: The blade continues to spin after throttle is released or engine is turned off. The coasting blade can throw ob- jects or seriously cut you if accidentally touched. Stop the blade by contacting the left hand side of coasting blade with material al- ready cut.

Stop coasting blade by contact with cut material.

DANGER: Blade can thrust violently away from material it does not cut. Blade thrust can cause amputation of arms or legs. Keep people and animals 50 feet (15 meters) away.

WARNING: Blade can throw objects violently. You can be blinded or injured. Wear eye and leg protection.

OPERATOR SAFETY

SDress properly. Always wear safety glasses or similar eye protection when operating, or performing maintenance on your unit (safe- ty glasses are available). Eye protection

should be marked Z87.

SAlways wear face or dust mask if operation is dusty.

S Always wear heavy, long pants, long sleeves, boots, and gloves. Wearing safety leg guards is recommended.

S Always wear foot protection. Do not go barefoot or wear sandals.

SSecure hair above shoulder length. Secure or remove loose clothing and jewelry or clothing with loosely hanging ties, straps, tassels, etc. They can be caught in moving parts.

S Being fully covered also helps protect you from debris and pieces of toxic plants thrown by spinning blade.

SStay alert. Do not operate unit when you are tired, ill, upset or under influence of alcohol, drugs, or medication. Watch what you are doing; use common sense.

S Wear hearing protection.

SNever start or run the engine inside a closed room or building. Breathing exhaust fumes

can kill.

S Keep handles free of oil and fuel.

S Always use the handlebar and a properly adjusted shoulder strap when using brush- cutter attachment (see ASSEMBLY).

UNIT/MAINTENANCE SAFETY

WARNING: Disconnect powerhead spark plug (or disconnect powerhead from power source) before performing mainte- nance.

S Look for and replace damaged or loose parts before each use. Look for and repair fuel leaks before use. Keep unit in good working condition.

SThrow away blades that are bent, warped, cracked, broken, or damaged in any other way. Replace trimmer head parts that are cracked, chipped, broken, or damaged in any other way before using the unit.

S Maintain the unit according to recom- mended procedures. Keep the blade sharp. Never use flailing devices, wire, rope, string, etc.

S Use only specified blade; make sure it is properly installed and securely fastened.

S Never start engine with clutch shroud re- moved. The clutch can fly off and cause se- rious injury.

S Be sure blade stops turning when engine idles.

SMake carburetor adjustments with the lower end supported to prevent the blade from contacting any object. Hold the unit by hand;

do not use the shoulder strap for support. S Keep others away when making carburetor

adjustments.

SUse only recommended Poulan PRO! ac- cessories and replacement parts.

SHave all maintenance and service not ex- plained in this manual performed by an au- thorized service dealer.

FUEL SAFETY

S Mix and pour fuel outdoors.

S Keep away from sparks or flames. S Use a container approved for fuel.

SDo not smoke or allow smoking near fuel or the unit or while using the unit.

S Avoid spilling fuel or oil. Wipe up all fuel spills before starting engine.

SMove at least 10 feet (3 meters) away from fu- eling site before starting engine.

SStop engine and allow it to cool before re- moving fuel cap.

S Remove fuel cap slowly.

3

CUTTING SAFETY

WARNING: Inspect the area to be cut before each use. Remove objects (rocks, bro- ken glass, nails, wire, string, etc.) which can be thrown or become entangled in the blade.

SKeep others including children, animals, by- standers, and helpers at least 50 feet (15 meters) away. Stop the engine immediately if you are approached.

SAlways keep engine on the right--hand side of your body.

S Hold the unit firmly with both hands.

SKeep firm footing and balance. Do not over- reach.

S Keep blade below waist level.

S Do not raise powerhead engine above your waist.

SKeep all parts of your body away from blade and muffler.

S Cut from your left to your right. Cutting on the right side of the shield will throw debris away from the operator.

S Use only in daylight or good artificial light. S Use only for jobs explained in this manual.

TRANSPORTING AND STORAGE

S Stop the powerhead engine before carrying unit.

S Keep muffler away from your body.

SAllow engine to cool and secure unit before storing or transporting it in a vehicle.

SEmpty the fuel tank before storing or trans- porting the unit. Use up fuel left in the carbu-

retor by starting the engine and letting it run until it stops.

SStore unit and fuel in an area where fuel va- pors cannot reach sparks or open flames

from water heaters, electric motors or switches, furnaces, etc.

SStore unit so the blade cannot accidentally cause injury.

S Store unit indoors, out of reach of children. SPECIAL NOTICE: Exposure to vibrations through prolonged use of gasoline powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and joints of people prone to circulation disorders or abnor- mal swellings. Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin color or texture, or loss of feel- ing in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An anti-vibration system does not guarantee the avoidance of these problems. Users who operate power tools on a continual and regular basis must monitor closely their physical condition and the condition of this tool.

SAVE THESE INSTRUCTIONS

WARNING: If received assembled, re- peat all steps to ensure your unit is properly as- sembled and all fasteners are secure.

Examine parts for damage. Do not use dam- aged parts.

NOTE: If you need assistance or find that parts are missing or damaged, call 1-800-554-6723.

TOOLS REQUIRED

Handlebar

Handlebar Clamp between arrows on handlebar decal

POWERHEAD

S Hex wrench (provided)

HANDLEBAR ASSEMBLY

DANGER: RISK OF CUT. To avoid se-

rious injury, the barrier portion of the handle- bar must be installed as shown on the upper tube of the powerhead to provide a barrier be- tween operator and the spinning blade. Attach tube clamp above arrow on safety warning de- cal on the upper tube (powerhead end of unit). Ensure handlebar is positioned on handlebar clamp between the arrows on the handlebar decal.

NOTE: The tube clamp base has four spacer tabs attached. These tabs are provided to adapt this attachment for use with power- heads that have a 1??? diameter upper tube (the tube clamp will not tighten down securely on the 1??? diameter upper tube without using these spacer tabs). The tabs must be broken off completely before use and placed over the screw holes on the clamp base. These tabs are not needed for powerheads with a 7/8??? up- per tube.

HANDLEBAR CLAMP BASE

Spacer Tabs

Spacer Tabs positioned for use on 1??? diameter upper tube

1.Place the tube clamp over the upper tube above the arrow on the safety decal.

2.Position the clamp base under the upper tube and align the tube clamp and clamp base screw holes (use spacer tabs be- tween tube clamp and clamp base if nec- essary to secure clamp, i.e. for 1??? diame- ter upper tube).

ATTACHMENT

END

3.Insert four screws into the screw holes.

4.Secure tube clamp by tightening screws with the hex wrench.

5.Position the handlebar as shown, ensur- ing the handlebar is positioned on the handlebar clamp between the two arrows on the handlebar decal.

6.Retighten handlebar by turning clamp knob clockwise until handlebar is secure and stationary in clamp (clamp knob can- not be overtightened).

SHOULDER STRAP ASSEMBLY

WARNING: Proper shoulder strap and handlebar adjustments are required before use. The shoulder strap clamp must be installed as shown above the handlebar on the upper tube (powerhead end of unit).

NOTE: The lower shoulder strap clamp has two spacer tabs attached. These tabs are pro- vided to adapt this attachment for use with powerheads that have a 1??? diameter upper tube (the shoulder strap clamp will not tighten down securely on the 1??? diameter upper tube without using these spacer tabs). The tabs must be broken off completely before use and placed over the screw holes on the lower shoulder strap clamp. These tabs are not needed for powerheads with a 7/8??? upper tube.

LOWER SHOULDER STRAP

CLAMP

Spacer Tabs

Spacer Tabs positioned for use on 1??? diameter upper tube

1.Place the upper shoulder strap clamp over the upper tube above the handlebar.

2.Position the lower shoulder strap clamp under the upper tube and align the upper and lower clamp screw holes (use spacer tabs between upper and lower clamps if necessary to secure clamp, i.e. for 1??? diameter upper tube).

Upper Shoulder

Strap Clamp

POWERHEAD

END

3.Insert two screws into the screw holes.

4.Secure shoulder strap clamp by tighten- ing screws with the hex wrench.

5.Try on shoulder strap and adjust for fit and balance before starting the engine or begin- ning a cutting operation.

6.Insert your right arm and head through the shoulder strap and allow it to rest on your left shoulder. Make sure the danger sign is on your back and the hook is to the right side of your waist.

NOTE: A one-half twist is built in the shoulder strap to allow the strap to rest flat on the shoul- der.

7.Adjust the strap, allowing the hook to be about 6 inches below the waist.

8.Fasten the strap hook to the upper clamp and lift the tool to the operating position.

Shoulder Strap

Shoulder

Strap

Clamp

BLADE

The BLADE is designed for cutting grass, weeds, and brush up to 1/2 inch in diameter.

LOCKING LEVER

The LOCKING LEVER is used to prevent the blade shaft from turning during blade replace- ment.

OPERATING THE COUPLER

Your powerhead is equipped with a coupler which enables optional attachments to be installed. The optional attachments are:

MODEL:

Edger . . . . . . . . . . . . . . . . . . . . . . . .PP1000E Cultivator . . . . . . . . . . . . . . . . . . . .PP2000T Blower . . . . . . . . . . . . . . . . . . . . . . .PP3000B

WARNING: Always disconnect pow- erhead spark plug before removing or instal- ling attachments.

REMOVING ATTACHMENT

CAUTION: When removing or installing at- tachments, place the powerhead and attach- ment on a flat surface for stability.

1.Loosen the coupler by turning the knob counterclockwise.

Upper Tube

Coupler

INSTALLING ATTACHMENT

HANGER

An attachment hanger is provided for storage when attachment is not in use. To install hang- er on attachment:

1.Remove the tube cap from the attach- ment (if present) and discard.

2.Press and hold the locking/release but- ton.

3.Push hanger onto the attachment until the locking/release button snaps into the hole.

OPERATING POSITION

ALWAYS WEAR:

Eye Protection

Heavy,

Long Pants

Lower

LOOSEN

Boots

Attachment

TIGHTEN Knob

2.Press and hold the locking/release but- ton.

Locking/Release

Button

3.While securely holding the upper tube, pull the attachment straight out of the coupler.

INSTALLING ATTACHMENT

1.Remove the tube cap from the attach- ment (if present) and discard.

2.Position locking/release button of attach- ment into guide recess of upper tube cou- pler.

Coupler Primary Hole

Guide Recess

Upper Locking/ Attachment

Tube Release

Button

3.Push the attachment into the coupler until the locking/release button snaps into the primary hole.

4.Before using the unit, tighten the knob se- curely by turning clockwise.

Cut from your left to your right.

NOTE: This brushcutter attachment is not designed for use with electric powerheads.

When operating unit with brushcutter attach- ment, clip shoulder strap onto upper shoulder strap clamp, stand as shown and check for the following:

S Wear eye protection and heavy clothing.

S Keep arms extended with right hand holding the trigger handle of powerhead.

S Keep left arm extended with left hand hold- ing the handlebar.

S Keep unit below waist level.

SShoulder strap pad should be centered on your left shoulder and danger sign centered

on your back.

S Maintain full weight of tool on left shoulder. S Without bending over, keep the blade near and parallel to the ground and not crowded in-

to material being cut.

OPERATING INSTRUCTIONS FOR

BRUSHCUTTER ATTACHMENT

SBlade Thrust is a reaction that only occurs when using a bladed unit. This reaction can cause serious injury such as amputation. Carefully study this section. It is important that you understand what causes blade thrust, how you can reduce the chance of its occur- ring, and how you can remain in control of unit

if blade thrust occurs.

SWHAT CAUSES BLADE THRUST -- Blade Thrust can occur when spinning blade con- tacts an object that it does not cut. This contact causes blade to stop for an instant and then suddenly move or ???thrust??? away from object that was hit. The ???thrusting??? reaction can be violent enough to cause operator to be pro- pelled in any direction and lose control of unit. The uncontrolled unit can cause serious injury if blade contacts operator or others.

S WHEN BLADE THRUST OCCURS - Blade Thrust can occur without warning if

the blade snags, stalls, or binds. This is more likely to occur in areas where it is diffi- cult to see the material being cut. By using the unit properly, the occurrence of blade thrust will be reduced and the operator will be less likely to lose control.

SCut only grass, weeds, and woody brush up to 1/2 inch in diameter with weed blade. Do not let blade contact material it cannot cut such as stumps, rocks, fences, metal, etc., or clusters of hard, woody brush with a diameter greater

than 1/2 inch.

SUse a sharp blade. A dull blade is more likely to snag and thrust.

S Cut only at full throttle. The blade will have maximum cutting power and is less likely to bind or stall.

S ???Feed??? the blade deliberately and not too rapidly. The blade can thrust away if it is fed too rapidly.

SCut only from your left to your right. Cutting on right side of the shield will throw debris away from the operator.

SUse the shoulder strap and keep a firm grip on the unit with both hands. A properly ad- justed shoulder strap will support the weight of the unit, freeing your arms and hands to control and guide the cutting motion.

S Keep feet comfortably spread apart and braced for a possible sudden, rapid thrust of unit. Do not overreach. Keep firm footing and balance.

SKeep blade below waist level. It will be eas- ier to maintain control of unit.

SDo not raise the engine above your waist as the blade can come dangerously close to

your body.

S Do not swing the unit with such force that you are in danger of losing your balance.

Bring the powerhead engine to cutting speed before entering the material to be cut.

If the blade does not turn when you squeeze the throttle trigger of the powerhead, make sure the attachment is fully inserted into the coupler.

Always release the throttle trigger and allow powerhead engine to return to idle speed when not cutting. The blade should not turn while the engine is running at idle. If the blade turns at idle, do not use your unit. Refer to the CARBURETOR ADJUSTMENT section of the powerhead manual or contact your autho- rized service dealer.

S Maintain good firm footing while using the unit. Do this by planting feet firmly in a com- fortable apart position.

S Cut while swinging the upper part of your body from left to right.

SAs you move forward to the next area to cut, be sure to maintain your balance, and footing.

RECOMMENDED CUTTING POSITION

WARNING: The operator or others must not try to clear away cut material with the engine running or the blade turning to avoid serious injury. Stop engine and blade before removing materials wrapped around blade or tube.

WARNING: Always stop unit and dis- connect spark plug wire before performing maintenance.

CHECK FOR DAMAGED OR

WORN PARTS

Contact an authorized service dealer for re- placement of damaged or worn parts.

SBlade Shield -- Discontinue use of brushcut- ter attachment if shield is damaged.

CHECK FOR LOOSE FASTENERS

AND PARTS

S Blade nut

S Fasteners

INSPECT AND CLEAN UNIT

AND DECALS

S After each use, inspect complete unit for loose or damaged parts. Clean the unit and decals using a damp cloth with a mild deter- gent.

S Wipe off unit with a clean dry cloth.

BLADE MAINTENANCE

WARNING: The blade will continue to spin after the engine stops or after the throttle trigger has been released. To avoid serious injury, make sure the blade has stopped coasting and disconnect the spark plug before performing work on the blade.

WARNING: Always replace a blade that is bent, warped, cracked, broken, or dam- aged in any other way. Never attempt to straighten and reuse a damaged blade. Use only specified replacement blade. Wear pro- tective gloves when handling or performing maintenance on the blade to help avoid injury.

S Check blade for flatness periodically. Lay the blade on a flat surface to inspect for flat- ness. Throw away a blade that is not flat.

BLADE REPLACEMENT

WARNING: The blade will continue to spin after the engine stops or after the throttle trigger has been released. To avoid serious injury, make sure the blade has stopped coasting and disconnect the spark plug before performing work on the blade.

WARNING: Wear protective gloves when handling or performing maintenance on the blade to avoid injury. The blade is sharp and can cut you even when it is not moving.

Gearbox

Shield

Locking Lever

Retaining

Washer

Blade

GEARBOX

1.To remove the blade, push in locking le- ver and hold.

2.Rotate blade nut until the locking lever falls into one of the grooves in the dust cup.

3.Continue to hold in locking lever. This will keep the shaft from turning while loosen- ing the blade nut.

4.Loosen blade nut by turning clockwise as you are facing the nut.

5.Remove the blade nut, both washers, and the blade from the blade shaft. Leave

Cupped Washer

Nut

7. Place the cupped washer onto the shaft. Make sure the cupped side of the washer is toward the blade.

8. Install blade nut by threading onto the shaft counterclockwise as you are facing the nut.

NOTE: Make sure all parts are in place as illus- trated, and the blade is sandwiched between the dust cup and the retaining washer. There should be no space between the blade and the dust cup or the retaining washer.