Murray_Lawn_Mower

TABLE OF CONTENTS

MURRAY, INC. Two Year Limited Warranty

Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.

In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return.

Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored.

This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book.

To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.

This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary

from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the

implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1-800-251-8007)

OWNER???S INFORMATION

This instruction book is for several different models. The instructions are written for a person with some mechanical ability. Like most ser- vice books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit.

Know your product: If you understand the unit and how the unit oper- ates, you will get the best performance. As you read this manual, com- pare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instruc- tions and the safety rules. Keep this manual for future reference.

IMPORTANT: Many units are not assembled and are sold in car- tons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are pur- chased in an assembled condition. On assembled units, it is the re- sponsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm.

Battery posts, terminals and related accesso- ries contain lead and lead compounds, chemi- cals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner is to follow the instructions below.

1.Carefully read and follow the rules for safe operation.

2.Follow all the assembly instructions.

3.Inspect the unit.

4.Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.

5.Operate the unit only with guards, shields, and other safety items in place and working correctly.

6.Correctly adjust the unit.

7.Service the unit only with authorized or approved replacement parts.

8.Complete all maintenance on the unit.

Environmental Awareness

DDo not fill the engine???s fuel tank completely full.

DDrain fuel for off-season storage.

DUse only unleaded gasoline.

DService the air cleaner regularly.

DChange oil regularly. Use 10W-30 oil in summer.

DTune-up the engine regularly.

DKeep equipment in efficient operating condition.

DDispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Ride-on Mowers

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. General operation

1.Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before starting.

2.Only allow responsible adults, who are familiar with the instructions, to operate the machine.

3.Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4.Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.

5.Never carry passengers.

6.Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

7.Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger or the mower guard in place.

8.Slow down before turning.

9.Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting.

10.Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.

11.Stop the engine before removing the grass bagger or unclogging the chute.

12.Mow only in daylight or good artificial light.

13.Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14.Watch for traffic when operating near or crossing roadways.

15.Use extra caution when loading or unloading the machine into a trailer or truck.

16.Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.

17.Use care when pulling loads or using heavy equipment.

a.Use only approved drawbar hitch points.

b.Limit loads to those you can safely control.

OWNER???S INFORMATION

c.Do not turn sharply. Use care when backing.

d.Use counterweights or wheel weights when suggested in the Instruction Book.

18.Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.

19.Do not use this machine if you are mentally or physically unable to operate this machine safely.

20.Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These opera- tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.

II. Slope operation

Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the ???Slope Guide??? in the back of this book to check for safe operation.

1.Mow up and down slopes, not across.

2.Remove obstacles such as rocks, limbs, etc...

3.Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

4.Follow the manufacturer???s recommendations for wheel weights or counterweights to improve stability.

5.Use extra care with grass baggers or other attachments, they can change the stability of the machine.

6.Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

7.Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT

1.Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.

2.Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death.

3.Do not mow on wet grass. Reduced traction could cause sliding.

4.Do not try to stabilize the machine by putting your foot on the ground.

5.Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

III. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.

1.Keep children out of the mowing area and in the watchful care of another responsible adult.

2.Be alert and turn the engine off if children enter the area.

3.Before and when backing, look behind and down for small children.

4.Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine.

5.Never allow children to operate the machine. Instruct children in the potential dangers of the machine.

6.Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service

1.Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.

a.Use only an approved container.

b.Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do not smoke.

c.Never refuel the machine indoors.

d.Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.

2.Never start or run the engine inside a closed area.

3.Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition.

4.Never tamper with the safety devices. Check their proper operation regularly.

5.To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine to cool before storing.

6.Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

7.Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine.

8.Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer???s recom- mended parts when necessary.

9.Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing area.

10.Check the brake operation frequently. Adjust and service as required.

11.Wait for all movement to stop before servicing any part of the unit.

Look for this symbol to indicate important safety precautions. This symbol indicates: ???Attention! Become Alert! Your Safety Is At Risk.???

SAFE MOWING GUIDE

Each person that operates power equipment must learn to use correct and safe mowing procedures. To help you learn, carefully read the following pages. Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit. Also, some operators do not have enough experience. The result is unsafe use, endangering the operator, bystanders and the equipment. Another result can be a poor appearance of the area mowed.

Read this book. Read the instructions on the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety rules, cautions or warnings in this book and on the unit. Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower.

The mower will give you good service and durability, if operated in normal conditions. If the mower is not correctly serviced or is used where the terrain is rough or unsuitable, product performance and safety will be decreased.

Correct clothing is an important part of safe mowing. Safety glasses will protect the eyes from objects discharged by the mower. Safety shoes with steel plates can protect a foot from injury by the blade. For protection from objects discharged from the mower, wear clothing that will cover the arms and legs.

Before you start cutting the grass, practice using the mower in a large open and level area. Learn the location of the controls on the mower. Know the purpose of the

controls and how they work. In an emergency, how fast you can stop the blade is important. Learn how to control the mower at all times.

Many engines are started by hand. When you use a pull start or rope start, place your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around your arm or fingers for a ???better grip???. To start the engine, follow the instructions on the mower, in this book and in the engine operating instructions.

For electric start engines, sit in the seat to start the engine. The battery can be dangerous. Follow the instructions on the battery, the acid container, and in this book when working with the battery. Even small batteries have enough voltage to cause an injury. Always be careful.

The mower is designed to be operated by one person. Never let another person ride with you on the unit or on any accessories. A passenger will make the unit harder to control, block the visibility or distract the operator and is dangerous to the operator, the passenger and the equipment. Without a passenger seat, the passenger can fall from the mower or contact dangerous parts. A mower is not a toy for showing off or for giving rides.

Never cut a wet lawn. Wet grass can cause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet grass is slippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to clog the mower, causing poor discharge. Cut wet grass will collect on the lawn, retarding the growth of the grass. Also, getting the mower wet will cause parts to rust and decrease the life of the unit.

When you look over the lawn, remember obstacles that cannot be removed, like pipes, stumps or rocks. Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower. Clear the area of rocks, toys, wire or other loose objects. These items can damage the mower or can be discharged by the mower blade.

The blade of a power mower rotates very fast. It can discharge rocks and other objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries or even put an eye out. Most of the time the injury is to a person, like a child. Keep every person completely away from the area to be mowed. Make sure the grass is not discharged toward anyone. Planning your mowing pattern has a double advantage. It can decrease the possibility of an injury and make the clean up after mowing easier.

Check the terrain of the area to be mowed. Mow in a pattern that will keep you away from dangerous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all. With riding mowers, mow up and down the hill. When you must mow rough terrain or on slopes, never change directions or change gears and stop in these areas only in an emergency. Before you ride up or down a slope, try to back straight up the slope. Do not ride up or down a slope that is too steep to back straight up. See the ???Guide??? in the back of this Instruction Book to check any slopes.

Before you start cutting, make sure the mower was completely assembled according to the Instruction Book. If the

SAFE MOWING GUIDE

mower was completely assembled at the store, you must still check the mower according to the assembly instructions. Make sure the mower is correctly assembled and that all fasteners are tight. Make sure the engine has the correct amount of oil. Check these items often during the life of the mower.

Your mower has a gasoline engine. Gasoline is a dangerous fuel. Keep gasoline only in an approved safety gasoline container. Do not keep large amounts of gasoline. When you add gasoline to the fuel tank, do not smoke. Store the gasoline container and the mower in an area that has good ventilation. Also, keep the gasoline away from any flames like the pilot light of a furnace or any other source of ignition. If the mower is to be stored for more than a few weeks, remove the gasoline from the fuel tank. When inside an enclosure, do not add gasoline to the fuel tank. Before you add gasoline, move the mower outside and add gasoline carefully. Before you start the engine, remove any gasoline from the outside of the fuel tank or from the mower. Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole for fuel vapors. Always use the correct fuel cap. Failure to follow safety rules about gasoline will cause fires and explosions, injury to you and damage to the equipment and other property.

of the mower. Stop the engine. Let the engine and transmission cool before servicing the mower. Remember, exhaust fumes are dangerous. Never operate the engine inside a building.

When you get a new mower, it can be a new experience for the family. Tell each person how a mower can be dangerous.

Remember, a mower is not a toy. A mower is not to be used by children or anyone not old enough, strong enough or that does not have experience.

If the mower is not correctly assembled, not operated correctly, or not regularly serviced, the mower can be dangerous. The most important rule to follow is always use good judgement and common sense. Mow safely and carefully.

Your mower will easily cut thick grass. Fingers, feet and other parts can also be cut by the blade. Injuries occur when the operator does not think and reaches into the chute opening. Always operate the mower as if the blade is rotating. Do not service or make an adjustment, except to the carburetor, while the engine is running.

When you mow, remember that children are attracted to the mower. Always use caution when mowing around obstacles like trees or shrubs or when moving backward. Only mow in a forward direction if possible. Your visibility is decreased when you mow backward. Also, the blades are made to cut while the unit is moving forward. If you mow backward, the cutting performance decreases.

Before you leave the mower, stop the engine. Remove the key. Disengage and lower any attachment. Set the parking brake. Never mount or dismount from the seat while the engine is running. An accident can occur if you touch the brake, shift lever, throttle, clutch or blade control while the engine is running. Mount and dismount from the seat on the side of the unit that is marked ENTER-EXIT.

If you add gasoline to an engine that is running or hot, the result can be an explosion. Before you add gasoline, stop the engine and let the engine cool for several minutes. Remove dry grass and other debris from the mower. Keep the mower clean to improve the performance, help the engine and transmission run cooler, extend the life of moving parts, and decrease the danger of a fire.

Fires and explosions are not the only dangers when working around a mower. The engine, transmission, and the muffler will get hot in several minutes when the engine is running. Do not touch these parts

Use only accessories that are factory approved for your mower. The wrong accessory can decrease the safety of the mower and can even damage the unit. Read and follow the instructions included with the accessory and the mower.

Use only original equipment or replacement parts that are factory approved for service. If you need service, select an Authorized Service Center for your mower. If you do the work on the unit, follow the instructions in the Instruction Book.

Make sure you are in good condition when you mow. When you mow for several hours your reflexes will decrease and your mind will not be as alert. Take a short break or an accident can occur. If the temperature is hot, use caution to prevent dehydration. If you are tired, angry or not completely alert, do not operate the mower. If you use alcohol, medication or drugs, do not use the mower or any type of power equipment.

Engine speed is a key to safe mowing and to a good looking lawn. The maximum speed of the engine was set at the factory. Do not change the setting of the engine governor.

Select the maximum engine and ground speed that is right for the terrain and the height of the grass. The blade cuts best when the engine is operating at maximum speed. The engine and transmission will also run cooler at maximum engine speed.

SAFE MOWING GUIDE

Also, the grass bagger will function better when the engine is operating at maximum speed. On slopes, decrease the ground speed and use care making sure the mower feels safe to operate.

If the weather conditions are bad, do not mow. If weather conditions become bad, stop cutting and finish later. It is dangerous to cut grass in the rain. Always find protection in an electrical storm. If the weather conditions are extra dry, protect your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can help.

Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower. If a safety device is lost, damaged or no longer functions, repair or replace the device before you operate the mower.

It is best to mow during the day. If you must mow at night, make sure there is enough light for safe operation.

Your mower will require regular maintenance and service. The maintenance schedule depends on the hours of use. Also, mowing conditions can change the schedule. Check the Instruction Book for more information. Correct maintenance will help the mower function safely.

Do not service the mower (except for the carburetor adjustment) while the engine is

running. Before you service the unit, even with the engine stopped,

always disconnect the wire from the spark plug to prevent the engine from starting.

If you hit a large object during operation, stop the engine. Remove the wire from the spark plug. Carefully inspect the mower for damage. Before you start the engine again, make the necessary repairs. If you

feel new or excessive vibration, immediately stop the engine and check for the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws tight.

The blade is the most dangerous part of the mower. Frequently check the blade and the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid object, stop the engine. Remove the wire from the spark plug. Check for a blade that is bent, cracked or for other damages. Before you start the engine, replace a damaged blade(s). For safety, replace the blade every two years.

A sharp blade decreases the workload on the engine and more evenly cuts grass. Frequently sharpen the blade for a better looking cut. Use the left side of the mower housing to trim near an object.

A grass bagger is a good accessory for your mower. For best performance and safety, make sure the grass bagger is approved for use with your mower. Follow the assembly and operation instructions included with the grass bagger.

Some grass baggers require a special blade for best performance. Before you attach, check, or empty the grass bagger, always stop the engine. Before each use of the grass bagger, check for cracks, wear or deterioration. Before you use the grass bagger, replace a damaged part with a replacement part approved by the factory.

For you to have a good green lawn, follow the mowing procedures below. Do not cut the grass too short. If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown. Use a lower height of cut in cool months when the grass is thicker. Raise the height of cut in hot dry periods. If you cut the grass with

a blade that is not sharp or at a slow engine speed you can damage the grass. Move the throttle control to the FAST position when mowing and using the grass bagger. Also, use a slower ground speed when using the grass bagger.

If you change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker. Do not add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can kill the grass. In high or thick grass, do not try to cut all the grass the first time. Raise the height of cut on the first cutting and lower the height for the next cutting. Another way is to cut only part of the width of the mower and decrease your ground speed (not the engine) to move more slowly so that the mower can discharge the grass as it moves forward.

Understand the controls and how they work. Learn the ground speed(s) of your mower. Check the stopping distance required at different travel speeds. Check the turning radius of the mower. The controls on your riding mower are different from an automobile. The throttle is operated by hand and holds the engine speed constant until it is changed. The location of the shift lever and the shift pattern is different from that of an automobile. Also, the brake and clutch systems are different. Remember the procedures to follow in an emergency. Remember, turning off the engine ignition switch will stop the blade and the drive mechanism. If the traction of the wheels is lost or does not feel safe, disengage all systems and stop the engine. Dismount from the mower. Push the unit to a safe place before you begin mowing again.

Your unit has an electrical system that includes an operator presence switch in the seat. The operator presence switch detects if the operator is sitting on the seat. The engine will stop if the operator leaves the seat when the blade engagement control is engaged. This operator presence switch is a safety device only. It must not regularly be used to stop the engine or the blade. There are other control systems on the mower for this purpose. Always keep the operator presence switch and other safety devices and controls in place and operating for your protection.

Remember, your mower is a tool that can be dangerous if it is not correctly used. Follow the instructions in this Instruction Book. Safe and careful use of the mower will give you many safe hours of problem free use.

STEPS TO FOLLOW

BEFORE MOWING

FBe sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.

FExamine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.

FFill the fuel tank outside. Clean off spilled fuel.

FRead and follow the Owner???s Manual, the instructions with the engine, and the instructions with any attachments. Owner???s Manual instructions are for your safety and the safety of others.

FExhaust fumes are dangerous. Start the engine outside.

FMake sure all safety devices are in place and working correctly.

FOperation of the mower is only for a person that has experience.

FWet grass can be dangerous. Let the grass dry.

FInstruct children and others to keep away from the work area.

FNever cut the grass without good light.

FPick up loose objects. Remove them from the mowing area.

WHILE MOWING

FWatch for fixed objects and avoid them. They can damage the mower or cause injury.

FA hot engine, muffler, and transmission will cause a burn. Do not touch.

FInclines and slopes must be carefully mowed. See the ???Guide??? in the back of this book to check a slope.

FLack of daylight or good artificial light is cause to stop mowing.

FExamine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.

FDo not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.

FOn or near roads, watch out for traffic. Direct discharge away from roads.

FWhen mowing, avoid areas where traction is unsure. Look back before changing direction of travel.

FIn heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

FNever remove any safety related parts.

FDo not pour gasoline into a engine that is hot or running.

AFTER MOWING

FAlways let the mower cool before storing in an enclosed area.

FForeign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.

FTighten all loose nuts, bolts and screws before you use the unit.

FEmpty and clean any grass catcher or other accessory.

FRemove the key or disconnect the spark plug wire to prevent unauthorized use.

FMake sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.

FOnly original parts or factory approved substitutes can be used to service the mower.

FWhen storing the mower for an extended period, remove the fuel from the fuel tank.

FInstruct children to leave the mower alone. It is not a toy.

FNever keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.

FLubricate according to the Instruction Book. See ???Lubrication???.

IMPORTANT--Read the Instruction Book. Keep this book for future use and reference.

WARNING: Look for this symbol to point out important

safety precautions. It means: ???Attention! Become Alert! Your Safety Is Involved.???

ASSEMBLY

This instruction book is for several models. Some parts or accesso- ries are not included on all models. Read and follow the assembly and adjustment instructions for your mower. All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.

WARNING: Before doing any assembly or mainte- nance to the mower, remove the wire from the spark plug.

NOTE: In this instruction book, left and right describe the loca- tion of a part with the operator on the seat.

NOTE: Torque is measured in foot pounds (metric N.m). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.

TOOLS REQUIRED

Pliers (1)

Adjustable open end wrenches (2)

Blade type screwdriver (1)

Phillips screwdriver (1)

PARTS BAG - CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).

20729

(1) Keys & Ring

ASSEMBLY

MAINTENANCE FREE BATTERY

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.

1.Check the top of the battery for the location of the battery date (Figure 2).

2.If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See ???How To Install The Battery Cables???.

3.If the battery is put into service after the battery date, the battery must be charged. See ???How To Charge The Maintenance Free Battery???.

HOW TO CHARGE THE MAINTENANCE FREE BATTERY

WARNING: When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion.

1.Remove the battery. See ???How To Remove The Battery???.

2.Remove the protective caps from the battery terminals.

3.Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery.

4.Install the battery. See ???How To Install The Battery???.

HOW TO REMOVE THE BATTERY

1.Rotate the battery clamp to the DOWN position (Figure 1 and Figure 2).

2.To remove the battery, tilt the battery forward and then lift the battery.

CAUTION: Do not tilt the battery more than 45 degrees. If the battery tilts more than 45 degrees, battery acid can leak from the battery.

UP - Operating Position

HOW TO INSTALL THE BATTERY

1.Install the battery tray (Figure 3). Make sure the drain on the bottom of the battery tray goes through the hole in the frame as shown in Figure 3.

2.Turn the battery so that the positive (+) terminal is on the right side of the unit. Set the battery in the battery tray.

IMPORTANT: Make sure the battery fits under the tabs at the back of the unit.

3.Rotate the battery clamp to the UP position (Figure 1 and Figure 3).

HOW TO INSTALL THE BATTERY CABLES

WARNING: To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the black cable.

NOTE: Before you attach the battery cables, make sure the battery is fully charged. This will extend the life of the battery and provide the necessary power to start the engine.

2.If equipped, slide the terminal cover onto the red cable

(Figure 3). Fasten the red cable to the positive (+) terminal with the fasteners as shown. Push the terminal cover onto the battery terminal.

3.Fasten the black cable to the negative (-) terminal with the fas- teners as shown.

Battery Date Code

Battery

Terminal

Use the fasteners shown below to install the battery cables. The fasteners are shown at full size.

Positive (+)

Terminal

Cover

1.Remove the protective caps from the battery terminals.

Battery Tray

Drain

Figure 3

ASSEMBLY

HOW TO INSTALL THE SEAT

Use the fasteners shown below to install the seat. The fasteners are shown at full size.

1.Carefully remove the plastic bag from the seat.

2.Align the holes in the seat hinge to the holes in the seat (Figure 4). Fasten the seat to the seat hinge with the fasteners as shown.

3.Check the operating position of the seat. If the seat needs to be adjusted, loosen the two wing bolts. Slide the seat forward or backward along the seat adjusting holes as shown. Tighten the wing bolts (A).

4.Slide the tube into the console (Figure 6). Make sure the end of the tube fits over the steering bushing.

HOW TO ASSEMBLE THE STEERING WHEEL

Fasteners are not required to assemble the steering wheel. Attach the steering wheel as follows:

1.Make sure the front wheels point forward.

2.Place the bellows in position on the console. (Figure 5)

3.Slide the steering wheel and steering post through the bel- lows and console. Make sure the end of the steering post aligns with the pinion gear. Push on the steering wheel. The steering post will lock onto the pinion gear.

Pull on the steering wheel. Make sure that the steering post is locked in place.

Bellows

Console

Figure 5

ASSEMBLY

IMPORTANT! BEFORE YOU START MOWING

-Check the engine oil.

-Fill the fuel tank with gasoline.

-Check the level of the mower housing.

-Check the air pressure of the tires.

-Make sure the battery cables are attached.

WARNING: Before doing any assembly or mainte- nance to the mower, remove the wire from the spark plug.

NOTE: In this instruction book, left and right describe the loca- tion of a part with the operator on the seat.

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

See the engine manufacturer???s instructions for the type of gasoline and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.

WARNING: Follow the engine manufacturer???s instructions for the type of gasoline and oil to use. Always use a safety gasoline container. Do not smoke when adding gasoline to the engine. When inside an enclosure, do not fill with gasoline. Before you add gasoline, stop the engine. Let the engine cool for several minutes.

NOTE: Actual sustained horsepower will likely be lower due to operating limitations and environmental factors.

IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine???s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler.

In some areas, local law requires the use of a resistor spark plug to control the ignition signals. See an Authorized Service Center for a resistor spark plug for the engine.

CHECK THE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on ???How To Level The Mower Housing??? in the Maintenance section of this instruction book.

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.

OPERATION

ATTACHMENTS

This unit can use many different attachments. See the attachment page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, a hopper spreader or a small trailer. This unit can not use attachments that engage the ground like a plow, a disk harrow, or a cultivator.

For all pull-behind attachments or trailers, the maximum gross weight is 250 pounds. Gross weight is the weight of the attachment or trailer and any load that might be on or in it.

Do not operate on a slope that is greater than 10 degrees when using a pull-behind attachment or trailer. We have included a slope guide in this book to help you determine the slope on which you will be operating your unit. Never allow someone to stand or ride on or in an attachment or trailer.

HOW TO USE THE THROTTLE CONTROL

Use the throttle control to increase or decrease the speed of the engine (Figure 8).

1.The FAST position is marked with a detent. For normal opera- tion and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, operate the engine in the FAST position.

2.For transport and to tow pull behind attachments, move the throttle control to the SLOW position.

3.The engine governor is set at the factory for maximum perform- ance. Do not adjust the governor to increase the speed of the engine.

HOW TO USE THE BLADE ROTATION CONTROL

The blade rotation control is next to the steering wheel (Figure 8). Use the blade rotation control to engage the blade(s) or to operate a snow thrower attachment.

1.Before you start the engine, make sure the blade rotation con- trol is in the DISENGAGE position.

2.Move the blade rotation control to the ENGAGE position to rotate the blade(s).

Note: If the engine stops when you engage the blade(s), the seat switch is not activated. Make sure you sit in the middle of the seat. Also, make sure the wire is connected to the seat switch.

3.Move the blade rotation control to the DISENGAGE position to stop the blade(s). Before you leave the operator???s position, make sure the blade(s) has stopped rotating.

4.Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position.

WARNING: Always keep your hands and feet away from the blade, deflector opening, and the mower housing when the engine runs.

Blade Rotation Control

Engage Position

Throttle

Control

Disengage

Position

Figure 8

HOW TO USE THE SHIFT LEVER

To change the forward speed or the direction of the unit, follow the steps below.

CAUTION: Before you move the shift lever, completely push the clutch/brake pedal forward to stop the unit. If the unit is not stopped, the gearbox can be damaged.

1.Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal.

2.Move the throttle control lever to the SLOW position.

3.To go forward, move the shift lever to a forward speed setting. To go backward, move the shift lever to reverse.

4.Slowly release the clutch/brake pedal. Do not keep your foot on the pedal.

5.Move the throttle control to the FAST position.

OPERATION

HOW TO SET THE PARKING BRAKE

1.Completely push the clutch/brake pedal forward.

2.Lift the parking brake lever (Figure 9).

3.Remove your foot from the clutch/brake pedal and then release the parking brake lever. Make sure the parking brake will hold the unit.

4.To release the parking brake, completely push the clutch/brake pedal forward. The parking brake will automatically release.

WARNING: Before you leave the operator???s position, move the shift lever to the neutral (N) position. Set the parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lower the lift lever as follows.

1.To release the lift lever, push the button on top of the lift lever (Figure 9).

2.Move the lift lever forward to lower the mower housing and back to raise the mower housing.

3.When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the DIS- ENGAGE position.

Button

Lift Lever

Parking Brake Lever

Figure 9

HOW TO STOP THE UNIT

1.Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal.

2.Move the blade rotation control to the DISENGAGE position.

3.Move the shift lever to the NEUTRAL position.

4.Set the parking brake.

WARNING: Make sure the parking brake will hold the unit.

5.Move the throttle control to the SLOW position.

6.To stop the engine, turn the ignition key to the OFF position. Re- move the key.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below.

1.Move the blade rotation control to the DISENGAGE position

2.Raise the lift lever to the highest position.

3.Move the throttle control to a position between SLOW and FAST.

4.To go faster, move the shift lever to a faster speed.

OPERATION

HOW TO OPERATE WITH THE MOWER HOUSING

WARNING: The deflector is a safety device. Do not re- move the deflector. The deflector forces the dis- charged material toward the ground. Always keep the deflector in the down position. If the deflector is dam- aged, replace the deflector with an original equipment part from an authorized service center.

1.Start the engine.

2.Move the lift lever to a height of cut position.

IMPORTANT: In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position.

3.Move the throttle control to the SLOW position.

4.Move the blade rotation control to the ENGAGE position.

5.Push the clutch/brake pedal completely forward.

6.Move the shift lever to one of the speed settings.

NOTE: When you mow in heavy grass or mow with a bagger, put the shift lever in the slowest speed.

7.Slowly release the clutch/brake pedal.

8.Move the throttle control to the FAST position. If you need to go faster or slower, stop the unit and move the shift lever to another speed setting.

9.Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on ???How To Level The Mower Housing??? in the Maintenance section.

WARNING: For better control of the unit, always select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit across a slope. See the ???Slope Guide??? in the back of this book for information on how to check slopes.

1.Before you ride up or down a hill, move the shift lever to the slowest speed.

2.Do not stop or change speed settings on a hill. If you must stop, quickly push the clutch/brake pedal forward and set the parking brake.

3.To start again, make sure the shift lever is in the slowest speed. Move the throttle control to the SLOW position. Slowly release the pedal.

4.If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the clutch.

5.Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the SLOW position to help prevent an accident.

OPERATION

BEFORE STARTING THE ENGINE

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with SAE 30 weight oil. Check the level of the oil. Add oil as needed.

1.Make sure the unit is level.

NOTE: Do not check the level of the oil while the engine runs.

2.Clean the area around the dipstick. Remove the dipstick. Wipe the oil from the dipstick.

3.Insert the dipstick into the oil fill tube. Turn the dipstick clock- wise until it is tight. Remove the dipstick. Check the oil level on the dipstick. The oil level must reach the FULL mark on the dipstick.

4.If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.

CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit is in storage, the acids in the fuel can damage the fuel system.

To prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer as follows.

1.Drain the fuel tank.

2.Start the engine. Let the engine run until the fuel lines and the carburetor are empty.

3.After storage, make sure you use fresh fuel. See the storage instructions for additional information.

4.Never use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur.

ADD GASOLINE

WARNING: Always use a safety gasoline container. Do not smoke when adding gasoline to the fuel tank. Do not add gasoline when you are inside an enclo- sure. Before you add gasoline, stop the engine and let the engine cool for several minutes.

CARBURETOR

The factory settings for the carburetor are for most conditions. If the engine is operated under the following conditions, you can adjust the carburetor mixture. To adjust the carburetor, see the engine manufacturer???s instructions.

HOW TO START THE ENGINE

3.Make sure the blade rotation control is in the DISENGAGE po- sition.

WARNING: The electrical system has an operator presence system that includes a sensor switch mounted in the seat. These components tell the elec- trical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat. For your protection, always make sure this system operates correctly.

NOTE: The engine will not start unless you depress the clutch/brake pedal, move the shift lever to the neutral (N) position, and move the blade rotation control to the DISENGAGE position.

1.Sit in the middle of the seat. Push the clutch/brake pedal com- pletely forward. Keep your foot on the pedal.

2.Move the shift lever to the neutral (N) position.

4.Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull the choke knob to the full CHOKE position.

5.Turn the ignition key to the START position. Release the key when the engine starts.

NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the

TROUBLE SHOOTING CHART.

6.Slowly move the throttle control to the SLOW position. If model has a separate choke knob, push in the choke knob.

7.Let a cold engine run for several minutes. Begin work when the engine is warm. To start a hot engine, move the throttle control to a position between FAST and SLOW.

HOW TO START WITH A WEAK BATTERY

If the battery is too weak to start the engine, the battery needs to be charged. If ???Jumper Cables??? are used to start the engine in an emergency, follow the procedure below.

NOTE: The unit is equipped with a 12 volt negative to ground system. Also, the other vehicle must have a 12 volt negative to ground system.

WARNING: Do not smoke. The fumes from the battery acid can cause an explosion. Keep the battery away from any flames or sparks. To prevent sparks, fasten the red ???Jumper cable??? to the positive (+) terminal be- fore connecting the black ???Jumper cable???.

NOTE: If the seat is raised when starting the engine, move the blade rotation control to the DISENGAGED position and engage the parking brake.

1.Connect each end of the RED ???Jumper Cable??? to the positive

(+) terminals of each battery. Make sure you do not touch the chassis with the cables.

2.Connect one end of the BLACK ???Jumper Cable??? to the negative (-) terminal of the charged battery.

3.Connect the other end of the BLACK ???Jumper Cable??? to the mower???s engine block.

4.Start the engine that has the weak battery last. Allow the engine to run.

5.To disconnect the ???Jumper Cables???, reverse the above steps.

OPERATION

OPERATING TIPS

1.Check the blade rotation control for correct adjustment. For the blade(s) to disengage correctly, the adjustment must be cor- rect.

2.Before you use the unit, check the oil in the engine and add oil if necessary.

3.If the engine will not start, first make sure the wire is attached to the spark plug.

4.Make sure all the belts are inside all the belt guides. See the in- structions on how to remove and install the motion drive and mower drive belts.

5.Before you make an inspection, adjustment (except for the car- buretor) or repair, make sure the wire from the spark plug is dis- connected.

6.Make sure the seat switch wire is connected. If the wire is not connected, the engine will not start.

7.For longer life of the battery on electric start models, charge the battery every three months.

8.Use the shift lever to change the ground speed, not the throttle control.

9.Belt noise can occur when the blade or clutch is engaged. This noise is normal and does not affect the operation of the unit.

MOWING AND BAGGING TIPS

1.For a lawn to look better, check the cutting level of the mower housing. See ???How To Level The Mower Housing??? in the Main- tenance section.

2.For the mower housing to cut level, make sure the tires have the correct amount of air pressure (PSI).

3.Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.

4.Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.

5.Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6.Use the left side of the mower housing to trim near an object.

7.Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass.

8.When you mow large areas, start by turning to the right so that the cut grass will discharge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direc- tion making left turns until finished (Figure 10).

9.If the grass is very high, cut two times to decrease the load on the engine. First cut with the mower housing in the highest posi- tion and then lower the mower housing for the second cut.

10.For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST position.

11.When you use a bagger, operate the engine with the throttle in FAST position and the shift lever in first or second gear.

12.For better cutting performance and a quality cut, mow with the shift lever in one of the slower speeds.

13.After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help prevent a fire.

MAINTENANCE

MAINTENANCE CHART

*Dusty conditions every 25 hours.

GENERAL RECOMMENDATIONS

1.The owner???s responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage.

2.Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year.

WARNING: Before you make an inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.

4.Follow the Maintenance section to keep the unit in good operat- measurement describes how tight a nut or bolt must be. The

HOW TO CHECK THE MUFFLER

Check the muffler every 50 hours. Make sure the muffler is correctly mounted and is not loose. If the muffler is worn or burnt, replace with a new muffler. A worn muffler is a fire hazard and can also damage the engine.

If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler. If the spark arrester is worn or damaged, replace it with a new spark arrester. See your nearest authorized service center for a spark arrester.

MAINTENANCE

INSPECT BLADE

WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits an object, stop the engine. Check the unit for dam- age. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.

If you keep the blade sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut that holds the blade. Keep the nut tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part.

HOW TO REMOVE AND INSTALL THE BLADE

1.Remove the mower housing. See the instructions on ???How To Remove The Mower Housing???.

2.Use a piece of wood to keep the blade from rotating.

3.Remove the nut that holds the blade (Figure 11).

Hi-Lift

Edge Up

Mandrel

Blade Adapter

Blade

Belleville Washer

4.Check the blade and the blade adapter according to the in- structions for ???Inspect Blade???. Replace a badly worn or dam- aged blade with an original equipment blade. See an authorized service center in your area.

5.Clean the top and bottom of the mower housing. Remove all the grass and debris.

6.Mount the blade and blade adapter on the mandrel

(Figure 11).

7.Mount the blade so that the hi-lift edges are up. If the blade is upside down, the blade will not cut correctly and can cause an accident.

8.Fasten the blade with the original washers and nut. Make sure the outside rim of the Belleville washer is against the blade (Figure 12).

WARNING: Always keep the nut tight that holds the blade. A loose nut or blade can cause an accident.

9.Tighten the nut that holds the blade to a torque of 35 foot pounds (47,5 N-m).

10.Install the mower housing. See ???How To Install The Mower Housing???.

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused if the blade is not correctly balanced or if the blade is damaged. A blade that is damaged with cracks can break and cause an accident.

Keep a sharp edge on the blade. A blade that is not sharp will cause the tips of the grass to become brown.

1.Sharpen the blade two times a year or every 25 hours.

2.Remove the blade according to the instructions in ???How To Re- move And Install The Blade???.

3.Clean the blade with a brush, soap and water. Check the blade. Look for cracks, nicks, or other damage. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area.

4.Sharpen the blade with a file (Figure 13). Make sure you keep the original bevel angle.

5.Make sure the blade is balanced. Use a screwdriver and hold the blade parallel to the ground (Figure 13). A blade that is balanced will stay parallel to the ground. If the blade is not bal- anced, the heavy end will rotate toward the ground. Sharpen the heavy end until the blade is balanced.

6.A new blade will cut better than a badly worn blade. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment blade.

7.Assemble the blade according to the instructions ???How To Re- move And Install The Blade???.

MAINTENANCE

HOW TO ADJUST THE BLADE ROTATION CONTROL

WARNING: To prevent an injury, the blade rotation control must operate correctly.

1.Stop the engine. Disconnect the wire from the spark plug.

2.Before you adjust the blade rotation control, check and level the mower housing. See ???How To Level The Mower Housing.??? Make sure the mower housing is level before go to the next step.

3.Set the height of the mower housing in the lowest position.

4.Move the blade rotation control to the ENGAGE position

(Figure 14). Check the plastic indicator inside the blade drive spring (Figure 15). The end of the plastic indicator must be aligned ( + or - 1/8 inch / 3 mm) with the last coil of the blade drive spring.

5.If the plastic indicator is more than 1/8 inch (3 mm) from the last spring coil, an adjustment is needed. Move the blade rota- tion control to the DISENGAGE position. Disconnect the blade control rod from the pivot bracket. Turn the adjustable nut clockwise to increase the length of the coils. Turn the ad- justable nut counterclockwise to decrease the length of the coils.

6.Connect the blade control rod to the pivot bracket. Move the blade rotation control to the ENGAGE position. Check the adjustment of the blade drive spring.

7.Move the blade rotation control to the DISENGAGE posi- tion. Check the operation of the blade brake. Rotate the pulley with your hand. Make sure the pads for the blade brake are pressed tightly against the pulleys.

IMPORTANT: If the brake pads do not press tightly against the pulleys, replace the mower drive belt and repeat steps 1-7. Then, complete the remaining steps. Correct replacement parts and assistance are available from an authorized service center.

Blade Rotation Control

Engage Position

Throttle

Control

Disengage

Position

Figure 14

worn or damaged, replace the brake pad assemblies. Correct replacement parts and assistance are available from an autho- rized service center.

9.Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control.

10.When you move the blade rotation control to the

DISENGAGE position, all movement will stop within five sec- onds if the adjustment is correct. If there is movement of the belt or the blades continue to rotate, engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt. If there is still blade rotation from the DISENGAGED position, adjust the blade drive spring until more of the plastic indicator extends beyond the end of the last coil. This adjustment will decrease the spring tension. If you need assistance, take the unit to an authorized service center.

11.After you operate with a new mower drive belt for several hours, check the tension of the blade drive spring.

8.Move the blade rotation control to the ENGAGE position. 12. If you replace the mower drive belt, adjust the blade rotation

-1/8??? Blade Control Rod

+1/8??? (3mm)Brake Pad Against Pulley (3mm)

Blade Brake

(Brake Pad Against Pulley)

Mower Drive Belt

Figure 15

MAINTENANCE

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

HOW TO CHECK AND ADJUST THE CLUTCH

If the motion drive belt is loose, the clutch will slip when; (1) going up a hill, (2) pulling a heavy load, or (3) the unit will not move forward. Check the clearance at the rear of the pedal (Figure 17). If the motion drive belt is loose, the clearance will be less than 3/16 inch and the clutch will slip. Adjust the clutch as follows.

1.Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides.

2.Disconnect the adjustable nut from the lever assembly

(Figure 17).

3.Turn the adjustable nut counterclockwise to increase the length of the clutch rod. This adjustment will increase the clear- ance at the pedal and tighten the motion drive belt.

4.Assemble the adjustable nut to the lever assembly. Check the clearance at the pedal.

5.If the pedal cannot be set to 3/16 inch clearance, the motion drive belt has stretched and must be replaced. See ???How To Replace The Motion Drive Belt???.

6.If the clutch still slips after the clutch has been adjusted, then the motion drive belt is damaged and must be replaced. See ???How To Replace The Motion Drive Belt???.

7.After making an adjustment to the pedal, check the drive brake.

See ???How To Check And Adjust The Drive Brake???.

F-040733L23

Clutch Rod

Pedal

Lever

Assembly

Adjustable Nut (To increase the clearance, turn counterclockwise.)

3/16??? (4.7mm) Clearance

Figure 17

MAINTENANCE

MAINTENANCE FREE BATTERY

HOW TO REMOVE THE BATTERY

To charge or clean the battery, remove the battery from the unit as follows.

WARNING: To prevent sparks, disconnect the black battery cable from the negative (-) terminal before you disconnect the red cable.

WARNING: The battery contains sulfuric acid which is harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water.

1.Remove the black cable from the negative (-) terminal (Figure 18).

2.Remove the red cable from the positive (+) terminal.

3.Rotate the battery clamp to the DOWN position.

4.To remove the battery, tilt the battery forward and then lift the battery.

CAUTION: Do not tilt the battery more than 45 degrees. If the battery tilts more than 45 degrees, battery acid can leak from the battery.

HOW TO CLEAN THE BATTERY

1.Remove the battery.

2.Wash the battery with a solution of one gallon of water and four tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells.

3.Clean the terminals and the ends of the cables with a wire brush.

4.Install the battery. See ???How To Install The Battery??? in the Assembly section.

5.To prevent corrosion, apply grease to the battery terminals.

HOW TO CHARGE THE BATTERY

WARNING: When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion.

1.Before you charge the battery, remove the battery.

2.To charge the battery, use a 12 volt battery charger. Charge at a rate of 6 amperes for 1 hour.

3.Install the battery. See ???How To Install The Battery??? in the Assembly section.

MAINTENANCE

HOW TO REMOVE THE MOWER HOUSING

1.Move the lift lever to the lowest position.

2.Move the blade rotation control to the DISENGAGE position.

3.Remove the hair pins and the washers from the adjusting rods (Figure 21). See illustrations ???C??? and ???D???.

4.Remove the hair pins and the washers from the suspension link and the adjuster plate. See illustrations ???A??? and ???B???.

5.Remove the hair pin and washer from the blade control rod. See illustration ???E???.

6.Disconnect the front hanger from the axle support. See il- lustration ???F???.

7.If necessary, loosen the two belt guides at the stack pulley. See illustration ???G???. Remove the mower drive belt from the stack pulley.

8.Pull the mower housing away from the right side of the unit.

HOW TO INSTALL THE MOWER HOUSING

1.Push the mower housing under the right side of the unit.

2.Put the mower drive belt around the stack pulley. Make sure the ???V??? side of the mower drive belt is against the stack pulley. Also, make sure the mower drive belt is not twisted.

3.Attach the front hanger to the axle support with the hanger rod. Fasten with the fasteners as shown. See illustration ???F???.

4.Make sure the mower drive belt is between the stack pulley and the two belt guides. Tighten the two belt guides. See il- lustration ???G???.

5.Fasten the blade control rod to the blade rotation control with the washer and hair pin. See illustration ???E???.

6.Attach the suspension link and the adjuster plate to the lifter assembly. Fasten with the washers and hair pins. See illustra- tions ???A??? and ???B???.

7.Attach the right and the left adjusting rods to the suspension brackets. Fasten with the washers and hair pins. See illustra- tions ???C??? and ???D???.

8.Move the blade rotation control to the ENGAGE position. Make sure the mower drive belt is inside all the belt guides.

9.Make sure the mower housing is level. See the instructions on ???How To Level The Mower Housing???.

10.Check the operation of the blade rotation control. See the in- structions on ???How To Adjust The Blade Rotation Control???.

Lift Lever

Lifter Assembly

Belt Guides

Stack Pulley

Blade Control

Rod

Hanger Rod

MAINTENANCE

HOW TO LEVEL THE MOWER HOUSING

If the mower housing is level, the blade will cut easier and the lawn will look better.

WARNING: Before you make an inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by accident.

1.Make sure the unit is on a hard level surface.

2.Check the air pressure in the tires. If the air pressure is incor- rect, the mower housing will not cut level. Make sure the tires are inflated to 14 PSI. (1 BAR).

3.Move the lever for the blade rotation control to the ENGAGE po- sition. Move the lift lever to the number ???4??? cutting height posi- tion.

4.There are two adjustment procedures below that will level the mower housing.

THE FRONT TO BACK ADJUSTMENT

Before the height of the mower housing is measured, understand that the position of the blades in the mower housing are not the same in the front as they are in the back.

There are measuring points on the mower housing indicated by small round dimples (or X marks) on the front and rear, left and right sides of the mower housing (Figure 22). To determine if an adjustment is needed, use a ruler and measure the distance from the level surface to the bottom of the mower housing. In correct adjustment, the front of the mower housing at point B will be from 0??? to 1/2??? (0 mm to 12 mm) higher than the back of the mower housing at point D.

SIDE VIEW

Measure from the bottom of the mower housing.

LEVEL SURFACE

1.Disconnect both adjuster rods from the adjuster rod brackets (Figure 23).

2.Turn the adjustable nut clockwise to lower the front or counter- clockwise to raise the front of the mower housing.

3.Connect the left adjuster rod to the adjuster rod bracket.

Check the housing for the correct adjustment. Fasten the ad- justable nut with the washer and hair pin.

4.Repeat the above steps for the right side using the small round dimples (or X marks) at points A and C.

Adjuster Rod Bracket

Adjuster Rods

Figure 23

THE SIDE TO SIDE ADJUSTMENT

Use a ruler and measure the distance from the level surface to the bottom of the mower housing. Measure from the locations indicated by the small round dimples (or X marks) at points A and B. In correct adjustment, the mower housing at points A and B must be within 1/4??? (6 mm) of the same height. If the difference in the measurement is more than 1/4??? (6 mm), adjust as follows.

1.Disconnect the adjuster plate from the mower housing (Figure 24).

2.Move the adjuster plate to the front to raise or to the back to lower the side of the mower housing. On some adjuster plates the holes have numbers. To raise the mower housing, move to a higher number.

3.Connect the adjuster plate.

4.Check the housing for the correct adjustment. If necessary, re- peat the adjustment.

MAINTENANCE

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1.Remove the mower housing. See the instructions on ???How To Remove The Mower Housing???.

2.Completely push the pedal forward and engage the parking brake.

3.Remove the idler pulley (Figure 25).

4.Loosen the belt guides that are around the drive pulley.

5.Remove the motion drive belt from the drive pulley.

6.To remove the motion drive belt from the stack pulley, pull the front end of the belt under the stack pulley and then back between the stack pulley and the belt guide plate (Figure 26).

7.Put the end of the motion drive belt from the drive pulley through the hole for the shift lever (Figure 27). Move the shift lever and push the belt under the shift lever.

8.Remove the motion drive belt. A correct replacement part or assistance is available from an Authorized Service Center in your area.

INSTALLATION

1.Slide the motion drive belt between the stack pulley and the belt guide plate (Figure 26). Install the motion drive belt on the top pulley of the stack pulley. Make sure the ???V??? side of the belt is against the pulley.

2.Push the motion drive belt through the hole in the frame for the shift lever (Figure 27). Lift the end of the belt over the shift lever and back down through the hole in the frame.

3.Install the end of the motion drive belt around the drive pulley (Figure 25).

4.Tighten the belt guides that are around the drive pulley.

5.Put the belt around the idler pulley. Assemble the idler pulley. Fasten the idler pulley with the hex nut. Make sure the flat side of the belt is against the idler pulley as shown. Also, make sure the belt is not twisted.

6.Make sure the motion drive belt is inside all the belt guides (Figure 25 and Figure 26).

7.Before you use the unit, check the adjustment of the clutch. See the instructions ???How To Check And Adjust The Clutch???.

8.Install the mower housing. See the instructions ???How To Install The Mower Housing???.

Drive Pulley

Motion

Drive Belt

Idler Pulley

Loosen The

Belt Guides

Figure 25

FRONT

Belt Guides

Belt Guide

Plate

Motion

Drive Belt

Shift Lever

Motion Drive Belt

Figure 27

MAINTENANCE

HOW TO REPLACE THE MOWER DRIVE BELT

1.Remove the mower housing. See the instructions on ???How To Remove The Mower Housing???.

2.Pull the belt retainer away from the idler pulley and remove the mower drive belt (Figure 28).

3.Pull the belt retainer away from the right mandrel pulley and remove the mower drive belt.

4.Remove the mower drive belt from the left mandrel pulley.

NOTE: Replace the mower drive belt with an original equipment belt from an authorized service center.

5.Install the new mower drive belt. Pull the belt retainer away from the right mandrel pulley. Put the belt around the right mandrel pulley.

6.Pull the belt retainer away from the idler pulley. Put the flat side of the mower drive belt around the idler pulley.

7.Put the belt around the left mandrel pulley.

8.Make sure the ???V??? side of the mower drive belt is against the mandrel pulleys as shown.

9.Make sure the mower drive belt is under the end of the cross link rod as shown.

10.Make sure the mower drive belt is inside all the belt guides.

11.Install the mower housing. See the instructions on ???How To In- stall The Mower Housing???.

12.Before you mow, check the blade rotation control. See the in- structions on ???How To Adjust The Blade Rotation Control???.

Right Mandrel Pulley

Belt Guide

Belt Retainer

Figure 28

MAINTENANCE

HOW TO INSTALL THE WHEELS

If the wheels must be removed for service, make sure they are installed as follows.

Front Wheel

1.Make sure the valve stem is to the outside of the tractor. Slide the front wheel on the spindle (See Figure 29).

2.Fasten the front wheel with washer and cotter pin. Bend the ends of the cotter pin apart to keep the front wheel on the spindle.

3.If your model has hub caps, install the hub caps. Make sure the washer hold the hub caps in place.

Rear Wheel

1.Install the washers and spacer onto the axle as shown in Figure 30.

2.Mount the square key in the key slot (See Figure 30).

3.Make sure the valve stem is to the outside of the tractor. Align the slot in the rear wheel with the square key. Slide the rear wheel on the axle.

4.Fasten the rear wheel with washer and e-ring .

5.If your model has hub caps, install the hub caps. Make sure the washer hold the hub caps in place.

Cotter Pin

Hub Cap

Washer

Spindle

Figure 29

MAINTENANCE

HOW TO REPLACE THE FUSE

If the fuse is blown, the engine will not start. The location of the fuse is next to the battery. Remove the fuse and replace with a automotive fuse (Figure 31).

HOW TO REPLACE THE LIGHT BULB

1.Raise the tractor hood.

2.Turn the light socket until the tabs on the socket align with the notches in the bezel (Figure 32). Remove the light socket. Turn the light bulb and remove the bulb.

3.Install a new light bulb. Align the light socket with the notches in the bezel and turn the light socket to lock in position.

HOW TO CLEAN THE MOWER HOUSING

WARNING: Before you clean the mower housing, stop the engine and disconnect the wire to the spark plug.

Grass and other debris on top of the mower housing can keep the belt from working correctly. For safety and correct operation, frequently clean the top of the mower housing. Remove grass and debris from around the pulleys and other moving parts.

1.Move the lever for the blade rotation control to the ENGAGE position.

2.Clean the top of the mower housing.

3.Move the lever for the blade rotation control to the DISENGAGE position.

4.Again clean the top of the mower housing.

5.After you cut the grass, clean the bottom of the mower housing.

STORAGE (over 30 days)

At the end of each year, prepare the unit for storage as follows.

THE ENGINE

For storage information, see the the engine manufacturer???s instructions.

THE BATTERY

1.Remove the battery.

2.Clean the battery terminals of any deposits.

3.Charge the battery. See the instructions on ???How To Prepare And Charge The Battery???.

4.Store the battery in a cool, dry place.

NOTE: After a long time in storage, charge the battery.

1.Start the engine.

2.Run the engine until the fuel tank and the carburetor are out of fuel and the engine stops.

3.Do not leave fuel in the fuel tank or the carburetor. The fuel can damage the function of the fuel system. Some models have a fuel drain (Figure 33). Hold a cloth under the fuel drain. Push the fuel drain until the carburetor is empty.

4.After storage, make sure you use fresh fuel.

Fuel Drain

Figure 33

THE FUEL SYSTEM

WARNING: Do not drain the gasoline inside a build- ing or near a fire. Do not smoke because the fumes from the fuel can cause an explosion.

CLEAN THE UNIT

1.Clean the dirt and grass from the engine.

2.Clean the mower housing.

LUBRICATE THE UNIT

See the ???Lubrication??? instructions in this book.

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1.Follow the steps, ???How To Start The Engine??? in this book.

2.Electric-Start Models: Clean the battery terminals. Tighten the cables.

3.Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4.Remove the spark plug(s). Move the throttle to the SLOW posi- tion. Turn the ignition key to the ON position. Try to start the en- gine several times. Install the spark plug.

5.Replace the spark plug.

6.Adjust the carburetor.

PROBLEM: The engine will not turn over.

1.Follow the steps, ???How To Start The Engine??? in this book.

2.Electric-Start Models: Check the level of the acid in the battery. If needed, add water. Charge the battery.

3.Replace the fuse.

4.Check the wiring harness for damage or a loose connection. Repair the damaged wire.

5.Electric-Start Models: replace the solenoid. Recoil-Start Mod-

els: replace the module.

PROBLEM: The engine is difficult to start.

1.Adjust the carburetor.

2.Replace the spark plug.

3.Replace the fuel filter.

PROBLEM: The engine does not run smooth or has a loss of power.

1.Check the oil.

2.Clean the air filter.

3.Clean the air screen.

4.Replace the spark plug.

PROBLEM: A hot engine causes a decrease in power.

1.Clean the air screen.

2.Check the oil.

3.Adjust the carburetor.

4.Replace the fuel filter.

PROBLEM: Excessive vibration.

1.Replace the blade.

2.Check for loose engine bolts.

3.Decrease the air pressure in the tires.

4.Adjust the carburetor.

5.Check for a damaged belt or damaged pulley. Replace the damaged parts.

PROBLEM: The grass does not discharge correctly.

1.Stop the engine. Clean the mower housing.

2.Raise the height of cut.

3.Replace or sharpen the blade(s).

4.Move the shift lever to a slower speed.

5.Move the throttle control to the FAST position.

6.Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.

1.Check the air pressure in the tires.

2.Adjust the level of the mower housing.

3.Check the front axle. If the front axle does not freely pivot, loos- en the axle bolt(s).

PROBLEM: The mower blades will not rotate.

1.Check the mower drive belt. Make sure the belt is installed cor- rectly.

2.Replace the mower drive belt.

5.The engine is working too hard. Use a lower gear.PROBLEM: The unit will not move when the clutch is

PROBLEM: The engine does not run smooth at fast speed.

1.Replace the spark plug.

2.Adjust the throttle control.

3.Clean the air filter.

4.Replace the fuel filter.

2.Adjust the clutch.

3.Replace the motion drive belt.

PROBLEM: The unit moves slower or stops when the clutch is engaged.

1.Adjust the clutch.

2.Replace the motion drive belt.

PROBLEM: The engine stops when the blades are engaged.

1.To activate the seat sensor, always sit in the middle of the seat.

2.Check the wiring harness for damage or a loose connection. Repair the damaged wire.

PROBLEM: On slopes, the engine stops.

1.Mow up and down slopes. Never mow across a slope.

2.To activate the seat sensor, always sit in the middle of the seat.

PROBLEM: The engine will not idle.

1.Replace the spark plug.

2.Clean the air filter.

3.Adjust the carburetor.

4.Adjust the throttle control.

5.Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

PROBLEM: When the clutch/brake pedal is released, belt noise can be heard.

1.Temporary belt noise does not change the operation of the unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides.

2.If the noise is continuous, adjust the clutch.

PROBLEM: The rear wheels spin over uneven terrain.

1.Check the front axle. If the front axle does not freely pivot, loos- en the axle bolt(s).

PROBLEM: The transaxle is difficult to shift between gears with the engine running and the clutch depressed.

1.Check the clutch adjustment to make sure the belt stops when the clutch pedal is depressed with the transaxle in (N) neutral.

2.Check the belt guides around the transaxle drive pulley. Make sure the belt guides do not touch the pulley.

Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory.

If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order, include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4) Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer???s authorized service center found in the yellow pages of the telephone directory. See the individual engine or transmission warranties.

MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS

BILLIOU???S, INC.

1343 South Main St.

Porterville, CA. 93257

(559) 784???4102 1???877???245???5468 FAX 1???800???226???7337

Arizona, California, Hawaii, Nevada

BROWN & WISER, INC.

9991 S.W. Avery Street Tualatin, OR. 97062

(503) 692???0330 1???800???882???4782 FAX (503) 691???2041

Alaska, Idaho (counties Ada, Adams, Benewah, Boise, Bonner, Boundry, Canyon, Clearwater, Elmore, Gem, Idaho, Kooten, Latah, Lewis, Nez Perce, Owyee, Payette, Ravalli, Shoshone, Valley, Washington), Montana (counties Flathead, Lake, Lincoln, Mineral, Missoulo, Ravalli, Sanders), Oregon, Washington

CPT CANADA POWER

TECHNOLOGY LIMITED

Edmonton

101???10411???178th Street Edmonton, Alberta

Ville St???Laurent

234 Migneron Street Ville St???Laurent, Quebec H4T 1Y7

(514) 731???3559 1???800???861???9559

Canada

FRANK EDWARDS CO.

3626 Parkway Blvd. West Valley, UT 84120 1???800???318???0201

FAX 1???801???736???8067

Colorado, Idaho (counties Bannock Bearlake, Bingham, Blaine, Booneville, Butte, Camas, Caribou, Cassia, Custer, Franklin, Fremont, Gooding, Jefferson, Jerome, Lemhi, Lincoln, Madison, Minidoka, Oneida, Power, Teton, Twin Falls) Montana (all counties except Flathead, Lake, Lincoln, Mineral, Missoulo, Ravalli, and Sanders), Utah, Wyoming

GARDNER, INC.

1150 Chesapeake Ave. Columbus, OH. 43212 1???800???848???8946

FAX 1???614???486???7122

Alabama, Arkansas (except these counties: Hempstead, Howard, Lafayette, Little River, Miller, Nevada, Pike, Sevier), Connecticut,

Delaware, District of Columbia, Florida,

Georgia, Illinois (South of Hwy. 80),,

Indiana, Iowa, Kansas, Kentucky, Louisiana,

Maine, Maryland, Massachusetts, Michigan

(except upper Peninsula), Mississippi,

Missouri, Nebraska, New Hampshire, New

Jersey, New York, North Carolina, Ohio,

Pennsylvania, Rhode Island, South

Carolina, Tennessee, Vermont, Virgina,

West Virginia

Puerto Rico

GULF COAST ENGINE, INC.

4202 Russell Dr.

Corpus Christi, TX. 78408 1???800???825???6999

FAX 1???888???888???7036

Arkansas (counties Hempstead, Howard, Lafayette, Little River, Miller, Nevada, Pike, Sevier) New Mexico, Oklahoma, Texas, Mexico

WISCONSIN MAGNETO, INC.

4727 N. Teutonia Ave.

Milwaukee, WI. 53209 1???800???733???7388 FAX 1???800???733???0127

Illinois (N. of Hwy. 80), Michigan (upper Peninsula), Minnesota, North & South

Dakota, Wisconsin