OPERATOR'S MANUAL

MODEL:

M13538

LAWN TRACTOR

WARNING:

Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.

WARNING: In order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the low- est possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer- tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

???Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

???Slow down before turning.

???Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

???Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

???Operate machine only in daylight or good artificial light.

???Do not operate the machine while under the influence of alcohol or drugs.

???Watch for traffic when operating near or crossing road- ways.

???Use extra care when loading or unloading the machine into a trailer or truck.

???Always wear eye protection when operating ma- chine.

???Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

???Follow the manufacturer's recommendation for wheel weights or counterweights.

???Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

???Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

???Be alert and turn machine off if a child enters the area.

???Before and while backing, look behind and down for small children.

???Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

???Never allow children to operate the machine.

???Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

???Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

???Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

???Never allow children or others in or on towed equip- ment.

???On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

???Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

???Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

???Use only approved gasoline container.

???Never remove gas cap or add fuel with the engine run- ning. Allow engine to cool before refueling.

???Never fuel the machine indoors.

???Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

???Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

???Removegas-poweredequipmentfromthetruckortrailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

???Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

???If fuel is spilled on clothing, change clothing immedi- ately.

???Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

???Never operate machine in a closed area.

???Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

???Never tamper with safety devices. Check their proper operation regularly.

???Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel- soaked debris. Allow machine to cool before storing.

???If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

???Never make any adjustments or repairs with the engine running.

???Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec- ommended parts, when necessary.

???Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

???Check brake operation frequently. Adjust and service as required.

???Maintain or replace safety and instruction labels, as necessary.

???Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.

???Never carry passengers.

???Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.

???Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

???Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

???Be alert and turn machine off if a child enters the area.

???Before and while backing, look behind and down for small children.

???Mow up and down slopes (15?? Max), not across.

???Choose a low ground speed so that you will not have to stop or shift while on the slope.

???Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

???If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

???Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily rem- edy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the ???SAFETY RULES???.

CUSTOMER RESPONSIBILITIES

???Read and observe the safety rules.

???Follow a regular schedule in maintaining, caring for and using your tractor.

???Follow the instructions under ???Maintenance??? and ???Stor- age??? sections of this owner???s manual.

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any unimprovedforest-covered,brush-coveredorgrass-covered land unless the engine???s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department.

(1) Seat

(1) Knob

Slope Sheet

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TOREMOVETRACTORFROMCARTON

UNPACK CARTON

???Remove all accessible loose parts and parts cartons from carton .

???Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

???Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM

SKID

TO INSTALL STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

???Slide extension shaft onto lower steering shaft.

???Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

???Position front wheels of the tractor so they are pointing straight forward.

???Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

FIG. 1

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment bolt.

???Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

???Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.

???Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

???Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

???Pivot seat and pan forward and assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten.

???Lower seat into operating position and sit on seat.

???Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

???Get off seat without moving its adjusted position.

???Raise seat and tighten adjustment bolt securely.

FIG. 2

CHECK BATTERY (See Fig. 3)

???Lift seat pan to raised position.

???If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions).

SEAT PAN

LABEL

TERMINAL

TERMINAL

FIG. 3

NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID (See Op- eration section for location and function of controls)

???Press lift lever plunger and raise attachment lift lever to its highest position.

???Release parking brake by depressing clutch/brake pedal.

???Place gearshift lever in neutral position.

???Roll tractor forward off skid.

???Remove banding holding deflector shield up against tractor.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

???Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See ???TO LEVEL MOWER HOUSING??? in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See ???TO CHECK BRAKE??? in the Service and Adjustments section of this manual.

???CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE

WISH TO ASSURE THAT YOU RECEIVE THE BEST PER-

FORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

???All assembly instructions have been completed.

???No remaining loose parts in carton.

???Battery is properly prepared and charged.

???Seat is adjusted comfortably and tightened securely.

???All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

???Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

???Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

???Check wiring. See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

???Engine oil is at proper level.

???Fuel tank is filled with fresh, clean, regular unleaded gasoline.

???Become familiar with all controls, their location and function. Operate them before you start the engine.

???Be sure brake system is in safe operating condition.

???Be sure Operator Presence System and Reverse Op- eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL (Automatic Models only)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

(A)ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

(B)CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

(C)PARKING BRAKE LEVER - Locks brake pedal into the brake position.

(D)THROTTLE CONTROL - Used to control engine speed.

(E)ATTACHMENT CLUTCH LEVER - Used to engage the

mower blades, or other attachments mounted to your tractor.

(F)IGNITION SWITCH - Used for starting and stopping the engine.

(G)ROS ???ON??? POSITION - Allows operation of mower deck or other powered attachment while in reverse.

(H)LIGHT SWITCH - Turns the headlights on and off.

(J) GEARSHIFT LEVER - Selects the speed and direction of tractor.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

???Depress clutch/brake pedal (B) all the way down and hold.

???Pull parking brake lever (C) up and hold, release pres- sure from clutch/brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

C

B

Fig. 5

STOPPING (See Fig. 6)

MOWER BLADES -

???To stop mower blades, place attachment clutch control in the ???DISENGAGED??? position ().

FIG. 6

GROUND DRIVE -

???To stop ground drive, depress clutch/brake pedal into full ???BRAKE??? position.

???Move gearshift lever (J) to neutral position.

ENGINE -

???Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine to ???backfire???.

???Turn ignition key (F) to ???STOP??? position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

???Never use the choke to stop the engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause ???browning??? of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, and set parking brake before leaving the opera- tor's position.

TO USE THROTTLE CONTROL (D) (See Fig. 7)

Always operate engine at full speed (fast).

???Operating engine at less than full speed (fast) reduces the engine's operating efficiency.

???Full speed (fast) offers the best mower performance.

D

F

Fig. 7

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever (J).

J

Fig. 8

1.Start tractor with clutch/brake pedal depressed and gearshift lever in neutral position.

2.Move gearshift lever to desired position.

3.Slowly release clutch/brake pedal to start movement.

IMPORTANT:Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The position of the attachment lift lever (A) determines the cutting height.

A

Fig. 9

???Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

???The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

???For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat- ing or cutting off when operating your equipment on rough, rolling terrain or hills.

???Select desired height of cut (see "TO ADJUST MOWER

CUTTING HEIGHT")

???Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES

???disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield

(S) in place (See Fig. 10).

S

Fig. 10

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

???Depress clutch/brake pedal all the way down and hold.

???With engine running, turn ignition key counterclockwise to ROS "ON" position.

???Look down and behind before backing.

???Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement.

???When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15?? and do not drive across any slope.

???Choose the slowest speed before starting up or down hills.

???Avoid stopping or changing speed on hills.

???If slowing is necessary, move throttle control lever to slower position.

???If stopping is absolutely necessary, push clutch/brake pedalquicklytobrakepositionandengageparkingbrake.

???Movegearshiftleverto1stgear.Besureyouhaveallowed room for tractor to roll slightly as you restart movement.

???To restart movement, slowly release parking brake and clutch/brake pedal.

???Make all turns slowly.

TO TRANSPORT

???Raise attachment lift to highest position with attachment lift control.

???When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

???Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWINGCARTSANDOTHERATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

???Check engine oil with tractor on level ground.

???Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until ???FULL??? mark on dipstick is reached. Do not overfill.

???For cold weather operation you should change oil for easier starting (See ???OIL VISCOSITY CHART??? in the Maintenance section of this manual).

???To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

???Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32??F (0??C), USE FRESH, CLEAN WINTER GRADE GASOLINE

TO HELP ENSURE GOOD COLD WEATHER STARTING.

TO START ENGINE (See Fig. 11)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

???Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

???Place gear shift lever in neutral position.

???Move attachment clutch to ???DISENGAGED??? position.

???Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

???Insert key into ignition and turn key clockwise to ???START??? position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50?? F and above)

???When engine starts, move the throttle control to the fast position.

???The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50?? F and below)

???When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

???The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See ???TO ADJUST CARBURETOR??? in the Service and Adjustments section of this manual.

MOWING TIPS

???Tire chains cannot be used when the mower housing is attached to tractor.

???Mower should be properly leveled for best mowing performance. See ???TO LEVEL MOWER HOUSING??? in the Service and Adjustments section of this manual.

???The left hand side of mower should be used for trimming.

???Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

???When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11).

FIG. 11

???If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

???Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

???Always operate engine at full throttle when mow- ing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

???When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

e.ROS.tractore-sch_maint

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

???At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

???Check engine oil level.

???Check brake operation.

???Check tire pressure.

???Check operator presence and ROS systems for proper operation.

???Check for loose fasteners.

LUBRICATION CHART

cGEARSHIFT

PIVOTS

cSAE 30 OR 10W30 MOTOR OIL

dGENERAL PURPOSE GREASE

eREFER TO MAINTENANCE ???ENGINE??? SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH

HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL

ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF

THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE

15 LUBRICANT SPARINGLY.

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See ???TO ADJUST BRAKE??? in the Service and Adjustments section of this manual).

TIRES

???Maintain proper air pressure in all tires (See ???PRODUCT SPECIFICATIONS??? section of this manual).

???Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

???Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP-

ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

???The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

???When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

???When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

???The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

???When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

???When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch en- gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 12)

???Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

???Remove blade bolt by turning counterclockwise.

???Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT:TOENSUREPROPERASSEMBLY,CENTERHOLE

IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

???Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

FIG. 12

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

???Keep battery and terminals clean.

???Keep battery bolts tight.

???Keep small vent holes open.

???Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to ???leak??? power.

???Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

???Rinse the battery with plain water and dry.

???Clean terminals and battery cable ends with wire brush until bright.

???Coat terminals with grease or petroleum jelly.

???Reinstall battery (See ???REPLACING BATTERY??? in the Service and Adjustment section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil???s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

???Unlock drain valve by pushing inward and turning counterclockwise.

???To open, pull out on the drain valve.

???After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

???Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

???Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see ???PRODUCT SPECIFICATIONS??? section of this manual.

???Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the ???FULL??? line on dipstick. Push dipstick down firmly into the tube when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or

FIG. 13

oil_visc_chart1_e

compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32??F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

???Be sure tractor is on level surface.

???Oil will drain more freely when warm.

???Catch oil in a suitable container.

???Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

???Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing sea- son or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" section of this manual.

TO REMOVE MOWER (See Fig. 16)

???Place attachment clutch in ???DISENGAGED??? position.

???Lower attachment lift lever to its lowest position.

???Remove mower belt from engine pulley (M).

???Remove retainer spring (K), slide collar (L) off and push housing guide (P) out of bracket.

???Remove clutch cable spring (Q) from idler arm (R).

???Disconnect front link (E) from mower - remove retainer spring and washer.

???Go to either side of mower and disconnect mower suspension arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.

???Go to other side of mower and disconnect the suspen- sion arm and rear lift link.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINK (E) AND REAR LIFT LIKS

(C) FROM TRACTOR AND HOOK THE CLUTCH SPRING

(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF

LOWER DASH.

TO INSTALL MOWER (See Figs. 16-21)

Be sure tractor is on level surface and engage parking brake.

???Lower attachment lift lever to it's lowest position.

CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position.

CAUTION: After rear lift links are dis- connected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.

Q R

NOTE: Be sure mower side suspension arms (A) are point- ing forward before sliding mower under tractor.

???Slide mower under tractor until it is centered under tractor.

MF

AE

C

???ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring.

???Repeat on opposite side of tractor.

A

B

FIG. 17

???ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring.

???Repeat on opposite side of tractor.

C

D

FIG. 18

???Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J).

E

FJ

H

FIG. 19

???Hook end of clutch cable spring (Q) into hole in idler arm (R).

???Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K).

???Install belt on engine pulley (M).

M

FIG. 20

IMPORTANT: CHECK BELT FOR PROPER ROUTING

IN ALL MOWER PULLEY GROOVES.

???Raise attachment lift lever to highest position.

???If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.

???ATTACH FRONT LINK (E) - Work from left side of trac- tor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F).

B

MF

Q R

A E

C

TO LEVEL MOWER

Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 22)

???With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.

NOTE: As desired, you can raise the low side of mower or lower the high side.

???Go to side of mower you wish to adjust.

???With a 3/4" or adjustable wrench, turn lift link adjust- ment nut (A) to the left to lower the mower, or, to the right to raise the mower.

FIG. 22

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

???Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 23)

???With all tires properly inflated, park tractor on level ground or driveway.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

???Raise mower to its highest position.

???At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.

FIG. 23

???If adjustment is necessary, see steps in Visual Adjust- ment instructions above.

???Recheck measurements, adjust if necessary until both sides are equal.

FRONT-TO-BACK ADJUSTMENT (See Figs. 24 & 25) IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

???Raise mower to highest position.

???Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.

BB

FIG. 24

???If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.

???With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.

???Witha3/4"oradjustablewrench,turnfrontlinkadjustment nut (B) clockwise (ltighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.

B

A

FIG. 25

NOTE: Each full turn of the adjustment nut will change mower height about 1/8".

???Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.

???Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 26)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

???Remove mower from tractor (See ???TO REMOVE MOWER??? in this section of manual).

???Work belt off both mandrel pulleys and idler pulleys.

???Pull belt away from mower.

BELT INSTALLATION -

???Work belt around both mandrel pulleys and idler pulleys.

???Make sure belt is in all pulley grooves and inside all belt guides.

???Install mower (See "TO INSTALL MOWER" in this section of manual).

MANDREL

PULLEY

FIG. 26

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1.Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en- gage parking brake.

2.Place gear shift lever in neutral position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brakeneedstobeserviced.Contactaqualifiedservicecenter.

TRANSAXLE GEAR SHIFT LEVER NEUTRAL

ADJUSTMENT (See Fig. 27)

The transaxle should be in neutral when the gear shift lever is in neutral (lock gate) position. The adjustment is preset at the factory;however,ifadjustmentisneeded,proceedasfollows:

???Make sure transaxle is in neutral.

NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.

???Loosen adjustment bolt in front of the right rear wheel.

???Position the gear shift lever in the neutral position.

???Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

FIG. 27

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

???Block up axle securely.

???Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

???Repair tire and reassemble.

???On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

???Replace washers and snap retaining ring securely in axle groove.

???Replace axle cover.

NOTE:Tosealtirepuncturesandpreventflattiresduetoslow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE

COVER

SQUARE KEY

(REAR WHEEL ONLY)

Fig. 28

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 29)

WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec- tion of this manual).

If ???jumper cables??? are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12

VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO

START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

???Connect one end of the RED cable to the POSITIVE

(+)terminal of each battery(A-B), taking care not to short against tractor chassis.

???Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

???Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

???BLACK cable first from chassis and then from the fully charged battery.

???RED cable last from both batteries.

Fig. 29

REPLACING BATTERY (See Fig. 30)

WARNING: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

???Lift seat pan to raised position.

???Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

???Install new battery with terminals in same position as old battery.

???First connect RED battery cable to positive (+) terminal with bolt and nut as shown. Tighten securely. Slide terminal cover over terminal.

???Connect BLACK grounding cable to negative (-) ter- minal with remaining bolt and nut. Tighten securely.

???Lower seat pan.

SEAT PAN

02602

Fig. 30

TO REPLACE HEADLIGHT BULB

???Raise hood.

???Pull bulb holder out of the hole in the backside of the grill.

???Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

???Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

???Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

???Raise hood.

???Unsnap headlight wire connector.

???Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

???To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

04010

FIG. 31

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. If adjustment is nec- essary, see engine manual.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjust- ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark. Allowtheenginetocoolbefore storing in any enclosure.

TRACTOR

Removemowerfromtractorforwinterstorage. Whenmower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

???Clean entire tractor (See ???CLEANING??? in the Mainte- nance section of this manual).

???Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).

???Lubricate as shown in the Maintenance section of this manual.

???Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

???Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

???Fully charge the battery for storage.

???After a period of time in storage, battery may require recharging.

???To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis- connected and battery cleaned thoroughly (see ???TO CLEAN BATTERY AND TERMINALS??? in the Mainte- nance section of this manual).

???After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

???If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH

LEADS TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

???Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

???Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

???Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini- mizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en- gine oil. (See ???ENGINE??? in the Maintenance section of this manual).

CYLINDER(S)

???Remove spark plug(s).

???Pour one ounce of oil through spark plug hole(s) into cylinder(s).

???Turn ignition key to ???START??? position for a few seconds to distribute oil.

???Replace with new spark plug(s).

OTHER

???Do not store gasoline from one season to another.

???Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

???If possible, store your tractor indoors and cover it to give protection from dust and dirt.

???Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND

EXHAUST AREAS ARE STILL WARM.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.

31