Die Grinder

1/4???

MODEL 906H

003485

I N S T R U C T I O N M A N U A L

WARNING:

For your personal safety, READ and UNDERSTAND before using.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

w w w . m a k i t a t o o l s . c o m

SPECIFICATIONS

???Manufacturer reserves the right to change specifications without notice.

???Specifications may differ from country to country.

(For All Tools)

WARNING:

Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1.Keep your work area clean and well lit.

Cluttered benches and dark areas invite acci- dents.

2.Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

3.Keep bystanders, children, and visitors away while operating a power tool. Distrac- tions can cause you to lose control.

Electrical Safety

4.Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordi- nances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically mal- function or break down, grounding provides a low resistance path to carry electricity away from the user.

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5.Avoid body contact with grounded sur- faces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

6.Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7.Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

8.When operating a power tool outside, use an outdoor extension cord marked ???W-A??? or ???W???. These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

9.Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

10.Dress properly. Do not wear loose cloth- ing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

11.Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.

12.Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

13.Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

14.Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.

Tool Use and Care

15.Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

16.Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

17.Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

18.Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.

Such preventive safety measures reduce the risk of starting the tool accidentally.

19.Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

20.Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

21.Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool ser- viced before using. Many accidents are caused by poorly maintained tools.

22.Use only accessories that are recom- mended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.

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SERVICE

23.Tool service must be performed only by qualified repair personnel. Service or main- tenance performed by unqualified personnel could result in a risk of injury.

24.When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.

USE PROPER EXTENSION CORD: Use only three-wire extension cords that have three- prong grounding-type plugs and three-pole receptacles that accept the tool's plug. Make sure your extension cord is in good condition. Replace or repair damaged or worn cord immediately. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Table 1: Minimum gage for cord

GROUNDING INSTRUCTIONS

This tool should be grounded while in use to protect the operator from electric shock. The tool is equipped with a three-conductor cord and three-prong grounding type plug to fit the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal. Your unit is for use on 120 volts and has a plug that looks like Fig. ???A???.

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An adapter Fig. ???B??? and ???C??? is available for connecting Fig. ???A??? type plugs to two-prong receptacles. The green-colored rigid ear, lug, etc., extending from the adapter must be con- nected to a permanent ground, such as a properly grounded outlet box.

Adapter

Cover of Grounded

GroundingOutlet Box

Blade

Grounding Means

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to grinder safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1.Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.

2.Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a ???live??? wire will make exposed metal parts of the tool ???live??? and shock the operator.

3.Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses.

4.Check the wheel carefully for cracks or damage before operation. Replace

cracked or damaged wheel immediately. Run the tool at no load for about a minute, holding tool away from others. If wheel is flawed, it will likely separate during this test.

5.Hold the tool firmly.

6.Keep hands away from rotating parts.

7.Make sure the wheel is not contacting the workpiece before the switch is turned on.

8.Before using the tool on an actual work- piece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.

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9.Watch out for flying sparks. Hold the tool so that sparks fly away from you and other persons or flammable materials.

10.Do not leave the tool running. Operate the tool only when hand-held.

11.Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.

12.Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.

13.Do not use water or grinding lubricant.

14.Do not use this tool as cutter.

15.ALWAYS wear proper apparel including long sleeve shirts, leather gloves and shop aprons to protect skin from contact with hot grindings.

16.Use of this tool to grind or sand some products, paints and wood could expose user to dust containing hazardous sub- stances. Use appropriate respiratory pro- tection.

SAVE THESE INSTRUCTIONS

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

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FUNCTIONAL

DESCRIPTION

CAUTION:

???Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.

ASSEMBLY

CAUTION:

???Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

003492

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1.Wrench 17

2.Wrench 10

3.Collet nut

Installing or removing wheel point

Loosen the collet nut and insert the wheel point into the collet nut. Use the smaller wrench to hold the spindle and the larger one to tighten the collet nut securely.

The wheel point should not be mounted more than 10 mm (3/ 8???) from the collet nut. Exceeding this distance could cause vibration or a broken shaft.

To remove the wheel point, follow the installation procedure in reverse.

CAUTION:

???A 1/4??? collet cone is provided as standard equipment. Use an optional collet cone 1/8??? to install a 1/8??? shank wheel point.

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OPERATION

003496 Turn the tool on without the wheel point making any contact with the workpiece and wait until the wheel point attains full speed. Then apply the wheel point to the workpiece gently. To obtain a good finish, move the tool in the leftward direction slowly.

CAUTION:

???Apply light pressure on the tool. Excessive pressure on the tool will only cause a poor finish and overloading of the motor.

1. Dressing stone

Dressing wheel point

When the wheel point becomes ???loaded??? with various bits and particles, you should dress the wheel point with the dressing stone.

MAINTENANCE

CAUTION:

???Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

1. Limit mark

Replacing carbon brushes

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only iden- tical carbon brushes.

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1.Brush holder cap

2.Screwdriver

Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION:

???These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita service center.

???Wheel points

???Collet cone (1/4", 1/8")

???Wrench 10

???Wrench 17

???Dressing stone

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Memo

10

Memo

11

Memo

12

Cut

Makita U.S.A., Inc.

14930 Northam Street

La Mirada, CA 90638-5753

Fold

First-Class

Postage

Required

Post Office will not deliver without proper postage.

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MAIL THIS PORTION

Your answers to the following questions are appreciated.

5. Any comments:

Paste Paste Paste Paste Paste Paste

STREET ADRESS

CITY

BE SURE TO COMPLETE THE CUSTOMER???S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.

Paste Paste Paste Paste Paste Paste

FACTORY SERVICE CENTERS

1-800-4-MAKITA

RETAIN THIS PORTION FOR YOUR RECORDS

CUSTOMER???S RECORD

When you need service: Send complete tool (prepaid) to one of the Makita Factory Service Centers listed, or to an Authorized Makita Service Center. Be sure to attach a letter to the outside of the carton detailing the problem with your tool.

Date Purchased

Dealer???s Name & Address

Model No.

Serial No.

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WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

???lead from lead-based paints,

???crystalline silica from bricks and cement and other masonry products, and

???arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita???s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

???repairs have been made or attempted by others:

???repairs are required because of normal wear and tear:

???the tool has been abused, misused or improperly maintained:

???alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING

AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF

???MERCHANTABILITY??? AND ???FITNESS FOR A SPECIFIC PURPOSE,??? AFTER THE ONE YEAR TERM OF THIS

WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi 446-8502 Japan

883498C066