Readandunderstandinstruction

manualandsafetymessages

beforeinstalling,operatingor

servicingthiswaterheater.

Failuretofollowinstructionsand

safetymessagescouldresultin deathorseriousinjury.

Instructionmanualmustremain withwaterheater.

Improper installation and use may result in property damage.

???Do not operate water heater if flood damaged.

???Inspect and replace the anodeas needed.

???Install in location with drainage.

???Fill tank with water before operation.

???Be alert for thermal expansion.

Refer to instruction manual for installation and service.

Explosion Hazard

???Overheated water can cause watertank explosion.

???Properly sized temperature and pressure relief valve must be installed in opening provided.

??? Before removing any access panels or servicing the water heater, make sure the electrical

supply to the water heater is turned "OFF".

??? Failure to do this could result in

death, serious bodily injury, or property damage.

Water temperature over 125??F (52??C) can cause severe burns

instantly resulting in severe injury or death.

Children, the elderly, and the physically or mentally disabled are at highest riskfor scald injury.

Feel water before bathing or showering.

Master Protection Agreements

Congratulations on making a smart purchase. Your new Kenmore ?? product is designed and manufactured for years of dependable op- eration. But like all products, it may require preventive maintenance or repair from time to time. That's when having a Master Protection Agreement can save you money and aggravation.

The Master Protection Agreement also helps extend the life of your new product. Here's what the Agreement* includes:

???Parts and labor needed to help keep products operating properly under normal use, not just defects. Our coverage goes well beyond the product warranty. No deductibles, no functional failure excluded from coverage-- real protection.

???Expert service by a force of more than 10,000 authorized Sears service technicians, which means someone you can trust will be working on your product.

???Unlimited service calls and nationwide service, as often as you want us, whenever you want us.

???Product replacement if your covered product can't be fixed.

???Annual Preventive Maintenance Check at your request - no extra charge.

???Fast help by phone - we call it Rapid Resolution - phone support from a Sears representative on all products. Think of us as a "talking owner's manual."

???Power surge protection against electrical damage due to power fluctuations.

$250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered refrigerator or freezer.

???Rental reimbursement if repair of your covered product takes longer than promised.

???10% discount off the regular price of any non-covered repair service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

The Master Protection Agreement is a risk free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.

* Coverage in Canada varies on some items. For full details, call

Sears Canada at 1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door

openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME ??.

installedandmaintained,itshouldgiveyouyearsoftroublefree

serviceItisstronglysuggestedthatthisnewwaterheaterbe.

professionallyinstalled,contactthelocalSearsServiceCenteror

anySearsstoreTheywiltarrangeforprompt,qualityinstallation.

bySearsauthorizedcontractors.

Abbreviations Found In This Instruction Manual:

UL- Underwriters Laboratories Inc.

NEC - National Electrical Code

ANSI-American National Standards Institute

Read the General Safety section, page 3 of this manual first and then the entire manual carefully. If you don'tfollow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation, operation, and maintenance of this electric water heater. It also contains warnings throughout the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your

safety. Since we cannot put everything on the first few pages,

READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

manual; electric company rules; and Local Codes, or in the absence of Local Codes, with the current edition of the NEC - National Electrical Code, NFPA 70. This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc., 333 Pfingsten Road, Northbrook, IL 60062.

If after reading this manual you have any questions or do not understand any portion of the instructions, call Sears Service Center.

Carefully plan the place where you are going to put the water heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock and fires.

Examine the location to ensure the water heater complies with the Facts to Consider About the Location section.

For California installation, this water heater must be braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation procedures.

Instructions may be obtained from California's Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento,

CA 95811. Instructions can also be downloaded to your computer at www.dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00; State Plumbing Code and 248-CMR 5.00. In the Commonwealth of Massachusetts, this product must be installed by a licensed plumber or gasfitter.

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local Sears store.

USE FOR WATER CONNECTIONS

Additional Tools Needed When Sweat

Soldering

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder

Solder Flux

Emery Cloth

Wire Brushes

TUBING CUTTER

Removing the Old Water Heater

1. Turn "OFF" electrical supply to the water heater.

FIGURE 1.

2.Open a nearby hot water faucet until the water is no longer hot. When the water has cooled, turn "OFF" the water supply to the water heater at the water shut-off valve or water meter.

FIGURE 2.

3.Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors. Open the water drain valve.

Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.

FIGURE 3.

???Burn hazard

???Hotwater discharge.

???Keep hands clear of drain valve discharge.

The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person.

4, Check again to make sure the electrical supply is turned "OFF" to the water heater. Then unplug the water heater (cord set) or disconnect the electrical supply connection from the water heater junction box.

FIGURE 4.

5a, If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater. This wilt avoid cutting off the pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature- pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.

FIGURE 5a.

5b. If you have galvanized pipe to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remaining to the water heater. These pieces should be saved since they may be needed when reconnecting the new water heater. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.

MineralBuilduporSedimentMayAccumulate

???This causes the water heater to become much heavier than normal.

???If spilled, could causestaining.

Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could cause staining.

???Sensors mounted in the metal drain pan that turn off the water supply to the entire home when water is detected in the drain pan.

???Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater.

Installations in Residential Garages

???Water heater must be located in a protective area.

Facts to Consider About the Location

You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not intended for outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed.

The location selected should be indoors as close to and as centralized with the water piping system as possible. This water heater, as welt as all water heaters, wilt eventually leak. Do not install without adequate drainage provisions so water flow will not cause damage.

Property Damage Hazard

???All water heaters eventually leak

???Do not install without adequate drainage.

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow of water wilt not cause damage to the structure. When such locations cannot be avoided, a suitable metal drain pan should be installed under the water heater. Drain pans are available at your local Sears stores. Such drain pans must be piped to an adequate drain.

Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water heaters are sometimes installed in locations where leakage may result in property damage, even with the use of a metal drain pan piped to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in conjunction with a piped metal drain pan. These devices are available from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways:

???Sensors mounted inthe metal drain pan thattriggeran alarm orturn offthe incoming water tothewater heaterwhen leakage is detected.

INSTALLATION IN RESIDENTIAL GARAGES: The water heater must be located and/or protected so it is not subject to physical damage by a moving vehicle.

???The location selection must provide adequate clearances for servicing and proper operation of the water heater.

Insulation Blankets

Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements, making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions below. Failure to follow these instructions can result in fire, serious personal injury, or death.

???Do not cover the temperature and pressure relief (T & P) valve with an insulation blanket.

???Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

???D__obtaingo new warning and instruction labels for placement on the blanket directly over the existing labels.

Water Piping

Water temperature over 125??F (52??C) can cause severe burns

instantly resulting in severe injury or death.

Children, the elderly, and the physically or mentally disabled are at highest riskfor scald injury.

Feel water before bathing or showering.

Temperature limiting valves are available.

Read instruction manual for safe temperature setting.

HOTTERWATERCANSCALD:Waterheatersareintended

to producehotwaterWaterheatedto. a temperaturewhich wiltsatisfyclotheswashing,dishwashing,andothersanitizing

needscanscaldandpermanentlyinjureyouuponcontactSome. peoplearemorelikelytobepermanentlyinjuredbyhotwater thanothersTheseincludetheelderly,children,theinfirm,or.

physically/mentallyhandicappedIfanyoneusinghotwaterin. yourhomefitsintooneofthesegroupsorifthereisalocalcode

orstatelawrequiringacertaintemperaturewateratthehotwater tap,thenyoumusttakespecialprecautionsInadditiontousing. thelowestpossibletemperaturesettingthatsatisfiesyourhot

waterneeds,ameanssuchasamixingvalveshouldbeusedat

thehotwatertapsusedbythesepeopleoratthewaterheater.

Mixingvalvesareavailableatplumbingsupplyorhardware storesFollowmanufacturersinstructionsforinstallationofthe.

valvesBeforechangingthefactorysettingonthethermostat,.

readtheTemperature Regulation section in this manual.

See Figure 7 (below) for mixing valve usage.

FIGURE 7.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric unions or couplings be installed on this water heater when connected to copper pipe.

1.Look at the top cover of the water heater. The hot water outlet is marked hot. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the 3/4" threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet of the water heater.

2.Look at the top cover of the water heater. The cold water inlet is marked cold. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the 3/4" threaded nipple. Using flexible connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: Your water heater is insulated to minimize heat loss from the tank. Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater.

Figure 8 shows the attachment of the water piping to the water heater. The water heater is equipped with 3/4" water connections.

Ifa water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter with a check valve, etc.., in the cold water supply; means must be provided to control thermal expansion. Contact the local utility or Sears Service Center on how to control this situation.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the water inlet connection. Do not solder the water supply lines directly to the cold water inlet. It will harm the dip tube and damage the tank.

DISCHARGE PIPE (Do not cap or plug)

6 INCH MAXIMUM

AIR GAP

FIGURE 8.

Property Damage Hazard

???Avoid water heater damage.

???Install thermal expansion tank if necessary.

???Do not apply heat to cold water inlet.

???Contact qualified installer or service agency.

T & P Valve and Pipe Insulation

1.Locate the temperature and pressure relief valve on the water heater (also known as a T&P relief valve). See Figure 9.

2.Locate the slit running the length of the T&P relief valve insulation.

3.Spread the slit open and fit the insulation over the T&P relief valve. See Figure 9. Apply gentle pressure to the insulation to ensure that it is fully seated on the T&P Relief Valve. Once seated, secure the insulation with duct tape, electrical tape, or equivalent. IMPORTANT: The insulation and tape must not

intotheT&Pvalvedischargeopeningpertheinstructions

thismanual.

4.Locatethehotwater(outlet)&coldwater(inlet)pipestothe

waterheater.

5.Locatetheslit runningthelengthof a sectionof pipe insulation.

heater(150psi=1,035kPa)andadischargecapacitynottess thanthewaterheaterinputrateasshownonthemodelrating plate(Forelectricheaters,wattsx. 3.412equalsBtu/hrinput

rate)

Forsafeoperationofthewaterheater,thereliefvalvemustnot

beremovedfromitsdesignatedopeningnorplugged. Thetemperature-pressurereliefvalvemustbeinstalleddirectly

efLever

Relief Valve

Drain Line

FIGURE 9.

Temperature-Pressure Relief Valve

Explosion Hazard

Temperature-pressure relief valve must comply with ANSI Z21.22 CSA 4.4 andASME code.

???Properly sized temperature-relief valve must be installed in opening provided.

???Can result in overheating and excessive tank pressure.

???Can cause serious injury or death.

This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 ??? CSA 4.4, and the code requirements of ASME.

If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph.

Water Damage Hazard

???Temperature-pressure relief valve discharge pipe must terminate at adequate drain.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

The Discharge Pipe:

???Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

???Shall not be plugged or blocked.

???Shall be of material listed for hot water distribution.

???Shall be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the discharge pipe.

???Shall terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building.

Shall not have any valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature- pressure relief valve discharge line, and (2) the water manually discharged wilt not cause any bodily injury or property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one.

Wiring

You must provide all wiring of the proper size outside of the water heater. You must obey local codes and electric company requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you have any doubt, even the slightest doubt, in your ability to connect the wiring to this water heater, obtain the service of a competent electrician. Contact your Sears salesperson to arrange for a professional electrician.

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This water heater is equipped for one type voltage only. Check the rating plate near the bottom access panel for the correct voltage. DO NOT use this water heater with any voltage other than the one shown on the model rating plate. Failure to use the correct voltage can cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any questions or doubts consult your electric company.

-- DISCHARGE PIPE

(Do not cap or plug)

I

FLOOR DRAIN_

FIGURE 10.

Fire Hazard / Electric Shock Hazard

???Do not use this water heater with any voltage other than shown on the model rating plate.

Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property damage.

Filling the Water Heater

Property Damage Hazard

???Avoid water heater damage.

???Fill tankwith water before operating.

Never use this water heater unless it is completely full of water. To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water faucet before turning "ON" power.

To fill the water heater with water:

1.Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is located on the lower front of the water heater.

2.Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

3. To ensure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water

heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

If wiring from your fuse box or circuit breaker box was aluminum for your old water heater, replace it with copper wire. If you wish to reuse the existing aluminum wire, have the connection at the water heater made by a competent electrician. Contact your Sears salesperson to arrange for a professional electrician.

1.Provide a way to easily shut off the electric power when working on the water heater. This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch.

2.Install and connect a circuit directly from the main fuse or circuit breaker box. This circuit must be the right size and have its own fuse or circuit breaker. Refer to the chart in the

Product Specifications section for the correct size wire and fuse or circuit breaker.

3.If metal conduit is used for the grounding conductor:

b,Rigid metal conduit, intermediate metal conduit, or electrical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding.

c.Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met:

The length in any ground return path does not exceed 6 feet.

The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less.

The conduit or tubing is terminated in fittings approved for grounding.

For complete grounding details and all allowable exceptions, refer to the current edition of the NEC- National Electrical Code

NFPA 70.

4.Astandard 1/2" conduit opening has been made in the water heater junction box for the conduit connection.

5.Wiring Diagrams (see Wiring Diagrams section) have been supplied showing the two most common types of connections between the water heater and the power supply. You can easily see which type connection you have by removing the junction box cover on top of the water heater.

???Two Wire Connection Diagrams: is the most common requiring you to simply connect red to red, black to black, and the ground wire to the green ground screw in the junction box of the water heater.

???Three Wire Connection Diagram: is used when you

are connecting the water heater to a power supply that has a "Time Clock" or "Off Peak" meter. To make

these connections refer to block 1 or 2 in this wiring diagram for the type of system you have.

NOTE: If you have purchased a three wire connection water heater but you are not on a "Time Clock" or "Off Peak" meter and have a standard two wire connection power supply, simply follow the connection diagram in block 3 of the three wire connection diagram.

6.Use wire nuts and connect the power supply wiring to the wires inside the water heater's junction box.

7.The water heater must be electrically "grounded" by the installer. A green ground screw has been provided on the

water heater's junction box. Connect ground wire to this location.

8.Replace the wiring junction cover using the screw provided.

CONDUIT

GREEN

GROUND

SCREW

FIGURE 23.

Wiring Diagram

???Before removing any access panels or servicing the water heater, make sure the electrical

supply to the water heater is turned "OFF".

???Failure to do this could result in

death, serious bodily injury, or property damage.

STANDARD WIRING FOR 2 WIRE LEAD WATER

HEATERS 240 VOLT SINGLE ELEMENT

TO ELECTRIC

POWER SUPPLY

JUNCTION

BOX

BLACK

RE

1 _ 3

@

o

_0 4 ,,,

pTO_120480VAC2_220_72_0AVcAC

o

,J m

"__HEATLOWER

ING ELEMENT

FIGURE 24.

Temperature Regulation

IF llmT_,l([e]=1:! Water temperature over 125??F (52??C) can cause severe burns

instantly resulting in severe injury or death.

Children, the elderly, and the

Read instruction manual for safe

,,.temperature setting.

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which wilt satisfy clothes washing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, some type of tempering device, such as a mixing valve, should be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow manufacturers instructions for installation of the valves, Before changing the factory setting of the thermostat see Temperature Settings table at right.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person unattended in a bathtub or shower.

Thermostats

The thermostat of this water heater has been factory set at a position which approximates 120??F (49??C), to reduce the risk of scald injury.

The thermostat is factory set at a position which approximates 120??F (49??C), and is adjustable if a different water temperature is desired. Read all warnings in this manual and on the water heating before proceeding.

m

--Hw

o4

@

FIGURE 27.

Temperature Settings

NOTE: Water temperature range of 120??m140??F (49??-60??C) recommended by most dishwasher manufacturers.

(U.S. Government Memorandum, C.P.S.C., Peter L Armstrong, Sept. 15,1978)

Thermostat Adjustments

Refer to thermostat illustrations under Thermostats section)

???Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

The thermostat is adjustable if a different water temperature is desired, Read all warnings in the Temperature-Regulation section before proceeding,

1.Turn "OFF" the electric power to the water heater at the junction box.

2.Take off the access panel, then fold the insulation back to expose the thermostat.

3.The slotted adjustment (using a screwdriver) can be turned clockwise ( t_ ) to increase the temperature setting or counter clockwise ((_) to decrease the temperature setting.

4.Replace the insulation and access panel.

5.Turn "ON" the power supply.

Anode Rod Inspection

Property Damage Hazard

???Avoid water heater damage.

???Inspection and replacement of anode as needed.

The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The submerged rod sacrifices itself to protect the tank. Instead of corroding the tank, water ions attack and eat away the anode rod. This does not affect the water's taste or color. The rod must be maintained to keep the tank in operating condition.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

FIGURE 28B.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one.

Failure to install and maintain a new properly listed temperature- pressure relief valve wilt release the manufacturer from any claim which might result from excessive temperature or pressure.

If the temperature-pressure relief valve on the appliance weeps or discharges periodically, this may be due to thermal expansion. Your water heater may have a check valve installed in the water line or a water meter with a check valve. Consult your local Sears Service Center for further information. Do not plug the temperature-pressure relief valve.

Draining and Flushing

FIGURE 28A.

Anode deterioration depends on the water conductivity, not necessarily water condition. A corroded or pitted anode rod indicates high water conductivity and should be checked and/ or replaced more often than an anode rod that appears to be intact. Replacement of a depleted anode rod can extend the life of your water heater. Inspection should be conducted by calling Sears Service Center. At a minimum the anode(s) should be checked annually after the warranty period.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated at least once a year.

eY_,1It1 =1tl

???Burn hazard

???Hotwater discharge.

???Keep hands clear of drain valve discharge.

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature- pressure relief valve discharge line, and (2) the water manually discharged wilt not cause any property damage or bodily injury. The water may be extremely hot.

Ir 1 e7_,I[???')=1ti

???Burn hazard

???Hotwater discharge.

???Keep hands clear of drain valve discharge.

The water heater should be drained if being shut down during freezing temperatures. Also, periodic draining and cleaning of sediment from the tank may be necessary.

???Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

1.Before beginning, turn "OFF" the electric power supply to the water heater.

2.Open a nearby hot water faucet until the water is no longer hot.

3.Close the cold water inlet valve.

4.Connect a hose to the drain valve and terminate it to an adequate drain or external to the building.

5.Open the water heater drain valve and allow all of the water to drain from the tank. Flush the tank with water as needed to remove sediment.

NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

6.Close the drain valve, refill the tank, and restart the heater as directed in this manual.

Improper installation and use may result in property damage.

??? Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

Thermostat Removal/Replacement

???Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

1.Turn "OFF" the electrical power to the water heater at the junction box.

2.Remove the access panel, then fold the insulation back to expose the thermostat.

3.Lift out the tab as shown below to unctip the terminal cover from the thermostat. The terminal cover can now be removed from the thermostat.

JACKET

FIGURE 29.

4.Disconnect wires from the thermostat.

5.Remove the thermostat from behind the thermostat bracket.

6.Place the new thermostat in the bracket making sure it fits firmly against the tank.

7.Attach the wires to the new thermostat.

NOTE: Some of the terminals may require straight-in wiring through an eye-opening. If wires are now looped, recut and strip wire 3/8" to a straight length and insert.

8.Put plastic terminal cover back in place.

9.Replace the insulation to cover the thermostat.

10.Replace access panel, then turn the electric power on.

Element Cleaning/Replacement

NOTE: These instructions are written for element cleaning and element replacement.

To remove the element from your tank in order to clean or replace it:

???Before removing any access panels or servicing the water heater, make sure the electrical

supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

1.Before beginning, turn "OFF" the electric power supply to the water heater. After the power has been turned off, open a nearby hot water faucet until the water is no longer hot.

FIGURE 30.

2, Turn off the water supply to the water heater at the water Shut-off valve or water meter.

FIGURE 31.

3, Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet

which will relieve pressure in the water heater and speed draining.

FIGURE 32.

eT_,W =1t,i

???Burn hazard

???Hotwater discharge.

???Keep hands clear of drain valve discharge.

The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person.

4.Remove the screw securing the access panel, then remove the panel.

"

FIGURE 33.

5.Fold the insulation back to expose the thermostat.

FIGURE 34.

FIGURE 36.

8.Clean the area around the element opening. Remove any sediment from or around the element opening, inside the tank.

g.If you are cleaning the element you have removed, do so by scraping or soaking in vinegar or a de-liming solution.

Fire Hazard and

Electric Shock Hazard

???Do not use replacement elements with any voltage other than shown on the model rating plate.

Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property damage.

Replacement elements must (1) be the same voltage and (2)

no greater wattage than listed on the model rating plate affixed to the water heater.

10.A new gasket should be used in all cases to prevent a possible water leak. (See Element Gasket in the Repair Parts List Chart). Place the new element gasket on the thread side of the cleaned or new element and screw into tank, securing tightly using an element wrench.

6.Lift out the tab as shown to unclip the terminal cover from the thermostat. The terminal cover can now be removed from

the thermostat.

THERMOSTAT

FIGURE 35.

7.Disconnect the two wires on the element and unscrew the old element from the tank.

FIGURE 37.

11.Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater.

12.Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

13.To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water heater and the piping.

Improper installation and use may result in property damage.

??? Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

14.Check element for water leaks. If leakage occurs, tighten element or repeat steps 2 and 3, remove element and reposition gasket. Then repeat steps 10 through 14.

15.Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank.

FIGURE 38.

16.Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place.

JACKET

FIGURE 39.

17.Replace the insulation so that it completely covers the thermostat and element.

FIGURE 40.

18.Replace access panel.

19.Turn "ON" electric power to water heater.

I

FIGURE 41.

Drain Valve Washer Replacement

???Before removing any access panels or servicing the water heater, make sure the electrical

supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick washer available at your nearest hardware store. For ordering a replacement washer, refer to the Repair Parts List section.

???Before beginning turn "OFF" the electrical power supply to the water heater.

???Follow Draining instructions. See Draining section.

???Turning counter clockwise, remove the hex cap below the screw handle.

???Remove the washer and put the new one in place.

???Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN.

???Follow Filling the Water Heater instructions in the Installation Instructions section.

???Check for leaks.

???Turn "ON" electric power to the water heater.

WASHER

FIGURE 42.

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let a qualified person check it out.

Contact Sears Repair Services at 1-800-4-MY-HOME ??

(1-800-469-4663).

Start Up Conditions

THERMAL EXPANSION

Property Damage Hazard

???Avoid water heater damage.

???Install thermal expansion tank or device if necessary.

???Contact qualified installer or service agency.

As water is heated, it expands (thermal expansion). In a closed system, the volume of water wilt grow. As the volume of water grows, there wilt be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty. Thermal expansion can also cause intermittent temperature-pressure relief valve operation: water discharged from the valve due to excessive pressure build up. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion. This condition is not covered under the limited warranty.

A properly-sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations.

Table 2: Thermal Expansion Tank Specifications

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

HOTCOLD

COLD WATERPRESSURE

INLET FITTINGREDUCING

VALVE WITH

BY-PASS

6INCH

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

FIGURE 43.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Operational Conditions

SMELLY WATER

In each glass-lined water heater there is installed one anode

rod (see parts section) for corrosion protection of the tank. Certain water conditions wilt cause a reaction between this rod

and the water. The most common complaint associated with the anode rod is one of a "rotten egg smell." This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop:

A.A concentration of sulfate in the supply water.

B.Little or no dissolved oxygen in the water.

C.A sulfate reducing bacteria within the water heater. (This harmless bacteria is non-toxic to humans.)

D.An excess of active hydrogen in the tank. This is caused by corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode rod (s) with one of tess active material, and then chlorinating the water heater tank and all hot water lines. Contact the local Sears Service Center for further information concerning an Anode Replacement Kit #9001453 and this Chlorination Treatment. Anode replacement and

chlorination of the tank are not covered by the water heater's limited warranty.

If the smelly water persists after the anode replacement and chlorination treatment; then you should consider chlorinating or aerating your water supply.

Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

???Before removing any access panels or servicing the water heater, make sure the electrical

supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

1.Before beginning, turn "OFF" electrical power supply to the water heater.

Explosion Hazard

??? Flammable hydrogen gases may be present.

??? Keep all ignition sources away from faucet when turning on hot water.

HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possibility of injury under these conditions, we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used (such as a dishwasher or washing machine). If hydrogen gas is present, there wilt probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

RUMBLING NOISE

In some water areas, scale or mineral deposits wilt build up on your heating elements. This buildup wilt cause a rumbling noise. Follow Element Cleaning/Replacement instructions to clean and replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset button located on the thermostat.

Follow the resetting instructions which refer to the high limit behind the access panel.

NOTE: If your water heater is connected to an "Off Peak" Clock, and uses the "3 wire lead" wiring diagram in the Wiring Diagram section, then the water heater wilt have a high limit on both the lower thermostat. Follow the instructions to reset the high-limit behind the lower access panel.

FIGURE 44.

2.Remove the screw securing the access panel, then remove the panel.

3.Fold the insulation back to expose the thermostat.

4.Reset the high limit by pushing in the red button marked "RESET".

BUTTON

_ RESET

FIGURE 45.

5.Replace the insulation so that it completely covers the thermostat and element.

6.Replace the access panel.

7.Turn "ON" electric power to the water heater.

If the high limit must be reset again, call Sears Service Department to find out why the high limit turned "OFF" the electric power

NOT ENOUGH OR NO HOT WATER

2.Make sure the electrical supply to your water heater is "ON".

3.Check for loose or blown fuses in your water heater circuit.

Circuit breakers weaken with age and may not handle their rated load and should be replaced.

4.Make certain the disconnect switch, if used, is in the "ON" position.

5.Check to see the electric service to your house has not been interrupted. If this is the case, contact the electric company.

6.Is the thermostat set to the desired temperature? See

Temperature Regulation section.

7.If you had experienced very hot water and now no hot water, the problem may be due to the high temperature shut off system. See High Temperature Shut Off System in the Troubleshooting section.

8.During very cold weather, the incoming water will also be colder and it will require a longer time to become heated.

9.The hot water usage may exceed the capacity of the water heater. If so, wait for water heater to recover after abnormal demand. Also examine pipes and faucets for possible water leaks.

10.If you can not determine the problem, then call the Sears Service Department.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the Temperature Regulation section.

Read and understand instruction manual and safety messages before installing, operating or servicing this water heater.

Failure to follow instructions and safety messages could result in death or serious injury.

Instruction manual must remain with water heater.

Read this manual first. Then before checking the water heater make sure the electric supply has been turned "OFF", and never turn the electric supply "on" before the tank is completely full of water.

Use this guide to check a "Leaking" water heater. Many suspected "Leakers" are not leaking tanks. Often the source of the water can be found and corrected.

If you are not thoroughly familiar with electric codes, the water heater, and safety practices, contact your local Sears Service Center to check the water heater.

Improper installation and use may result in property damage.

??? Fill tank with water before operation.

Never use this water heater unless it is completely full of water. To prevent damage to the tank and heating element, the tank must be filled with water. The water must flow from the hot water faucet before turning "ON" power.

A.*Condensation may be seen on pipes in humid weather or pipe connections may be leaking.

B.Small amounts of water from the temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area.

C.*The temperature-pressure relief valve may be leaking at the tank fitting.

D.*The element may be leaking at the tank fitting.

???Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF".

???Failure to do this could result in death, serious bodily injury, or property damage.

Turn electrical power "OFF", remove access panel and insulation cap with handle. If leaking around element, follow proper draining instructions and remove element. Reposition or replace gasket on element. Place element into opening and tighten securely. Then follow Filling the Water Heater instructions in the Installation Instructions section.

E.Water from drain valve may be due to the valve being opened slightly

F.*The drain valve may be leaking at the tank fitting.

G.Water in the water heater bottom or on the floor may be from condensation, loose connections or the temperature- pressure relief valve. DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage should also be checked.

To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow Draining instructions in the Service and Adjustment section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow Filling the Water Heater instructions in the

Installation Instructions section.

1 Drain Valve

2 Drain Valve Washer (17/32"xl 3/64"xl/8" thick)**

3 Element Gasket

4 Heat Trap Nipple

5 Lower Access Panel

6 Lower Element - 3800 Watts

7Lower Thermostat w/Hi-Limit

8Manual

9Primary Anode Rod

10 Cold Water Inlet Tube

11 Temperature Pressure Relief Valve*

12Terminal Cover

13Thermostat Bracket

G ??

Model No.

153.312420

9001588

9001584

9000308

9003719

9003900

9000049

9000509

319358-000

9003944

9002360

9002403

9002438

9000309

Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME ?? (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit.

All Parts listed may be ordered from any Sears Service Center and by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling.

The model number of the water heater will be found on the model rating plate located near the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

???Model Number ??? Part Number

???Serial Number ??? Part Description

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.