Use and Care Guide

LiquidPropaneGasGrill

Kenmore Model No. 415.16127800

Kmart Item No. 640-810984-112

This Grill is For

Outdoor Use Only

???Read this manual before cooking on

grill. Failure to follow all manufacturer's instructions could

result in fire or explosion which could cause property damage, personal injury or death.

???Combustion by=products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

CAUTION

???Read and follow all Safety Statements, Assembly Instructions and Use & Care Directions before attempting to assemble and cook.

???Some parts may contain sharp edges, especially as noted in these instructions. Wear protective gloves if necessary.

??

???Assembly ??? Troubleshooting

???Safety Rules

Assembly Questions?

Call 1 =800=241 =7548

Parts Ordering:

Call 1 =800=4=MY=HOME ??

To Installer/Assembler: Leave these instructions with

consumer.

To Consumer: Keep this manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

if you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.if odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly, please call 1-800-241-7548. Youwill be speaking to a representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at 1-800-4-MY-HOME??.

Product Record

iMPORTANT:Fill out the product record informationbelow.

CALIFORNIA PROPOSITION65

1. Combustion by-products producedwhen using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handfinq this product.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas.

???Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles,ANSI A 119.2/NFPA 1192,and CSA Z240 RV Series,

Recreational Vehicle Code, as appficable.

. All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

. This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

Model Number

Serial Number

See ratinglabelongrillfor serialnumber.

Date Purchased

CAUTION

For residentialuse only. Do not use for commercial cooking.

DANGER: Indicates an imminently hazardous situation which, if not avoided,will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

rT,o.

CAUTION: Indicates a potentiallyhazardous situation or unsafe practicewhich, if not avoided, may result in minor or moderate injury.

2 ??? 464310808??? 464310608

Repair Protection Agreements

Congratulations on making a smart purchase. Your new Kenmore?? product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That'swhen having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here'swhat the Repair ProtectionAgreement* includes:

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

The Repair ProtectionAgreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME??

KENMORE GRILL WARRANTY

One Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY- HOME?? to arrange for free repair (or replacement if repair proves impossible).

Five-Year Limited Warranty on Burners

For five years from the date of purchase, any burner that rusts through will be replaced free of charge. After the first year from the date of purchase, you pay for labor if you wish to have it installed.

All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for commercial or rental purposes.

All warranty coverage applies only if this grill is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

464310608.464310808.3

* NEVER store a spare LP tank under or near grill or in

enclosed areas ............

/

N _

. Never fill the cylinder beyond 80% full.

*An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

*if you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department.

LP Tank Removal, Transport And Storage

,Turn OFF all control knobs and LP tank valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LP TankValve

Safety Cap

RetainerStrap

,A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun.

,Do not store an LP tank in an area where children play.

LP Tank

The LP tank used with your grill must meet the following requirements:

Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

LP tanks must be constructed and marked in accordance with specifications for LP tank of the U.S. Department of Transportation (DOT). See LP tank collar for marking.

*LP tank valve must have:

,Type 1 outlet compatible with regulator or grill.

,Safety relief valve.

,UL listed Overfill Protection

OPDHand Wheel

Device (OPD). This OPD safety

feature is identified by a unique triangular hand wheel. Use only LP tanks equipped with this type of valve.

. LP tank must be arranged for vapor withdrawal and include collar to protect LP tank valve.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

*LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

*LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Tank Filling

*Useonly licensed and experienced dealers.

*LP dealer must purge tank before filling.

*Dealer should NEVERfill LP tank more than 80% of LP tank volume. Volume of propane in tank will vary by temperature.

*A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP gas dealer for assistance.

,Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

,To remove gas from LP tank, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP dealers.

4 ??? 464310808??? 464310608

LP Tank Exchange

o Many retailers that sell grills offer you the option of replacing your empty LPtank through an exchange service. Useonly those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPB safety feature-equipped tank as described in the "LP Tank" section of this manual.

Always keep new and exchanged LP tanks in upright position during use, transit or storage.

,Leak test new and exchanged LP tanks BEFORE connecting to grill,

LP Tank Leak Test

For your safety

???Leak test must be repeated each time LP tank is exchanged or refilled.

Do not smoke during leak test.

???Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

, Usea clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles.

If "growing" bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

ADo not use household cleaning agents. Damage to gas train components can result.

Connecting Regulator To The LP Tank

1.LP tank must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4.Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

Do not use a POL transport plug (plastic part with external threads)! it will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LPtank valve so as not to cross- thread the connection.

Nipple has to be centered intothe LP tankvalve.

464310608??? 464310808??? 5

Hold coupling nut and regulator

as shown for properconnection to LP tank valve.

Leak Testing Valves, Hose and Regulator

1. Turn all grill controlknobs to OFF.

, Be sure regulator is tightly connected to LP tank.

3.Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME??.

4.Brush soapy solution onto areas where bubbles are shown in picture below:

A Neverremovethreaded

orifice at end of valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

???Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

???Outdoor gas appliance is not intended to be installed in or on a boat.

???Outdoor gas appliance is not intended to be installed in or on an RV.

???Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

???Do not use grill until leak-tested.

???If a leak is detected at any time, STOP and call the fire department.

???If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

5.ff "growing" bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair, Call Sears for replacement parts at 1-800-4-MY-HOME??.

6.Always close LPtank valve after performing leak test by turning hand wheel clockwise.

6 ??? 464310808??? 464310608

For Safe Use Of Your Grill And To Avoid Serious

injury:

???Do not let children operate or play near grill.

???Keep grill area clear and free from materials that burn.

???Do not block holes in bottom or back of grill.

???Check burnerflames regularly.

???Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

???Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)

???Use grill at least 3 ft. from any wall or surface. Maintain 10ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

*Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If

allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under

balconies.

,NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

,Never operate grill with LP tank out of correct position specified in assembly instructions,

,Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position.

Safety Tips

,A. Before opening LP tank valve, check the coupling nut for tightness.

AWhen grill is not in use, turn offall control knobs and LP tank valve.

A Never move grill while in operation or still hot.

AUse long-handled barbecue utensils and oven mitts to avoid burns and splatters.

A Maximum load for shelves is 10 Ibs.

,A. Do not use a cooking pot larger than 9" on grid.

AThe grease cup must be attached to grease cup clip and emptied after each use. Do not remove grease cup until grill has completely cooled.

AClean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

,A. If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

,A. The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

,A. If you have a grill problem see the "Troubleshooting Section".

if the regulator frosts, turn off grill and LP tank valve immediately. This indicates a problem with the tank and it should not be used on any product. Return to supplier!

mm

IzLI cAuTioN

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

*Do not use water on a grease fire. Personal injury may

result, if a grease fire develops, turn knobs and LP tank off.

*Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires.

464310608.464310808.7

Main Burner ignitor Lighting

A Do not lean over grill while lighting.

1.Open lid during lighting.

2.Turn ON valve from source or tank.

3.Push and turn Ignition Burner control knob to_. Hi and immediately press and hold Electronic Ignition button.

4.If ignition does NOT occur in 5 seconds, turn Left Burner

control knob OFF, wait 5 minutes for gas to clear and repeat the lighting instructions.

5.To Light Other Burners turn control knob to HI.

If ignitor does not work, follow match lighting instructions. After Lighting: Turn knobs to HI position for 15 minutes to pre- heat grill. Then turn knob to desired setting for cooking.

ff burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period, if the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

Match-Lighting

A Do not lean over grill while lighting.

1.Open lid during lighting. Turn on gas at LP tank.

2.Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right side of firebox.

3.Push in and turn right knob to HIGH position. Be sure burner lights and stays lit.

4.Light other burners by pushing knob in and turning to_ Hi position.

Sideburner ignitor Lighting

1.Open lid or cover for Side Burner during lighting.

2.Turn ON valve from source or tank.

3.Push and turn Side Burner control knob to_- HI and immediately press and hold Electronic Ignition button.

4.If ignition does NOT occur in 5 seconds, turn Side Burner control knob OFF, wait 5 minutes, and repeat the lighting instructions.

If ignitor does not work, follow match lighting instructions. After Lighting: Turn knobs to HI position for warm-up. Sideburner Match Lighting

1.Open top cover. Turn on gas at LP tank.

2.Hold lit match to any port on the burner. Push in and turn

sidebumer knob to _ HI. Be sure burner lights and stays lit.

Before Your First Cookout

,Light burners, check to make sure they are lit, close the lid and warm up grill on HIGH for 15 minutes. This curing of paint and parts will produce an odor only on first lighting.

Burner Flame Check

o Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

Hose Check

*Before each use, check to see if hoses are cut, worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified in the Parts List.

Turning Grill Off

o Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop.

ignitor Check

???Turn gas off at LP tank, Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting"if no click or spark.

Valve Check

???_mportant: Make sure gas is off at LP tank before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LO position then turn back to OFF position. Valves should turn smoothly.

General Grill Cleaning

o Keep the outside of your grill looking new by cleaning it once a month with warm soap and water or a non-abrasive cleaner. If you don'thave a grill cover, wipe off dust and grime before starting your grill.

oCoating the cooking grids with spray-on cooking oil will keep the food from sticking and make clean up easier. After cooking, scrape the grates with a long handled, brass wire bristle brush.

,Check inside the grill bottom for grease build up and clean often, especially after cooking fatty meat.

,Do not mistake brown or black accumulation of grease and smoke for paint. Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grillloven cleaner to painted surfaces,

???Plated wire grates: Wash grates with concentrated grill

cleaner or use soap and water solution. Dry thoroughly and store indoors between cookouts.

8 ??? 464310808??? 464310608

,Plastic parts: Wash with warm soapy water and wipe dry. ,A. Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

???Porcelain grates: Because of glass-like composition, most residue can bewiped away with baking soda/water solution or specially formulated cleaner. Use non-abrasive scouring powder for stubborn stains.

???Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

__cAuT,o.m

SPIDER ALERT!

t,

SP=OERANDWEBS.....

INSIDE BURNER_:

If you noticethat your grill is getting hard to light or that the flame isn't as strong as it should be, take the time to check and clean the burner's.

Insomeareasof thecountry,spidersorsmallinsectshavebeen knownto create"flashback"problems.Thespidersspinwebs,build nestsandlay eggsin thegrill'sburnertube(s)obstructingthe flowof gas to the burner.The backed-upgas canignitein the tubebehind the controlpanel.Thisis knownas a flashbackandit can damage your grillandevencauseinjury.

To preventflashbacksandensuregoodperformancethe burner assemblyshouldberemovedfromthe grillandcleanedbeforeuse

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas off at control knobs and LP cylinder.

2.Remove cooking grates and heat tents.

3.Remove screws and flame carryover tubes from rear of burners.

4.Remove screw and washers to disengage burner from bracket on firebox.

5.Remove screws to detach electrode from burner. Electrode should remain in firebox.

6.Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A)Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

(B)Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times.

(C)Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

7.Wire brush entire outer surface of burner to remove food residue and dirt.

8.Clean any blocked portswith a stiff wire such as an open paper clip.

9.Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must re-engage valve

12.Attach burners to brackets on firebox.

13.Reposition flame carryover tubes and attach to burners. Replace heat tents and __"- cooking grates.

burner bracket

464310608. 646321907??? 9

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.

Storing Your Grill

???Clean cooking grates.

???Store in dry location.

???When LP tank is connected to grill, store outdoors in well- ventilated space and out of reach of children.

???Cover grill if stored outdoors.

???Store grill indoors ONLY if LP tank is turned off and disconnected, removedfrom grill and stored outdoors.

???When removing grill from storage follow "Cleaning Burner Assembly" instructions before starting grill.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.

Consumes less fuel.

Indirect Cooking Instructions

,Always cook with the lid closed.

,Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Usea thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am- 4:00 pm EST).

2 Burner Cooking

Great indirect cooking on low.

Produces slow, even heating.

Ideal for slow roasting and baking.

Sear and GriIV M Burner Feature

This grill includes a high output BTU burner on the far right side of the grill (far right control knob). This burner gets hotter than the other burners when the knob is in the Searing position. This is excellent for searing steaks, chops and other foods.

To operate this feature, follow the normal lighting instructions. Then turn the far right control knob to the Searing position. Allow burner to heat up for 5 minutes. Sear your food for 2 minutes on each side, then grill on low to desired doneness.

When not using the Searing feature, adjust the knob to the same temperature as the other burners.

How To Tell If Meat Is Grilled Thoroughly

???Meat and poultry cooked on a grill often browns very fast on the outside. Use a meatthermometer to be sure food has reached

a safe internaltemperature, and cut into food to check for visual signs of doneness.

???Whole poultry should reach 180?? F; breasts, 170?? F. Juices should run clear and flesh should not be pink.

???Hamburgers made of any ground meat or poultry should reach 160?? F,and be brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 145?? F.All cuts of pork should reach 160?? F.

???NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

???When reheating takeout foods or fully cooked meats like hot dogs, grill to 165?? F,or until steaming hot.

10.464310808. 464310608

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Placelegsas shown(A). Leftlegassemblyhas largeaxle holeson endsof legs. Hooktankexclusionwire intorightandleft leg Tank Exclusion Wire

assemblies(B).

MatchHolder

RightLegAssembly

LeftLe_

/

/

464310608??? 464310808??? 13

Bottom Shelf to Legs

Placebottomshelfendwithcutout holefor LPcylinderbetweenlegswithaxleholes.Attachto rightandleftlegassemblieswith

(4) 1/4-20x1-1/2"screws and1/4-20flange nuts,

Tightensecurely.

8

1/4-20FlangeNuts Qty:4

7 1/4-20xl-1/2"Screws

Qty:4

!

|

BottomShelf

14 ??464310808??464310608

Wheels and Leg Extenders to Cart

Turnassemblyupsidedown.

Insertaxlerodthroughwheel,wheelspacer,legs,wheelspacerandotherwheel.Attachwith(1)8mmflatwasherandhitchpin.

Hammerlegextendersinto rightlegs.

Wheel

\ 13 14

12

\

Axle Rod

\

"Cone" side of wheelagainst leg

464310608. 464310808* 15

Front Panels

Standcart upright.

Attachlowerfront panelto lowerhalfof cartwith(4)#8x318"self-tapscrews.

Slideslot in upperpanelontotankexclusionwire andattachto upperhalfof cartwith(4)#8x3/8" self-tap screws.

!"

17

#8x3/8"

self-tapscrews Qty:8

LowerFrontPanel

UpperFrontPanel

\

16. 464310808.464310608

Grill Headto Cart

Thissteprequirestwopeopleto liftandpositiongrillheadontocart.

Carefullylowerthegrill headontothe cart.Makesure the regulatorhoseis hangingoutsidethe cart.Attachwith(4) 1/4-20x1/2"screws, 7ram lock washers and7ramflat washers,

GrillHead

X

464310608??? 464310808?? 17

Right SideShelf

Hooksidewallof shelfoversupportbracketson sideof firebox(A). Insert(2)7ramfiber washers and1/4-20x1/2"screws throughinsidefront d firebox and(2) throughoutsidebackof fireboxfor eachsideas shown(B).

Attachshelfwith (4)1/4-20flange nuts (C),

B36

31

A

RightSideShelf

FasciaRight Side Shelf Attachfasciaandsideshelftofireboxwith (1)#8x3/8" self- tap screw.

Tightenupside shelfto fireboxwithanother(1)#8x3/8" self-tap screw betweenmountingbracketandfascia. CAUTION:Fascia'smustbe securelytightenedtofirebox tosafely movegrill.

T

Fascia,RightSideShelf 17

17

#8x3/8"

self-tapscrew Qty:2

18 ??? 464310808??? 464310608

Sideburner Shelf and Left Fascia

Hooksidewall of sideburnershelfoversupportbracketsonside of firebox(A).

Insert(2)7ramfiber washers and1/4-20x1/2"screws throughinsidefrontof fireboxand (2)throughoutsidebackof fireboxfor eachsideas shown(B),

Attachsideburnershelfwith(4) 1/4-20flange nuts (C),

Attachfasciato fireboxwith(1)#8x3/8" self-tap screw (D).

Tightenupsideburnersideshelftofireboxwithanother(1)#8x3/8"self-tap screw betweenmountingbracketandfascia (D). CAUTION:Fascia'smustbesecurelytightenedto fireboxto safelymovegrill.

A

SideburnerShelf

C

8

!'

8 1/4-20FlangeNut Qty:4

36

31

D Left Fascia

17

464310608??? 464310808??19

Sideburner Bezel,Sideburner, SideburnerKnob and ignitorWire.

Positionvalvebehindfasciaand lineupholes.

Insert(1)of the #8-32x3/8"stainlesssteelscrews,do notfullytighten.

Slipbezelunderscrewinsertedandpositionas shown(A).

Lineupotherholeandinsertscrew#8-32x3/8"throughbezeland intovalve.

Tightenbothsecurely.

Placesideburnerintoshelf. Makesurevalveis insidesidebumertube.Attachsideburnerwith(2)#8-32x3/8"screwsto the drippan as shown(B).

Under sidebumershelf, install burnerclip to sideburnertube and valve as shown(C).

Presssideburnercontrolknobonto stem(D}.

Undersideburnershelf,attachsideburnerignitionwire to electroldeas shown(E).

\ \

Stem

57

Lookingunderneathsideburner assembly

SideburnerBezel

Valve

45

SideburnerKnob

BurnerClip

20??464310808??464310608

SideburnerLid

Attachsideburnerhandleto lidwith (2)#10-24x3/8"screws, 5ram lock washers and 5ramflat washers (A).

Placesidebumerlidontosidebumershelf,attachwith(4)#8-32x3/8" screws and#8-32flange nuts (B).

SideburnerHandle

\

SideburnerLid

Sideburner Grateor Griddle

Placesideburnergrateor griddleontosideburnerbody.

SideburnerGriddle

SidebumerGrate

464310608.464310808.21

Heat Diffusers

Placeheatdiffusersover burnersby insertingtabsintoslots infrontoffirebox.

Oppositeendsof heatdiffusersrestonpins in backof firebox.

Cooking Grate

Placecookinggratesontograterests.

CookingGrate

22 ??464310808??464310608

GreaseCup Clip and GreaseCup

Hanggreasecupclipfrombottomoffireboxandplacegreasecupinto greasecup clip.

GreaseCu

GreaseCu

CAUTION

Failureto installgrease cup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage.

LPTank

LPtank is sold separately. Useonly with an OPD(over-fill protection device)equipped LP tank. Fill and leak check before attaching to grill and regulator.

PlaceLP tank into hole in bottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew to hold LP tank securely in place.

SeeUseand Caresection to correctly LeakTest and

LPTank

TankThumbscrew

464310608. 464310808??? 23

Troubleshooting

EMERGENCIES: if a gas leak cannot be stopped, or a fire

, Toomuchgreasebuildupin burnerarea.

Greasefire or continuousexcessive

flamesabovecooking surface.

GASISSUES:

Burner(s)will not light , Tryingto lightwrongburner. usingignitor.

,Burnernotengagedwithcontrolvalve.

,Obstructionin burner.

occurs due to gas leakage, call the fire department.

,Turnoffgas at LPtank. Ifhoseis cut orcracked,replace valve/hose/regulatorSeeLPTankLeakTestandConnecting. RegulatorToThe LPTank.

,Turnoff LPtankvalve.

,TurnoffLPtankvalve.ReturnLPtanktogas supplier.

,Turnoff LPtankvalve.Removeregulatorfromcylinderandvisually inspectrubbersealfor damage.SeeLPTankLeakTestand ConnectingRegulatorToTheLPTank.

,Turnoffcontrolknobsand LPtankvalve.Leavelidopento allow flamesto diedown.Afterfire is out andgrillis cold,removeburner and inspectfor spidernestsor rust.SeeNaturalHazardandCleaning The BurnerAssemblypages.

,TurnoffLPtankvalve.Leavelidopento allowflamesto diedown. Aftercooling,cleanfood particlesandexcessgreasefrom inside fireboxarea,greasecup/pan/tray,andothersurfaces.

,Seeinstructionson controlpanelandsectioninthe UseandCare.

,Makesure valvesarepositionedinsideof burnertubes.

,Ensureburnertubesarenotobstructedwithspiderwebsorother matter.Seecleaningsectionof Useand Care.

,No gasflow.

,Vaporlockat couplingnut to LPtank.

,CouplingnutandLPtankvalvenotfully connected.

ELECTRICALISSUES:

,Electrodecrackedor broken;"sparksat crack."

,Electrodetip not in properposition.

,Makesure LPtankis notempty.If LPtankis notempty,referto "Suddendropingasflow."

,TurnoffknobsanddisconnectcouplingnutfromLPtank.Reconnect and retry.

,Turnthecouplingnut approximatelyone-halfto three-quarters additionalturnuntil solidstop.Tightenby handonly- do notusetools.

. Replaceelectrode.

,Tip of electrodeshouldbepointingtowardport holein burner.The distanceshouldbe 1/8"to 3/16".Adjustif necessary.

,Wireand/orelectrodecoveredwith , Cleanwireand/orelectrodewithrubbingalcoholandcleanswab. cookingresidue.

,Wiresareshorting(sparking)between , Replaceignitorwire. ignitorandelectrode.

Continuedon next page.

24. 464310808,464310608

Troubleshooting (continued)

Burner(s)will not light usingignitor.

Burner(s)will not matchlight.

Suddendropingas flowor lowflame.

Flamesblowout.

,Push-buttonsticksat bottom..

,Sparkingbetweenignitorandelectrode.

,See "GAS ISSUES:"onpreviouspage.

,Impropermethodof match-lighting.

,Outof gas.

,Excessflowvalvetripped.

,Vaporlockat couplingnut/LPtank connection.

,Highorgustingwinds.

,LowonLPgas.

,Excessflowvalvetripped.

464310808" 464310608 ??? 25

Troubleshooting - Electronic ignition

. Removeandreconnectall outputconnectionsat moduleandelectrodes.

MainBurners:

. Tip of electrodeshouldbe pointingtowardporthole in burner.The distanceshouldbe 1/8"to 3/16".

Adjustif necessary. Sideburner:

. Tip of electrodeshouldbe pointingtowardgas port openingon burner.Thedistanceshouldbe1/8"to 3/16".Adjustif necessary.

. Removeandreconnectall outputconnectionsat moduleandelectrodes.

. Ifsparksare observedotherthanfrom burner(s), wire insulationmaybe damaged.Replacewires.

. Replacebatterywith a newAA-sizealkalinebattery.

. Usepapertowelto removemoisture.

. Replacecrackedor brokenelectrodes.

26 ??? 464310808" 464310608

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464310808" 464310608 ??? 27

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