IS220
OEM Scan Engine
User???s Guide
IS220
OEM Scan Engine
User???s Guide
Disclaimer
Honeywell International Inc. (???HII???) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been made. The information in this publication does not represent a commitment on the part of HII.
HII shall not be liable for technical or editorial errors or omissions contained herein: nor for incidental or consequential damages resulting from the furnishing, performance, or use of this manual.
This document contains propriety information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced, or translated into another language without the prior written consent of HII.
?? 2004 - 2011 Honeywell International Inc. All rights reserved. Web Address: www.honeywellaidc.com
Trademarks
Metrologic, MetroSelect, MetroSet2, are trademarks or registered trademarks of Metrologic Instruments, Inc. or Honeywell International Inc.
Microsoft, Windows, and Windows 95 are trademarks or registered trademarks of Microsoft Corporation.
Other product names mentioned in this manual may be trademarks or registered trademarks of their respective companies and are the property of their respective owners.
Patents
For patent information, please refer to www.honeywellaidc.com/patents.
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Introduction
The IS220 is a dual optic bench scanning engine with scan lines optimized for orthogonal orientation of 1D bar codes. IS220 is a completely
Base Kit
* Guides also available for download at www.honeywelladic.com.
Optional Accessories
Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call the customer service department.
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Case Dimensions
Figure 1. Case Dimensions
Specifications subject to change without notice.
Maintenance
Smudges and dirt on the unit???s window can interfere with the unit???s performance. If the horizontal or vertical output windows require cleaning, use only a mild glass cleaner containing no ammonia. When cleaning the window, spray the cleaner onto a lint free,
If the unit???s case requires cleaning, use a mild cleaning agent that does not contain strong oxidizing chemicals. Strong cleaning agents may discolor or damage the unit???s exterior.
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Scanner Components
Figure 2. Scanner Components
???Hardened Glass Window (Laser Aperture)
???Black Metal Housing
???
???Two, PEM
???Red and Green LED
???Diagnostic Indicator Display
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Labels
Figure 3. Label Locations and Examples
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Indicators
Audible Indicators
When the IS220 is in operation, it provides audible feedback. These sounds indicate the status of the scan engine.
One Beep
The scan engine will beep once when it first receives power, the red LED will flash and the scanner will beep once. The red LED will remain on for the duration of the beep. The scan engine is ready to scan.
When the scanner successfully reads a bar code, the red LED will flash and the scanner beeps once (if configured to do so). If the LED does not flash, then the bar code has not been successfully read.
Razzberry Tone
This is a failure indicator. Refer to Failure Indicators on the next page.
Two Beeps - On Power Up
When a Flash ROM upgrade is needed, the scanner will beep twice followed by alternating flashes of the red and green LEDs.
Three Beeps - During Operation
When the scan engine enters configuration mode, the red LED will flash and the unit will simultaneously beep three times. The green and red LEDs will continue to flash while in configuration mode. Upon exiting configuration mode the scanner will beep three times and the LEDs will stop flashing.
When configured, three beeps can also indicate a communications timeout during normal scanning mode.
When using
Three Beeps - On Power Up
This is a failure indicator. Refer to Failure Indicators on the next page.
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Visual Indicators
Failure Indicators
Flashing Green and One Razzberry Tone
This indicates that the scanner has experienced a laser subsystem failure. The scanner will try up to 3 times to correct the failure condition. If the laser subsystem continues to fail, that subsystem (left or right) will be shut down and an error indication will be shown on the Diagnostic Indicator Display. This error stays on the display until corrected. If the remaining subsystem is still operational, scanning will continue using the operational components.
Flashing Green and Red and Two Razzberry Tones
This indicates that the scanner has experienced a motor subsystem failure. The scanner will try up to 3 times to correct the failure condition. If the motor subsystem continues to fail, that subsystem (left or right) will be shut down and an error indication will be shown on the Diagnostic Indicator Display. This error stays on the display until corrected. If the remaining subsystem is still operational, scanning will continue using the still operational components.
Continuous Razzberry Tone with Both LEDs Off
If, upon power up, the scanner emits a continuous razzberry tone, then the scanner has an electronic failure. Return the unit for repair at an authorized service center.
Three Beeps - On Power Up
If the scanner beeps 3 times on power up then, the nonvolatile memory that holds the scanner configuration has failed. Return the unit for repair at an authorized service center.
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Diagnostic Indicator Display
There is a
RAM ERROR ??? The scanner???s Random Access Memory
02(RAM) is tested as faulty. Return the unit for repair at an authorized service center.
03PROGRAM ERROR ??? The scanner???s software program is failing. Return the unit for repair.
CONFIGURATION ERROR ??? The
05scanner continues operating. This error is also accompanied by 3 beeps. This error will remain during operation as a reminder that this power cycle is scanning against a
COMMUNICATION ERROR - The RS232 data line is being held active. This causes the scanner to read a ???break???
signal constantly and continuous attempts are made to enter MetroSet configuration mode. A short on the RX
06Data line can cause this condition. It can also be the result of a laptop in power save mode. The scanner will abort attempts to enter configuration mode after a short timeout. The scanner can automatically recover from this condition once the short in the RX Data line is corrected.
LASER #1 (left) ERROR ??? The laser in the left scanning subsystem denotes a failure. The scanner will try three times to correct the laser operation. If the laser error
21persists, the left scanning subsystem will be shut down and Figure 5. Diagnostic Indicator Display error code 21 will remain on the diagnostic indicator
display. If the right scanning subsystem is still healthy, it will remain active and scanning until the unit can be scheduled for repair at an authorized service center.
LASER #2 (right) ERROR ??? The laser in the right scanning subsystem denotes a failure. The scanner will try three times to correct the laser operation. If the laser error persists, the right
22scanning subsystem will be shut down and error code 22 will remain on the diagnostic indicator display. If the left scanning subsystem is still healthy, it will remain active and scanning until the unit can be scheduled for repair at an authorized service center.
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MOTOR #1 (left) ERROR ??? The motor in the left scanning subsystem denotes a failure. The scanner will try three times to correct the motor operation. If the motor error persists, the left
31scanning subsystem will be shut down and error code 31 will remain on the diagnostic indicator display. If the right scanning subsystem is still healthy, it will remain active and scanning until the unit can be scheduled for repair at an authorized service center.
MOTOR #2 (right) ERROR ??? The motor in the right scanning subsystem denotes a failure. The scanner will try three times to correct the motor operation. If the motor error persists, the right
32scanning subsystem will be shut down and error code 32 will remain on the diagnostic indicator display. If the left scanning subsystem is still healthy, it will remain active and scanning until the unit can be scheduled for repair at an authorized service center.
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Depth of Field
Figure 6. Depth of Field
Specifications subject to change without notice.
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Troubleshooting Guide
The following guide is for reference purposes only. Contact a customer service representative to preserve the limited warranty terms.
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Design Specifications
Operational
Mechanical
Electrical
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Environmental
Operating = 0??C to 40??C (32??F to 104??F)
Temperature: Storage =
Humidity: 5% to 95% relative humidity ,
Contaminants: Sealed to resist airborne particulate contaminants
Ventilation: None required
Specifications subject to change without notice.
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Upgrading the Flash ROM Firmware
The IS220 is part of Honeywell???s line of scanners with flash upgradeable firmware. The upgrade process requires, a new firmware file supplied to the customer by a customer service representative and MetroSet2 software???. A personal computer running Windows 95 or greater with an available RS232 serial or USB port is required to complete the upgrade.
To upgrade the firmware in the IS220:
1.Plug the scanner into a serial communication port on the host system.
2.Start the MetroSet2 software.
3.Click on the plus sign (+) next to Industrial Scanners to expand the supported scanner list.
4.Choose the IS220 from the list.
5.Click on the Configure IS220 Scanner button.
6.Choose Utility, Flash Main Processor from the options list located on the left side of the screen.
7.Click on the Open File button in the Flash Utility window.
8.Locate and open the flash upgrade file.
9.Select the COM port that the scanner is connected to on the host system.
10.Verify the settings listed in the Flash Utility window.
11.Click on the Flash Scanner button to begin the flash upgrade.
12.A message will appear on the screen when the upgrade is complete.
???MetroSet2 is available for download, at no additional cost, from www.honeywellaidc.com.
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Default Settings
Communication Parameters
Many functions of the scanner can be "configured" - that is, enabled or disabled. The scanner is shipped from the factory configured to a set of default conditions. The default parameter of the scanner has an asterisk ( * ) in the charts on the following pages. If an asterisk is not in the default column then the default setting is Off or Disabled. Every interface does not support every parameter. If the interface supports a parameter listed in the charts on the following pages, a check mark will appear.
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Cable Connector Configurations
Standard
Sub
1Shield GND
2TXD
3RXD
4DTR
5GND
6DSR
7CTS
8RTS
9N/C
10+5V
11+5V
12GND
13GND
14Lug
15N/C
Standard
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Limited Warranty
Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in materials and workmanship and to conform to HII???s published specifications applicable to the products purchased at the time of shipment. This warranty does not cover any HII product which is (i) improperly installed or used; (ii) damaged by accident or negligence, including failure to follow the proper maintenance, service, and cleaning schedule; or (iii) damaged as a result of (A) modification or alteration by the purchaser or other party, (B) excessive voltage or current supplied to or drawn from the interface connections, (C) static electricity or
This warranty shall extend from the time of shipment for the duration published by HII for the product at the time of purchase ("Warranty Period"). Any defective product must be returned (at purchaser???s expense) during the Warranty Period to HII factory or authorized service center for inspection. No product will be accepted by HII without a Return Materials Authorization, which may be obtained by contacting HII. In the event that the product is returned to HII or its authorized service center within the Warranty Period and HII determines to its satisfaction that the product is defective due to defects in materials or workmanship, HII, at its sole option, will either repair or replace the product without charge, except for return shipping to HII.
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE FOREGOING WARRANTY IS
IN LIEU OF ALL OTHER COVENANTS OR WARRANTIES, EITHER EXPRESSED OR IMPLIED, ORAL OR
WRITTEN, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, OR
HII???S RESPONSIBILITY AND PURCHASER???S EXCLUSIVE REMEDY UNDER THIS WARRANTY IS LIMITED
TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT WITH NEW OR REFURBISHED
PARTS. IN NO EVENT SHALL HII BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES, AND, IN NO EVENT, SHALL ANY LIABILITY OF HII ARISING IN CONNECTION WITH ANY
PRODUCT SOLD HEREUNDER (WHETHER SUCH LIABILITY ARISES FROM A CLAIM BASED ON
CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL AMOUNT PAID TO HII FOR
THE PRODUCT. THESE LIMITATIONS ON LIABILITY SHALL REMAIN IN FULL FORCE AND EFFECT
EVEN WHEN HII MAY HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH INJURIES, LOSSES, OR
DAMAGES. SOME STATES, PROVINCES, OR COUNTRIES DO NOT ALLOW THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.
All provisions of this Limited Warranty are separate and severable, which means that if any provision is held invalid and unenforceable, such determination shall not affect the validity of enforceability of the other provisions hereof. Use of any peripherals not provided by the manufacturer may result in damage not covered by this warranty. This includes but is not limited to: cables, power supplies, cradles, and docking stations. HII extends these warranties only to the first
The duration of the limited warranty for the IS220 is two (2) year(s). The accessories have a 90 day limited warranty from the date of manufacture.
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Laser and Product Safety
Cautions
Caution
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure. Under no circumstances should the customer attempt to service the laser scanner. Never attempt to look at the laser beam, even if the scanner appears to be nonfunctional. Never open the scanner in an attempt to look into the device. Doing so could result in hazardous laser light exposure. The use of optical instruments with the laser equipment will increase eye hazard.
Atenci??n
La modificaci??n de los procedimientos, o la utilizaci??n de controles o ajustes distintos de los especificados aqu??, pueden provocar una luz de l??ser peligrosa. Bajo ninguna circunstancia el usuario deber?? realizar el mantenimiento del l??ser del esc??ner. Ni intentar mirar al haz del l??ser incluso cuando este no est?? operativo. Tampoco deber?? abrir el esc??ner para examinar el aparato. El hacerlo puede conllevar una exposici??n peligrosa a la luz de l??ser. El uso de instrumentos ??pticos con el equipo l??ser puede incrementar el riesgo para la vista.
Attention
L'emploi de commandes, r??glages ou proc??d??s autres que ceux d??crits ici peut entra??ner de graves irradiations. Le client ne doit en aucun cas essayer d'entretenir
Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder Verfahren kann eine gef??hrliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen Umst??nden versuchen, den Laser- Scanner selbst zu warten. Sehen Sie niemals in den Laserstrahl, selbst wenn Sie glauben, da?? der Scanner nicht aktiv ist. ??ffnen Sie niemals den Scanner, um in das Ger??t hineinzusehen. Wenn Sie dies tun, k??nnen Sie sich einer gef??hrlichen Laserstrahlung aussetzen. Der Einsatz optischer Ger??te mit dieser Laserausr??stung erh??ht das Risiko einer Sehsch??digung.
Attenzione
L???utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale pu?? provocare delle esposizioni a raggi laser rischiose. Il cliente non deve assolutamente tentare di riparare egli stesso lo scanner laser. Non guardate mai il raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner per guardare dentro l???apparecchio. Facendolo potete esporVi ad una esposizione laser rischiosa. L???uso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di danni alla vista.
Class 2 Laser Product
Laser Klasse 2 Produkt
Appareil A Laser De Classe 2
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Notices
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
???Reorient or relocate the receiving antenna
???Increase the separation between the equipment and receiver
???Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
???Consult the dealer or an experienced radio/TV technician for help
Notice
This Class B digital apparatus complies with Canadian
Avertissement
Cet appareil num??rique de la class B est conforme ?? la norme
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Customer Support
Technical Assistance
If you need assistance installing or troubleshooting your device, please call your distributor or the nearest technical support office:
North America/Canada
Telephone: (800)
Latin America
Telephone: (803)
Telephone: (800)
Brazil
Telephone: +55 (21)
Fax: +55 (21)
Mexico
Telephone:
Europe, Middle East, and Africa
Telephone: +31 (0) 40 7999 393
Fax: +31 (0) 40 2425 672
Hong Kong
Telephone:
Fax:
Singapore
Telephone:
Fax:
China
Telephone: +86 800 828 2803
Fax:
Japan
Telephone:
Fax:
Online Technical Assistance
You can also access technical assistance online at www.honeywellaidc.com.
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Product Service and Repair
Honeywell International Inc. provides service for all its products through service centers throughout the world. To obtain warranty or
North America
Telephone: (800)
Latin America
Telephone: (803)
Telephone: (800)
Fax: (239)
Brazil
Telephone: +55 (21)
Fax: +55 (21)
Mexico
Telephone:
Fax: +52 (55)
Europe, Middle East, and Africa
Telephone: +31 (0) 40 2901 633
Fax: +31 (0) 40 2901 631
Hong Kong
Telephone:
Fax:
Singapore
Telephone:
Fax:
China
Telephone: +86 800 828 2803
Fax:
Japan
Telephone:
Fax:
Online Product Service and Repair Assistance
You can also access product service and repair assistance online at www.honeywellaidc.com.
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Honeywell Scanning & Mobility
9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.com
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