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The Model G0549 Jump Saw has changed from when the manual was originally written. We have added a limit switch for the glade guard hood and a guard over the foot pedal. The 440V conversion information has also been updated. The new parts breakdowns, parts lists, wiring diagrams, and 440V conversion instruc- tions are included in this update.
Before operating your new machine, you MUST read and understand this manual update AND the original manual to reduce the risk of injury from improper use or setup. Pay special attention to the warning informa- tion included below regarding the blade guard.
If you need additional help with any of these procedures, contact our Tech Support at (570)
Clamping Blade Guard
Blade Guard Hood
In addition to the safety instructions in your owner's manual for this machine, follow these rules regarding the blade guard hood and clamping blade guard:
???ALWAYS disconnect power to the machine BEFORE making adjustments to the clamping blade guard to avoid the risk of unexpected startup, which could result in serious personal injury.
???ALWAYS properly adjust the clamping blade guard for the workpiece thickness so that it operates safely and efficiently.
???The clamping blade guard moves down with great force and can easily crush your hands. ALWAYS keep your hands and body parts away from this guard before pressing the foot pedal.
???NEVER have the machine connected to power when the glade guard hood is removed.
???DO NOT modify the glade guard hood or clamping blade guard. DO NOT interfere with their operation in any way.
Copyright ?? FEBRUARY, 2009 By Grizzly Industrial, Inc.
Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc.
#TS11589 printed in taiwan
Cabinet Breakdown
Cabinet Parts List
Head Breakdown
209
210
216 217 219
217
216
222 223
224
237
225 237
Air Cylinder
301
303
302
306
304
305
308
309
310
311
G0549 Manual Update
Motor
Blade Assembly
514
522 523 513
512
507
521 510
509
508
506
507
501 516 519
517
508
515
518
608 613 611
614
612
Electrical Panel
PE
711 712
PE 220V 0V 440V 380V 220V 0V
Transformer
Label Placement
621
622
623
615
620
620
616
617
624
619
625
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800)
Wiring Diagram
440V Conversion
The Model G0549 can be converted for 440V
Order the Model G0549 440V Conversion Kit (P/N P0549717) by calling our Customer Service at (800)
The 440V conversion procedure requires moderate electrical skill and knowledge, and the rewiring must be inspected by a licensed electrician before the saw is connected to power. Heed this warning to avoid the risk of serious personal injury from electrocution or damage to the saw.
To convert the Model G0549 for 440V opera- tion:
1.DISCONNECT SAW FROM POWER!
2.Open the electrical panel, then replace the overload relay with the one from the 440V conversion kit (see Figure 4).
Trip Load Dial
Overload
Relay
Figure 4. Model G0549 overload relay inside the electrical panel.
3.Move the wire that is connected to the R1 terminal on the transformer to the one above the 440V terminal, as illustrated in Figure 5.
Figure 5. Rewiring the transform for 440V operation.
4.Make sure the trip load dial of the overload relay is set at 12 amps (see Figure 4).
5.Wire the motor as shown on the inside of the motor wiring junction box cover for 440V operation.
Note: The illustration in Figure 6 is provided for your reference and was current at the time that this manual update was printed. However, always use the diagram on the wir- ing junction box cover that comes with your motor.
Figure 6. Model G0549 motor wiring for 440V operation.
G0549 Manual Update
This machine has changed slightly from when the manual was originally written. It now includes a deluxe blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to the blade during operations. This update includes instructions for setting up the guard before each use and operating the machine with its new components, and a parts breakdown and list for the new components.
Before operating the machine, you MUST read and understand this manual update AND the original manual to reduce the risk of injury from improper use or setup. Since this update covers changes made to the machine after the owner's manual was printed, you MUST keep this update with your owner's manual for future reference. If you have questions, contact Tech Support at (570)
New Blade Guard
We improved the blade guard by installing a
To prepare the blade guard for operation:
1.Place the workpiece on the machine against the fence and approximately 1" away from the guard.
2.For each guard stake, loosen the wing screw, then adjust the height approximately 1" above the stock you plan to cut. This will allow ade- quate clearance for inserting the stock but help keep fingers or hands out of the cutting area.
Note: The two guard stakes above the workpiece holding mechanism must be left high enough to not interfere with the mecha- nism during operation.
Operation
When properly assembled, the changes to the machine help keep hands away from the blade during operation; however, this requires different procedures from those described in the Model G0549 owner's manual.
To operate the G0549:
1.Perform Steps
2.Press the START button on the control panel to turn the motor ON, then allow the saw blade to reach full speed.
Copyright ?? MARCH, 2010 By Grizzly Industrial, Inc. REVISED APRIL, 2010 (JB)
Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc.
(FOR MODELS MANUFACTURED SINCE 4/10) #JB12659 printed in USA
3.Press and hold the foot pedal to engage the holding mechanism, which will press the stock against the fence and help keep it from moving when your hands are removed from the stock.
4.Simultaneously press both START buttons on the front of the cabinet to cycle the blade.
Adjustment
The holding mechanism is adjustable to allow for cutting a variety of stock widths. For all opera- tions, it must be positioned to push the stock against the fence when the pedal is pushed and provide adequate clearance to move the stock when the pedal is released.
To adjust the holding mechanism:
1.Loosen the two lock handles shown in Figure 1, then slide the actuator bracket to adjust the position of the holding mechanism. For nar- row stock, slide it towards the fence. For wide stock, slide it away from the fence.
Lock Handles
Actuator Bracket
Figure 1. Holding mechanism.
2.Tighten the lock handles, then press the foot pedal to check the range of movement of the holding mechanism.
Model G0549
Holding Mechanism Breakdown
926
927V2
914
904
905 917 902
Deluxe Guard Breakdown
943
942
941
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