1.KEEP GUARDS IN PLACE and in working order.

2.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on.

3.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4.DO NOT USE IN DANGEROUS ENVI- RONMENT. Do not use power tools in damp or wet locations, or where any flam- mable or noxious fumes may exist. Keep work area well lighted.

5.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.

6.MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.

7.DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8.USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.

9.USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten- sion cords if they become damaged.

Minimum Gauge for Extension Cords

10.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov- ering to contain long hair.

11.ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12.SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.

13.DO NOT OVER-REACH. Keep proper footing and balance at all times.

14.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- cating and changing accessories.

15.USE RECOMMENDED ACCESSORIES.

Consult the owner???s manual for recom- mended accessories. The use of improper accessories may cause risk of injury.

16.REDUCE THE RISK OF UNINTENTION- AL STARTING. On machines with magnet- ic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17.MANY WOODWORKING TOOLS CAN ???KICKBACK??? THE WORKPIECE toward the operator if not handled properly. Know what conditions can create ???kickback??? and know how to avoid them. Read the manual accom- panying the machine thoroughly.

18.CHECK DAMAGED PARTS. Before fur- ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind- ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19.NEVER LEAVE TOOL RUNNING UNAT- TENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop.

20.NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert- ness is required at all times when running a machine.

21.NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER- ATE THE MACHINE. Make sure any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.

22.IF AT ANY TIME YOU ARE EXPERIENC- ING DIFFICULTIES performing the intend- ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

1.ALWAYS WEAR EYE PROTECTION!

2.WEAR AN APPROVED DUST MASK OR RESPIRATOR. Buffing operations produce dust.

3.MAKE SURE BUFFER IS SECURED

FIRMLY TO A BENCH OR STAND BEFORE USE. Any ???wobbles??? must be corrected by shimming or blocking before operation.

4.DO NOT USE GRINDING WHEELS ON THIS MACHINE. It is strictly designed for buffing and drum sanding only.

5.DO NOT stand directly in front of buffing or sanding accessories when turning machine on.

6.PERFORM machine inspections and maintenance service promptly when called for.

7.DO NOT allow your hands to come into contact with buffing wheels during opera- tion. Abrasive accessories have the abil- ity to remove a lot of material, including skin, very quickly.

8.ANY PROBLEM concerned with any moving parts or accessories must be investigated and corrected with the power disconnected, and after everything has come to a complete stop.

9.NEVER leave the machine running unat- tended.

10.NEVER BUFF BY PLACING THE

WORKPIECE ON TOP OF THE BUFF- ING WHEEL. The wheel may kick the workpiece toward the operator. Always buff on the downward part of the buffing wheel.

11.HOLD THE WORKPIECE FIRMLY

WHILE BUFFING.

To operate this or any power tool safely and efficiently, it is essential to become as famil- iar with it as possible. The time you invest before you begin to use your Model H4380 will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual or serious personal injury may occur.

No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

110V Operation

The Model H4380 is wired for 110V. The 1???2 H.P. motor will safely draw 3.5 amps at 110V. If you operate this machine on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified electrician or our service department.

A 10 amp circuit should be used with this buffer. Always check to see if your current wires are capable of handling a 10 amp load. If you are unsure, consult the advice of a qualified electri- cian.

Extension Cords

If you find it necessary to use an extension cord with the Model H4380, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or dam- aged.

Grounding

In the event of an electrical short, grounding reduces the risk of electric shock by providing electric current a path of least resistance. This tool is equipped with a power cord having an equipment-grounding conductor. See Figure 1B. The outlet must be properly installed and ground- ed in accordance with all local codes and ordi- nances.

H4380 Buffer

This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir- cumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

Figure 1A. Do not remove grounding pin.

Figure 1B. Typical 110V plug and outlet.

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Commentary

We are proud to offer the Grizzly Model H4380 8" Buffer. The Model H4380 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly???s com- mitment to customer satisfaction.

The Model H4380 offers a 1???2 HP, 3450 RPM, 110V motor. A number of buffing wheels for the Model H4380 are available through the Grizzly catalog.

We are also pleased to provide this manual with the Model H4380. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre- sents our effort to produce the best documenta- tion possible. If you have any comments regard- ing this manual, please write to us at the address below:

Grizzly Industrial, Inc.

C/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model H4380 as supplied when the manual was pre- pared. However, owing to Grizzly???s policy of con- tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Read the manual before assembly and opera- tion. Become familiar with the machine and its operation before begin- ning any work. Serious personal injury may result if safety or opera- tional information is not understood or followed.

The Model H4380 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call Customer Service for advice.

When you are completely satisfied with the con- dition of your shipment, you should inventory its parts.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Piece Inventory

After all the parts have been removed from the carton, you should have:

???Buffing Unit

???Wheel Flanges (4)

???Arbor Nuts (2)

NOTICE

A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify specific parts, please refer to the detailed illustrations at the end of the manual.

The Model H4380 weighs approximately 17 lbs. Make sure the workbench on which you plan to mount the buffer is sturdy enough to hold the weight of the machine. The workbench should have a level surface and be heavy, or attached to the floor, so it will not move during operation. To mount the buffer:

1.Pick a spot on the workbench that will allow enough room to move the size of an antici- pated workpiece around the buffer. The oper- ator (and possibly bystanders) should have enough room to stand out of the way in an emergency.

2.Mount the buffer to the workbench with bolts that are long enough to exceed the thickness of your workbench and the buffer base. Secure these bolts with a flat washers, a lock washer and a hex nut. Because sizes vary for each individual situation, the hardware in this step is not included with the Model H4380.

3.Mount the buffer in an area with proper light- ing and near electrical outlets. Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to han- dle amperage requirements. Keep power or extension cords clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop ???child safe.??? Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting, or operating equipment.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

!Disconnect power to the machine when perform-

ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious per- sonal injury.

Wear safety glasses dur- ing the entire operation process. Failure to com- ply may result in serious personal injury.

Using this machine pro- duces sawdust which may cause allergic reactions and respiratory problems. Use an approved dust mask to protect yourself from these hazards!

NOTICE

The following section was designed to give instructions on the basic operations of this buffer. However, it is in no way comprehen- sive of every buffer application. There are many different buffing wheels, compounds and attachments available for buffers. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal train- ing to maximize the potential of your machine.

-8-

Test Run

Once mounting is complete and adjustments are done to your satisfaction, you are ready to test the machine. Before testing, remove the flanges and shaft nuts from the arbor. Facing the machine, the left-hand nut has left-handed threads (remove by turning clockwise) and the right-hand nut has right-handed threads (remove by turning counterclockwise).

Plug in the power and turn the buffer ON. Make sure that your hand is poised near the switch in case there is a problem. The buffer should run smoothly with little or no vibration or rubbing nois- es. Strange or unnatural noises should be inves- tigated and corrected before operating the machine further.

If you cannot easily locate the source of an unusual noise or vibration, feel free to contact our service department for help.

General

The Model H4380 8" Buffer is strictly designed for buffing operations. IT IS NOT A GRINDER. The absence of grinding wheel guards prohibit the use of this machine as a grinder.

This buffer has a left and right shaft to provide the option of mounting two different buffing wheels, depending on your application. The convenience of having two shafts allows you to mount different textured buffing wheels onto each shaft.

H4380 Buffer

Buffing & Polishing

For buffing and polishing, Grizzly offers a broad line of buffing wheels and polishing compounds. Please refer to our current catalog for more infor- mation on these. To buff or polish with the buffer:

1.Make sure the power cord is unplugged and remove the 5???8" hex nuts at the end of each shaft. Facing the machine, the left-hand shaft has left-handed threads. The right-hand shaft has right-handed threads.

2.Sandwich a buffing wheel between the two wheel flanges provided and slide the assem- bly onto the shaft. Use only the wheel flanges supplied with this machine. The buffing assembly should look similar to Figure 2.

5.With both hands, firmly grasp the item to be polished. Lightly and evenly move the work- piece back and forth on the edge of the buff- ing wheel in the grayed in area shown in Figure 3. Be careful when polishing plated metals; there is a chance that the thin plated material may be damaged. A light pressure is all that is needed for quality work.

Front

Make

Contact

Here

Figure 3. Illustrated from a side profile, shows the only portion of the wheel that should be used during buffing.

Figure 2. Buffing wheels mounted.

3.Tighten the hex nut while holding the shaft with your other hand. The direction of the threads and motor rotation ensure that the nuts on both sides will not self loosen.

4.Plug the buffer into the power source. Select the appropriate stick of polishing compound for your application, turn ON the buffer and apply the compound to the rotating face of the wheel. Always wear safety glasses because particles of polishing compound or buffing wheel may fly off.

DO NOT buff on the top of the wheel or the workpiece may be thrown back at you. Refer to Figure 3 before using your buffer.

Wheel Removal

To remove the buffing wheels, ensure that the switch is turned OFF and the power cord is dis- connected! Hold the shaft with one hand while loosening the nut with a wrench. Remember, the left-hand nut and shaft have left-handed threads.

!Disconnect power to the machine when removing

the wheels. Failure to do this may result in serious personal injury.

Buffing Wheel

Selection

Buffing wheels are available for most types of metals and for different stages in the buffing process. The following pictures and descriptions describe some of the more common wheel types:

Laminated Sisal

Designed for rough cut- ting, sisal works well with various steels, copper, aluminum and brass to remove scratches and prepare the piece for polishing.

Loose Muslin

Soft feather-edged muslin stitched together near the center leaves the outer edge to pro- vide a wide angle, fine polishing surface. Perfect for polishing stainless steel, chrome, gold or silver.

Spiral Sewn

Consist of layers of 100% unbleached cot- ton sheeting that are spiral sewn 1???8" apart. Works well for initial polish on brass, stain- less steel, aluminum, bronze and cast iron.

Airway Soft

Made of 100% cotton sheets and held togeth- er with a steel retainer. Pleats in the material help hold compound. These wheels are great for polishing soft metals and plastics.

Airway Hard

Made of 100% cotton sheets that are treated to stiffen the material. Pleats in the material help hold compound. These are great for rough cutting plastics and initial polishing a wide variety of metals.

Check with your current Grizzly catalog for avail- ability on any of these wheel types.

Buffing Compound

Selection

Most colors of abrasives have similar applica- tions, but always check with the manufacturer of your particular compound. Grizzly offers the fol- lowing compounds:

Red Rouge ??? Made for fine polishing on brass and gold. Provides an excellent shine when used with the loose muslin buffing wheel.

Green (Extra Fine) ??? Great for extra-fine polish- ing on most metals to bring out that mirror finish. Works best with loose muslin and spiral sewn buffing wheels.

White ??? Great for ivory, plastic and resins when used successively with the soft spiral sewn and soft airway buffing wheels.

Black ??? Designed to be used with sisal and air- way hard buffing wheels, this compound is perfect for the initial rough cut on stainless steel and iron.

Tripoli ??? A true middle-of-the-road abrasive, Tripoli provides an excellent medium cut for brass, aluminum and zinc alloy.

Green (Fine) ??? Slightly more abrasive than the extra fine green, this green compound is great for a medium to fine polish with most softer metals.

Buffing Tips

Here are some quick tips for getting the most out of your buffer:

???Thoroughly clean all parts that you are plan- ning to buff. Any kind of dirt, oil, rust, paint or other film must be removed either chemically or sprayed off with water. Make sure to dry off parts with a rag after cleaning.

???Apply buffing compounds in small amounts at a time. While the machine is running, press the compound on the wheel for a couple of seconds. Avoid using too much compound.

???Put your workpiece under the wheel when you are loading the compound on the buffing wheel. This way, you will catch any com- pound that would normally be wasted on the floor.

???Only use the area grayed-out in Figure 4 to do the actual buffing. Contacting the work- piece on areas outside of the grayed out area may flip the workpiece out of your hands.

Front

Make

Contact

Here

Figure 4. Illustrated from a side profile, shows the only portion of the wheel that should be used during buffing.

???Hold the workpiece tightly at all times while buffing. One hand near the contact point will give you better control.

???Keep buffing wheels raked out before each use and when buildup gets heavy during use. ???Raking??? means to clean the buffing wheels with a wheel rake to remove buildup com- pounds and metal particles. An old rough-cut saw blade or a large hacksaw blade will also work as an alternative to a wheel rake. ALWAYS use light pressure when raking wheels!

???Do not mix two different compounds on the same wheel. For best results, use a separate wheel for each compound.

???Use an upward stroke with heavy to moder- ate pressure for cutting. Use a downward stroke with light to pressure for polishing. See

Figure 5.

Figure 5. Cutting and Polishing strokes.

???Wear safety equipment when buffing. If the buffer forces the workpiece out of your hand, be prepared for it to come flying at you! Wear safety glasses and a heavy leather apron. Also, wear a dust mask to protect your lungs from microscopic particulate that will be flying off the wheel.

Remember, there is no substitute for experience. Learning how to hold the workpiece, how much pressure to apply, how to move the workpiece against the wheel and how much compound to use will require some trial-and-error.

!Disconnect power to the machine when perform-

ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious personal injury.

Lubrication

Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. All bear- ings are standard sizes, and replacements can be purchased from our parts department or a bearing supply store.

Miscellaneous

Always be aware of the condition of your buffer. Routinely check the condition of the following items and repair or replace as necessary:

???Loose mounting bolts

???Worn switch

???Worn or damaged cord

???Worn or damaged shaft bearings

The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Model H4380.

If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.

If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in Section 3: Introduction.

We have included some important safety mea- sures that are essential to this machine???s opera- tion. While most safety measures are generally universal, Grizzly reminds you that each work- shop is different and safety rules should be con- sidered as they apply to your specific situation. Use common sense!

Operating this equipment creates the poten- tial for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glass- es or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department listed in Section 3: Introduction.

Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.

The Model H4380 was specifically designed for buffing. DO NOT MODIFY AND/OR USE

THIS MACHINE FOR ANY OTHER PUR- POSE. Modifications or improper use of this tool will void the warranty. If you are con- fused about any aspect of this machine, DO NOT use it until all your questions have been answered or serious personal injury may occur.

Like all power tools, there is danger asso- ciated with the Model H4380. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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1.How did you learn about us?

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2.Which of the following magazines do you subscribe to.

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3.Which of the following woodworking/remodeling shows do you watch?

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4.What is your annual household income?

5.What is your age group?

6.How long have you been a woodworker?

7.How would you rank your woodworking skills?

8.What stationary woodworking tools do you own? Check all that apply.

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10.Which benchtop tools do you own? Check all that apply.

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11.How many of the machines checked above are Grizzly? ____________

12.Which portable/hand held power tools do you own? Check all that apply.

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13.What machines/supplies would you like Grizzly Industrial to carry?

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14.What new accessories would you like Grizzly Industrial to carry?

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15.What other companies do you purchase your tools and supplies from?

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16.Do you think your purchase represents good value?

17.Would you recommend Grizzly Industrial to a friend?

18.Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times.

19.Comments:_________________________________________________

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