MINI GRINDER

MODEL H3117

INSTRUCTION MANUAL

COPYRIGHT ?? OCTOBER, 2002 BY GRIZZLY INDUSTRIAL, INC.

1821 VALENCIA ST., BELLINGHAM, WA 98227

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN CHINA

WARNING

Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

???Lead from lead-based paints.

???Crystalline silica from bricks, cement, and other masonry products.

???Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil- ter out microscopic particles.

SAFETY

For Your Own Safety Read Instruction Manual

Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progres- sion of symbols is described below. Remember that safety messages by them- selves do not eliminate danger and are not a substitute for proper accident pre- vention measures.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment.

Safety Instructions

1.KEEP ALL SAFETY DEVICES IN PLACE and in working order.

2.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of check- ing to see that keys and adjusting wrenches are removed from winch before operation.

3.KEEP CHILDREN AWAY. All chil- dren should be kept at a safe dis- tance from winch.

4.DO NOT USE UNDER THE INFLU-

ENCE OF DRUGS OR ALCOHOL.

5.NEVER ALLOW UNTRAINED

USERS TO RUN THIS TOOL

WHILE UNSUPERVISED.

6.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

7.ALWAYS USE SAFETY GLASS- ES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resis- tant lenses, they are NOT safety glasses.

8.IF YOU ARE UNSURE OF THE

INTENDED OPERATION, STOP

USING THE TOOL.

Safety Instructions For Power Tools

9.USE PROPER EXTENSION CORD for the tool. Make sure your exten- sion cord is in good condition. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neck- ties, rings, bracelets, or other jewel- ry which may get caught in moving parts. Non-slip footwear is recom- mended. Wear protective hair cover- ing to contain long hair.

11.ALWAYS USE SAFETY GLASSES.

Also use face or dust mask if cutting operation is dusty. Everyday eye- glasses only have impact resistant lenses, they are NOT safety glass- es.

12.SECURE WORK. Use clamps or a vise to hold work when practical. It???s safer than using your hand and frees both hands to operate tool.

13.DON???T OVERREACH. Keep proper footing and balance at all times.

14.MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15.DISCONNECT TOOLS before ser- vicing and changing accessories, such as blades, bits, cutters, and the like.

16.REDUCE THE RISK OF UNIN- TENTIONAL STARTING. Make sure switch is in off position before plugging in.

17.USE RECOMMENDED ACCES- SORIES. Consult the owner???s manual for recommended acces- sories. The use of improper acces- sories may cause risk of injury.

18.CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other part that is dam- aged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mount- ing, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

No list of safety guidelines can be complete. Operating this tool may require additional safety precau- tions specific to your working environment. Failure to use rea- sonable caution while operating this tool could result in serious personal injury.

INTRODUCTION

Commentary

Lack of familiarity with this manual could cause serious personal injury. Spend a sufficient amount of time becoming familiar the contents of this manual, including all the safety warnings.

We are proud to offer the Grizzly Model H3117 Mini Grinder. This model is part of a growing Grizzly family of fine tools. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly???s commitment to customer satisfaction.

The Model H3117 features a 1???8" collet, a collet lock, a collet wrench, removable electric motor brushes, a variable speed dial, and a wide assortment of bits.

We are pleased to provide this manual with the Model H3117. It was written to encourage safety considerations and guide you through general operating pro- cedures and maintenance. This manual represents our effort to produce the best documentation possible.

The specifications, details, and pho- tographs in this manual represent the Model H3117 as supplied when the manu- al was prepared. However, owing to Grizzly???s policy of continuous improve- ment, changes may be made at any time with no obligation on the part of Grizzly. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

C/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

OPERATION

About Your New Grinder

The Grizzly Model H3117 is a variable speed, rotary-style tool capable of speeds from 0-30,000 RPM. It is capable of a wide range of grinding, cutting, polishing, drilling, engraving, and cut-off operations.

Please take the time to become familiar with this instruction manual. The informa- tion contained will allow you to get the maximum enjoyment and use from your new tool.

Installing Bits

The Model H3117 can use most bits and cutters that have a 1???8" diameter shaft. See the Grizzly catalog or website for a com- plete listing of available bits and acces- sories.

DO NOT use bits or cutters with a cutting surface larger than 1" in diameter. The bit could break apart under the stresses of high speed use causing serious personal injury.

To install a bit:

1.Unplug the tool from the power source!

2.Depress the Collet Lock. The Collet Lock is a small black button near the ip of the Grinder. Initially the Collet Lock may not depress when pushed; how- ever, continue to apply and hold pres- sure on the Collet Lock.

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3.While applying pressure to the Collet Lock, use your other hand to rotate the Collet Nut and loosen it. At some point through the rotation the Collet Lock will engage, preventing further rotation of the Collet Nut.

4.With the Collet Lock engaged, the Collet Nut should easily loosen and unthread by hand. DO NOT complete- ly remove the Collet Nut from the shaft.

5.Insert the end of a bit into the Collet. At least 1???2" of the bit shaft should be mounted into the end of the Collet.

6.While depressing the Collet Lock, rotate the Collet Nut to secure the bit.

Only hand tighten the bit. Excessive tightening with the Collet Wrench is not necessary.

Before Start Up

1.Be sure the bit and the Collet Nut are secure on the grinder shaft.

2.Wear safety glasses and a dust mask when operating the grinder.

3.Turn the Power Switch to the OFF ????????? position.

4.Plug the grinder into the power source.

H3117 Mini Grinder

Using The Grinder

Failure to wear safety glasses while operating the grinder could cause serious personal eye injury.

The Model H3117 is best suited for high RPM, low torque applications. Most opera- tions performed with the grinder will per- form best at the higher RPM settings; how- ever, slower RPM settings are ideal when working with plastics that melt easily.

Always test the bit and RPM combination on a scrap piece of material similar to the workpiece. Trial and error is the best way to determine the ideal setup.

To use the grinder:

1.Grasp the grinder with a secure grip.

2.Turn the Power Switch to the ON ???O??? position.

3.Adjust the Speed Dial to change the RPM. ???1??? is the lowest RPM and ???Max??? is the highest RPM. The best speed for each job can vary.

H3117 Mini Grinder

High RPM Uses

Higher RPM settings are best for general carving, cutting, routing, and grinding. The grinder will perform more work at faster RPM settings.

Low RPM Uses

Lower RPM settings are best for grinding and cutting materials that have low melting points. Plastics in particular will often melt from the extreme heat generated by high speed bits.

Use low RPM settings when working with plastics or other materials with low melting points. Melted plastics can liquefy, be thrown into the air, and stick to the operator, causing serious personal injury.

Low RPM settings are also ideal for polish- ing and buffing with the felt accessories included.

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MAINTENANCE

Unplug the grinder from the power source before performing any mainte- nance!

Carbon Brushes

The Model H3117 has a brush-type electric motor. Periodically remove and inspect the 2 carbon brushes under the Brush Covers. New brushes have a grey-copper color. If the brushes are pitted, cracked, or are black colored, replace them.

Cleaning The Grinder

While wearing safety glasses, periodically clean the grinder with compressed air. DO NOT use flammable products to clean the grinder.

Repairs

The Model H3117 is an insulated and UL?? listed tool which should only be repaired by a qualified technician. DO NOT attempt to open the tool housing or perform any elec- trical repair. Contact or Customer Service Department if the tool stops working or malfunctions.

-6-

Gasoline or petroleum products used to clean the tool could explode caus- ing serious personal injury. DO NOT use gasoline or petroleum products to clean the tool.

H3117 Mini Grinder

PARTS

9

1

NOTES

NOTES

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main- tenance. This is Grizzly???s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are here- by limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly???s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, con- tingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a ???Return Authorization Number,??? which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they con- stantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the man- ual.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

Thank you again for your business and continued support. We hope to serve you again soon!

WARRANTY CARD

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14.Do you think your purchase represents good value?

___Yes ___No

15. Would you recommend Grizzly to a friend?

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16.Would you allow us to use your name as a refer- ence for Grizzly customers in your area? Note: We never use names more than three times.

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P.O. BOX 2069

BELLINGHAM, WA 98227-2069

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