MODEL W1702
3 HP SHAPER
INSTRUCTION MANUAL
Phone:
COPYRIGHT ?? SEPTEMBER, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.Printed in Taiwan
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
???Lead from
???Crystalline silica from bricks, cement, and other masonry products.
???Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SAFETY INTRODUCTION
ELECTRICAL
MAINTENANCE OPERATIONS ADJUSTMENTS ASSEMBLY
INTRODUCTION
INTRODUCTION
About Your New Shaper
Your new SHOP FOX?? Model W1702 3 HP Shaper is specially designed to provide many years of trouble- free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation.
The Model W1702 features a 3 HP, 220V
For further features and details, refer to the Specifications section on Page 3.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to include all the information necessary for safety, ease of assembly, practical use and durability of this product.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at
Warranty and Returns
Woodstock International, Inc. warrants all SHOPFOX?? machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX?? machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the SHOP FOX?? factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that SHOP FOX?? machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX?? machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Specifications
INTRODUCTION
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper NOTICE operation of the equipment, and/or a situation that may cause damage
to the machinery.
Standard Safety Instructions
1.Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
2.Keep work area clean and well lit. Clutter and inadequate lighting invite potential hazards.
3.Ground all tools. If a machine is equipped with a
4.Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute (ANSI).
5.Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.
6.Ensure all guards are securely in place and in working condition.
7.Make sure the machine power switch is in the OFF position before connecting power to machine.
8.Keep the work area clean, free of clutter, grease, etc.
9.Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10.Childproof your workshop with padlocks, master switches or by removing starter keys.
11.Stop and disconnect the machine when cleaning, adjusting or servicing.
12.DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed.
13.Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed.
14.Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts.
15.Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.
16.Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good condition. The amperage rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
17.Keep proper footing and balance at all times and lock mobile base from freely rolling before using your machine.
18.DO NOT leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19.Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.
20.Keep machine away from open flame. Operating 
machines near pilot lights and/or open flames
SAFETY
Additional Safety Instructions for Shapers
SAFETY
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!
USE this and other machinery with caution and respect, and always consider safety first, as it applies to your individual working conditions. Remember, no list of safety guidelines can be complete, and every shop environment is different. Failure to follow guidelines can result in serious personal injury, damage to equipment and/or poor work results.
1.Never place your hands within 12 inches of the cutters. Never pass your hands directly over or in front of the cutter. As one hand approaches the
2.DO NOT shape stock shorter than 12 inches without special fixtures or jigs. Where practical, shape longer stock and cut to size.
3.Keep the cutters on the underside of the workpiece whenever possible. This provides a distance guard for the operator.
4.UNPLUG THE SHAPER, and always rotate the spindle by hand to test any new setup to ensure proper cutter clearance before starting the shaper.
5.When shaping contoured work and using a rub collar, NEVER start shaping at a corner. See the rub collar section further on in the manual. The danger of
6.Always run warped stock through a jointer before you run it through the shaper.
7.Keep any unused portion of the cutter below the table surface.
8.Never attempt to remove too much material in one pass. Several light passes are safer and give a cleaner finish.
9.In most applications it is advisable to use a push stick as a safety device; in others it can be quite dangerous. If the push stick comes in contact with the cutter on the end grain, it can be violently propelled from your
10.Always make sure cutter is positioned in the correct direction before starting shaper, and always feed against the rotation of the cutter.
11.Use overhead guard when the fence is not in place.
12.Never operate the shaper without the second locking nut in place over the spindle nut. See
.Page 26, Figure 39.
Avoiding Potential Injuries
NOTE: Guard Removed for Clarity. Always Use Guard.
SAFETY
Figure 1. Use a SHOP FOX?? Featherboard as
Figure 4. Use SHOP FOX?? BOARD BUDDIES?? for holding down the workpiece.
Figure 2. Use rubberized SHOP FOX?? Push Blocks to grip the workpiece when cutting.
NOTE: Guard Removed for Clarity. Always Use Guard.
Figure 5. Use a SHOP FOX?? Right Angle Jig when making special cuts without a safety guard.
ELECTRICAL
ELECTRICAL
DO NOT modify an existing
Extension Cords
We DO NOT recommend using an extension cord with most equipment because the cord can generate heat that may cause a fire or circuit damage. If you must use an extension cord, use the guidelines below.
???Use a cord rated for Standard Service (Grade S) rated to carry 20 amps or more ???Use a cord that is 100 feet or less
???Use a cord with a ground pin ???Use an undamaged cord only
Figure 8.
Grounding
NEVER cut the ground pin off so your shaper plug will fit into a
Ground this machine! The electrical cord supplied with the SHOP FOX?? Model W1702 Shaper has a
ground wire for a grounded plug. See Figure 8. If your power receptacle does not have a ground pin hole, have the receptacle replaced by a qualified electrician, or have an appropriate adapter installed and grounded properly.
ASSEMBLY
Unpacking
GET lifting assistance when removing the shaper from the box. At 352 pounds, the Model W1702 Shaper is a heavy load.
1
Figure 9. Shaper unit.
Figure 10. Layout of components.
The Model W1702 is carefully packed. However, if it is damaged or is missing any parts, please contact Woodstock International Service and Support at
Inventory
Layout and inventory the shipped parts to familiarize yourself with your Model W1702 Shaper. See Figures 9 and 10. Familiarizing yourself will help with the installation process,
ASSEMBLY
ASSEMBLY
Initial Cleaning
The exposed and unpainted shaper surfaces are coated with a waxy oil to prevent rust during storage and shipment. DO NOT use chlorine based solutions or solvents to remove the waxy oil, or you will damage the painted surfaces. Remove the waxy oil with a solvent based degreaser before you use the shaper. Always follow all use and safety instructions of the product that you are using.
DO NOT use flammables such as gas or other 
severe personal injury!
DO NOT smoke while using cleaning solvents. Smoking may cause explosion or risk of fire when exposed to these products!
ALWAYS work in a well ventilated area when using solvents with fumes, and keep away from any potential ignition sources (pilot lights). Most solvents used to clean machinery are toxic when inhaled or ingested. Always dispose of waste rags in a sealed container to make sure they do not cause fire or environmental hazards.
Beginning
While the main components of the SHOP FOX?? Model W1702 are assembled at the factory, some assembly is required including shop preparation. The following is the recommended sequence best suited for final installation and assembly.
???Shop Preparation
???Fence Assembly
???Safety Guard Assembly
???
???Handwheel Assembly
???Spindle Installation
TOOLS REQUIRED: You will need a machinist???s square, 12" to 18" straightedge, 10mm, 12mm, 14mm, and 15mm
UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Serious personal injury to you or others may occur if this warning is ignored!
KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back.
WEAR your safety goggles during any assembly or maintenance. Failure to comply may result in serious personal injury.
USE the correct dust collection system and respirator in your shop. Some wood dust may cause respiratory illnesses. Ignoring this warning may cause severe personal injury or death.
Make sure that you use an appropriate dust collection system connected to your shaper. You may have to create or modify other shop ducting to achieve the correct dust collection system clearances and airflow. Connect a 3" flexible dust collection hose to the rear of the fence adjustment tube. Use a 3" hose clamp to secure the hose to the tube. See Figure 11.
Figure 11. Dust collection connection.
For additional information on the correct dust collection system, additions, or modifications;
contact your Woodstock International dealer for a copy of the Dust Collection Basics handbook and
available accessories.
ONLY allow trained people in your shop! Make sure shop entrances are locked and machines are correctly turned off with
???Machine Mobility: Use the Model D2057
SHOP FOX??
Shaper out of the way when not in use. Contact your SHOP FOX?? Dealer for price and availability.
???Working Clearances: Consider your current and future shop needs with respect to the machinery and the lumber to be shaped. Allow enough space for safe lumber support as the lumber is fed into the shaper and as it exits the machine.
???Outlets: Make sure the electrical circuits have the capacity to handle the amperage requirements for your Model W1702 3 HP Shaper. Refer to Pages 3 and 8 for more information. Electrical outlets should be located near the shaper, so power or extension cords are clear of
ASSEMBLY
Fence Facing
Fence facing can be custom made for special
To install the fence facing, do these steps:
1.Using
2.For custom fence facing, make sure the screw heads are countersunk completely below the surface of the fence face.
Safety Guard
Figure 12. Installing fence facing.
ASSEMBLY
Bracket
Figure 15. Assembling
Figure 16. Assembled
Figure 17. Attaching the crank handle.
The
To install the
1.Install two aluminum
Figure 15.
2.Insert the long end of the
3.Adjust the
4.Screw in, but do not tighten, the
5.Slide each
6.Position each of the
Handwheel
The handwheel comes installed from the factory; however, you will need to install the crank handle. NOTE: for each revolution of the handwheel, the spindle moves up or down approximately 0.045".
To install the crank handle, do these steps:
1.Thread the crank handle into the hole on the face of the handwheel as shown in Figure 17.
2.Using a 14mm
ASSEMBLY
ASSEMBLY
Spindle
The Model W1702 comes with 1???2", 3???4", and 1" shaper spindles. Also available is a Model D3392 Optional Router Bit Spindle. It is very important that any spindle you use, is seated securely into the shaper so that safety is maintained.
To install the shaper spindle or router bit spindle, do these steps every time in the order below:
NOTICE
Make sure you remove any rust inhibiting oil or contamination from the spindle, the drawbar, and the spindle cartridge mating surfaces before you install spindles.
1.UNPLUG THE SHAPER!
2.Thread one end of the drawbar into the bottom end of the desired spindle as shown in Figure 18, approximately
3.Insert the spindle/drawbar assembly into the spindle cartridge from the top side of the table. See Figure 19
4.Observe and make sure the spindle keyway on the spindle lines up with the guide pin on the spindle cartridge as shown in Figure 19.
5.Lower the spindle/drawbar assembly until the guide pin splines with the spindle keyway and the spindle/drawbar assembly fully seats into the tapered bore of the spindle cartridge. When correctly installed, you will feel the spindle/drawbar assembly seat snugly with the spindle cartridge.
Make certain the spindle keyway and pin are aligned and properly seated before tightening the drawbar nut. Improper assembly can create an unsafe condition and possibly injure the operator.
Figure 18. Threading drawbar into spindle.
Figure 19. Spindle and guide pin alignment.
Drawbar Nut
Taper Side Up
Figure 20. Threading drawbar nut onto drawbar.
Figure 21. Tightening the drawbar nut onto the end of the drawbar.
6.Thread the tapered drawbar nut onto the end of the drawbar under the table, and make sure that the taper side of the nut is facing upward as shown in Figure 20.
7.Tighten your selected spindle in the shaper as outlined below:
???For shaper spindles: Place the spindle wrench on the top end of the spindle. Using a 15mm
???For router bit spindles: Hold the router bit spindle flat on the
ONLY operate your shaper in the COUNTER- CLOCKWISE direction as looking downward at the spindle when when you use a router bit adapter. Router bits are designed to cut in the
ASSEMBLY
ADJUSTMENTS
Fence Positioning
ADJUSTMENTS
The two fence faces are independently adjustable to allow for different shaping tasks. The fence faces can be set at different positions to remove material from the entire edge of the wood stock or the same position to allow the shaping of part of the edge.
To adjust the fence, do these steps:
1.Loosen the fence mount lock handle located on the side of the fence mount shown in
Figure 22.
2.Adjust the position of the fence by turning the adjustment knob located on the back of the fence mount shown in Figure 22.
3.Once the fence is in the desired position, tighten down the fence mount lock handle.
UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Otherwise, serious personal injury to you or others may occur!
KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back.
WEAR your safety goggles during any machine assembly, operation, or maintenance. Failure to comply may result in serious personal injury.
Fence Mount
Lock Handle
Adjustment
Knob
Figure 22. Fence mount lock handle.
NOTICE
You can adjust the relative position of the fence mount lock handle head by pulling and rotating the head either clockwise or
NOTICE
DO NOT
Fence Alignment
Figure 23. Use straightedge to check fence.
Before shaping, check that the two fence faces are parallel.
To align the fences so they are parallel with each other, do these steps:
1.Get a quality straightedge that is long enough to span the entire length of the fence assembly.
2.Make sure that the screws that hold the fence faces to the fence mounts are tight and secure.
3.Adjust the fence faces so they are in as close to the same parallel position as possible.
4.Hold the straightedge across both of the fence faces as shown in Figure 23.
5.If the fence faces are not parallel, place shims between the back of the fence pieces and the face of the fence mounts. With some trial and error shim adjusting, parallel fence faces can be achieved.
ADJUSTMENTS
Table Inserts
The table inserts are necessary for the safe operation of the shaper. Two inserts are provided allowing for three different opening sizes to be achieved. Use the
To adjust the table inserts, do these steps:
1.UNPLUG THE SHAPER!
2.Using a screwdriver, remove the three Phillips?? head screws holding the cast iron insert in the table. See Figure 25.
3.Using a straightedge as a guide, turn the
4.Once the entire insert is flush with the table top, reinsert the three Phillips?? head screws and tighten.
ADJUSTMENTS
Figure 24.
Figure 25. Use a straightedge to make sure insert is flush with table.
Figure 26. Use straightedge to check
Figure 27. Loosening motor mount bolts.
Figure 28. Loosening spindle cartridge bolt.
Pulley Alignment
Pulley alignment is important to the performance of your shaper. If the pulleys are just slightly out of alignment, the shaper may suffer from power loss as well as decreased V- belt life. The pulleys need to be parallel with one another for optimum shaper performance.
To align the pulleys, do these steps:
1.UNPLUG THE SHAPER!
2.Remove the motor cover from the side of the shaper.
3.Hold a straightedge up to the pulleys to determine if they are aligned correctly as shown in Figure 26.
4.If the motor pulley is not aligned with the spindle pulley, loosen the four motor mount bolts as shown in Figure 27.
5.Wiggle the motor until the pulley is aligned with the spindle pulley.
6.If the spindle pulley is not aligned with the motor pulley, loosen the bolt on the spindle slide that holds the spindle in place as shown in Figure 28.
7.Place a pad on the floor underneath the spindle to prevent damage if it falls to the floor.
8.Slowly wiggle the spindle up or down into alignment with the motor pulley. Wiggle the spindle slowly so the spindle does not slide too fast or drop to the floor.
9.After you adjust the pulleys, check the alignment with the straightedge again. Once you are satisfied with the results, tighten down all the fasteners, and recheck one more time after all the fasteners are secure.
ADJUSTMENTS
ADJUSTMENTS
Spindle RPM
This shaper spindle can be run at 7,000 or 10,000 RPM. The speed is changed by the placement of the
Choose Spindle RPM:
Always follow cutter manufacturer recommendations; however, if not available use these general specifications to help select spindle and RPM. NOTE: Always use the largest spindle possible, and only use a one bushing at a time when reducing the cutter inside diameter.
???For shaper cutters smaller than 31???2" in diameter run the spindle at 10,000 RPM.
???For shaper cutters 31???2" and larger in diameter, run the spindle at 7,000 RPM.
To change the spindle RPM, do these steps:
1.UNPLUG THE SHAPER!
2.Loosen the two spindle slide bolts that hold the motor mount plate to the spindle slide as shown in Figure 30. DO NOT remove the bolts completely.
3.Position the
4.Slide the motor and motor mount plate assembly until the
5.Tighten all fasteners securely.
6.Make sure the
Figure 29. Pulley speed chart.
Figure 30. Loosening spindle slide bolts.
Figure 31. Spindle slide, elevation housing, spindle lock, and gib adjustment setscrews.
NOTICE
If the handwheel is adjusted so the spindle slide completely moves to the lowest position, and the handwheel is forced further past the stop, the gib can fall out of place and bind the spindle slide on future upward travel. To correct this issue if it occurs, loosen the setscrews, and reposition the gib, and adjust the spindle
Spindle Slide and Gib
The spindle
To check the spindle
1. UNPLUG THE SHAPER!
NOTICE
The spindle lock keeps the spindle in a fixed position during shaping operations. Since
2.Turn the handwheel until the spindle is in the highest position.
3.Lock the spindle in place by tightening the spindle lock handle on the side of the shaper.
4.Grasp and wiggle the top of the spindle to see if there is
To adjust the spindle
1.UNPLUG THE SHAPER!
2.Loosen the setscrew jam nuts.
3.Slowly turn the four setscrews. Alternate between the top and bottom so the pressure will be uniform.
4.Tighten the hex nuts while holding the setscrews in position.
5.Recheck the spindle slide up and down movement. No play should exist and the spindle should move
ADJUSTMENTS
OPERATIONS
Start Up
Once assembly is complete and adjustments have been made, the shaper is ready for start up. Always pay attention to any unusual noises and vibrations on every start up, as well as make sure the shaper operates as intended.
1.MAKE SURE that the fence, any accessories, Jigs, spindle, cutter, or router bit adapter being used is tight and no loose items are on the table.
2.Put your safety glasses on, and start the shaper by turning the switch to the forward position. Be sure to have your finger poised to stop the machine if there is a problem.
3.Once the machine is running, listen for any unusual noises coming from the shaper. The shaper should run smoothly with little or no vibrations.
???If there is an unusual noise or vibration, shut the machine off immediately. DO NOT run the shaper any further until the problems are corrected. Refer to the
Troubleshooting section on Page 33 for possible causes and solutions.
???If the problem continues and cannot be easily identified, contact our customer service department.
OPERATIONS
UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Otherwise, serious personal injury to you or others may occur!
KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back.
WEAR your safety glasses and dust mask during machine operation. Failure to comply may result in serious personal injury.
Figure 32. Forward and reverse switch.
NOTICE
Always check the direction of the cutterhead before performing a shaper operation.
ALWAYS feed the workpiece against the direction the cutters are turning. If you feed the workpiece in the same direction as the cutter rotation, a climb cut will result, which may grab and pull the workpiece and your hand through the shaping operation at a high rate of speed causing severe injury!
Cutter Direction
The Model W1702 is capable of operating in two directions by use of a forward and reverse switch as shown in Figure 32. It is very important that the workpiece be fed against the direction of the cutter rotation. This will prevent a climb cut and maintains a safe cutting procedure for the operator. There will be times when it is necessary to flip the shaper cutter over and run it in the opposite direction, and feed the board from the opposite end of the shaper.
ONLY operate your shaper in the COUNTER- CLOCKWISE direction as looking downward at the spindle when you use a router bit adapter. Router bits are designed to cut in a
???When the switch is pointing to the FWD position, the spindle and cutter rotate
???When pointing to the REV position, the spindle and cutter rotate clockwise.
???When the forward and reverse switch is pointing to the OFF position, the shaper motor has no power, but power is still going to the switch. ALWAYS UNPLUG the power cord from the shaper to the power source before changing cutters or doing an adjustment or maintenance.
Always try to operate the shaper so the wood is cut from the underside. Topside cutting is more dangerous for the operator, because when the wood is cut on the top side, the cutter can lift and grab the wood and cause severe injury! Refer to Rub Collars on page 29, for specific recommendations.
OPERATIONS
Cutter Installation
Always follow the cutter manufacturer recommendations; however, if not available use the list below with your particular cutting needs in mind to help select the correct cutter, spindle, and RPM. Then install your cutter as outlined.
a) Choose Cutter Profile and Cutter:
To help select the correct cutter, you can go online to select your cutter, bushings, and rub collars.
???For shaper cutter profile selection go to www.romancarbide.com and select the applicable cutter.
b) Choose Cutter Height and Spindle Size:
Use these general specifications to help select cutter and spindle size.
Figure 33. Common shaper hardware.
Figure 34. Bushing placement.
Figure 35. Cutter placement.
Figure 36. Spindle washer placement.
Figure 37. Collar or spacer placement.
UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Otherwise, serious personal injury to you or others may occur!
To install a cutter, do these steps:
1.UNPLUG THE SHAPER!
2.Place the bushing (if needed) onto the spindle for cutter support as shown in Figure 34.
3.Slide the cutter onto the spindle, making sure the rotation is correct for the specific application as shown in Figure 35.
4.Place the spindle washer onto the spindle as shown in Figure 36.
5.Install spacers or collars if necessary for the specific application, followed by the nut and locknut as shown in Figures 37 and 38.
OPERATIONS
Figure 38. Spindle nut placement.
6.Tighten down the nut and locknut with an
7.Make sure the cutter will rotate in the correct direction.
NOTICE
Always check the direction of the cutterhead before performing a shaper operation.
8.Go to the Spindle RPM section on Page 20 and set the spindle RPM as outlined.
9.Install applicable safety guard(s).
Figure 39. Spindle locknut placement.
Setting Spindle Height
Correct spindle height is crucial to most shaping applications. Use a piece of test wood to confirm the correct spindle height before cutting expensive lumber.
To set the spindle height, do these steps:
operation.
Figure 40. Spindle lock knob.
Figure 41. Spindle height handwheel.
Fence Mount
Lock Handle
Adjustment
Knob
Figure 42. Fence mount lock handle.
Figure 43. Fence setup for
Straight Shaping
Because the shaper fence is independently adjustable, you can set up the shaper to cut part or all of the workpiece edge.
DO NOT use the miter gauge in conjunction with the fence. The fence may not be parallel to the miter slot and binding of the workpiece could result. When there is binding of the workpiece, the chance of kickback increases and serious personal injury can result.
To set the fence up for cutting material from the whole edge of the workpiece, do these steps:
1.Loosen the locking handles shown on the sides of the fence mount in Figure 42.
2.Turn the adjustment knob located on the back of the fence mount and adjust the infeed fence until the workpiece contacts the cutter at the desired location.
3.Tighten the lock handle located on the side of the fence mount to lock the fence into position.
4.Adjust the outfeed fence so that it is located as far back from the front of the table as possible.
5.Turn the shaper ON.
6.Using a piece of scrap wood, advance the workpiece 8" into the cutters, and turn the machine off. DO NOT remove the workpiece from the infeed fence face.
7.Once the cutter has come to a complete stop, adjust the outfeed fence so that it just touches the newly cut edge as shown in
Figure 43.
8.Make sure all fence lock handles are tight.
OPERATIONS
OPERATIONS
ALWAYS use the aid of a jig when shaping small or narrow workpieces. A jig will reduce the chance of your hands coming into contact with the cutters. Failure to follow this warning may result in serious personal injury.
To set up the fence for partial edge removal or profiling an edge, do these steps:
1.Loosen the lock handles on the side of the fence mount.
2.Turn the adjustment knob located on the back of the fence mount and adjust the infeed fence until the workpiece contacts the cutter at the desired location.
3.Tighten the lock handle located on the side of the fence mount to lock the fence into position.
4.Adjust the outfeed fence so that it comes into alignment with the infeed fence as shown in Figure 44.
5.Now place a straightedge against both faces of the fence to check alignment. Once they are both in alignment, make sure both lock handles are tightened.
Always feed the wood against the rotation of the cutter as shown in Figure 45. Another way to conceptualize this is to always feed the wood into the cutter so that the cutter is pushing against the direction of feed. Never feed wood in the same direction as the cutter rotation. This is called a ???climb cut??? and is extremely dangerous.
Also, examine the grain on the side edge of the board. Whenever possible, run the board so the shaper cutters are cutting with the grain as shown in Figure 44. This will minimize the chance of tear out.
Figure 44. Fence setup for
(Guard Removed For Clarity).
Figure 45. Sequence for shaping an edge around a workpiece
(Guard Removed For Clarity).
Figure 46. Rub collar set.
Figure 47. Rub collar mounted above cutter.
Figure 48. Rub collar mounted between two cutters.
Rub Collars
When shaping workpieces that have irregular shapes, rub collars are a necessity. There are two types of rub collars: solid and ball bearing. They are available in various diameters and can be purchased individually or as sets as shown in Figure 46. Some examples of when you would use a rub collar are raising arched or tombstone door panels, round table tops, or any other cut that needs to have its depth of cut limited. Refer to the set up examples below.
There are three set up positions for rub collars:
1.ABOVE THE CUTTER as shown in Figure 47.
This setup is the safest and produces the most consistent results. The only drawback is that the cut is on the underside of the workpiece, out of view of the operator. However, if the workpiece lifts off the table, you simply run it through a second time to finish the cut.
2.BETWEEN TWO CUTTERS as shown in Figure 48.
This setup has the advantage of making two profile cuts in a single pass. Although you have a rub collar beneath a cutter, this setup is safer than the previous setup. Any lifting of the workpiece will still cause the cutter to make an uneven cut. A second pass will correct the profile on the bottom edge, but the top profile will still have the gouge from lifting the workpiece into the cutter.
3.BELOW THE CUTTER as shown in Figure 49.
This setup allows the cut to be viewed by the operator; however, it is also the most dangerous. Any slight lifting of the workpiece will cause the cutter to make too deep of a cut. There is also an increased chance of kickback.
WE DO NOT RECOMMEND SHAPING WITH A
RUB COLLAR BELOW THE CUTTER!
OPERATIONS
Figure 49. Rub collar mounted below cutter.
OPERATIONS
Freehand Shaping
Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping freehand is beginning the cut, where the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kickback, catching the operator off guard.
To reduce this tendency, use a starting pin. The pin allows you to anchor and slowly pivot the workpiece into the cutter as the cut is started. Thus shaping freehand is more stable and safer. See Figure 50.
ALWAYS use an auxiliary jig and extreme care when shaping with the fence removed. Freehand shaping often requires you to remove the fence resulting in reduced protection from the cutters.
To set up the shaper for freehand shaping, do these steps:
1.UNPLUG THE SHAPER!
2.Remove the fence assembly from the shaper.
3.Insert the starting pin in the best suited hole on the table so you can feed the workpiece into and against the rotation of the cutter.
4.Install the cutter so it will cut in the correct direction, and adjust the spindle height.
5.Install the auxiliary guard. DO NOT use the shaper without a guard. Refer to Figure 14 on Page 12 for information on making and using an auxiliary guard.
6.Use a supplemental
7.Place the workpiece against the starting pin.
8.Slowly pivot and feed the workpiece into the cutter. Avoid starting the cut on the corner of the workpiece as kickback could occur. Once the cut is started, the workpiece should be pulled away from the starting pin.
DO NOT start a cut on the corner of the workpiece. This may cause kickback. Serious personal injury could occur.
Figure 50. Starting pin operation (Guard not shown for clarity).
Starting
Pin
Figure 51.
(Complete guard not shown for clarity).
Figure 52. A piece of wood clamped to the table can serve as a
Figure 53. Using a rub collar against a template.
Pattern Shaping
Sometimes the location of the starting pin holes will not always be in the safest position. You can clamp a piece of scrap wood to the shaper table. The edge of the wood can be used as the starting support as shown in Figure 52.
The use of patterns (templates) allows identical parts to be cut with speed and accuracy. Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece. The edge of the template rides against a rub collar on the spindle as the cutter cuts the matching profile on the workpiece edge as shown in Figure 53. You can incorporate extra features into the template assembly (such as toggle clamps) to hold the workpiece and hand grips, or guards for safety and protection.
DESIGN jigs and fixtures so screws and clamps DO NOT contact the cutter and the workpiece is held securely to the jig. The jig must be stable on the shaper table. Failure to do so could result in serious personal injury.
To make a template, do these steps:
1.UNPLUG THE SHAPER!
2.Make sure that screws or clamps will not come into contact with the cutter.
3.Design the assembly so that cutting will occur underneath the workpiece.
4.Make handles for safety and control.
5.Use materials that will move easily across the table surface and rub collar.
6.Remember to consider the cutter and rub collar diameter when making the pattern.
7.Install
8.Again, make sure screws will not come into contact with cutters.
OPERATIONS
MAINTENANCE
General
Regular periodic maintenance on your Model W1702 Shaper will ensure its optimum performance. Make a habit of inspecting your shaper each time you use it. Check for the following conditions and repair or replace parts when necessary.
1.Loose mounting bolts.
2.Worn switch.
3.Worn or damaged cords and plugs.
4.Damaged drive belt.
5.Any other condition that could hamper the safe operation of this machine.
Table and Base
The table can be kept
Lubrication
Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.
For other items on this machine, an occasional application of light machine oil is all that is necessary. Before applying lubricant, clean off sawdust.
Your goal is to achieve adequate lubrication. Too much lubrication will attract dirt and sawdust. Various parts of your machine could lose their freedom of movement as a result.
UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Otherwise, serious personal injury to you or others may occur!
KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back.
WEAR your safety glasses and dust mask during any machine operation or maintenance. Failure to comply may result in serious personal injury.
MAINTENANCE
Closure
The following pages contain parts diagrams/lists and a warranty card for your SHOP FOX??
Model W1702 3HP Shaper.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to us using the address in the General Information. The specifications, drawings, and photographs illustrated in this manual represent the Model W1702 3 HP Shaper as supplied when the manual was prepared. However, due to Woodstock International, Inc.???s policy of continuous improvement, changes may be made at any time with no obligation on the part of Woodstock International, Inc. Whenever possible, though, we send manual updates to all owners of a particular tool or machine that have registered their purchase with our warranty card. Should you receive an update, add the new information to this manual and keep it for reference.
We have included some important safety measures that are essential to this machine???s operation. While most safety measures are generally universal, we remind you that each workshop is different and safety rules should be considered as they apply to your specific situation.
We recommend you keep this manual for complete information regarding Woodstock International, Inc.???s warranty and return policy. Should a problem arise, we recommend that you keep your proof of purchase with your manual. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
The Model W1702 3 HP Shaper is specifically designed for shaping operations. DO NOT
MODIFY AND/OR USE THIS MACHINE FOR ANY
OTHER PURPOSE. MODIFICATIONS OR
IMPROPER USE OF THIS TOOL WILL VOID THE WARRANTY. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered.
MAINTENANCE
Model W1702 220V Wiring Diagram
U
V
MAINTENANCE
PARTS
PARTS
PARTS
PARTS
PARTS
OD: OUTSIDE DIAMETER
OH: OVERALL HEIGHT
- NOT SHOWN ON DIAGRAM
PARTS
PARTS
PARTS
PARTS
PARTS
PARTS
Shaper Accessories
The following shaper accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or
The W1105 Woodstock Board Buddies?? hold down the workpiece on the shaper during cutting operations. These Board Buddies?? are made from
The W1500 SHOP FOX?? Right Angle Jig allows you to make cuts on board ends and various other cuts with complete accuracy and improved safety. Constructed using top quality aluminum castings and plates which are machined to exacting tolerances. It has the perfect
The D3096 SHOP FOX?? Feather Board reduces the risk of kickback and helps achieve consistent shaping results from your shaper. Designed to lock into 3/8" x 3/4" miter gauge slots, these SHOP FOX?? Featherboards are adjustable for various stock widths and miter slot locations. No drilling or bulky ???C??? clamp arrangements needed.
The D2057 SHOP FOX?? Adjustable Mobile Base supports your shaper so you can move it easily and lock it in position. Designed for long term and frequent moving of heavy machinery. All SHOP FOX?? Adjustable Mobile Bases are the first mobile bases designed strong enough to move heavy machines on a continual basis. The stands are adjustable to fit a variety of machines, and can be leveled without the use of shims or tools.
The SHOP FOX??
PARTS
Shaper Accessories
The D1700 Woodstock Moulding Head and available knives let you cut many profiles for your projects. This system uses a wide variety of
The Woodstock Straight Bushings and
The Woodstock Rub Collars deliver extremely smooth,
The SHOP FOX?? Router Bit Spindle takes advantage of your existing selection of router bits, so you can use many router bits with your shaper. The router bit spindle accepts 1/4" and 1/2" shank bits.
The Roman Carbide?? Shaper Cutters and Router Bits use extra thick
the danger of kickback, and Shear angle profiles minimize wood tearing and reduce or eliminate sanding. View the Hottest Line In
America at http://www.romancarbide.com
PARTS
Your Notes
Your Notes
WARRANTY CARD
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