MODEL G0568/G0569
24" INDUSTRIAL BANDSAW
OWNER'S MANUAL
8DENG><=I??6J<JHI!'%%)7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:96EG>A!'%%.7A
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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4HIS MANUALMPROVIDES CRITICALOSAFETY INSTRUCTIONSTON THE PROPER SETUPT
OPERATION MAINTENANCE AND SERVICE OFATHIS MACHINEEQUIPMENTV
&AILURELTO READ UNDERSTANDAANDFOLLOW THE INSTRUCTIONS GIVENDINNTHIS
MANUAL MAY RESULTAIN SERIOUS PERSONALIINJURYEINCLUDINGSAMPUTATION
ELECTROCUTIONOOR DEATHO
4HEHOWNEROOF THISRMACHINEEQUIPMENT IS SOLELYIRESPONSIBLEUFORPITS
SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT ISINOTILIMITEDYTO PROPER
INSTALLATION INAATSAFE ENVIRONMENT PERSONNEL TRAINING AND USAGEE
AUTHORIZATION PROPERIINSPECTION AND MAINTENANCESMANUAL AVAILABILITY
ANDNCOMPREHENSION APPLICATION OFNSAFETY DEVICESCBLADECUTTER INTEG
RITYTANDTHEAUSAGE OF PERSONALSPROTECTIVE EQUIPMENT
4HEHMANUFACTURER WILLCNOTUBE HELD LIABLE FOR INJURY OR PROPERTY DAMAGEM
FROM NEGLIGENCE IMPROPERNTRAININGIMACHINEOMODIFICATIONSAOR MISUSE
3OME DUST CREATEDTBY POWER SANDING SAWINGPGRINDING DRILLING AND
OTHERHCONSTRUCTION ACTIVITIESTCONTAINS CHEMICALS KNOWN TOSTHEC3TATE
OF #ALIFORNIAITO CAUSE CANCER BIRTH DEFECTS ORCOTHERCREPRODUCTIVEV
HARMR3OME EXAMPLESEOF THESE CHEMICALS ARE
ss ,EAD FROM LEAD BASED PAINTS
ss #RYSTALLINEASILICA FROM BRICKSICEMENT AND OTHER MASONRY PRODUCTS ss !RSENICEANDICHROMIUM FROMCCHEMICALLY TREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ONSHOWROFTEN YOU
DO THISTTYPE OF WORKP4O REDUCE YOUR EXPOSURE4TO THESE CHEMICALS
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OUTUMICROSCOPICRPARTICLES
Table of Contents
INTRODUCTION
Manual Accuracy
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6ahd!dl^c\iddjgeda^Xnd[Xdci^cjdjh^begdkZ" bZci!your machine may not exactly match the manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae#
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Contact Info
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Machine Description
I]Z WVcYhVl ^h V kZghVi^aZ Xji^c\ idda i]Vi XVc WZjhZYideZg[dgbVl^YZkVg^Zind[Xjih^clddY ldg`e^ZXZh#
I]Z WVcYhVl [ZVijgZh V [aZm^WaZ hiZZa WVcY l^i] iZZi] dc dcZ ZY\Z i]Vi [^ih VgdjcY ild l]ZZah! l]^X]gdiViZYjg^c\deZgVi^dcidYg^kZi]ZWaVYZ#
L]Zc V ldg`e^ZXZ ^h ejh]ZY V\V^chi i]Z bdk" ^c\WaVYZ!i]ZYdlclVgY[dgXZd[i]ZWaVYZiZZi] hXgVeZ VXgdhh i]Z ldg`e^ZXZ VcY! ^c Z[[ZXi! Xji ^i#7aVYZ\j^YZhdcWdi]h^YZhd[i]ZXjii^c\VgZV `ZZe i]Z WaVYZ [gdb [aZm^c\ dg WZ^c\ ejh]ZY d[[ i]Z l]ZZah [gdb i]Z ]dg^odciVa egZhhjgZ d[ i]Z ldg`e^ZXZl]^aZXjii^c\#
Identification
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
MACHINE DATA
SHEET
Customer Service #: (570)
MODEL G0568 24" INDUSTRIAL BANDSAW 5 HP SINGLE-
PHASE
MACHINE DATA
SHEET
Customer Service #: (570)
MODEL G0569 24" INDUSTRIAL BANDSAW
PHASE
SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions for Machinery
7.ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan jcYZghiddY#
8.KEEP CHILDREN/VISITORS AWAY.
@ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#
9.UNATTENDED OPERATION. AZVk^c\ bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\ \gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY Vaadl Vaa bdk^c\ eVgih id XdbZ id V Xdb" eaZiZhideWZ[dgZlVa`^c\VlVn#
10.DO NOT USE IN DANGEROUS ENVIRONMENTS. 9D CDI jhZ bVX]^c" Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn [aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
11.KEEP WORK AREA CLEAN AND WELL LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn XVjhZVXX^YZcih#
12.USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
<gdjcYZY XdgYh b^c^b^oZ h]dX` ]VoVgYh# DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[ X^gXj^i^cXgZVhZhg^h`d[[^gZ#
13.ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING MACHINERY#BV`ZhjgZhl^iX]^h^cD;; edh^i^dcWZ[dgZgZXdccZXi^c\#
14.MAINTAIN MACHINERY WITH CARE. @ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
15.MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
16.REMOVE CHUCK KEYS OR ADJUSTING TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\ X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc i]ZbVX]^cZ ZheZX^VaancZVghe^cYaZh
17.DAMAGED MACHINERY.8]ZX`[dgW^cY" ^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih! addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn ^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
18.DO NOT FORCE MACHINERY. Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY#
19.SECURE WORKPIECE. JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ#
20.DO NOT OVERREACH.BV^ciV^chiVW^a^in VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\ bVX]^cZ#
21.MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`#
22.STABLE MACHINE. BVX]^cZh i]Vi bdkZ Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\#
23.CERTAIN DUST MAY BE HAZARDOUS id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[ i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg i]ViineZd[Yjhi#
24.EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\i]ZbVX]^cZ8dciVXidjgIZX]c^XVa Hjeedgi9ZeVgibZciVi*,%*)+".++(#
Additional Safety Instructions for Bandsaws
1.BLADE CONDITION. 9dcdideZgViZl^i] Yjaa! XgVX`ZY dg WVYan ldgc WaVYZ# 9jaa WaVYZh gZfj^gZ bdgZ Z[[dgi id jhZ VcY VgZ Y^[[^XjaiidXdcigda#>cheZXiWaVYZh[dgXgVX`h VcYb^hh^c\iZZi]WZ[dgZZVX]jhZ#
2.HAND PLACEMENT.EaVX^c\]VcYhdg[^c" \Zgh^ci]ZWaVYZeVi]\gZVian^cXgZVhZhi]Z egdWVW^a^in d[ hZg^djh ^c_jgn# 6alVnh `ZZe ]VcYhdg[^c\Zghdjid[i]ZWaVYZeVi]l]Zc Xjii^c\#
3.GUARDS. 9d cdi deZgViZ i]^h WVcYhVl l^i]djii]ZWaVYZ\jVgY^ceaVXZ#
4.BLADE REPLACEMENT SAFETY. 7Zh^YZhY^hXdccZXi^c\edlZgl]ZcgZeaVX" ^c\ WaVYZh! bV`Z hjgZ iZZi] [VXZ Ydlc idlVgY i]Z iVWaZ# I]Z [dgXZ d[ i]Z Xji ^h ValVnhYdlc#6ahd!bV`ZhjgZi]ZWaVYZ^h egdeZganiZch^dcZYV[iZg^chiVaa^c\hd^il^aa cdi[and[[i]Zl]ZZah#
5.WORKPIECE HANDLING. CZkZg ]daY hbVaa ldg`e^ZXZh l^i] ndjg [^c\Zgh Yjg^c\ V Xji# 6alVnh hjeedgi$[ZZY i]Z ldg`e^ZXZ l^i]ejh]hi^X`!iVWaZhjeedgi!k^hZ!dghdbZ ineZd[XaVbe^c\[^mijgZ#
6.CUTTING TECHNIQUES. EaVc ndjg Xjih hd ndj ValVnh Xji dji d[ i]Z lddY# 9D CDI WVX` i]Z ldg`e^ZXZ VlVn [gdb i]Z WaVYZl]^aZi]ZhVl^hgjcc^c\#>[ndjcZZY id WVX` i]Z ldg` dji! ijgc i]Z WVcYhVl OFF VcY lV^i [dg i]Z WaVYZ id XdbZ id V XdbeaZiZ hide! VcY 9D CDI il^hi dg eji ZmXZhh^kZhigZhhdci]ZWaVYZl]^aZWVX`" ^c\ldg`VlVn#
7.BLADE SPEED. 6aadl WaVYZ id gZVX] [jaa heZZYWZ[dgZXjii^c\#
8.UNATTENDED MACHINE. BVX]^cZh aZ[i jcViiZcYZY l]^aZ gjcc^c\ egZhZci bjai^eaZ ]VoVgYh!^cXajY^c\k^h^idgYVc\Zg![^gZ!VcY hZa["^c[a^XiZY YVbV\Z# 6alVnh ijgc ndjg bVX]^cZOFFWZ[dgZaZVk^c\^i#
9.DO NOT FORCE THE MACHINE. Idb^c^" b^oZndjgg^h`d[eZghdcVa^c_jgn!ldg`Vii]Z heZZY[dgl]^X]i]ZbVX]^cZdgVXXZhhdgn lVh YZh^\cZY# 6alVnh [ZZY hidX` ZkZcan VcYhbddi]an#9DCDI[dgXZdgil^hiWaVYZ l]^aZXjii^c\!ZheZX^Vaanl]ZchVl^c\hbVaa gVY^^#
10.CUTTING PROPER MATERIAL. I]^h bVX]^cZ^hcdiYZh^\cZYidXjibZiVadgVcn bViZg^Va ZmXZei lddY# 6iiZbei^c\ id Xji di]ZgbViZg^VahbVnZmXZZYi]Za^b^ihd[i]Z bVX]^cZVcY^cXgZVhZi]Zg^h`d[eZghdcVa ^c_jgn#
11.MAINTENANCE/SERVICE. 6aa ^cheZX" i^dch!VY_jhibZcih!VcYbV^ciZcVcXZVgZid WZYdcZl^i]i]ZedlZgOFFVcYi]Zeaj\ gZbdkZY[gdbi]ZdjiaZi#LV^i[dgVaabdk^c\ eVgihidXdbZidVXdbeaZiZhide#
12.BLADE CONTROL. 9d cdi ViiZbei id hide dg hadl i]Z WaVYZ l^i] ndjg ]VcY dg Vldg`e^ZXZ#6aadli]ZWaVYZidhidedc^ih dlc!jcaZhhndjgbVX]^cZ^hZfj^eeZYl^i] VWgV`Z#
13.EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi9ZeVgibZciVi*,%*)+".++(#
Like all machinery there is potential danger when operating this bandsaw. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this bandsaw with respect and caution to reduce the risk of operator injury. If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur.
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you connect the machine to the power source before you have completed the setup pro- cess. DO NOT connect the machine to the power source until instructed after setup.
Electrocution or fire could result if this machine is not installed to code. You MUST ensure compliance by checking with a quali- fied electrician!
NOTICE
The Model G0569 is prewired for 220V operation. If you plan to use your machine at 440V, you MUST have a qualified electri- can perform the 440V conversion described on Page 12.
Full Load Amp Draw
Power Supply Circuit Requirements
I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi" ^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji Xdchjai^c\VfjVa^??ZYZaZXig^X^VcidZchjgZXdbea^" VcXZl^i]l^g^c\XdYZh#If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, con- sult a qualified electrician.
Minimum Cord Requirements
;dg ''%K ("E]VhZ XdccZXi^dc dc i]Z BdYZa <%*+.! jhZ V higVcYZY"XdeeZg ??Zm^WaZ XdgY i]Vi bZZih i]Z b^c^bjb gZfj^gZbZcih a^hiZY WZadl! YdZhcdiZmXZZY*%[i#!VcY]VhVc^chjaVi^dcineZ i]VihiVgihl^i]H#6fjVa^??ZYZaZXig^X^VcBJHI YZiZgb^cZ i]Z WZhi XdgY id jhZ ^c ndjg Zck^gdc" bZci YZeZcY^c\ dc ZmedhjgZ id bd^hijgZ! ]ZVi! VcYd^ah#
;dg ''%K! &"E]VhZ XdccZXi^dc BdYZa
Power Connection Device
Phase Converter Precaution
I]ZedlZg[gdbi]ZbVcj[VXijgZYaZ\bVnYVb" V\Z ZaZXig^XVa XdbedcZcih ^[ XdccZXiZY id i]Z lgdc\^cXdb^c\edlZgiZgb^cVadcndjgbVX]^cZ# DcanXdccZXii]ZbVcj[VXijgZYaZ\idi]ZA'iZg" b^cVa# DO NOT use a static phase converter, as they notoriously damage electrical compo- nents.
440V Conversion
I]Z BdYZa <%*+. XVc WZ XdckZgiZY [dg ))%K deZgVi^dc#I]^hXdckZgh^dc_dWXdch^hihd[Y^hXdc" cZXi^c\i]ZhVl[gdbi]ZedlZghdjgXZ!X]Vc\^c\ i]ZXdccZXi^dchdci]ZbV\cZi^Xhl^iX]VcYgZl^g" ^c\i]Zbdidg[dg))%KdeZgVi^dc#
I]Z BdYZa <%*+. ))%K 8dckZgh^dc @^i EVgi
6aal^g^c\X]Vc\ZhbjhiWZ^cheZXiZYWnVfjVa^" [^ZYZaZXig^X^VcWZ[dgZi]ZhVl^hXdccZXiZYidi]Z edlZghdjgXZ#>[!ViVcni^bZYjg^c\i]^hegdXZYjgZ ndjcZZY]Zae!XVaa<g^ooanIZX]HjeedgiVi*,% *)+".++(#
To rewire the Model G0569 for 440V opera- tion:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZi]ZbV\cZi^Xhl^iX]XdkZg!i]ZcY^h" XdccZXi i]Z ''%K bV\cZi^X hl^iX] Figure 5#
"&'"
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3. >chiVaa i]Z ))%K bV\cZi^X hl^iX] VcY l^gZ ^i VXXdgY^c\idi]Z G0569 Wiring Diagram dc
Page63.
4. GZbdkZi]Zbdidg_jcXi^dcWdmXdkZg!gZl^gZ
i]ZbdidgVhh]dlcdci]ZY^V\gVbadXViZY
^ch^YZ i]Z _jcXi^dc Wdm! i]Zc gZ^chiVaa i]Z
XdkZg#
Note: The reference wiring diagram on Page 63 was current at the time of printing, but always use the wiring diagram provided inside the motor junction box, as it will reflect any changes to the motor shipped with your machine.
SECTION 3: SETUP
This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine!
Wear safety glasses dur- ing the entire setup pro- cess!
This machine and its com- ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Needed for Setup
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
?? =dhZ8aVbeh)######################################### '
Unpacking
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah [gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme- diately call Customer Service at (570)
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Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Inventory
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb#
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we
Figure 6. BV^c^ckZcidgn#
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M. =VgYlVgZ7V\############################################ &
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SUFFOCATION HAZARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals.
Hardware Recognition Chart
Cleanup
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Before cleaning, gather the following:
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VcYZVh^angZbdk^c\gjhiegZkZciVi^kZ#
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8aZVcZg$9Z\gZVhZg..#.W^dYZ\gVYVWaZ#
Note:In a pinch, automotive degreasers, mineral
SPIRITSTOR 7$s CANNBE USEDETO REMOVE RUSTSPRE- ventative. Before using these products, though, test them on an unnoticeable area of your paint to make sure they will not damage it.
"&+"
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machiner y.
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
NOTICE
Avoid
Basic steps for removing Rust preventative:
1. Eji dc hV[Zin \aVhhZh VcY Y^hedhVWaZ \adkZh#
2. 8dVi Vaa hjg[VXZh i]Vi ]VkZ gjhi egZkZciV" i^kZ l^i] V a^WZgVa Vbdjci d[ ndjg XaZVcZg$ YZ\gZVhZg VcY aZi i]Zb hdV` [dg [Zl b^c" jiZh#
3. L^eZ d[[ i]Z hjg[VXZh# >[ ndjg XaZVcZg$ YZ\gZVhZg ^h Z[[ZXi^kZ! i]Z gjhi egZkZciVi^kZ l^aal^eZd[[ZVh^an#
Note:To clean off thick coats of rust preven- tative on flat surfaces, such as tables, use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
4. GZeZViSteps
Site Considerations
Weight Load
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Space Allocation
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Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Physical Environment
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Electrical Installation
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Lighting
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Moving & Placing
Base Unit
This is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and a forklift or a hoist when removing the machine from the crate. Use a chain or a lifting strap with a minimum of 1,000 lbs. lifting capacity. If the chain or lifting strap breaks, serious personal injury may occur.
IV`Z heZX^Va XVgZ l]Zc bdk^c\ i]^h WVcYhVl# DcanjhZi]Z[daadl^c\bZi]dYhida^[idgbdkZi]^h WVcYhVl#
To move and place the bandsaw using the eye bolts:
1. JcWdaii]ZWVcYhVl[gdbi]ZeVaaZi#
2. >chiVaai]ZZnZWdaihh]dlc^cFigure 10!bV`" ^c\hjgZi]ZnVgZi]gZVYZYVaai]ZlVn^c! i]Zc eaVXZi]Za^[i^c\]dd`hi]gdj\]i]ZZnZWdaih VcYa^[ihadlanl^i]V[dg`a^[i#
3.GZbdkZi]ZeVaaZiVcYhadlanhZii]ZWVcYhVl ^cidedh^i^dc#
Figure 10. A^[i^c\i]ZWVcYhVl#
To move and place the bandsaw using wood shims:
1. 8VgZ[jaan eaVXZ i]Z [dg`a^[i [dg`h jcYZg i]Z ]ZVYVcY^chiVaaV&m)h]^bWZilZZci]Z]ZVY VcYi]ZaZ[i[dg`VcYV'm)h]^bWZilZZci]Z ]ZVYVcYg^\]i[dg`hdi]ZWVcYhVl^haZkZa! Vhh]dlc^cFigure 11#
2. JcWdaii]ZWVcYhVl[gdbi]ZeVaaZi#
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Figure 11. :mVbeaZd[a^[i^c\WVcYhVll^i]
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Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then rein- stall it after lifting.
Mounting to Shop Floor
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Bolting to Concrete Floors
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NOTICE
Anchor studs are stronger and more per- manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.
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XdcXgZiZ[addgh#
Riser Blocks
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Figure 13.Dei^dcVag^hZgWadX`hVcY]VgYlVgZ#
To install the riser blocks:
1.
di]ZgedlZgZfj^ebZci#
2. EaVXZ i]Z [djg ]Zm Wdaih! adX` lVh]Zgh! VcY [aVi lVh]Zgh! Ydlc i]gdj\] i]Z ]daZh ^c i]Z WVhZ#
3. AdXViZ VcY Va^\c i]Z i]gZVYZY ]daZh ^c i]Z g^hZgWVgh!i]ZchZXjgZani^\]iZci]ZWdaih#
Note: The riser bars have tabs with holes for mounting the bandsaw unit to the floor to maxi- mize stability. We highly recommend utilizing them and securing the bandsaw to the floor.
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To install the fence:
1. GZbdkZi]ZXVehXgZlh]daY^c\i]ZgV^adcid
i]ZiVWaZ!VcYgZbdkZi]ZgV^a#
2.;a^e i]Z gV^a dkZg VcY gZ^chiVaa l^i] i]Z XVeh hXgZlh gZbdkZY ^c Step 1, Vh h]dlc ^c
Figure 14#
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Figure 15.>chiVaa^c\[ZcXZdcidgV^a#
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To install the handwheel:
1. Ha^YZ i]Z ]VcYl]ZZa Figure 16 dc id i]Z h]V[i#
2. I^\]iZc i]Z XVe hXgZl ^c i]Z ]VcYl]ZZa hZXjgZan#
3. I]gZVY i]Z ]VcYaZ ^c id i]Z ]VcYl]ZZa VcY i^\]iZcl^i]i]Z&)bblgZcX]#
=VcYl]ZZa
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Figure 16.=VcYl]ZZaXdggZXian^chiVaaZY#
DO NOT operate the Model G0568/G0569 without an adequate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and
Recommended CFM at each Dust Port: 400
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col- lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal- culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection
To connect a dust collection hose:
1. ;^i V ) Yjhi ]dhZ dkZg ZVX] Yjhi edgi! Vh h]dlc^cFigure 17!VcYhZXjgZ^ceaVXZl^i] V]dhZXaVbe#
2. Ij\ZVX]]dhZidbV`ZhjgZ^iYdZhcdiXdbZ d[[# Note: A tight fit is necessary for proper performance.
Figure 17.9jhi]dhZhViiVX]ZYidYjhiedgi#
Personal injury or death can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments.
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I]Zl]ZZahdci]^hWVcYhVllZgZVa^\cZYVii]Z [VXidgn! hd 8ZciZg IgVX`^c\ ^h i]Z dcan VY_jhi" bZci i]Vi cZZYh id WZ eZg[dgbZY l]Zc i]Z hVl ^hcZl#
To center track the blade:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. BV`ZhjgZi]ZjeeZgVcYadlZgWaVYZ\j^YZh VgZVY_jhiZYVlVn[gdbi]ZWaVYZhZZPage 30#
3. BdkZi]Zfj^X`iZch^dcaZkZgidi]Zi^\]iZcZY edh^i^dcVcYijgci]ZWaVYZiZch^dc]VcYl]ZZa jci^ai]ZWaVYZiZch^dcbViX]Zhi]ZbVg`dc i]Z WaVYZ iZch^dc hXVaZ [dg i]Z Veegdeg^ViZ WaVYZi]^X`cZhhFigure 18#
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4.DeZci]ZjeeZgl]ZZaXdkZg#
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If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown!i]Zci]ZWVcYhVl^h VagZVYnXZciZgigVX`ZYegdeZganVcYcd[jg" i]ZgVY_jhibZcihVgZcZZYZYVii]^hi^bZ#
If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, i]Zc Xdci^cjZl^i]i]Z[daadl^c\hiZeh#
The cast iron spokes may have sharp edges and the blade teeth may extend beyond the edge of the wheel, creating a laceration haz- ard. Be careful when turning the wheels by hand.
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7. He^c i]Z jeeZg l]ZZa l^i] dcZ ]VcY VcY gdiViZi]ZWaVYZigVX`^c\`cdWl^i]i]Zdi]Zg ]VcYidbV`Zi]ZWaVYZg^YZ^ci]ZXZciZgd[ i]ZWVcYhVll]ZZai^gZ#
8. I^\]iZc i]Z adX` aZkZg VcY XadhZ i]Z jeeZg l]ZZaXdkZg#
Tip: For the best performance from your saw, regularly maintain proper tracking of the blade.
NOTICE
Changes in the blade tension may change the blade tracking.
Power Connection
7Z[dgZ XdccZXi^c\ id edlZg! gZVY i]gdj\] i]Z
SECTION 2: CIRCUIT REQUIREMENTShZXi^dc dcPage 11 idX]ZX`i]VindjghZije[daadlhi]Z hV[Zin VcY X^gXj^i gZfj^gZbZcih [dg i]^h bVX]^cZ# 7ZhjgZidVahd]VkZndjgZaZXig^X^Vcdc]VcY[dg i]ZIZhiGjc^cXVhZi]ZedlZg^hXdccZXiZYdji d[e]VhZBdYZa<%*+.dcan#
Attempting to connect this machine to the power source without a qualified electrician greatly increases the risk of electrocution, fire, or machine damage.
To connect the bandsaw to the power source:
1. GZbdkZi]ZhXgZlhhZXjg^c\i]ZedlZghje"
eaniZgb^cVaWdm#
2. ;ZZYi]ZedlZgl^gZhi]gdj\]i]ZhigV^cgZa^Z[ dci]ZWdiidbd[i]ZiZgb^cVaWdm!i^\]iZci]Z higV^cgZa^Z[!XdccZXii]ZXdgYidi]ZiZgb^cVah h]dlc ^c Figure 21 dg 22 i]Zc gZ^chiVaa i]Z iZgb^cVaWdmXdkZg#
Note Model G0569 Only: When using a phase converter, connect the manufactured power leg or "wild wire" to the L2 terminal (Figure 22). The L2 terminal can handle power fluctuation because it is wired directly to the motor. The other wires connect to the controls and must be consistent to prevent damage.
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3.Model G0568
Model G0569
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Test Run
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TroubleshootingdcPage 50#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
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4. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian Wn ijgc^c\ i]Z hl^iX] Y^hVWa^c\ `Zn Figure 23 id&VcYijgc^c\i]ZbVX]^cZON#
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Figure 23.
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>[i]ZbVX]^cZYdZhcdihiVgi!i]ZD;;Wji" idchV[Zin[ZVijgZ^hldg`^c\XdggZXian#
>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z hide Wjiidcejh]ZY^c!^bbZY^ViZanY^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z D;; Wjiidc hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX]Hjeedgi[dg]Zae#
7. Ejh] i]Z D;; Wjiidc ^c! i]Zc il^hi ^i XadX`" l^hZ hd ^i edeh dji# L]Zc i]Z D;; Wjiidc edeh dji! i]Z hl^iX] ^h gZhZi VcY gZVYn [dg deZgVi^dchZZFigure 24#
OFF Button
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9. BV`ZhjgZi]ZWaVYZ]Vh[jaanhideeZY!deZc
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Zh!i]Zcijgci]ZWVcYhVlON#
>[ i]Z WVcYhVl YdZh cdi hiVgi i]Z jeeZg l]ZZa XdkZg a^b^i hl^iX] Figure 25 ^h ldg`^c\ XdggZXian0 Xdci^cjZ id i]Z cZmi hiZe#
>[i]ZWVcYhVlhiVgih!^bbZY^ViZanijgci]Z bVX]^cZ OFF VcY Y^hXdccZXi edlZg# I]Z jeeZgl]ZZaXdkZga^b^ihl^iX]^hcdildg`" ^c\XdggZXian#I]^hhV[Zin[ZVijgZbjhildg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch#8VaaIZX]Hjeedgi[dg]Zae#
10. 8adhZi]ZjeeZgVcYadlZgl]ZZaXdkZgh#
11. Ijgci]Zhl^iX]Y^hVWa^c\`Znid%!Vhh]dlc
^cFigure 23 dcPage 24#
12. Ignidijgci]ZbVX]^cZON#
>[ i]Z WVcYhVl YdZh cdi hiVgi! i]Z hl^iX] Y^hVWa^c\ [ZVijgZ ^h ldg`^c\ Vh YZh^\cZY# I]ZIZhiGjc^hXdbeaZiZ#
>[i]ZWVcYhVlhiVgih!^bbZY^ViZanY^hXdc" cZXiedlZg#I]Zhl^iX]Y^hVWa^c\[ZVijgZ^h cdi ldg`^c\ XdggZXian# I]^h hV[Zin [ZVijgZ bjhildg`egdeZganWZ[dgZegdXZZY^c\l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX] Hjeedgi [dg ]Zae#
13. Model G0569 Only: KZg^[n i]Vi i]Z edlZg ^h cdi XdccZXiZY dji d[ e]VhZ Wn hiVgi^c\$ hidee^c\i]ZbVX]^cZVcYYZiZgb^c^c\^[i]Z bdidgijgch^ci]ZXdggZXiY^gZXi^dc!jh^c\i]Z Xg^iZg^VWZadl/
>[ i]Z WaVYZ bdkZh Ydlc VcY idlVgY i]Z iVWaZVhhiVcY^c\^c[gdcid[i]ZbVX]^cZ! ^i^hijgc^c\^ci]ZXdggZXiY^gZXi^dc#
>[ i]Z WaVYZ ijgch je VcY VlVn [gdb i]Z iVWaZ! ^i ^h ijgc^c\ ^c i]Z lgdc\ Y^gZXi^dc# Hide i]Z bVX]^cZ! Y^hXdccZXi i]Z edlZg hdjgXZ! i]Zc hlVe Vcn ild d[ i]Z i]gZZ edlZgl^gZhi]ViXdccZXiidi]ZbVX]^cZ#
Figure 25%JeeZgYddga^b^ihl^iX]#
Table Stop
Calibration
Personal injury or death can occur if the bandsaw starts during table adjust- ments. Disconnect power from the bandsaw before performing table adjust- ments.
I]Z edh^i^kZ hide Vaadlh i]Z iVWaZ id WZ fj^X`an VcYVXXjgViZangZijgcZYidi]Z]dg^odciVa%??edh^" i^dcV[iZgWZ^c\VY_jhiZYidVY^[[ZgZciVc\aZ#
To set the positive stop:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhi i]Z WaVYZ iZch^dc id i]Z Veegdeg^ViZ aZkZa[dgi]ZWaVYZh^oZdci]ZWaVYZiZch^dc hXVaZhZZPage 30#
3. AddhZc i]Z _Vb cji i]Vi adX`h i]Z edh^i^kZ hideWdai^ceaVXZ#
Hide
7dai
?VbCji
Figure 26#Edh^i^kZhideWdaiVcY_VbcjiVh
k^ZlZY[gdb[gdci#
4. GV^hZi]Z\j^YZedhiVcYeaVXZVbVX]^c^hi??h hfjVgZ dc i]Z iVWaZ cZmi id i]Z h^YZ d[ i]Z WaVYZ Vh ^aajhigViZY ^c Figure 27# 6Y_jhi i]Z iVWaZhfjVgZl^i]i]ZWaVYZjh^c\i]ZiVWaZi^ai ]VcYl]ZZa!i]ZchZXjgZl^i]i]ZiVWaZi^aiadX` aZkZg#
"'+"
Figure 27.HfjVg^c\iVWaZidWaVYZ#
5. 6Y_jhii]Zedh^i^kZhideWdaihd^i_jhiidjX]Zh i]ZiVWaZVcYhZXjgZ^iWni^\]iZc^c\i]Z_Vb cjiV\V^chii]ZWVcYhVl#
6. 8]ZX`i]ZVY_jhibZci[dgVXXjgVXndcXZndj ]VkZi^\]iZcZYi]Z_Vbcji#
Table Tilt Calibration
To calibate the table tilt pointer:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. ;daadlSteps
3.AddhZci]ZhXgZldci]ZiVWaZi^aihXVaZed^ci" ZghZZFigure 28!WjiYdcdigZbdkZ^i#
Ed^ciZg
HXgZl
Figure 28.IVWaZi^aied^ciZg#
4. 6a^\ci]Zi^ed[i]Zed^ciZgl^i]i]Z%??bVg`dc i]ZiVWaZi^aihXVaZ!i]Zci^\]iZci]ZhXgZlid hZXjgZi]ZhZii^c\#
Aligning Table
Id ZchjgZ Xjii^c\ VXXjgVXn! i]Z iVWaZ h]djaY WZ Va^\cZY hd i]Vi i]Z b^iZg hadi ^h eVgVaaZa id i]Z WVcYhVlWaVYZ#I]^hegdXZYjgZldg`hWZhil^i]V &&??'WaVYZ^chiVaaZY#
To align the table so the miter slot is parallel to the bandsaw blade:
1. BV`ZhjgZi]Vii]ZWaVYZ^higVX`^c\egdeZgan
VcYi]Vi^i^hXdggZXianiZch^dcZY#
2.9>H8DCC:8I76C9H6L;GDBEDL:G
3.AddhZc i]Z [djg igjcc^dc XVe hXgZlh i]Vi hZXjgZ i]Z iVWaZ id i]Z igjcc^dch Figure 29#
8VeHXgZlh
Figure 29.8VehXgZlhhZXjg^c\iVWaZidigjc"
c^dc#
4. EaVXZ Vc VXXjgViZ higV^\]iZY\Z Vadc\ i]Z WaVYZ# I]Z higV^\]iZY\Z h]djaY a^\]ian idjX] Wdi] i]Z [gdci VcY WVX` d[ i]Z WaVYZ# Note:
Make sure the straightedge does not go across a tooth.
5. JhZV[^cZgjaZgidVXXjgViZan\Vj\Zi]ZY^h" iVcXZWZilZZci]ZhigV^\]iZY\ZVcYi]Zb^iZg hadi#I]ZY^hiVcXZndjbZVhjgZh]djaYWZi]Z hVbZ Vi Wdi] i]Z [gdci VcY i]Z WVX` d[ i]Z iVWaZhZZ Figure 30#
Figure 30. :mVbeaZd[ bZVhjg^c\[dgb^iZghadi
idWZeVgVaaZal^i]WaVYZ#
6. 6Y_jhii]ZiVWaZVhcZZYZY[dgegdeZgVa^\c" bZci#
7. I^\]iZc i]Z igjcc^dc XVe hXgZlh l]Zc i]Z Va^\cbZci^hXdggZXi#
"',"
Aligning Fence
IdZchjgZXjii^c\VXXjgVXnl]Zci]Z[ZcXZ^h[^ghi ^chiVaaZY! i]Z [ZcXZ h]djaY WZ Va^\cZY l^i] i]Z b^iZghadi#
To align the fence parallel with the miter slot:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. BV`Z hjgZ i]Z b^iZg hadi ^h Va^\cZY l^i] i]Z WVcYhVlWaVYZhZZPage 27#
3. >[i]Z[ZcXZ^hbdjciZYdci]ZaZ[i"]VcYh^YZ d[i]ZWaVYZ!gZbdkZ^iVcYgZbdjci^icZmiid i]Zb^iZghadi#
4. AddhZci]Zi]gZZXVehXgZlhi]VihZXjgZi]Z
gV^aidi]ZiVWaZFigure 31#
8VeHXgZlh
Figure 31.8VehXgZlhhZXjg^c\gV^aidiVWaZ#
5. 6Y_jhii]Z[ZcXZ[VXZeVgVaaZal^i]i]ZZY\Zd[ i]Zb^iZghadi!Vhh]dlc^cFigure 32#
Figure 32.:mVbeaZd[[ZcXZhfjVgZl^i]b^iZg
hadi#
6. I^\]iZci]Zi]gZZXVehXgZlhi]VihZXjgZi]Z gV^aidi]ZiVWaZ!WZ^c\XVgZ[jacdiidbdkZi]Z [ZcXZ#
NOTICE
Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the side of the blade. Refer to the "Aligning Table" instructions on Page 27.
Pointer Calibration
NdjgcZlWVcYhVl^hZfj^eeZYl^i]V[ZcXZbZV" hjgZbZci hnhiZb i]Vi ^cXajYZh V [ZcXZ ed^ciZg! l]^X] bjhi WZ XVa^WgViZY l]Zc i]Z WVcYhVl ^h [^ghihZije#
To calibrate the pointer:
1.>[i]Z[ZcXZ^hbdjciZYdci]Zg^\]i"]VcYh^YZ d[i]ZWaVYZ!gZbdkZ^iVcYgZ"^chiVaa^idci]Z aZ[i"]VcYh^YZd[i]ZWaVYZ#
2. EaVXZ i]Z [ZcXZ [ajh] V\V^chi i]Z WVcYhVl WaVYZFigure 33#
Figure 33.:mVbeaZd[[ZcXZ[ajh]l^i]WaVYZ#
3. AddhZci]Zed^ciZgVY_jhibZcihXgZlFigure 34VcYhZii]Zed^ciZg^ca^cZl^i]%VcYi]Z bZVhjgZbZcihXVaZdci]ZiVWaZ#
Figure 34#;ZcXZed^ciZgVY_jhibZcihXgZl#
4. I^\]iZci]Zed^ciZgVY_jhibZcihXgZl#
Miter Gauge
I]Z b^iZg \Vj\Z cZZYh id WZ XVa^WgViZY id i]Z WaVYZl]Zc^i^h[^ghibdjciZY^ci]Zb^iZghadi#
To calibrate the miter gauge:
1. EaVXZ dcZ ZY\Z d[ V bVX]^c^hih hfjVgZ V\V^chi i]Z [VXZ d[ i]Z b^iZg \Vj\Z VcY i]Z di]Zg V\V^chi i]Z WaVYZ [VXZ! Vh h]dlc ^c
Figure 35#
6c\aZEd^ciZg HXgZl
AdX` @cdW
Figure 35#:mVbeaZd[hfjVg^c\b^iZg\Vj\Zid
WaVYZ#
2. AddhZci]ZadX``cdWdci]Zb^iZg\Vj\ZVcY VY_jhi i]Z \Vj\Z [ajh] l^i] i]Z ZY\Z d[ i]Z hfjVgZ#
3. I^\]iZci]ZadX``cdW!VcYkZg^[ni]ZhZii^c\#
Note: Sometimes the tightening procedure can affect the adjustment.
4. AddhZc i]Z hXgZl i]Vi hZXjgZh i]Z Vc\aZ ed^ciZgVcYVY_jhii]Zed^ciZgidi]Z%??bVg` dci]ZhXVaZ#
5# GZi^\]iZc i]Z hXgZl i]Vi hZXjgZh i]Z Vc\aZ ed^ciZg#
"'."
Tensioning Blade
6egdeZganiZch^dcZYWaVYZ^hZhhZci^Va[dgbV`^c\ VXXjgViZXjihVcY^hgZfj^gZYWZ[dgZbV`^c\bVcn WVcYhVlVY_jhibZcih#:kZgni^bZndjgZeaVXZi]Z WaVYZ!eZg[dgbi]^hegdXZYjgZWZXVjhZVaaWaVYZh iZch^dcY^[[ZgZcian#
To tension the bandsaw blade:
1. 8dbeaZiZi]ZTest RunegdXZYjgZVcYbV`Z hjgZi]ZWaVYZ^higVX`^c\egdeZganhZZPage
21#
2. GV^hZ i]Z jeeZg WaVYZ \j^YZ VhhZbWan Vh ]^\] Vh ^i l^aa \d! VcY VY_jhi i]Z jeeZg VcY adlZg\j^YZWadX`hVh[VgVlVn[gdbi]ZWaVYZ Vh edhh^WaZ hZZ Adjusting Blade Guide Bearings#
Note: This procedure will NOT work if the guide blocks have any contact with the blade.
3. BdkZi]Zfj^X`iZch^dcaZkZgidi]Zi^\]iZcZY edh^i^dcVcYijgci]ZWaVYZiZch^dc]VcYl]ZZa jci^ai]ZWaVYZiZch^dcbViX]Zhi]ZbVg`dc i]Z WaVYZ iZch^dc hXVaZ [dg i]Z Veegdeg^ViZ WaVYZi]^X`cZhhHZZFigure 18!Page 21#
4. Ijgci]ZWVcYhVlON#
5. Hadlan gZaZVhZ i]Z iZch^dc dcZ fjVgiZg d[ V ijgc Vi V i^bZ# L]Zc ndj hZZ i]Z WVcYhVl WaVYZhiVgiid[ajiiZg!hideYZXgZVh^c\i]ZiZc" h^dc#
"(%"
6. Cdl! hadlan ^cXgZVhZ i]Z iZch^dc jci^a i]Z WaVYZhideh[ajiiZg^c\!i]Zci^\]iZci]ZiZch^dc Vcdi]ZgfjVgiZgijgc#
7. Add` Vi l]Vi i]Z WaVYZ iZch^dc hXVaZ gZVYh VcY jhZ i]Vi Vh V \j^YZ [dg iZch^dc^c\ i]Vi WaVYZ^ci]Z[jijgZ#
Note: Always release blade tension after use to increase blade life and reduce strain on the bandsaw components.
8. GZ"VY_jhii]ZWaVYZigVX`^c\Vh^chigjXiZYdc
Page 21#
Adjusting Blade
Guide Bearings
I]ZWaVYZ\j^YZhegdk^YZh^YZ"id"h^YZhjeedgiid `ZZe i]Z WaVYZ higV^\]i l]^aZ Xjii^c\# I]Z WaVYZ \j^YZhVgZYZh^\cZYidWZVY_jhiZY^cildlVnh [dglVgY$WVX`lVgYVcYh^YZ"id"h^YZ#
To adjust the upper blade guides:
1. BV`ZhjgZi]ZWaVYZ^higVX`^c\egdeZganVcY
i]Vi^i^hXdggZXianiZch^dcZY#
2.9>H8DCC:8I76C9H6L;GDBEDL:G
Note: The 1/16" spacing is ideal, although with larger blades it may not be possible. In such cases, adjust the guide bearings as far for- ward to the blade gullets as possible, and still maintain the proper support bearing spacing adjustment.
7aVYZ
<jaaZi
Figure 38.AViZgVaVY_jhibZcid[WaVYZ\j^YZh#
NOTICE
Make sure that the blade teeth will not con- tact the guide bearings when the blade is against the rear support bearing during the cut or the blade teeth will be ruined.
5. I^\]iZci]ZaViZgVaVY_jhibZcigdYWdai#
6. AddhZc i]Z WZVg^c\ gdiVi^dc Wdaih dc Wdi] h^YZhd[i]ZWaVYZ#
7. GdiViZi]Z`cjgaZY`cdWhidedh^i^dci]ZWZVg"
^c\h%#%%)VlVn[gdbi]ZWaVYZ#
Note: 0.004" is approximately the thickness of a dollar bill.
8. I^\]iZc Wdi] d[ i]Z i]Z WZVg^c\ gdiVi^dc VY_jhibZciWdaihidadX`i]ZWaVYZ\j^YZWZVg" ^c\h^cedh^i^dc#
NOTICE
Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade support bearings and guide bearings must be properly adjusted and locked before cut- ting operations.
To adjust the lower blade guides:
Note:The lateral adjustment rod screw and guide block assembly screws are located below the table tilt lock lever (see Figure 40.
"('"
Adjusting Support
Bearings
NOTICE
Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade support bearings and blade guide bearings must be properly adjusted before cutting operations.
I]Z hjeedgi WZVg^c\h VgZ edh^i^dcZY WZ]^cY i]Z WaVYZ [dg hjeedgi Yjg^c\ Xjii^c\ deZgVi^dch# EgdeZg VY_jhibZci d[ i]Z hjeedgi WZVg^c\h ^h Vc ^bedgiVci eVgid[ bV`^c\ VXXjgViZ Xjih VcY Vahd `ZZehi]ZWaVYZiZZi][gdbXdb^c\^cXdciVXil^i] i]Z\j^YZWZVg^c\hl]^aZXjii^c\#
To adjust the upper support bearing:
Figure 42.7aVYZVa^\cZY%#%&+VlVn[gdbi]Z
WZVg^c\ZY\Z#
Note: For a quick gauge, fold a crisp dollar bill in half twice (four thicknesses of a dollar bill is approximately 0.016") and place it between the support bearing and the blade as shown in Figure 43#
Figure 43.:mVbeaZd[YdaaVgW^aa[daYZYil^XZid
bV`ZVcVeegdm^bViZ%#%&+\Vj\Z#
8. I^\]iZci]ZWdaiid`ZZei]ZhjeedgiWZVg^c\
adX`ZY^ceaVXZ#
Hjeedgi7ZVg^c\ 6Y_jhibZciH]V[i7dai
Hjeedgi
7ZVg^c\
Figure 44.AdlZghjeedgiWZVg^c\Xdcigdah#
4. DeZci]ZjeeZgVcYadlZgl]ZZaXdkZgh#
5. BV`ZhjgZi]Vii]ZWaVYZ^heZgeZcY^XjaVgid i]Z[VXZd[i]ZhjeedgiWZVg^c\!Vh^aajhigViZY ^cFigure 41#
>[ i]Z WaVYZ ^h eZgeZcY^XjaVg id i]Z [VXZ d[i]ZhjeedgiWZVg^c\!Xdci^cjZdcidi]Z cZmihiZe#
>[ i]Z WaVYZ ^h cdi eZgeZcY^XjaVg id i]Z hjeedgiWZVg^c\!addhZci]ZaViZgVaVY_jhi" bZcigdYhXgZlVcY\j^YZWadX`VhhZbWan hXgZlhFigure 40VcYgdiViZi]ZVhhZb" Wanh^YZ"id"h^YZjci^a^i^heZgeZcY^XjaVgid i]Z [VXZ d[ i]Z hjeedgi WZVg^c\! i]Zc gZ" i^\]iZci]ZhXgZlh#
6. AddhZc i]Z Wdai dc i]Z hjeedgi WZVg^c\ VY_jhibZcih]V[i#
7. Jh^c\ V [ZZaZg \Vj\Z! edh^i^dc i]Z WZVg^c\ %#%&+ VlVn [gdb i]Z WVX` d[ i]Z WaVYZ! Vh ^aajhigViZY^cFigure 42!dgjhZVYdaaVgW^aa!Vh h]dlc^cFigure 43#
8. I^\]iZci]ZWdaiid`ZZei]ZhjeedgiWZVg^c\
adX`ZY^ceaVXZ#
"(("
SECTION 4: OPERATIONS
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away from moving parts at all times to reduce this risk.
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
"()"
Overview
I]ZWVcYhVl^hdcZd[i]ZbdhikZghVi^aZlddY Xjii^c\iddah^ci]Zh]de#>i^hXVeVWaZd[eZg[dgb" ^c\bVcnY^[[ZgZciXjii^c\[jcXi^dch^cXajY^c\/
Straight Cuts
Irregular Cuts
6 egdeZgan VY_jhiZY VcY ijcZY WVcYhVl XVc WZ hV[Zg id deZgViZ i]Vc bdhi di]Zg hVlh VcY eZg" [dgbhbVcn[jcXi^dchl^i]ZVhZVcYVXXjgVXn#
Basic Cutting Tips
Here are some basic tips to follow when oper- ating the bandsaw:
?? GZeaVXZ!h]VgeZc!VcYXaZVcWaVYZhVhcZX" ZhhVgnVcYbV`ZVY_jhibZciheZg^dY^XVaanid `ZZe i]Z hVl ValVnh gjcc^c\ ^c ide XdcY^" i^dc#
?? JhZ a^\]i VcY ZkZc egZhhjgZ l]^aZ Xjii^c\# A^\]iXdciVXil^i]i]ZWaVYZl^aaeZgb^iZVh^Zg a^cZ[daadl^c\VcYegZkZcijcYjZ[g^Xi^dc#
?? 6kd^Y ign^c\ id ijgc i^\]i XdgcZgh WZXVjhZ i]^hl^aail^hii]ZWaVYZ#GZbZbWZg!ndjbjhi hVlVgdjcYXdgcZgh#
?? B^hjhZ d[ i]Z hVl dg jh^c\ ^cXdggZXi iZX]" c^fjZh ^h jchV[Z VcY gZhjaih ^c [gjhigVi^dc VcY eddg Xjih# GZbZbWZg i]Z WaVYZ YdZh i]ZXjii^c\l^i]i]ZdeZgVidg??h\j^YVcXZ#
The foot brake will not stop the bandsaw wheels and blade instantly. DO NOT become
DcZ d[ i]Z bdhi jhZ[ja hV[Zin [ZVijgZh d[ i]Z BdYZa
Figure 45. I]Z[ddiWgV`Z^hadXViZYWZadli]Z
YjhiXdaaZXi^dcedgi#
Figure 46.
Unsupervised children and visitors inside your shop could cause serious per- sonal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!
"(*"
I]Z\j^YZedhi!h]dlc^cFigure 47!XdccZXihi]Z jeeZgWaVYZ\j^YZVhhZbWanidi]ZWVcYhVl#I]Z \j^YZ edhi Vaadlh i]Z WaVYZ \j^YZ VhhZbWan id bdkZjedgYdlck^VVgVX`VcYe^c^dc#>cdgYZg idXjiVXXjgViZan!i]ZWaVYZ\j^YZVhhZbWanbjhi WZcdbdgZi]Vc&[gdbi]Zided[i]Zldg`e^ZXZ Vi Vaa i^bZh i]^h edh^i^dc^c\ egdk^YZh i]Z WZhi hjeedgi[dgi]ZWaVYZ#
<j^YZEdhi
=VcYl]ZZa<j^YZEdhi AdX`@cdW
<j^YZEdhi
Figure 47.<j^YZedhi]VcYl]ZZaVcYadX``cdW#
To adjust guide post:
1.BV`Z hjgZ i]Vi i]Z WaVYZ iZch^dc! WaVYZ igVX`^c\!hjeedgiWZVg^c\h!VcYWaVYZ\j^YZh VgZVY_jhiZYXdggZXian#
2# AddhZc i]Z \j^YZ edhi adX` `cdW h]dlc ^c
Figure 47#
3# Ijgc i]Z \j^YZ edhi ]VcYl]ZZa id gV^hZ dg adlZg i]Z \j^YZ edhi jci^a i]Z jeeZg WaVYZ \j^YZ VhhZbWan ^h l^i]^c & [gdb i]Z ide d[ i]Zldg`e^ZXZ#
4# AdX` i]Z \j^YZ edhi ^c eaVXZ l^i] i]Z adX` `cdW#
"(+"
G^ee^c\ ^h i]Z egdXZhh d[ Xjii^c\ l^i] i]Z \gV^c d[ i]Z lddY hidX`# ;dg eanlddY VcY di]Zg egd" XZhhZYlddY!g^ee^c\h^beanbZVchXjii^c\Ydlc i]ZaZc\i]d[i]Zldg`e^ZXZ#;dgg^ee^c\!Vl^YZg WaVYZ ^h WZiiZg# >c bdhi g^ee^c\ Veea^XVi^dch! V hiVcYVgYgV`Zgiddi]hinaZl^aaWZhj[[^X^Zci#
To make a rip cut:
1. 6Y_jhi i]Z [ZcXZ id bViX] i]Z l^Yi] d[ i]Z Xjidcndjgldg`e^ZXZVcYadX`i]Z[ZcXZ^c eaVXZ#
2. 6Y_jhii]ZWaVYZ\j^YZVhhZbWanidi]ZXdg" gZXi]Z^\]i#
3. 6[iZg Vaa hV[Zin egZXVji^dch ]VkZ WZZc bZi! ijgc i]Z WVcYhVl ON# Hadlan [ZZY i]Z ldg`e^ZXZ ^cid i]Z WaVYZ VcY Xdci^cjZ l^i] i]ZXjijci^ai]ZWaVYZ^hXdbeaZiZani]gdj\] i]Zldg`e^ZXZ#Figure 48h]dlhVine^XVag^e" e^c\deZgVi^dc#Note: If you are cutting nar- row pieces, use a push stick to protect your fingers.
Figure 48.:mVbeaZd[ine^XVag^ee^c\deZgVi^dc
l^i]Vejh]hi^X`#
NEVER place fingers or hands in the line of cut. In the event that something unexpected happens, your hands or fingers may slip into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to fol- low these warnings may result in serious personal injury!
8gdhhXjii^c\^hi]ZegdXZhhd[Xjii^c\VXgdhhi]Z \gV^cd[lddY#;dgeanlddYVcYdi]ZgegdXZhhZY lddY!XgdhhXjii^c\h^beanbZVchXjii^c\VXgdhh i]Zl^Yi]d[i]ZbViZg^Va#
To make a 90?? crosscut:
1. BVg`i]Zldg`e^ZXZdci]ZZY\Zl]ZgZndj
lVciidWZ\^ci]ZXji#
2. 6Y_jhii]ZWaVYZ\j^YZVhhZbWanidi]ZXdg" gZXi]Z^\]iVcYbV`ZhjgZi]Zb^iZg\Vj\Z^h hZiid%??#
3. BdkZ i]Z [ZcXZ dji d[ i]Z lVn# EaVXZ i]Z ldg`e^ZXZZkZcanV\V^chii]Zb^iZg\Vj\Z#
4. =daYi]Zldg`e^ZXZV\V^chii]Zb^iZg\Vj\Z VcYa^cZjei]ZbVg`l^i]i]ZWaVYZ#
5. 6[iZg Vaa hV[Zin egZXVji^dch ]VkZ WZZc bZi! ijgc i]Z WVcYhVl ON# Hadlan [ZZY i]Z ldg`e^ZXZ ^cid i]Z WaVYZ VcY Xdci^cjZ i]Z Xjijci^ai]ZWaVYZ^hVaai]ZlVni]gdj\]i]Z ldg`e^ZXZ#Figure 49h]dlhVine^XVaXgdhh" Xjii^c\deZgVi^dc#
Figure 49.:mVbeaZd[XgdhhXjii^c\deZgVi^dc
l^i]b^iZg\Vj\Z#
GZhVl^c\Figure 50^hi]ZegdXZhhd[Xjii^c\V WdVgY^cidilddgbdgZi]^ccZgWdVgYh#I]ZbVm^" bjbWdVgYl^Yi]i]ViXVcWZgZhVlc^ha^b^iZYWn i]ZbVm^bjbXjii^c\]Z^\]id[i]ZWVcYhVl#
DcZ d[ i]Z bdhi ^bedgiVci Xdch^YZgVi^dch l]Zc gZhVl^c\ ^h WaVYZ hZaZXi^dc# <ZcZgVaan! l^YZg WaVYZhVgZWZiiZg#>cbdhiVeea^XVi^dch!V]dd`dg Vh`^eiddi]hinaZl^aaWZYZh^gVWaZ#8]ddhZWaVYZh l^i] [ZlZg iZZi]"eZg"^cX][gdb ( id +! WZXVjhZ i]Znd[[ZgaVg\Zg\jaaZiXVeVX^i^Zh[dgXaZVg^c\hVl" Yjhi! gZYjX^c\ ]ZVi Wj^aYje VcY gZYjX^c\ higV^c dci]Zbdidg#
When resawing thin pieces, a wandering blade (blade lead) can tear through the sur- face of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.
To resaw a workpiece:
1. KZg^[ni]Vii]ZWVcYhVl^hhZijeegdeZganVcY
i]Vii]Z[ZcXZ^heVgVaaZaidi]ZWaVYZ#
2.6Y_jhii]ZjeeZgWaVYZ\j^YZhd^i^hVWdji& VWdkZi]Zldg`e^ZXZl^i]Vb^c^bjbVbdjci d[WaVYZZmedhZY#
3.
NOTICE
The scale on the front rail will NOT be accu- rate when using the resaw fence.
4. Hjeedgii]ZZcYhd[i]ZWdVgY^[cZXZhhVgn#
5. Ijgci]ZWVcYhVlON#
6. Jh^c\ ejh] eVYYaZh VcY V ejh] hi^X`! `ZZe egZhhjgZ V\V^chi i]Z [ZcXZ VcY iVWaZ! VcY hadlan [ZZY i]Z ldg`e^ZXZ ^cid i]Z bdk^c\ WaVYZ jci^a i]Z WaVYZ ^h XdbeaZiZan i]gdj\] i]Zldg`e^ZXZhZZFigure 50#
"(,"
Figure 50. :mVbeaZd[gZhVl^c\ajbWZg#
Cutting Curves
L]Zc Xjii^c\ XjgkZh! h^bjaiVcZdjhan [ZZY VcY ijgci]ZhidX`XVgZ[jaanhdi]Vii]ZWaVYZ[daadlh i]Z aVndji a^cZ l^i]dji il^hi^c\# >[ V XjgkZ ^h hd VWgjeii]Vi^i^hcZXZhhVgnidgZeZViZYanWVX`je VcYXjiVcZl`Zg[!jhZZ^i]ZgVcVggdlZgWaVYZ dgVWaVYZl^i]bdgZIE>iZZi]eZg^cX]!dgbV`Z bdgZgZa^Z[Xjih#
6alVnh bV`Z h]dgi Xjih [^ghi! i]Zc egdXZZY id i]Z adc\Zg Xjih# GZa^Z[ Xjih l^aa Vahd gZYjXZ i]Z X]VcXZi]Vii]ZWaVYZl^aaWZe^cX]ZYdgil^hiZY# GZa^Z[ Xjih VgZ Xjih bVYZ i]gdj\] i]Z lVhiZ edgi^dcd[i]Zldg`e^ZXZVcYVgZhideeZYVii]Z aVndjia^cZ#6hndjXjiVadc\i]ZaVndjia^cZ!lVhiZ lddY^hgZaZVhZY[gdbi]Zldg`e^ZXZ!VaaZk^Vi^c\ VcnegZhhjgZdci]ZWVX`d[i]ZWaVYZ#GZa^Z[Xjih Vahd bV`Z WVX`^c\ i]Z ldg`e^ZXZ dji ZVh^Zg! ^[ cZZYZY#
NOTICE
The list below displays blade widths and the corresponding minimum radii for those blade widths.
Blade Lead
>i^hXdbbdc[dgVWVcYhVlWaVYZidlVcYZgd[[ i]ZXjia^cZl]ZchVl^c\Vhh]dlc^cFigure 51# I]^h^hXVaaZYWaVYZaZVY#
Figure 51. 7aVYZaZVY^c\VlVn[gdba^cZd[Xji#
To correct blade lead:
1. 8]ZX`i]Vii]Zb^iZghadidg[ZcXZ^heVgVaaZa idi]ZWaVYZa^cZ!VcYXdggZXi^[cZXZhhVgn#
2. 8]ZX`[dgegdeZgWaVYZiZch^dc#>[i]ZWaVYZ iZch^dc^hXdggZXiVcY^i^hcdiXdckZc^Zciid gZeaVXZ i]Z WaVYZ! XdbeZchViZ [dg aZVY Wn VY_jhi^c\i]ZiVWaZ#
To shift the table:
1. DcVhXgVee^ZXZd[lddY!bVg`Va^cZi]Vi^h
eZgeZcY^XjaVgidi]Z[gdciZY\Z#
2. 8ji i]Z WdVgY dc i]Z a^cZ Wn ejh]^c\ ^i ^cid i]ZWaVYZl^i]i]Zb^iZg\Vj\Z#
3. 9>H8DCC:8I76C9H6L;GDBEDL:G
4. AddhZc i]Z iVWaZ bdjci^c\ Wdaih# H]^[i i]Z iVWaZidXdbeZchViZ[dgi]ZWaVYZaZVY#
5. GZeZVi Steps
6. I^\]iZci]ZiVWaZWdaih#
Table Tilt
Personal injury or death can occur if the bandsaw starts during table adjust- ment. Disconnect power from the bandsaw before performing table adjust- ments.
I]ZWVcYhVliVWaZl^aai^ai*??aZ[iVcY)*??g^\]iid egdk^YZVl^YZgVc\Zd[Xjii^c\dei^dch#
To tilt the table:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZc i]Z iVWaZ i^ai adX` aZkZg h]dlc ^c
Figure 52#
AdX`AZkZg
IVWaZI^ai=VcYl]ZZa
Figure 52.IVWaZi^aiXdcigdah#
3. Idi^aii]ZiVWaZidi]Zg^\]i!ijgci]ZiVWaZi^ai
]VcYl]ZZaXadX`l^hZFigure 52#
4. Id i^ai i]Z iVWaZ id i]Z aZ[i! ijgc i]Z iVWaZ i^ai ]VcYl]ZZa XadX`l^hZ dcZ ijgc! adlZg i]Z edh^i^kZ hide Wdai! i]Zc ijgc i]Z ]VcYl]ZZa XdjciZgXadX`l^hZ#
5. HZXjgZi]ZiVWaZi^aiadX`aZkZg#
6. ;daadl Edh^i^kZ Hide ^chigjXi^dch dc Page 26 [dg gZhZiii^c\ i]Z hide Wdai VcY iVWaZ [dg ]dg^odciVa%??deZgVi^dch#
Stacked Cuts
DcZd[i]ZWZcZ[^ihd[VWVcYhVl^h^ihVW^a^inid Xjibjai^eaZXde^Zhd[VeVgi^XjaVgh]VeZWnhiVX`" ^c\VcjbWZgd[ldg`e^ZXZhid\Zi]Zg#7Z[dgZbV`" ^c\hiVX`ZY Xjih! ZchjgZ i]ViWdi] i]ZiVWaZVcY i]ZWaVYZVgZegdeZganVY_jhiZYid.%??hZZPage 26#Di]Zgl^hZ!VcnZggdgl^aaWZXdbedjcYZY#
To complete a stacked cut:
1. 6a^\c ndjg e^ZXZh [gdb ide id Wdiidb id ZchjgZ i]Vi ZVX] e^ZXZ ]Vh VYZfjViZ hXgVe idegdk^YZVXaZVc!jc]VbeZgZYXji#
2. HZXjgZ Vaa i]Z e^ZXZh id\Zi]Zg ^c V bVccZg i]Vi l^aa cdi ^ciZg[ZgZ l^i] i]Z Xjii^c\# =di \ajZ dc i]Z ZY\Zh ldg`h lZaa! Vh Yd WgVY cV^ah i]gdj\] i]Z lVhiZ edgi^dc# 7Z XVgZ[ja cdiidXji^cidi]ZWgVYhdgndjbVnWgZV`i]Z WaVYZ
3. Dc i]Z [VXZ d[ i]Z ide e^ZXZ! aVn dji i]Z h]VeZndj^ciZcYidXji#
4. BV`Z gZa^Z[ Xjih eZgeZcY^XjaVg id i]Z dji" a^cZ d[ ndjg ^ciZcYZY h]VeZ ^c VgZVh l]ZgZ X]Vc\Zh ^c WaVYZ Y^gZXi^dc XdjaY higV^c i]Z lddY\gV^cdgXVjhZi]ZWaVYZ`Zg[idW^cY#
5. 8jii]ZhiVX`d[e^ZXZhVhi]dj\]ndjlZgZ Xjii^c\Vh^c\aZe^ZXZ#;daadlndjgaVndjia^cZ l^i]i]ZWaVYZ`Zg[dci]ZlVhiZh^YZd[ndjg a^cZ!Vhh]dlc^cFigure 53#
Figure 53.Ine^XVahiVX`ZYXji#
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Blade Information
HZaZXi^c\ i]Z g^\]i WaVYZ gZfj^gZh V `cdlaZY\Z d[i]ZkVg^djhWaVYZX]VgVXiZg^hi^XhidbViX]i]Z WaVYZl^i]i]ZeVgi^XjaVgXjii^c\deZgVi^dc#
Blade Length
BZVhjgZYWni]ZX^gXjb[ZgZcXZ!WaVYZaZc\i]hVgZ jhjVaanjc^fjZidi]ZWgVcYd[ndjgWVcYhVlVcY
Blade Width
BZVhjgZY[gdbi]ZWVX`d[i]ZWaVYZidi]Zi^ed[ i]ZWaVYZiddi]i]Zl^YZhied^ci!WaVYZl^Yi]^h d[iZci]Z[^ghiXdch^YZgVi^dc\^kZcidWaVYZhZaZX" i^dc#7aVYZl^Yi]Y^XiViZhi]ZaVg\ZhiVcYhbVaaZhi XjgkZi]ViXVcWZXji!VhlZaaVh]dlVXXjgViZan^i XVcXjiVhigV^\]ia^cZ#
I]Z BdYZa
?? Curve Cutting:JhZi]ZX]Vgi^cFigure 54 id YZiZgb^cZi]ZXdggZXiWaVYZ[dgXjgkZXjii^c\# 9ZiZgb^cZi]ZhbVaaZhigVY^jhXjgkZi]Vil^aa WZ Xji dc ndjg ldg`e^ZXZ VcY jhZ i]Z Xdg" gZhedcY^c\WaVYZl^Yi]#
7aVYZL^Yi]
8jii^c\GVY^jh
Figure 54.7aVYZl^Yi]gVY^^#
?? Straight Cutting: JhZ i]Z aVg\Zhi l^Yi] WaVYZ i]Vi ndj dlc# CVggdl WaVYZh XVc Xji i^\]iXjgkZhVhbVaagVY^jhWjiVgZcdikZgn \ddY Vi Xjii^c\ higV^\]i a^cZh WZXVjhZ i]Zn cVijgVaanlVcYZgWaVYZaZVY#=dlZkZg!aVg\" ZgWaVYZhVgZbjX]WZiiZgViXjii^c\higV^\]i a^cZh! Wji [jcXi^dc eddgan Vi Xjii^c\ hbVaa XjgkZhWZXVjhZd[i]Z^gh^oZ#
Tooth Style
L]Zc hZaZXi^c\ WaVYZh! Vcdi]Zg dei^dc id Xdc" h^YZg^hi]Zh]VeZ!\jaaZih^oZ!iZZi]hZiVcYiZZi] Vc\aZ di]Zgl^hZ`cdlcVh??Iddi]HinaZ#Figure 55 h]dlh i]Z i]gZZ bV^c XViZ\dg^Zh d[ iddi] hinaZ/
Figure 55.GV`Zg!H`^e=dd`iddi]hinaZh#
?? Raker: I]^h hinaZ ^h Xdch^YZgZY id WZ i]Z hiVcYVgY WZXVjhZ i]Z iddi] h^oZ VcY h]VeZ VgZ i]Z hVbZ Vh i]Z iddi] \jaaZi# I]Z iZZi] dc gV`Zg WaVYZh jhjVaan VgZ kZgn cjbZgdjh! ]VkZ cd Vc\aZ! VcY egdYjXZ Xjih Wn hXgVe" ^c\ i]Z bViZg^Va0 i]ZhZ X]VgVXiZg^hi^Xh gZhjai ^ckZgnhbddi]Xjih!WjiYdcdiXji[VhiVcY \ZcZgViZbdgZ]ZVil]^aZXjii^c\#
?? Skip: I]^h hinaZ ^h h^b^aVg id V gV`Zg WaVYZ i]Vi ^h b^hh^c\ ZkZgn di]Zg iddi]# 7ZXVjhZ d[ i]Z YZh^\c! h`^e iddi]ZY WaVYZh ]VkZ V bjX] aVg\Zg \jaaZi i]Vc gV`Zg WaVYZh! VcY i]ZgZ[dgZ!Xji[VhiZgVcY\ZcZgViZbdgZ]ZVi# =dlZkZg!i]ZhZWaVYZhVahdaZVkZVgdj\]Zg Xjii]VcgV`ZgWaVYZh#
?? Hook: I]Z iZZi] dc i]^h hinaZ ]VkZ V edh^" i^kZ Vc\aZ YdlclVgY l]^X] bV`Zh i]Zb Y^\^cidi]ZbViZg^Va!VcYi]Z\jaaZihVgZjhj" VaangdjcYZY[dgZVh^ZglVhiZgZbdkVa#I]ZhZ WaVYZh VgZ ZmXZaaZci [dg i]Z idj\] YZbVcYh d[gZhVl^c\VcYg^ee^c\i]^X`bViZg^Va#
Tooth Pitch
JhjVaan bZVhjgZY Vh IE> iZZi] eZg ^cX]! iddi] e^iX]YZiZgb^cZhi]Zh^oZd[i]ZiZZi]#BdgZiZZi] eZg^cX][^cZe^iX]l^aaXjihadlZg!Wjihbddi]Zg0 l]^aZ [ZlZg iZZi] eZg ^cX] XdVghZ e^iX] l^aa Xji gdj\]Zg! Wji [VhiZg# 6h V \ZcZgVa gjaZ! X]ddhZ WaVYZh i]Vi l^aa ]VkZ Vi aZVhi i]gZZ iZZi] ^c i]Z bViZg^Va Vi Vaa i^bZh# JhZ [^cZ e^iX]ZY WaVYZh dc ]VgYZglddYhVcYXdVghZe^iX]ZYWaVYZhdchd[iZg lddYh#
Blade Care
6WVcYhVlWaVYZ^hVYZa^XViZe^ZXZd[hiZZai]Vi ^hhjW_ZXiZYidigZbZcYdjhhigV^c#NdjXVcdWiV^c adc\ZgjhZ[gdbVWVcYhVlWaVYZ^[ndj\^kZ^i[V^g igZVibZci VcY ValVnh jhZ i]Z Veegdeg^ViZ [ZZY gViZ[dgndjgdeZgVi^dc#
7Z hjgZ id hZaZXi WaVYZh l^i] i]Z egdeZg l^Yi]! hinaZ! VcY e^iX] [dg ZVX] Veea^XVi^dc# I]Z lgdc\ X]d^XZd[WaVYZhl^aad[iZcegdYjXZjccZXZhhVgn ]ZVil]^X]l^aah]dgiZci]Za^[Zd[ndjgWaVYZ#
6XaZVcWaVYZl^aaeZg[dgbbjX]WZiiZgi]VcVY^gin WaVYZ#9^gindg\jbbZYjeWaVYZheVhhi]gdj\] i]Z Xjii^c\ bViZg^Va l^i] bjX] bdgZ gZh^hiVcXZ i]Vc XaZVc WaVYZh# I]^h ZmigV gZh^hiVcXZ Vahd XVjhZhjccZXZhhVgn]ZVi#
Blade Breakage
BVcnXdcY^i^dchbVnXVjhZVWVcYhVlWaVYZid WgZV`# 7aVYZ WgZV`V\Z ^h jcVkd^YVWaZ! ^c hdbZ XVhZh!h^cXZ^i^hi]ZcVijgVagZhjaid[i]ZeZXja^Vg higZhhZh i]Vi WVcYhVl WaVYZh VgZ hjW_ZXiZY id# 7aVYZWgZV`V\Z^hVahdYjZidVkd^YVWaZX^gXjb" hiVcXZh# 6kd^YVWaZ WgZV`V\Z ^h bdhi d[iZc i]Z gZhjaid[eddgXVgZdg_jY\ZbZcidci]ZeVgid[i]Z deZgVidgl]Zcbdjci^c\dgVY_jhi^c\i]ZWaVYZdg hjeedgi\j^YZh#
The most common causes of blade breakage are:
?? ;Vjain Va^\cbZci VcY VY_jhibZci d[ i]Z \j^YZh#
?? ;dgX^c\ dg il^hi^c\ V l^YZ WaVYZ VgdjcY V XjgkZd[h]dgigVY^jh#
?? ;ZZY^c\ i]Z ldg`e^ZXZ ^cid i]Z WaVYZ idd [Vhi#
?? Iddi]YjaacZhhdgVWhZcXZd[hj[[^X^ZcihZi#
?? >cXdggZXiiZch^dc#
?? IdeWaVYZ\j^YZVhhZbWanhZiidd]^\]VWdkZ i]Zldg`e^ZXZ#
?? Jh^c\VWaVYZl^i]Vajbendg^begdeZgan[^c" ^h]ZYWgVoZdglZaY#
?? 8dci^cjdjhangjcc^c\i]ZWVcYhVll]Zccdi ^cjhZ#
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Blade Changes
Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury.
All saw blades are dan- gerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.
To remove a blade:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZaZVhZi]ZWaVYZiZch^dc#
3. 6Y_jhii]ZjeeZgVcYadlZg\j^YZWZVg^c\hVh [VgVlVnVhedhh^WaZ[gdbi]ZWaVYZ#
4. DeZci]ZjeeZgVcYadlZgl]ZZaXdkZgh!VcY l^i]\adkZY]VcYh!ha^YZi]ZWaVYZd[[d[Wdi] l]ZZah#
5. Ha^YZi]ZWaVYZi]gdj\]i]Zhadi^ci]ZiVWaZ#
To replace a blade:
1. Ha^YZi]ZWaVYZi]gdj\]i]ZiVWaZhadi!Zchjg"
^c\ i]Vi i]Z iZZi] VgZ ed^ci^c\ [dglVgY VcY
YdlcidlVgYi]ZiVWaZ#
Note: If the teeth will not point downward in any orientation, the blade is
2. Ha^ei]ZWaVYZi]gdj\]i]Z\j^YZh!VcYbdjci ^i dc i]Z jeeZg VcY adlZg l]ZZah Figure 56#
")'"
Figure 56.:mVbeaZd[eaVX^c\WaVYZdci]Z
l]ZZah#
3. 6Y_jhiiZch^dcVhYZhXg^WZYdcPage 30#
4.6Y_jhiigVX`^c\^[cZZYZYhZZPage 21#
5. 6Y_jhi i]Z jeeZg$adlZg \j^YZ WZVg^c\h VcY i]ZhjeedgiWZVg^c\hhZZPage 30#
6. 8adhZi]Zl]ZZaXdkZgh#
SECTION 5: ACCESSORIES
Replacement Blades
I]ZhZ gZeaVXZbZci WaVYZh VgZ b^aaZY [dg ZmVXi iddi] hZi VcY VgZ bVYZ l^i] ]^\] fjVa^in idda hiZZa#
180" Carbon Steel Replacement Blades for the Model G0568/G0569.
180" Timber Wolf?? Replacement Blades for the Model G0568/G0569.
Figure 57#<&%.)7VcYhVlEdlZg;ZZYZg#
H7528???
Figure
T20503
T20451
Figure 59. :nZegdiZXi^dcVhhdgibZci#
EgdiZXindjg]ZVg^c\WZ[dgZ^ihiddaViZ#:heZX^Vaan ^bedgiVci ^[ ndj dg ZbeadnZZh deZgViZ [dg ]djgh ViVi^bZ#
H4978
T20446
H4979
Figure 60. =ZVg^c\egdiZXi^dcVhhdgibZci#
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LddYYjhi]VhWZZca^c`ZYidcVhVaXVcXZgVcY hZkZgZ gZhe^gVidgn ^aacZhhZh# >[ ndj ldg` VgdjcY" Yjhi ZkZgnYVn! V ]Va["bVh` gZhe^gVidg XVc WZ V a^[ZhVkZg#6ahdXdbeVi^WaZl^i]hV[Zin\aVhhZh
Figure 61. =Va["bVh`gZhe^gVidgl^i]Y^hedhVWaZ
XVgig^Y\Z[^aiZgh#
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Figure 66. =,*'.GZ"HVl;ZcXZ#
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Figure 70.
SECTION 6: MAINTENANCE
Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.
Schedule
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Daily Check:
?? AddhZbdjci^c\Wdaih#
??9VbV\ZYhVlWaVYZ#
??LdgcdgYVbV\ZYl^gZh#
??6cndi]ZgjchV[ZXdcY^i^dc#
Monthly Check:
?? K"WZaiiZch^dc!YVbV\Z!dglZVg#
?? 8aZVc$kVXjjbYjhiWj^aYje[gdb^ch^YZXVW^" cZiVcYd[[bdidg#
Cleaning
8aZVc^c\ i]Z BdYZa
Unpainted Cast Iron
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@ZZeiVWaZhgjhi"[gZZl^i]gZ\jaVgVeea^XVi^dchd[ egdYjXih a^`Z <.+?? <jc IgZVibZci! HA>E>I??! dg 7dZh]^ZaY??I".hZZSection 5: Accessoriesdc
Page 43[dgbdgZYZiV^ah#
Brushes
I]ZWVcYhVl^hZfj^eeZYl^i]i]gZZadlZgWgjh]" Zh# I]Z Wgjh]Zh h]djaY WZ X]ZX`ZY YV^an VcY XaZVcZY l]Zc i]Zn WZXdbZ Y^gin# I]ZgZ VgZ VY_jhibZci WgVX`Zih i]Vi Vaadl i]Z Wgjh]Zh id WZ VY_jhiZY [dg Wg^hiaZ lZVg# GZ[Zg id Adjusting Wheel and Blade Brushes dc Page 55 [dg VY_jhibZciYZiV^ah#
Lubrication
HZVaZY VcY egZ"ajWg^XViZY WVaa WZVg^c\h gZfj^gZ cdajWg^XVi^dc[dgi]Za^[Zd[i]ZWZVg^c\h#6aaWZVg" ^c\hVgZhiVcYVgYh^oZh!VcYgZeaVXZbZcihXVcWZ ejgX]VhZY[gdbdjgeVgihYZeVgibZcidgVWZVg^c\ hjeeanhidgZ#
Bdhi di]Zg bdk^c\ eVgih cZZY id WZ ajWg^XViZY Vh cZZYZY id bV^ciV^c hbddi] [jcXi^dc d[ i]Z WVcYhVl#
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To lubricate the blade guide rack and pinion:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AdlZg i]Z WaVYZ \j^YZ jci^a ^i gZVX]Zh i]Z iVWaZ#
3. L^eZ d[[ Vcn Zm^hi^c\ \gZVhZ VcY hVlYjhi Wj^aYjedci]ZgVX`Figure 71
To lubricate the tension adjustment assem- bly:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2.DeZc i]Z ide l]ZZa XdkZg VcY add` i]gdj\] i]Zided[i]Zl]ZZa#
3. L^eZ d[[ Vcn Zm^hi^c\ \gZVhZ VcY hVlYjhi Wj^aYje dc i]Z WaVYZ iZch^dc VY_jhibZci VhhZbWanVcYiZch^dcaZkZgXVb#
4. 6eean V i]^c XdVi d[ \gZVhZ id i]Z iZch^dc VY_jhibZciVhhZbWanVcYiZch^dcaZkZgXVb Figure 72#
Figure 71#:mVbeaZd[gVX`ajWg^XVi^dcadXVi^dc#
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5. BdkZ i]Z WaVYZ \j^YZ je VcY Ydlc hZkZgVa i^bZhVcYgZbdkZVcnZmXZhh\gZVhZid]Zae egZkZcihVlYjhiWj^aYje#
To lubricate the blade tracking knob:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2.JchXgZli]ZWaVYZigVX`^c\`cdW*ijgch#
3. L^eZ d[[ Vcn Zm^hi^c\ \gZVhZ VcY hVlYjhi Wj^aYjedci]Zi]gZVYh#
4. 6eeanV[ZlYVWhd[Va^\]iVaa"ejgedhZ\gZVhZ idi]Zi]gZVYh#
5. GZ"VY_jhi igVX`^c\ hZZ Blade Tracking dc
Page 21#
Figure 72.IZch^dcVY_jhibZciVhhZbWan
adXVi^dchidel]ZZagZbdkZY[dgXaVg^in#
To lubricate the table tilt rack and pinion assembly:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. L^i] i]Z iVWaZ eZgeZcY^XjaVg id i]Z WaVYZ! l^eZ d[[ Vaa Zm^hi^c\ \gZVhZ VcY hVlYjhi Wj^aYje[gdbi]ZgVX`#
3. BdkZi]ZiVWaZjeid^ihbVm^bjb)*??Vc\aZ
VcY l^eZFigure 73 d[[ Vaa Zm^hi^c\ \gZVhZ
VcYhVlYjhiWj^aYje[gdbi]ZgVX`#
Figure 73.:mVbeaZd[ajWg^XVi^c\iVWaZi^aigVX`
VcYe^c^dcVhhZbWan#
4. 6eeanVi]^cXdVid[a^\]iVaa"ejgedhZ\gZVhZid i]ZgVX`#
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To lubricate the trunnions:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. BdkZi]ZiVWaZjejci^a^igZVX]Zh^ihbVm^bjb )*??Vc\aZVcYl^eZd[[VaaZmXZhh\gZVhZVcY hVlYjhi[gdbi]Zigjcc^dch#
3.6eeanVi]^cXdVid[a^\]iVaaejgedhZ\gZVhZid i]Zigjcc^dchFigure 74#
Figure 74#Igjcc^dcajWg^XVi^dcadXVi^dc#
4. BdkZi]ZiVWaZYdlcVcYi]ZcWVX`jeidY^h" ig^WjiZi]Z\gZVhZ!i]Zcl^eZd[[VcnZmXZhh \gZVhZ[gdbi]Zigjcc^dch#
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SECTION 7: SERVICE
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Troubleshooting
Checking and
Tensioning
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Tools Needed:Qty
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=ZmLgZcX]+bb###############################################&
LgZcX]&(bb####################################################&
To check the
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2.DeZci]Zl]ZZaXdkZgh#
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4. Ejh] i]Z XZciZg d[ i]Z K"WZaih# CdiZ i]Z Vbdjci d[ YZ[aZXi^dc Figure 75# >[ YZ[aZX" i^dc^hbdgZi]Vc(??)!iZch^dci]ZK"WZai#
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Figure 75.K"WZaiYZ[aZXi^dc#
To tension the
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2. DeZci]Zl]ZZaXdkZgh#
3. AddhZci]ZbdidgVY_jhibZciWdaihh]dlc^c
Figure 76#
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Figure 76.BdidgbdjciWdaihVcYiZch^dcWdai#
4. 6Y_jhii]ZWZaiiZch^dc/
>[i]ZWZai^hiddaddhZ!ijgci]ZiZch^dccji XadX`l^hZidi^\]iZci]ZWZaih#
>[i]ZWZai^hiddi^\]i!ijgci]ZiZch^dccji XdjciZgXadX`l^hZidaddhZci]ZWZaih
5. Ejh]i]ZXZciZgd[i]ZK"WZai#>[YZ[aZXi^dc^h Veegdm^bViZan (??) l^i] bdYZgViZ egZhhjgZ! i]Zci]ZiZch^dc^hXdggZXi#>[i]ZYZ[aZXi^dc^h bdgZi]Vc(??)!gZeZViStep 4#
6. L]Zc i]Z K"WZai iZch^dc ^h XdggZXi! i^\]iZc i]Z bdidg VY_jhibZci Wdaih! VcY XadhZ i]Z l]ZZaXdkZgh#
Replacing
Tools Needed:QTY
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To replace the
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2. DeZc i]Z l]ZZa XdkZgh VcY gZbdkZ i]Z WVcYhVlWaVYZ#
3. AddhZc i]Z bdidg bdjci Wdaih h]dlc ^c Figure 76!i]Zcijgci]ZiZch^dcWdaiXdjciZg" XadX`l^hZ!VcYejaai]ZK"WZaihd[[#
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7. L]Zci]ZiZch^dc^hXdggZXi!i^\]iZci]Zbdidg
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Adjusting Wheel and
Blade Brushes
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7gjh]Zh
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To adjust the brushes:
1.9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZci]ZadlZgl]ZZaXdkZg#
3. AddhZci]ZWdai$cjii]VihZXjgZhZVX]Wgjh]
^ceaVXZ#
4. 6Y_jhiZVX]Wgjh]hd^ibV`Zh\ddYXdciVXi l^i]i]Zl]ZZadgWaVYZ l^i]djiWZcYc\i]Z Wg^hiaZh#
5. I^\]iZci]ZWdai$cjihidhZXjgZZVX]Wgjh]^c
eaVXZ#
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I]Zfj^X`gZaZVhZiZch^dcaZkZg^hhZijeXdggZXian
Tools Needed:Qty
=ZmLgZcX]+bb############################################## & LgZcX]&(bb################################################### '
To adjust the tension lever:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZci]Zl]ZZaXdkZgh!gZbdkZi]ZWVcYhVl
WaVYZ!i]Zc^chiVaai]ZcZldcZgZ[ZgidBlade
ChangesdcPage 42#
3. AddhZci]Z_Vbcjidci]ZiZch^dcVY_jhibZci
hXgZl,"&%ijgch#
4. Eji i]Z fj^X` gZaZVhZ iZch^dc aZkZg ^c i]Z YdlcZc\V\ZYedh^i^dc!i]Zcijgci]ZWaVYZ iZch^dc ]VcYl]ZZa jci^a i]Z WaVYZ iZch^dc bViX]Zhi]ZbVg`dci]ZWaVYZiZch^dchXVaZ [dgi]ZVeegdeg^ViZWaVYZi]^X`cZhh#
5. I]gZVYi]ZiZch^dcVY_jhibZcihXgZlFigure 1 Ydlc jci^a ^i XdciVXih i]Z l]ZZa WadX` eaViZ!i]ZcWVX`^id[[&"'ijgch#
IZch^dc 6Y_jhibZci HXgZl
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6. I^\]iZci]Z_Vbcji#
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Tools Needed:
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To check/adjust the guide post parallel side-
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. I^\]iZc i]Z WaVYZ id i]Z iZch^dc i]Vi l^aa WZ
jhZYYjg^c\deZgVi^dc#
3. AddhZc i]Z \j^YZ edhi adX` `cdW! gV^hZ i]Z \j^YZ edhi! adX` ^i ^c eaVXZ! i]Zc eaVXZ V bVX]^c^hi??h hfjVgZ dc i]Z iVWaZ cZmi id i]Z h^YZd[i]ZWaVYZVh^aajhigViZY^cFigure 79#
Figure 79.HfjVg^c\iVWaZidWaVYZ#
4. 6Y_jhii]ZiVWaZhfjVgZl^i]i]ZWaVYZjh^c\ i]Z iVWaZ i^ai ]VcYl]ZZa! i]Zc hZXjgZ ^i l^i] i]ZiVWaZi^aiadX`aZkZg#
5. AddhZc i]Z \j^YZ edhi adX` `cdW! adlZg i]Z \j^YZedhiidl^i]^c&d[i]ZiVWaZide!i]Zc i^\]iZci]Z`cdW#
6. EaVXZVbVX]^c^hihhfjVgZdci]ZiVWaZcZmi id i]Z g^\]i ]VcY h^YZ d[ i]Z \j^YZ edhi! Vh h]dlc^cFigure 80#
Figure80#:mVbeaZd[X]ZX`^c\\j^YZedhi
hfjVgZcZhh#
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>[ i]ZgZ ^h V \Ve WZilZZc i]Z hfjVgZ VcY i]Z\j^YZedhi!i]Z\j^YZedhi^hcdieVgVaaZa idi]ZWaVYZ#<didStep 7#
7.AddhZc ZVX] d[ i]Z [djg hXgZlh h]dlc ^c
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Figure 81.<j^YZedhiVY_jhibZcihXgZlh#
8. <ZcianiVei]ZadlZgeVgid[i]Z\j^YZedhi^c i]ZVeegdeg^ViZY^gZXi^dcjci^ai]ZgZ^hcd\Ve WZilZZci]ZhfjVgZVcYi]Z\j^YZedhi#
9. I^\]iZci]ZhXgZlhh]dlc^cFigure 81#
To check/adjust the guide post parallel with the blade
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZc i]Z \j^YZ edhi adX` `cdW! adlZg i]Z WaVYZ\j^YZVhhZbWanidl^i]^c&d[i]ZiVWaZ ide!i]Zci^\]iZci]ZadX``cdW#
3. GZbdkZ i]Z hXgZlh i]Vi hZXjgZ i]Z \j^YZ edhi \jVgY VcY bdkZ ^i je VcY dji d[ i]Z lVn#
4. BZVhjgZ i]Z Y^hiVcXZ 6 WZilZZc i]Z ide [gdci[VXZd[i]Z\j^YZedhigVX`VcYi]ZWVX` d[i]ZWaVYZhZZFigure 82#
9^hiVcXZ7
Figure82#:mVbeaZd[bZVhjg^c\Y^hiVcXZ
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5. BZVhjgZ i]Z Y^hiVcXZ 7 WZilZZc i]Z Wdi" idb[gdci[VXZd[i]Z\j^YZedhigVX`VcYi]Z WVX`d[i]ZWaVYZhZZFigure 82#
>[ i]Z bZVhjgZbZcih iV`Zc ^c Steps
>[ i]Z bZVhjgZbZcih iV`Zc ^c Steps
"*,"
Figure83#AdXVi^dc[dgeaVX^c\h]^bh#
Wheel Alignment
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Tools Needed:
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?d^ciZg################################################################ &
To check if your wheels are coplanar:
1. I]Z WdYn d[ i]Z WVcYhVl YdZh cdi Vaadl ndj id eaVXZ V gZ\jaVg higV^\]iZY\Z VXgdhh Wdi]l]ZZahVii]ZhVbZi^bZ#LZ??kZ[djcY Vh^beaZlVniddkZgXdbZi]^hh^ijVi^dc#6aa ndjcZZY^hV,%&$)m'm)WdVgY!V_d^ciZg VcYVX^gXjaVghVl#Gjci]Z'm)VXgdhhV _d^ciZg dc i]Z h^YZ id WZ eaVXZY V\V^chi i]Z l]ZZah! i]Zc Xji V &&??' m
2. 6[iZg ndj??kZ bVYZ ndjg XdeaVcVg^in \Vj\Z! gZbdkZi]Z[ZcXZVcYiVWaZ!i]ZcdeZcWdi] l]ZZaXdkZgh#
3. BV`Z hjgZ i]Z \j^YZ WadX`h VcY gZVg hje" edgiWZVg^c\hVgZVlVn[gdbi]ZWaVYZ!i]Zc i^\]iZcndjgWaVYZidi]ZiZch^dci]Vi^il^aaWZ jhZYYjg^c\deZgVi^dc#
4. EaVXZndjg\Vj\ZjeV\V^chiWdi]l]ZZah^c
i]Zedh^i^dchh]dlc^cFigure 85#
4"
21"
70??"
28??"
1??"
21"
Side View
Figure 84.9^bZch^dchd[XdeaVcVg^in\Vj\Z#
Tracking
Knob
Wheels
Adjustment
Hub
Figure 85.8]ZX`^c\[dgXdeaVcVg^in#
"*."
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6.6Y_jhi i]Z igVX`^c\ `cdW id \Zi Wdi] l]ZZah eVgVaaZa# >[ i]Z l]ZZah ldc??i \d eVgVaaZa id ZVX]di]Zg!i]ZcbdkZi]ZadlZgl]ZZaVii]Z VY_jhibZci]jWhdi]Zna^cZje#
8. Figure 87h]dlhi]Zedh^i^dchd[i]Zl]ZZah l]ZcXdeaVcVg#L]Zcndjgl]ZZahVgZXdeaV" cVg!gZVY_jhii]Z\j^YZWadX`hVcYgZVghje" edgiWZVg^c\h!VcYgZeaVXZi]Zl]ZZaXdkZgh#
Note: The blade may track slightly off center when the wheels are coplanar. This is natural because the blade will be balanced on the crown of the tire, rather than just in the center of the tire. This will be more noticeable with larger blades.
7. >[i]Zl]ZZahl^aa\deVgVaaZaWjicdiXdeaVcVg! i]ZcbdkZi]ZadlZgl]ZZaVii]ZVY_jhibZci ]jWFigure 86VhcZXZhhVgn#
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7diidbI^ai
Figure 86.AdlZgl]ZZaVY_jhibZciXdcigda#
Coplanar
Coplanarity Gauge
Coplanarity Gauge
Contacts Top
And Bottom of
Both Wheels
Figure 87.8deaVcVg^inY^V\gVb#
SECTION 8: WIRING
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Wiring Safety Instructions
1.SHOCK HAZARD. Ldg`^c\ dc l^g^c\ i]Vi 5. MODIFICATIONS.Jh^c\V[iZgbVg`ZieVgihdg
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2.QUALIFIED ELECTRICIAN. 9jZ id i]Z ^c]ZgZci]VoVgYhd[ZaZXig^X^in!dcanVfjVa^" [^ZY ZaZXig^X^Vc h]djaY eZg[dgb l^g^c\ iVh`h dc i]^h bVX]^cZ# >[ ndj VgZ cdi V fjVa^" [^ZY ZaZXig^X^Vc! \Zi ]Zae [gdb dcZ WZ[dgZ ViiZbei^c\Vcn`^cYd[l^g^c\_dW#
3.WIRE CONNECTIONS. 6aa XdccZXi^dch bjhiWZi^\]iidegZkZcil^gZh[gdbaddhZc" ^c\Yjg^c\bVX]^cZdeZgVi^dc#9djWaZ"X]ZX` Vaal^gZhY^hXdccZXiZYdgXdccZXiZYYjg^c\ Vcnl^g^c\iVh`idZchjgZi^\]iXdccZXi^dch#
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6.MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ# 6alVnh jhZ i]Z l^g^c\ Y^V\gVb ^ch^YZ i]Z bdidg_jcXi^dcWdm#
7. CAPACITORS. HdbZ XVeVX^idgh hidgZ Vc ZaZXig^XVa X]Vg\Z [dg je id [^kZ b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb i]Z edlZg hdjgXZ# Id Vkd^Y WZ^c\ h]dX`ZY! lV^i Vi aZVhi i]^h adc\WZ[dgZldg`^c\dcXVeVX^idgh#
8. CIRCUIT REQUIREMENTS. NdjBJHI[da" adli]ZgZfj^gZbZcihdcPage 11 l]ZcXdc" cZXi^c\ndjgbVX]^cZidVedlZghdjgXZ#
4.WIRE/COMPONENT DAMAGE. 9VbV\ZY 9. EXPERIENCING DIFFICULTIES. >[ ndj VgZ
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G0568 Wiring Diagram
The motor wiring shown here is
Bdidg current at the time of printing, but it may not match your machine.
Always use the wiring diagram inside the motor junction box.
G0569 Wiring Diagram
SECTION 9: PARTS
Main
'(
G0568
(+ (- (* (, (.)& )' )%
&'+
Main Parts List
1P0566001 HANDLE KNOB
Main Parts List Continued
Table
&+.
&,-
&,,
&,+
&,*
&,)
&,(
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&,%
Guide Post
Blade Guides
Label Placement
('%
('&
(%*
(%+
(%,
(&&
(&%
(%.
(%-
(&-
(&.
(%+
(&'
(%.
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Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800)
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