Figure 1. G0531B/G0566B inventory.

1.Remove the cap screw, knobs, and washers that hold the rail onto the table, then remove the rail.

2.Flip the rail over and reinstall with the fasten- ers removed in Step 1.

3.Install the fence handle on the fence, if it is not already installed.

4.Tighten the hex nut on the fence handle against the fence pivot block (Figure 2).

Pivot Block

Fence

Handle

Hex Nut

Figure 2. Fence handle components.

5.Install the resaw fence lock handle (with the 8mm washer and moving plate) onto the fence, then slide the resaw fence over the moving plate as shown in Figure 3.

Note: Leave the moving plate and lock handle loose enough to slide on the resaw fence.

Figure 3. Example of attaching resaw fence to standard fence.

6.Tighten the resaw lock handle.

7.Pull the fence handle up and place the fence assembly on the rail.

8.Push the fence handle down to lock the fence assembly in place.

-2-

Test Run

1.Follow Steps 1-3 in the G0566 Manual on

Page 24.

2.Verify that the machine is operating correctly by turning the switch disabling key (Figure 4) to "1" and turning the machine ON.

???When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.

???Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

Figure 4. G0531B switch disabling key and ON/ OFF switch.

3.Press the OFF button to stop the machine.

4.WITHOUT resetting the OFF button, press the ON button. The machine should not start.

???If the machine does not start, the OFF but- ton safety feature is working correctly.

???If the machine does start (with the stop button pushed in), immediately disconnect power to the machine. The OFF button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Model G0531B/G0566B

5.Twist the OFF button clockwise so it pops out. When the OFF button pops out, the switch is reset and ready for operation (see

Figure 5).

OFF Button

Figure 5. Resetting the switch.

6.Turn the switch disabling key to "0", as shown in Figure 4.

7.Try to turn the machine ON.

???If the bandsaw does not start, the switch disabling feature is working as designed. The Test Run is complete.

???If the bandsaw starts, immediately discon- nect power. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Motor Brake

The motor brake is activated automatically when the OFF button is pushed, quickly bringing the blade to a stop.

Aligning Fence

To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the

miter slot.

To align the fence parallel with the miter slot:

1.DISCONNECT BANDSAW FROM POWER!

2.Make sure the miter slot is aligned with the bandsaw blade (see G0566 Manual Page 22,

Table Alignment).

3.Mount the fence next to the miter slot, then loosen the knobs and cap screw that secure the fence rail to the table.

4.Adjust the fence face parallel with the edge of the miter slot, as shown in Figure 6.

Figure 6. Example of fence square with miter slot.

5.Tighten the knobs and cap screw that secure the rail to the table, being careful not to move the fence.???

NOTICE

Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted paral- lel to the side of the blade. Refer to the "Table Alignment" instructions in the G0566 Manual on Page 22.

Magnetic Brake Adjustment

The space between the magnetic brake and brake shoe is preset by the factory at 0.2mm (0.008"). However, you should adjust this space every two to three years, or when it takes over five seconds for the brake to stop the motor.

To adjust the space between the magnetic brake and brake shoe:

1.DISCONNECT BANDSAW FROM POWER!

2.Remove the motor fan cover, then loosen the cap screws securing the motor fan and brake shoe (see Figure 7).

3.Fold two dollar bills in half and slide them (or use feeler gauges) between the brake shoe and magnetic brake on both sides (see

Figure 7).

4.Slide the fan toward the brake until you feel a slight resistance when moving the bill, then tighten the cap screws on the brake shoe and motor fan, then reinstall the motor fan cover.

ON

OFF

Brake

Shoe

Cap

MagneticScrew

Brake

Motor

Fan

Figure 7. Adjusting distance between magnetic brake and brake shoe.

-4-

Accessories

Replacement Blades

Replacement blades for the Model G0531B/ G0566B Industrial Bandsaw. Hook blades are signified by the H after the TPI, and raker blades are signified by the R after TPI.

165" Steel Replacement Blades for the Model G0531B and G0566B

T10131???Extension Table for G0531B/G0566B

Easily attaches to the main table of your bandsaw and provides additional support for large workpieces.

Figure 8. Model T10131 Extension Table

attached to G0566B bandsaw.

Model G0531B/G0566B

230V Single-Phase

Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual.

Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!

Full Load Amperage Draw

This machine draws the following amps under maximum load:

Power Supply Circuit Requirements

You MUST connect your machine to a grounded circuit that is rated for the amperage given below. Never replace a circuit breaker on an existing cir- cuit with one of higher amperage without consult- ing a qualified electrician to ensure compliance with wiring codes. If you are unsure about the wiring codes in your area or you plan to con- nect your machine to a shared circuit, consult a qualified electrician.

Model G0531B/G0566B

Power Connection Device

The type of plug required to connect your machine to power depends on the type of service you cur- rently have or plan to install. We recommend using one of the plugs shown in Figure 9.

Figure 9. Recommended connection types.

Extension Cords

Using extension cords may reduce the life of the motor. Instead, place the machine near a power source. If you must use an extension cord:

???Use at least a 10 gauge cord that does not exceed 50 feet in length!

???The extension cord must also have a ground wire and plug pin.

???A qualified electrician MUST size cords over 50 feet long to prevent motor damage.

-9-

Figure 10. G0531B magnetic switch.

-10-

Figure 11. G0566B magnetic switch.

Model G0531B/G0566B

Limit Switch

PU-23-2

Rectifier

-12-

G0531B/G0566B Model

-13-

178

23-5

23-7

123-9

123-8

123-15

123-7

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156

158

159

158

156

160

155

156

158

159

160

161

162

163

164

165

166

147

157

184

183

182

181

180 179

178

177

176

175

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255

254

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