Professional G Series

Parts Manual

Models

987070 - G Series

987071 - G Series

987072 - G Series

08471600E 5/01 Supercedes 08471600, A, B,C, D Printed in USA

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.

???Record Unit Model and Serial numbers here:

???Record Engine Model and Serial numbers here:

A warranty registration card must be ???lled out, signed, and returned at time of purchase. This card activates the warranty. Claims meeting requirements during limited warranty period will be honored.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:

1.Refer to the manuals supplied with your unit.

They will guide you through safe and proper operation and maintenance.

They contain speci???cations on your unit.

If your questions are not answered in these manuals, go to step number two.

2.Contact Your Dealer.

Our dealers will be happy to supply any service or advice required to keep your unit operating at peak ef???ciency.

A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.

If your questions are not resolved by the support staff, ask for the manager or owner.

When contacting your Dealer supply your model and serial numbers.

TO SPEED PARTS ORDERING:

1.Know the model and serial numbers of your unit.

2.Know the part number required.

3.Know the quantity required.

4.Know the part description.

UNAUTHORIZED REPLACEMENT PARTS

Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

2

MODELS

Model 987070

16 H.P. Briggs & Stratton with Hydraulic Lift Serial No. 000101 and up

Model 987071

13.5 HP Robin Engine with Hydraulic Lift Serial No. 000101 and up

Model 987072

20.5 H.P. Robin with Hydraulic Lift Serial No. 000101 and up

TABLE OF CONTENTS

DECALS

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TRANSMISSION

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Number One Shaft - Forward Clutch . . . . . . . . . . . . . 7 Number Two Shaft - Reverse Clutch . . . . . . . . . . . . . 8 Number Three Shaft - 3rd and 4th Gear . . . . . . . . . . 9 Number Four Shaft - Idler . . . . . . . . . . . . . . . . . . . . . 9 Number Five Shaft - 1st and 2nd Gear . . . . . . . . . . . 9 Number Six Shaft - Brake/Sliding Gear . . . . . . . . . . 10 Number Seven Shaft - Pinion/Final Drive. . . . . . . . . 11 Number Eight Shaft - Differential Assembly. . . . . . . 11 Number Nine Shaft - PTO Clutch. . . . . . . . . . . . . . . 12 Number Ten Shaft - PTO Drive Assembly . . . . . . . . 13 Number Eleven - Fwd-Rev Clutch Assembly . . . . . . 13 Number Twelve - Transmission Case Assembly. . . . 14 Number Thirteen Transmission Cover . . . . . . . . . . . 15

FRAME, DECK, SEAT AND WHEELS

Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hood and Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Rear Deck and Seat. . . . . . . . . . . . . . . . . . . . . . . . . 20

Rear Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Front and Rear Wheels . . . . . . . . . . . . . . . . . . . . . . 23

HYDRAULICS

Manual Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

STEERING

Steering - 13.5 & 16 HP Units . . . . . . . . . . . . . . . . . 26

Steering - 20.5 HP Units . . . . . . . . . . . . . . . . . . . . . 28

Direction Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Transmission Controls . . . . . . . . . . . . . . . . . . . . . . . 32

Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

ENGINE, FUEL AND EXHAUST

Robin -13.5 HP Units . . . . . . . . . . . . . . . . . . . . . . . . 36

Briggs and Stratton - 16 HP Units . . . . . . . . . . . . . . 38

Robin - 20.5 HP Units . . . . . . . . . . . . . . . . . . . . . . . 40

ELECTRICAL

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 44

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

DECALS

Model 987070, 071, 072

1 7

3

2

4 6

5

4

5

TRANSMISSION

Model 987070, 071, 072

2

1 3

9

8

10

7

6

4

12

PJ0061

6

NUMBER ONE SHAFT - FORWARD CLUTCH

Model 987070, 071, 072

6

16

28

PJ0071

7

NUMBER TWO SHAFT - REVERSE CLUTCH

Model 987070, 071, 072

1

2

10

13

15

16

8

3

11

17

PJ0081

8

NUMBER THREE, FOUR AND FIVE SHAFTS

Model 987070, 071, 072

NUMBER THREE - 3RD AND 4TH GEAR

7

7

PJ0091

12

PJ0101

NUMBER FIVE - 1ST AND 2ND GEAR

PJ0111

9

NUMBER SIX SHAFT - BRAKE / SLIDING GEAR

Model 987070, 071, 072

10

NUMBER SEVEN AND EIGHT SHAFTS

NUMBER SEVEN -PINION / FINAL DRIVE

4

NUMBER EIGHT - DIFFERENTIAL ASSEMBLY

7

Model 987070, 071, 072

PJ0131

8 17

PJ0141

11

NUMBER NINE SHAFT - PTO CLUTCH

Model 987070, 071, 072

12

NUMBER TEN AND ELEVEN SHAFTS

Model 987070, 071, 072

NUMBER TEN SHAFT - PTO DRIVE ASSEMBLY

1

3

7

4

5

PJ0162

NUMBER ELEVEN - FORWARD / REVERSE CLUTCH ASSEMBLY

13

NUMBER TWELVE - TRANSMISSION CASE ASSEMBLY

Model 987070, 071, 072

14

NUMBER THIRTEEN - TRANSMISSION COVER ASSEMBLY

Model 987070, 071, 072

1

9

7

2

3

5

6

11

12

15

FRAME

Model 987070, 071, 072

6 7

8

37

2

4

34

3

36

38

40

29

39

PJ0200

16

FRAME

Model 987070, 071, 072

3908584200 2 Latch, Attachment

4008722100 2 Plate,Mower Bracket

17

HOOD AND GRILLE

Model 987070, 071, 072

2

1

4

7

9

3

6

20

22

PJ0040

18

19

REAR DECK AND SEAT

Model 987070, 071, 072

15

313

4

25 11 614

PJ0014

20

21

REAR HITCH

Model 987070, 071, 072

1

2

5

4

3

PJ0210

22

FRONT AND REAR WHEELS

Model 987070, 071, 072

23

MANUAL LIFT

Model 987071

24

HYDRAULIC SYSTEM

Model 987070, 072

3

25

STEERING - 13.5 AND 16 H.P. UNITS

Model 987070, 071

1

3

2

4

5

6

7

26

28

27

26

23

24

25

PJ0240

26

27

STEERING - 20.5 H.P. UNITS

Model 987072

35

45

32

26

51

4

5

6

7

8

17

18

PJ0250

28

29

DIRECTION CONTROL

Model 987070, 071, 072

2

3

16

21

238

32

38

30

28 31

PJ0260

30

31

TRANSMISSION CONTROL

Model 987070, 071, 072

17

28

PJ0270

32

33

BRAKE LINKAGE

Model 987070, 071, 072

1

2

4

3

5

4

6

10

9

12

13

31

PJ0280

34

BRAKE LINKAGE

Model 987070, 071, 072

35

ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN - 13.5 HP

Model 987071

2

3

35

4

17

16

34

29

9

31

30

28

PJ0411

36

ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN - 13.5 HP

Model 987071

37

ENGINE, FUEL AND EXHAUST SYSTEM - BRIGGS & STRATTON - 16 HP

Model 987070

2

4

3

1

5

910

30

11 12

14

15

28

21

24

22

23

PJ0291

38

ENGINE, FUEL AND EXHAUST SYSTEM - BRIGGS & STRATTON - 16 HP

Model 987070

39

ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN - 20.5 HP

Model 987072

28

4

3

16

1

19

8 9

27 25

13

24

22

26

21

20

24

23

24

18

PJ0421

40

ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN - 20.5 HP

Model 987072

41

ELECTRICAL SYSTEM

Model 987070, 071, 072

23

5

6

47

58

13

4

11

14

12

15

11

PJ0023

42

43

CONTINUITY DIAGRAM

Model 9870070, 071, 072

The diagrams below show the various states of connection for electrical components.

The solid lines on switches show continuity.

NOTE: All switches are viewed from the rear.

WIRING DIAGRAM - BRIGGS AND STRATTON ENGINE

Model 987070

Ammeter

BLACK

Pump

Hydraulic

PJ0310

45

B L U E / W H I T E

G R E E N / W H I T E

LIFT PUMP

SWITCH

BLUE

BLACK

B R O W N / Y E L L O W

BLACK

PJ0431

46

BLACK

B L U E / W H I T E

G R E E N / W H I T E

LIFT PUMP

SWITCH

BLUE

BLACK

B R O W N / Y E L L O W

BLACK

PJ0432

47

GRAVELY

A Division of Ariens Company 655 West Ryan Street

P.O. Box 157

Brillion, WI 54110-0157 920-756-2141

Fax 920-756-2407 www.gravely.com