Instructions - Parts
24P822
Module Kit
3A2527D
EN
User Interface for
Important Safety Instructions
Read all warnings and instructions in this manual, the supplied ADCM manual, and the
Save these instructions.
See the separate manual (supplied) for complete warnings and approvals information about the 24L097 Advanced Display Control Module (ADCM).
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Contents
Control Module
The Control Module provides the interface for users to enter selections and view information related to setup and operation.
The screen backlight is factory set to remain on, even without screen activity. See Setup Screen 4 to set the backlight timer to your preference. Press any key to restore.
Keys are used to input numerical data, enter setup screens, navigate within a screen, scroll through screens, and select setup values.
Installation
Install the Control Module
1.Shut off and lock out power to the motor.
2.Install the jumper connector (5) over the top two terminals of the motor, using the screw (5a).
NOTE: To connect up to 8 motors together, see Appendix A in the
3.Assemble the bracket kit
Figure 1 Install the Control Module
4.Install the module (1) in the bracket (6a), making sure the tabs at the bottom of the bracket engage the slots in the module, and the lip at the top of the bracket holds the module securely in place.
5.Connect the accessory cable (C), using the tie (12) as a strain relief as shown. See Cable Connection, page 5 .
6.Restore power to the motor.
Install Optional Accessory Kits
Optional accessory kits are available for purchase separately, including a pressure transducer kit (PN 24R050), a start/stop switch kit (PN 16U729), and a controller kit (24V001 ) for a back pressure regulator.
Pressure Transducer Kit
1.To measure ???uid pressure, install the pressure transducer in the ???uid line with a tee ???tting.
2.Connect the transducer cable to Port 7 (transducer 1) or Port 10 (transducer 2) on the control module.
Start/Stop Switch Kit
1.Mount the switch near the control module, using the bracket provided.
2.Connect the switch cable to Port 4 on the control module.
BPR Controller
The BPR (back pressure regulator) controller enables the user to control the back ???uid pressure from the control module.
1.Mount the BPR controller using the bracket provided.
2.Connect a supply air line to the BPR controller air inlet (105).
NOTICE
To prevent equipment damage, always apply air pressure to the BPR controller before applying power to the system.
3.Connect an air line from the BPR controller air output (108) to the BPR.
4.Connect the BPR controller input cable (102) to Port 8 on the control module.
Cable Connection
Order an accessory cable (C) from Table 1. Connect the cable to Port 3 on the bottom of the control module (see Fig. 2). Connect the other end to the power terminal (PT) on the motor (see Fig. 3). Connect other cables as described in Table 2.
Table 2 ADCM Cable Connections
Figure 3 Motor Power Terminal
Operation
Module Screens
The Control Module has two sets of screens: Run and Setup. For detailed information see
Run Screens, page 12, and Setup Screens, page 16.
Press 
to toggle between the Run screens and the Setup screens.
Figure 4 Control Module Keypad and Display
Module Keys
Fig. 4 is a view of the control module display and keys. Table 2 explains the function of the membrane keys on the control module. As you move through the screens, you will notice that most information
is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 12, and Setup Screens, page 16, explain what each icon
represents. The two softkeys are membrane buttons whose function correlates with the screen content to the immediate left of the button.
NOTICE
To prevent damage to the softkey buttons, do not press the buttons with sharp objects such as pens, plastic cards, or ???ngernails.
Icons
As you move through the screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 12, and Setup Screens, page 16, explain what each icon represents.
Pump Number
Speed
Pump Pressure
Pressure
In Setup Mode
Pressure Mode
Lower Size
Maximum
Limit
Maximum and
Minimum Limits
Alarm Enable
Pro???le Number
Cycles
Flow Rate
Target
Mode Select
Flow Mode
Back Pressure
Regulator
Minimum
Limit
Deviation Enable
Jog Mode
Cycles Total
Maintenance
Transducer
Calibration Scale
Serial Number
Local Control
Modbus Device
Serial Port
Calendar
Password
Jog Up/Down
Volume
Units
Pressure Transducer Off
Zero Offset
Control Location
PLC/Remote Control
Modbus Address
Serial Baudrate
Clock
Lock Pro???le
Screen Navigation and Editing
Refer to this section if you have questions about screen navigation or about how to enter information and make selections.
All Screens
1.Use 
to move between screens.
2.Press 
to enter a screen. The ???rst data ???eld on the screen will highlight.
3.Use 
to highlight the data you wish to change.
4.Press 
to edit.
Drop Down Field
1.Use 
to highlight the correct choice from the dropdown menu.
2.Press 
to select.
3.Press 
to cancel.
Number Field
1.The ???rst digit will be highlighted. Use 
to change the number.
2.Press 
to move to the next digit.
3.When all digits are correct, press 
again to accept.
4.Press 
to cancel.
Check Box Field
A check box ???eld is used to enable or disable features in the software.
1.Press 
to toggle between 
and an empty box.
2.The feature is enabled if a 
is in the box.
Reset Field
The reset ???eld is used for totalizers. Press 
to reset the ???eld to zero.
When all data is correct, press 
to exit the screen.
Then use 
to move to a new screen, or 
to move between Setup screens and Run screens.
Initial Setup
NOTE: Before creating the pump pro???les in Setup Screens 1 through 4, you must set up the system parameters in Setup Screens 5 through 15, as follows.
1.Press 
to enter the Setup screens. Setup Screen 1 will appear.
2.Scroll to Setup Screen 5.
3.See Setup Screen 5, page 22, and select the lower used in your system.
4.Continue setting the system parameters on Setup Screen 6, page 23 through Setup Screen 15, page 29.
5.Scroll to Setup Screen 1. Establish the pro???les for each pump. See Setup Screen 1, page 16 through Setup Screen 4, page 20.
Run Screens
The Run screens display current target values and performance for a selected pump and pro???le. Any alarms will display in the sidebar at the right of the screen. Screens
Information displayed on the Run screens corresponds to the Modbus Registers. See Appendix A - Modbus Variable Map, page 34.
The active pump and pro???le may be changed in Run Screens 1, 2, and 3.
Run Screen 1
This screen displays information for a selected pump and pro???le. A box around an icon indicates which mode the active pump and pro???le is running (pressure or ???ow).
Figure 5 Run Screen 1
Figure 6 Select a Pump
Figure 7 Select a Pro???le
Run Screen 1 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Select the desired pro???le (1 to 4), using the
Select from the pro???le
Displays current pump speed in cycles per minute.
Displays current pump pressure as a percentage. If a transducer is used, this icon is replaced by the pressure icon.
Displays current ???ow rate, in units as selected in Setup Screen 13, page 27.
Exit the screen.
Signals the active pump to blink code 9 for identi???cation.
Run Screen 2
This screen displays pressure settings for the active pump and pro???le.
NOTE: Some ???elds are grayed out, depending on setup selections.
Figure 8 Run Screen 2, in Pressure Mode
Figure 9 Run Screen 2, in Flow Mode
Run Screen 2 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Select the desired pro???le (1 to 4), using the
Select from the pro???le
Displays pressure maximum (???rst data ???eld), target (second data ???eld), and minimum (third data ???eld), as selected in Setup Screen 2, page 18. See Setup Screen 4, page 20 to set or disable the pressure alarms.
Exit the screen.
Run Screen 3
This screen displays ???uid ???ow settings for the active pump and pro???le.
NOTE: Some ???elds are grayed out, depending on setup selections.
Figure 10 Run Screen 3, in Pressure Mode
Figure 11 Run Screen 3, in Flow Mode
Run Screen 3 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Select the desired pro???le (1 to 4), using the
Select from the pro???le
The ???rst line displays the maximum ???ow rate and maximum cycle rate (displayed as a cpm conversion of the maximum ???ow setting). The second line displays the target ???ow rate. The third line displays the minimum ???ow rate. See Setup Screen 3, page 19 to establish these settings. See
Setup Screen 4, page 20 to set or disable the ???ow alarms.
Exit the screen.
Run Screen 4
This screen displays the current pressure readings of transducers 1 and 2. Pressure can be displayed as psi, bar, or MPa. See Setup Screen 13, page 27.
Figure 12 Run Screen 4
Run Screens
Run Screens
Figure 13 Run Screens
Setup Screens
Use the Setup screens to set control parameters for the motor. See
Screen Navigation and Editing, page 9 , for information on how to make selections and enter data.
Inactive ???elds are
Information displayed on the Setup screens corresponds to the Modbus Registers. See Appendix A - Modbus Variable Map, page 34.
NOTE: Before setting up pro???les on Setup Screens
Setup Screen 1
Use this screen to set the operating mode for a selected pump and pro???le.
Figure 14 Setup Screen 1
Setup Screen 1 Key
Enter the screen.
Pump selection ??? See Step 1.
Pro???le selection ??? See Step 2.
Pressure mode or Flow mode ??? See Step 3
Setting for Back Pressure Regulator ??? See Step 4.
Press to accept the selections.
This softkey is disabled by default, and only appears if the ???Pro???le Lock??? box is checked on Setup Screen 15, page 29. Press to activate the pro???le just edited.
Exit the screen.
1.For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
???In ???ow mode, the motor will maintain a constant speed to maintain the target ???ow rate set on Setup Screen 3, regardless of the ???uid pressure, up to the pump???s maximum working pressure.
Figure 15 Select Pump Number
2.Select the desired pro???le (1 to 4), using the
Figure 16 Select Pro???le Number
3.Select the desired operating mode (pressure or ???ow), using the
???In pressure mode, the motor will adjust the pump speed to maintain the ???uid pressure percentage set on Setup Screen 2. If the ???ow limit is reached before the target pressure, the unit will stop driving to the pressure (if set as an alarm).
Figure 17 Select Mode (Pressure Mode Shown)
4.If the system is equipped with a back pressure regulator (BPR), set the target air pressure to the BPR from 0 to 100 percent (approximately 1 to 100 psi). Leave the ???eld set to 000 for a system with no BPR. See manual 332142 for information on the BPR control kit.
Figure 18 Set Back Pressure Regulator
Setup Screen 2
Use this screen to set the maximum, target, and minimum ???uid pressure for a selected pump and pro???le. In pressure mode, you will set a target ???uid pressure. In ???ow mode, you will set a maximum ???uid pressure. In either pressure or ???ow mode,
a minimum pressure may be set if desired. See Setup Screen 4, page 20, to specify how the system will respond if the pump begins to operate outside of the set boundaries.
Setup Screen 2 Key
Enter the screen.
Pump selection ??? See Step 1.
Pro???le selection ??? See Step 2.
Fluid pressure maximum??? See Step 3.
Fluid pressure target ??? See Step 4.
Fluid pressure minimum ??? See Step 5.
Press to accept the selections.
This softkey is disabled by default, and only appears if the ???Pro???le Lock??? box is checked on Setup Screen 15, page 29. Press to activate the pro???le just edited.
Exit the screen.
1.For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
2.Select the desired pro???le (1 to 4), using the
3.In ???ow mode, set the desired maximum pump ???uid pressure, as a percentage of the maximum pressure of your pump. NOTE: The motor will not run if the pro???le does not have a maximum pressure setting. This ???eld is not used in pressure mode.
4.In pressure mode, set the desired ???uid pressure target as a percentage of the maximum pressure of your pump. This ???eld is not used in ???ow mode.
NOTE: If closed loop pressure is enabled, the target pressure will be displayed as a pressure value rather than a percentage of maximum pressure. See Setup Screens 8 and 9, page 24 to enable closed loop pressure control.
5.If desired, set a minimum pump ???uid pressure, as a percentage of the maximum ???uid pressure of your pump.
Setup Screen 3
Use this screen to set your ???ow rate settings for a selected pump and pro???le. In pressure mode, you will set a maximum ???ow rate. In ???ow mode, you will set a target ???ow rate. In either pressure or ???ow mode, a minimum ???ow rate may be set if desired. See Setup Screen 4 to specify how the system will respond if the pump begins to operate outside of the set boundaries.
Setup Screen 3 Key
Enter the screen to set or change preferences.
Pump selection ??? See Step 1.
Pro???le selection ??? See Step 2.
Flow rate maximum??? See Step 3.
Flow rate target??? See Step 4.
Flow rate minimum ??? See Step 5.
Press to accept the selections.
This softkey is disabled by default, and only appears if the ???Pro???le Lock??? box is checked on Setup Screen 15, page 29. Press to activate the pro???le just edited.
Exit data editing.
NOTE: With ???ow rate units of cc/min, the maximum value that can be displayed is 9999. If the ???eld displays ####, the saved value is out of range. Go to Setup Screen 13, page 27 and change the ???ow rate to a larger unit. Return to this screen and reduce the setting to a lower value that will be within the display???s range, then reset the ???ow rate units to cc/min.
1.For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
2.Select the desired pro???le (1 to 4), using the
3.In ???ow mode, set a target ???ow rate. This ???eld is not used in pressure mode.
Figure 19 Flow Mode: Flow Rate Settings
4.In pressure mode, set the maximum ???ow rate.The software will calculate the number of pump cycles needed to achieve that ???ow rate. This ???eld is not used in ???ow mode.
NOTE: The motor will not run if the pro???le does not have a maximum ???ow rate setting.
Figure 20 Pressure Mode: Flow Rate Settingss
5.If desired, set a minimum ???ow rate.
Setup Screen 4
Use this screen to specify how the system will respond if the pump begins to operate outside of the pressure and ???ow settings established on Setup Screen 2 and Setup Screen 3. The operating mode (pressure or ???ow, set on Setup Screen 1) determines which ???elds are active.
Figure 21 Alarm Preference Menu
???
/ 
Limit: The pump continues to run and issues no alert.
???Maximum pressure set to Limit: The system reduces the ???ow if necessary to prevent the pressure from exceeding the limit.
???Maximum ???ow set to Limit: The system reduces the pressure if necessary to prevent the ???ow from exceeding the limit.
???Minimum pressure or ???ow set to Limit: The system takes no action. Use this setting if no minimum pressure or ???ow setting is desired.
???
Deviation: The system alerts you to the problem, but the pump may continue to run past the maximum or minimum settings until the system???s absolute pressure or ???ow boundaries are reached.
???
Alarm: The system alerts you to the alarm cause and shuts down the pump.
Setup Screen 4 Key
Enter the screen to set or change preferences.
Pressure Alarm Enable
Line 1 (Pressure Maximum): use dropdown menu to set as Limit, Deviation, or Alarm.
Line 2 (Pressure Minimum): use dropdown menu to set as Limit, Deviation, or Alarm.
Flow Rate Alarm Enable
Line 3 (Flow Maximum): use dropdown menu to set as Limit, Deviation, or Alarm.
Line 4 (Flow Minimum): use dropdown menu to set as Limit, Deviation, or Alarm.
Press to accept the selections.
This softkey is disabled by default, and only appears if the ???Pro???le Lock??? box is checked on Setup Screen 15, page 29. Press to activate the pro???le just edited.
Exit data editing.
Figure 22 Setup Screen 4 (In Pressure Mode)
Figure 23 Setup Screen 4 (In Flow Mode)
Pressure Mode Examples
???Runaway Control: The user may choose to set the maximum ???ow to Alarm. If the ???ow rate exceeds the maximum entered on Setup Screen 3, an Alarm symbol 
will show on screen and the pump will shut down.
???Detect a Plugged Filter or Pipe: The user may choose to set the minimum ???ow to Deviation. If the ???ow rate drops below the minimum entered on Setup Screen 3, a Deviation symbol 
will show on screen to warn the user that action should be taken. The pump continues to run.
Flow Mode Examples
???Runaway Control: The user may choose to set the minimum pressure to Alarm. If a hose bursts, the pump will not change speed, but the back pressure will fall. When the pressure falls below the minimum entered on Setup Screen 2, an Alarm symbol 
will show on screen and the pump will shut down.
???Protect Connected Equipment: The user may choose to set the maximum pressure to Limit to prevent the connected equipment from excessive pressure.
???Detect a Plugged Filter or Pipe: The user may choose to set the maximum pressure to Deviation. When the pressure exceeds the maximum entered on Setup Screen 2, a Deviation symbol 
will show on screen to warn the user that action should be taken. The pump continues to run.
Setup Screen 5
Use this screen to set the lower pump size (cc) of each pump. The default is blank; select the correct lower size, or custom. If custom is selected, enter the size of the lower in cc. This screen also activates jog mode, allowing you to position the motor/pump shaft for connection or disconnection.
NOTE: The motor will limit its pressure output when the selected lower is 750cc, to prevent exceeding the pressure rating of the lower.
Figure 24 Setup Screen 5
Figure 25 Select Jog Mode
Figure 26 Select Pump Lower
Figure 27 Select a Custom Lower
Setup Screen 5 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Select to enable jog mode. Use the arrow keys to move the motor/pump shaft up or down.
Select the correct pump lower size from the
Press to accept the selections.
Exit the screen.
Use this screen to view the grand totalizer value and set or reset the batch totalizer.
Use this screen to set the desired maintenance interval (in cycles) for each pump. The screen also displays the current cycle count. An Advisory is issued when the counter reaches 0 (zero).
Figure 28 Setup Screen 6
Figure 29 Reset the Totalizer
Setup Screen 6 Key
Enter the screen to set or change preferences.
Grand Totalizer - displays the current grand total of pump cycles. Not resettable.
Batch Totalizer - displays the batch total in selected volume units.
Reset Batch Totalizer - resets the batch totalizer to zero.
Press to accept the selections.
Exit data editing.
Figure 30 Setup Screen 7
Setup Screen 7 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Set the desired maintenance interval (in cycles) for each pump.
Press to accept the selections.
Exit the screen.
Setup Screens 8 and 9
Use these screens to set up the pressure transducers. The screens are identical, except Screen 8 is for transducer 1 and Screen 9 is for transducer 2. Selecting a transducer and a pump activates closed loop pressure control.
Figure 31 Setup Screens 8 and 9 (Screen 8 shown)
Setup Screens 8 and 9 Key
Select from the dropdown options to enable the transducer.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Enter the calibration scale factor from the transducer label.
Enter the calibration offset value from the transducer label.
Displays the current transducer reading.
Exit data editing.
Move between Setup Screens, ???elds on a screen, or to increment/decrement the digits when editing number ???elds.
Figure 32 Select Pressure Transducer
Figure 33 Select Pump, to Enable Closed Loop Pressure Control
Figure 34 Enter Calibration Scale Factor
Figure 35 Enter Calibration Offset Value
Setup Screens 10 and 11
These screens are
NOTE: Changing the pump order will shift every other pump up one position. For example, if AD00001 is changed to be pump 4, AD00002 will become pump 1, AD00003 will become pump 2, and so on.
Figure 37 Select a Pump Number for Each Serial Number
Figure 36 Setup Screens 10 and 11 (Screen 10 shown)
Setup Screen 12
Use this screen to set your modbus preferences.
Figure 38 Setup Screen 12
Setup Screen 12 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the
Control location. Select local 
or remote 
control from the dropdown options. Setting applies to the selected pump only.
Enter or change the Modbus node ID. Value is between 1 and 247. Each pump requires a unique node ID, which identi???es that pump if more than one pump is connected to the display..
Select serial port baud rate from the dropdown options: 57600 or 115200. This is a
Press to accept the selections.
Exit data editing.
Figure 39 Select Local or Remote Control
Figure 40 Set Modbus Node ID
Figure 41 Set Baud Rate (Bits Per Second)
NOTE:The following are ???xed modbus settings,
which cannot be set or changed by the user: 8 data bits, 2 stop bits, no parity.
Setup Screen 13
Use this screen to set the desired units for pressure, totals, and ???ow.
Figure 42 Setup Screen 13
Setup Screen 13 Key
Select desired pressure units (psi, bar, or MPa)
Select desired volume units (liters or gallons)
Select desired ???ow rate units (L/min, gpm, cc/min, oz/min, or cycles/min)
Exit data editing.
Move between Setup Screens, ???elds on a screen, or to increment/decrement the digits when editing number ???elds.
Figure 43 Select Desired Pressure Units
Figure 44 Select Desired Volume Units
Figure 45 Select Desired Flow Rate Units
Setup Screen 14
Use this screen to set your date format, date, and time.
Figure 46 Setup Screen 14
Setup Screen 14 Key
Enter the screen to set or change preferences.
Select your preferred date format from the dropdown menu.
MM/DD/YY
DD/MM/YY
YY/MM/DD
Set the correct date.
Set the correct time.
Press to accept the selections.
Exit data editing.
Figure 47 Select the Date Format
Figure 48 Set the Date
Figure 49 Set the Time
Setup Screen 15
Use this screen to enter a password that will be required to access the Setup screens. This screen also displays the software version.
Figure 50 Setup Screen 15
Setup Screen 15 Key
Enter the screen to set the password.
When the top box of the screen is checked, the password is active. To temporarily disable the password, uncheck the box. The password ???eld will be
Enter the desired
Check the box to lock out the pro???le ???eld in the Run screens.
Exit data editing.
Figure 51 Set the Password
Figure 52 Disable the Password
Figure 53 Lock the Pro???le
Error Code Troubleshooting
Error codes can take three forms:
???Alarm 
: alerts you to the alarm cause and shuts down the pump.
???Deviation 
: alerts you to the problem, but pump may continue to run past the set limits until the system???s absolute limits are reached.
???Advisory: information only. Pump will continue to operate.
NOTE: On Advanced motors, ???ow (K codes) and pressure (P codes) can be designated as alarms or deviations. See Setup Screen 4, page 20.
NOTE: In the error codes listed below, an ???X??? means the code is associated with the display only.
NOTE: In the error codes listed below, a ???_??? in the code is a placeholder for the number of the pump where the event occurred.
NOTE: The blink code is displayed using the power indicator on the motor. The blink code given below indicates the sequence. For example, blink code
NOTE: A blink code of 9 is not an error code, but an
indicator of which pump is active (
softkey has been pushed, see Run Screen 1, page 12).
control module; includes items
??? Replacement Danger and Warning labels, tags, and cards are available at no cost.
Items marked ??? ??? ??? are not available separately.
Cable (C) is shown for reference but is not included in the kit. Order desired length separately. See Cable Connection, page 5 .
Accessory Kits
BPR Controller Kit 24V001
Start/Stop Switch Kit 16U729
The kit includes the switch and enclosure, a mounting bracket, and cables. Parts are not sold separately.
Pressure Transducer Kit 24R050
The kit includes the ???uid pressure sensor with cable, an adaptor, and an
Appendix A - Modbus Variable Map
Appendix A - Modbus Variable Map
To communicate through ???ber optics with the
Table 4 Modbus Registers
Table 4 shows the registers needed for basic operation, monitoring, and alarm control features. Tables 5 and 6 provide bit de???nitions as needed for certain registers. Table 7 shows the units and how to convert the register value to a unit value.
Reference the Modbus communication settings selected in Setup Screen 12, page 26.
Appendix A - Modbus Variable Map
NOTE: See Error Code Troubleshooting, page 30, for a description of each alarm.
Table 5 Alarm Bits
404112 - Pump Alarms Word 1
Appendix A - Modbus Variable Map
Table 7 Units
??? Example of converting volume register reading to units: If the reading for register 404106 (volume high word) is 12, and the reading for register 404107 (volume low word) is 34, the volume is 12003.4 liters. 12 * 1000 + 34/10 = 12003.4.
?????? Example of converting cycles register reading to units: If the reading for register 404108 (cycles high word) is 75, and the reading for register 404109 (cycles low word) is 8000, the volume is 758,000 cycles. 75 * 10000 + 8000 = 758000.
Appendix B. Pump Control from a PLC
Appendix B. Pump Control from a PLC
This guide shows how to use the information in Appendix A to control a pump remotely from a PLC. The steps progress from basic pump control to more advanced monitoring and alarm control features.
It is important that you ???rst follow all directions in the Setup Screens to con???gure your system properly. Test that the pump operates correctly when controlled from the Display. Make sure the display, ???ber optics, communication gateway, and PLC are connected properly. Refer to Communication KIt manual. Use Setup Screen 12 to enable remote control and set your modbus preferences.
1.Enable PLC control: Set register 404200 to 1.
2.Run a pump: Set register 404201. Enter 0 for stopped,1 to 4 for the desired pro???le.
3.View pump pro???le: Read register 404201. This register updates automatically to re???ect the actual pump status. If the pro???le is changed from the display, this register changes as well. If the pump stops due to an alarm, this register will read 0.
4.View pump status: Read register 404100 to see the status of the pump. See Appendix A, Table 6, for a description of each bit.
???Example 1: Register 404100, bit 1, reads 1 if the pump is currently moving.
???Example 2: Register 404100, bit 2 reads 1 if the pump has an active alarm.
5.Monitor alarms and deviations: Read register 404112 to 404115. Each bit in these registers corresponds to an alarm or deviation. See Appendix A, Table 5. I
???Example 1: Pressure falls below the minimum setting entered on Setup Screen 2. It will show on bit 4 of register 404113 if minimum pressure is set to Alarm, and on bit 5 of register 404113 if minimum pressure is set to Deviation.
???Example 2: The system is set up for a pressure transducer on Setup Screen 8, but no transducer is detected. It will show on bit 1 of register 404114.
6.Monitor pump cycle rate, ???ow rate, and pressure:
Read registers 404101 to 404105. Note that pressure is available only if a pressure transducer is connected to the display. Register 404104 shows the pressure on transducer 1. Register 404105 shows the pressure on transducer 2. See Appendix A, Table 7 for units for these registers.
???Example 1: If register 404101 reads 75, the pump speed is 7.5 cycles/minute.
???Example 2: If register 404103 reads 67, the pump is operating at 67 percent pressure.
7.Reset active alarms and deviations: Clear the condition that caused the alarm. Set register 404202, bit 0, to 1 to clear the alarm. The pump will be in pro???le 0 due to the alarm. Set 404201 to the desired pro???le to run the pump again.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined
by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco???s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for veri???cation of the claimed defect. If the claimed defect is veri???ed, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.
Graco???s sole obligation and buyer???s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost pro???ts, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la r??daction du pr??sente document sera en Anglais, ainsi que tous documents, avis et proc??dures judiciaires ex??cut??s, donn??s ou intent??s, ?? la suite de ou en rapport, directement ou indirectement, avec les proc??dures concern??es.
Graco Information
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor. Phone:
All written and visual data contained in this document re???ects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice
Original Instructions. This manual contains English. MM 3A2527
Graco Headquarters: Minneapolis
International Of???ces: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES ??? P.O. BOX 1441 ??? MINNEAPOLIS MN
www.graco.com
Revision D, July 2014
