This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.First choice when quality counts.
INSTRUCTIONS
Rev. T
Supersedes N
and PCN R
(includes Rev. S
changes)
LOW PRESSURE, MEDIUM VOLUME
NOTE: Stainless steel pumps are
Refer to page 2 for the Table of Contents.
For Pump Model Nos., Ratios and Working Pressures, refer to page 3.
NOTE: Refer to manual
Patent Pending
Model
Shown
01921
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN
COPYRIGHT 1987, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
Table of Contents
Pump Models
NOTE: These pumps are not suitable for metering. Contact your Graco distributor for more information.
CARBON STEEL MODELS
3???7???8???9 3
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.
DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech- nical Data section of all equipment manuals. Read the fluid and solvent manufacturer???s warnings.
DDo not use hoses to pull equipment.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82_C (180_F) or below
DWear hearing protection when operating this equipment.
DDo not lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
DKeep clear of all moving parts when starting or operating the pump.
DBefore servicing the equipment, follow the Pressure Relief Procedure on page 12 to prevent the equipment from starting unexpectedly.
43??????????????????
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re- sult in a fire or explosion and serious injury.
DGround the equipment and the object being sprayed. Refer to Grounding on page 7.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing/dispensing immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid be- ing sprayed/dispensed.
DKeep the spray/dispense area free of debris, including solvent, rags, and gasoline.
DElectrically disconnect all equipment in the spray/dispense area.
DExtinguish all open flames or pilot lights in the spray/dispense area.
DDo not smoke in the spray/dispense area.
DDo not turn on or off any light switch in the spray/dispense area while operating or if fumes are present.
DDo not operate a gasoline engine in the spray/dispense area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.
DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.
3?????????????????? 5
Notes
63??????????????????
Installation (All Pumps)
Typical Installation
The Typical Installations shown in Figs. 2 and 3, and the following installation information are only guides. Proper sizing of the pump, accessories and lines is essential to get the maximum performance from your system. Contact your Graco distributor for assistance in designing a system to meet your needs.
Mount the Pump
This pump can be mounted on a floor stand, cart, wall bracket, or drum. The floor stand shown in the Typical Installation is Part. No.
Instructions for mounting the pump are supplied with the mounting accessory.
Plumbing
The pump has a
When using a stainless steel pump, use stainless steel plumbing to maintain a
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 5.
1.Pump: use the ground wire and clamp. See Fig. 1. Loosen the grounding lug locknut (W) and washer
(X). Insert one end of a 12 ga (1.5 mm@) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the wire to a true earth ground. For a ground wire and clamp, order Part No.
Z
Y
X
Fig. 1
2.Air and fluid hoses: use only electrically conductive hoses.
3.Air compressor or hydraulic power supply: follow manufacturer???s recommendations.
4.Surge tank: use a ground wire and clamp. See Fig. 1.
5.Spray gun: ground through connection to a prop- erly grounded fluid hose and pump.
6.Fluid supply container: follow your local code.
7.Object being sprayed: follow your local code.
8.Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continu- ity.
9.To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.
3???7???8???9 7
Installation
Air Line to Motor
5.The air filter (K) removes harmful dirt and moisture from the compressed air supply.
WARNING
A
The
1.The air line lubricator (N) automatically lubricates the air motor to prevent corrosion. See Fig. 2.
2.The
3.The air regulator (L) controls pump speed.
4.The pump runaway valve (P) shuts off the air to the pump if the pump speed exceeds your
6.The air supply line (J) must be large enough to supply the proper volume of air to the motor.
Fluid Line from Pump
WARNING
A fluid drain valve (J) is required in your system, to help reduce the risk of serious injury including splashing in the eyes or on the skin if the pump cycles unexpectedly.
Locate one valve downstream from the pump outlet and another valve downstream from the surge tank
(G). These drain valves are used to relieve fluid pressure in the pump and surge tank during shut- down.
1.The surge tank (G) reduces fluid surging to pre- vent backflow into the pump. Mounting instructions are supplied with the tank.
2.The shutoff valves (D) before and after the surge tank, and between each mix tank and the pump fluid inlet, isolate these components for servicing.
3.Be sure the supply line (C) between the pump and mix tanks is level.
83???7???8???9
Installation
3???7???8???9 9
Installation
Hydraulic Power Supply
CAUTION
The Hydraulic Power Supply must be kept clean at all times to avoid damage to the motor and hydraulic power supply.
1.Blow out hydraulic lines with air and flush thor- oughly before connection to the motor.
2.Plug hydraulic inlets, outlets, and line ends when disconnecting them for any reason.
1.Be sure the power supply can provide sufficient power to the motor.
2.Be sure the power supply is equipped with a suction filter to the hydraulic pump.
Hydraulic Supply to Motor
NOTE: The motor???s hydraulic inlet is 3/4 in., 37_ flare. Use a minimum 13 mm (1/2 in.) ID hydraulic supply line (L).
1.The shutoff valve (R) isolates the motor when servicing the system. See Fig. 3.
2.The hydraulic fluid pressure gauge (Q) monitors the hydraulic oil pressure to the motor. This helps avoid overpressurizing the motor or displacement pump.
3.The pressure- and
4.The pressure reducing valve (P) which has a drain line (M) running to the return line (K), controls the hydraulic pressure to the motor.
Hydraulic Return from Motor
NOTE: The motor???s hydraulic outlet is 7/8 in., 37_ flare. Use a minimum 16 mm (5/8 in.) ID hydraulic return line (K).
1.The shutoff valve (R) isolates the motor when servicing the system.
CAUTION
To avoid damage to the pump, never use the return line shutoff valve to control the hydraulic flow. Do not install any flow control devices on the hydraulic re- turn line.
2.The 10 micron size return filter (J) removes resi- due from the hydraulic fluid to help keep the sys- tem running smoothly.
Fluid Line from Pump
WARNING
A fluid drain valve (J) is required in your system, to help reduce the risk of serious injury including splashing in the eyes or on the skin if the pump cycles unexpectedly.
Locate one valve downstream from the pump outlet and another valve downstream from the surge tank
(G). These drain valves are used to relieve fluid pressure in the pump and surge tank during shut- down.
1.The surge tank (G) reduces fluid surging to pre- vent backflow into the pump. Mounting instructions are supplied with the tank.
2.The shutoff valves (D) before and after the surge tank, and between each mix tank and the pump fluid inlet, isolate these components for servicing.
3.Be sure the supply line (C) between the pump and mix tanks is level.
1??? ?????????????????????
Installation
KL
C
A
01924
Fig. 3
????????????????????? 11
Operation (All Pumps)
Before You Start the Pump
Read and follow all instruction manuals, labels and tags supplied with this pump and with all the accesso- ries you add to the system, before operating the sys- tem.
Flush the Pump Before First Use
The pump was tested in lightweight oil. If the oil will contaminate the fluid you are pumping, flush it out with a compatible solvent.
Pressure Relief Procedure
WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to prevent the system from starting or spraying acci- dentally. To reduce the risk of an injury from acci- dental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Proce- dure whenever you:
Dare instructed to relieve the pressure,
Dstop spraying,
Dcheck or service any of the system equipment,
Dor install or clean the spray nozzle.
1.Shut off the power to the pump.
2.In an
3.In a
4.Close the fluid shutoff valves from the supply tanks.
5.Trigger the gun at the last gun station to relieve fluid pressure. Maintain firm
6.Open the pump drain valve to relieve fluid pres- sure which may be trapped in the pump or hose.
If you suspect that pressure is not fully relieved after following the steps above, wrap a fitting near the pump outlet with a rag, and slowly and carefully loosen the fitting to relieve pressure. Be careful to protect your eyes from splashing.
12 3???7???8???9
Operation
Starting and Adjusting the Pump
1.Charge the surge tank, if you are using one. See the separate instruction manual,
2.Open all shutoff valves (D).
3.Open the dispensing valve/spray gun at the last gun station and keep it open while starting the pump.
4.Open the
5.Adjust the air regulator (L) to the minimum pres- sure necessary for the pump to cycle slowly.
6.When fluid is flowing smoothly from the gun, release the gun trigger.
7.One at a time, open any other guns in the system to purge air from the lines.
8.Adjust the pump runaway valve (P) according to the instructions supplied with it.
9.Adjust the lubricator (N) according to the instruc- tions supplied with it.
NOTE: In a circulating system, the pump operates continuously until the power supply is shut off. In a direct supply system, the pump starts when the gun/ valve is opened, and stops when the gun/valve is closed. The pump always stops on the downstroke due to the vented inlet seat (32).
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing your system, which could cause
component rupture and serious injury, never exceed the specified maximum air input pressure to the pump (see Technical Data on pages
Shutdown
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
Relieve the pressure.
????????????????????? 1???
Operation
Starting and Adjusting the Pump
1.Charge the surge tank, if you are using one. See the separate instruction manual,
2.Open all shutoff valves (D).
3.Turn on the hydraulic power supply.
4.Open the flow control valve (S) all the way.
5.Open the return line shutoff valve first, then open the supply line shutoff valve.
6.Open the dispensing valve/spray gun at the last gun station and keep it open while starting the pump.
7.Adjust the pressure reducing valve (P) until you get the desired fluid pressure.
8.When fluid is flowing smoothly from the gun, release the gun trigger.
9.One at a time, open any other guns in the system to purge air from the lines.
10.With a gun triggered open
11.Open the flow control valve (S) slowly until the cycle rate and fluid pressure return to the desired level. This method of setting the hydraulic controls ensures proper pump operation and prevents pump runaway and damage if the fluid supply runs dry.
12. Release the gun trigger.
NOTE: In a circulating system, the pump operates continuously until the power supply is shut off. In a direct supply system, the pump starts when the gun/ valve is opened, and stops when the gun/valve is closed. The pump always stops on the downstroke due to the vented inlet seat (32).
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing your system, which could cause
component rupture and serious injury, never exceed the specified maximum hydraulic input pressure to the pump (see Technical Data on page 46).
Shutdown
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
Relieve the pressure.
Always shut off the supply line shutoff valve first, and then the return line shutoff valve. This is to prevent overpressurizing the motor or its seals.
14 ??????7???8???9
Maintenance
The operating conditions of your particular system determine how often maintenance is required. Estab- lish a good maintenance schedule during the first several weeks of operation by recording when and what kind of maintenance is needed, and then deter- mine a regular schedule for checking your system. Your maintenance schedule should include the follow- ing:
Flushing
WARNING
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE AND EXPLOSION HAZARD on page 5. Be sure the entire system and flush- ing pails are properly grounded. Refer to
Grounding on page 7.
1.Flush before shutting down the system for an extended period of time.
2.Flush before repairing the pump, if possible.
3.Flush before the fluid you are pumping can dry out, settle or set up in the pump and hoses.
Packing Nut Tightness
The packing nut (21) should be tight enough to stop leakage, but no tighter. Overtightening compresses and damages the packings, and may cause the pump to leak, reducing performance. See Fig. 4.
To check the adjustment of the packing nut, first re- lieve fluid pressure. If you have a torque wrench, tighten the packing nut to
Excessive Leaking at Throat
To monitor leaking at the throat, remove one of the small plugs (31) from the packing nut (21). Place one end of a drain tube in the hole and the other end in a container. See Fig. 4. Monitor the drainage. If it seems excessive, and tightening the packing nut does not help, replace the throat packings. See page 20.
21 1
31 31
01925
Fig. 4
??????7???8???9 15
Maintenance
Air Line Lubricator
Keep properly filled for automatic air motor lubrication.
Air Line Filter
Drain and clean as necessary.
Hydraulic Power Supply Check
Carefully follow the hydraulic power supply manufac- turer???s recommendations on reservoir and filter clean- ing, and periodic changes of hydraulic fluid.
Stop the Pump at the Bottom of Its Stroke
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
Whenever you stop the pump for any reason, relieve the pressure. Stop the pump on the downstroke, before the air motor changes over. If the pump is stopped on the upstroke a pressure relief seat causes the piston to creep until it reaches the up position. Following the Pressure Relief Procedure helps stop the pump at the bottom of its stroke.
Mix Tank Volume
Don???t let the mix tank run dry. When the tank is empty, the pump demands more power as it tries to suck in some fluid. This causes the pump to run too fast, which can seriously damage the pump.
CAUTION
Failure to stop the pump at the bottom of its stroke allows fluid to dry on the piston rod, which can cause damage to the throat packings when the pump is restarted.
16 ??????7???8???9
Troubleshooting
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
1.Relieve the pressure.
2.Check all possible problems and solutions before disassembling pump.
????????????????????? 1???
Service
Disconnecting the Displacement Pump
NOTE: In stand or
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
1.Relieve the pressure.
2.Disconnect the hoses from the displacement pump and plug the ends to prevent fluid contamination.
3.Disconnect the displacement pump from the motor as follows:
For Senator and Bulldog
Unscrew the coupling nut (A). Unscrew the lock- nuts (B) from the tie rods (C). Pull the displace- ment pump (D) off the motor (E). Remove the pin
(F)and screw the coupling (G) off the piston rod
(H).See Fig. 5.
For President
Unscrew the coupling nut (K) of the coupling rod
(G) from the piston rod (H). Unscrew the locknuts
(B) from the tie rods (C). Pull the displacement pump (D) off the motor (E). See Fig. 6.
For Viscount
Unscrew the coupling nut (K) of the coupling rod
(G) from the piston rod (H). Unscrew the locknuts
(B) from the tie rods (C). Pull the displacement pump (D) off the motor (E). See Fig. 7.
Reconnecting the Displacement Pump
1.Reconnect the displacement pump to the motor as follows:
For Senator and Bulldog
Make sure the
(G). Screw the coupling onto the piston rod (H) and install the pin (F). Orient the displacement pump (D) to the motor (E) as shown in Fig. 5.
Position the displacement pump (D) on the tie rods
(C). Lubricate the threads of the tie rods. Screw the locknuts (B) onto the tie rods loosely. Screw the coupling nut (A) onto the motor shaft and torque to
For President
1??? ?????????????????????
adapter plate (L) as shown in Fig. 6. Position the displacement pump (D) on the tie rods (C). Lubri- cate the threads of the tie rods. Screw the locknuts
(B) onto the tie rods loosely. Screw the coupling nut (K) onto the piston rod (H) and torque to
For Viscount
(B) onto the tie rods loosely. Screw the coupling nut (K) onto the piston rod (H) and torque to
2.Flush and test the pump before reinstalling it in the system. Connect hoses for flushing. Flush the pump. While it is pressurized, check for smooth operation and leaks. Adjust or repair as necessary before reinstalling in the system. Reconnect the pump ground wire before operating.
Reassembling a Motor with an Adapter Plate
If your motor has an adapter plate, use this procedure when reassembling the motor and pump, to ensure proper alignment of the motor shaft to the piston rod.
1.Loosen the screws (M) holding the adapter plate
(L)to the motor (E). See Fig. 8.
2.Screw the tie rods (C) into the adapter plate (L) and torque to
On Viscount I+ pumps, the tie rods will engage threaded holes in the base of the motor.
3.Fill the cavity in the bottom of the motor shaft with grease. Screw the coupling (G) into the motor shaft until the pin holes align. Install the pin (F) in the second hole from the end of the coupling for President pumps, and in the first hole from the end of the coupling for Viscount pumps.
4.Align the tie rods (C) with the displacement pump and loosely install the locknuts (B).
5.Screw the coupling nut (K) onto the piston rod (H) and torque to
6.Torque the screws (M) holding the adapter plate
(L)to the motor (E) to
Service
Model
Senator Pump
Shown
E
01926
Fig. 5
01927
Fig. 6
Model
Viscount I+ Pump Shown
E
01928
Fig. 7
Model
President Pump Shown
E
M
4
L
5F
4
For President Pumps, 5 install in second hole
from end of coupling (G); for Viscount Pumps, use first hole.
01929
Fig. 8
????????????????????? 1???
Service
Repair Kits
A pump seal kit is available for each pump size. Throat packing kits are also available, one for UHMWPE/ leather pumps and one for PTFE pumps. The piston seals may also be converted to PTFE. Refer to page 36 for ordering.
Parts supplied in the pump seal kit are marked with one asterisk in the text and drawings, for example (2*). Parts supplied in the throat packing kit are marked with a symbol, for example (19{). For the best results, use all the parts in the kit.
Disassembling the Displacement Pump
1.Remove the pump from the motor as explained on page 18.
2.Secure the displacement pump intake housing (10) in a vise.
3.Refer to Fig. 9. Remove the four capscrews (9) and washers (8) from around the pump outlet housing (22).
4.Remove the outlet housing (22), balls (23), seats
(24)and gaskets (7).
5.Remove the three tie bolts (13) and lockwashers
(14).Lift off the upper pump housing (1), along with the fluid tubes (3), cylinder (4), and piston assembly (16).
6.Remove the packing nut (21), glands (19, 26) and packings (20, 25) from the upper housing (1).
NOTE: Model
7.Remove the tubes (3) and cylinder (4) from the housing.
8.Remove the intake housing (10) from the vise.
9.Remove the four capscrews (9) and washers (8) from the intake housing (10). Use a flatblade screwdriver inserted between the lower pump housing (11) and the intake housing (10) to sepa- rate the parts.
10.Remove the balls (5), seats (6 and 32) and gas- kets (7).
NOTE: One of the seats (32) has a vent hole. Take note of the side of the pump in which this seat is used (the left side when viewed as shown in Fig. 9).
WARNING
COMPONENT RUPTURE HAZARD
The vented ball seat (32) must be in- stalled at the fluid inlet. This valve
relieves pressure trapped in the pump cylinder when the pump is shut off, and reduces the risk of pump overpressurization. The seat cannot relieve pressure if installed in any other position.
NOTE: Inspect the parts of the piston assembly (items 12, 15 and 16) in place before disassembling the piston. The piston seal (15) is included in the Seal Repair Kit. If it or any other parts of the piston show wear or damage, proceed to step 11. If no damage is apparent, it is not necessary to disassemble the piston.
11.Place the flats of the piston nut (12) in a vise. Unscrew the rod (17) from the nut. Disassemble the two halves of the piston (16) and remove the seal (15).
Cleaning and Inspecting Parts
Clean all parts in a compatible solvent. Inspect all parts for wear or damage. If you are using a repair kit, use all the new parts in the kit, discarding the old ones they replace. Replace any other parts as needed. Worn or damaged parts may cause the pump to per- form poorly or cause premature wear of the new seals and packings.
Service
Model
31
OUTLET
22 9 8
23 24
7
2
3
2
17
Fig. 9
3???7???8???9 21
Service
Reassembling the Displacement Pump
NOTE: When thread sealant is specified, use low strength (blue) Loctite???.
1.Place the two halves of the piston (16) around the packing (15*) and snap them together. See Fig. 10.
2.Apply thread sealant to the piston rod (17) threads. Screw the rod through the piston and packings and into the special piston nut (12). Torque the nut to
3.With the lower pump housing (11) turned upside down, install the balls (5). Install the seats; place the vented seat (32) in the left side as viewed in Fig. 9 (housing has a label to identify the correct side), and the
NOTE: The seats (6 and 32) are not reversible; the chamfered side must face the ball.
4.Place the intake housing (10) on the lower pump housing (11). Install the lockwashers (8) and capscrews (9). Torque to
5.Place the intake housing (10) in a vise. Place one
6.Lubricate the inside of the cylinder (4). Slide the piston assembly into the cylinder.
7.Lubricate the throat packings and glands.
Install them one at a time in the throat of the upper pump housing (1). Make sure the lips of the v- packings face down into the housing, and use a finger to seat the parts: the male gland (19{), one UHMWPE packing (20{), one leather packing (25{), UHMWPE, leather, UHMWPE, and the female gland (26{). Install the packing nut (21)
NOTE: Model
8.Install the upper pump housing (1). It may not seat well on the tubes and cylinder. Apply thread sea- lant to the threads of the three tie bolts (13). Install the bolts and lockwashers (14) from the lower pump housing (11). As you tighten the bolts into the upper housing (1), they will draw the housings firmly onto the tubes and cylinders. Tighten the bolts uniformly and torque to
9.Torque the packing nut (21) to
10.Place a ball (23), seat (24) and gasket (7*) in each side of the outlet housing (22). Install the outlet housing on the upper pump housing (1). Note that the flatter side of the housing faces the outside edge of the pump. Install the lockwashers (8) and screws (9), and torque to
CAUTION
When installing the outlet adapters in the pump, be sure to hold the flats of both parts with wrenches. Overtightening the pump adapter into the outlet housing adapter may crack the housing.
11.Reconnect the displacement pump to the motor as explained on page 18.
Service
9
01932
Side View of Outlet Housing (22)
8 22
23
10 24
5 9
8
*7
*2
OUTLET
17 7
21
1
26{
20{
25{
20{ 1 12 13
25{
20{
19{
13 4 5 7
4 11
*18
3
*2
11
5
10 2 32
8
59
*7
Fig. 10
INLET
5
6 3 10
7*
10
16
15*
16
12 6
18*
1 Lips of
2Vented seat.
3
4Tighten uniformly.
5 Torque to
6Torque to
7 Apply sealant to threads.
8Left side.
9Outside.
10Chamfered side must face ball (5).
11Lubricate inside diameter.
12Lubricate.
Models
135 PTFE
3 UHMWPE (20) and 2 leather (25).
01931
Parts (President Pumps)
???4 ??????7???8???9
Parts (President Pumps)
CARBON STEEL PUMPS
Model
Model
Model
Model
STAINLESS STEEL PUMPS
Model
Model
Model
Model
Model
103
105
107
101
106
113
114
102
108
01929
??????7???8???9 ???5
Parts (President Pumps)
Model
3:1 Ratio Carbon Steel President Pump, with 55 gal. drum cover and agitator
Model
3:1 Ratio Stainless Steel President Pump, with 55 gal. drum cover and agitator
Assembly Procedure
1.Screw the half nipple (207) into the pump???s fluid inlet. Refer to the parts drawing on page 27.
2.Remove the four nuts and lockwashers from the posts of the drum cover (202) and save them for use in step 3.
3.Install the President pump (201) through the hole in the drum cover (202). The four posts on the drum cover must engage the four holes in the pump adapter plate (114), and the notch in the drum cover hole must align with the large hole in the pump adapter plate. Secure the pump to the drum cover with the lockwashers and nuts re- moved in step 2.
4.Install the agitator (203) on the drum cover (202), using the screws, washers and nuts supplied with the drum cover.
5.Assemble the riser tube kit (204) to the pump adapter plate (114) and pump fluid outlet (A) as described in the separate kit manual,
6.Remove the 1/2 x 3/8 npt nipple from the outlet of the air regulator (205a). This nipple will not be used.
7.Screw the 1/2 npt nipple (205c) into the outlet of the air regulator (205a), then install the regulator assembly into the pump???s air inlet. Connect the air hose (205b) to the swivel inlet (B) of the air regula- tor.
8.Insert the male end of the return adapter (206c) in the outermost hole of the drum cover. Secure the adapter to the underside of the cover with the hex nut (206b).
9.Screw the return tube (206a) up into the adapter (206c). Install the street elbow (206d) in the adapt- er.
10.Install the pump/cover/agitator assembly on a 55 gal. (200 liter) drum. Connect the air, fluid, and return lines.
???6 ??????7???8???9
Parts (President Pumps)
Model
3:1 Ratio Carbon Steel President Pump,
with 55 gal. drum cover and agitator
Includes items
Model
3:1 Ratio Stainless Steel President Pump,
with 55 gal. drum cover and agitator
Includes items
Remove and discard 1/2 x 3/8 npt nipple from outlet of
1 air regulator (205a), and replace with 1/2 npt nipple (205c). Then connect air regulator assy to pump air inlet.
3Agitator (203) is tilted at a 6_ angle.
206b
A
207
01933
Parts (Quiet Senator Pumps)
CARBON STEEL PUMPS
Model
Model
Model
STAINLESS STEEL PUMPS
Model
Model
Model
105
102
104
103
106
107
108
Parts (Quiet Bulldog Pumps)
CARBON STEEL PUMPS
Model
STAINLESS STEEL PUMPS
Model
Model
101
103
106
107
108
01934
Notes
3??? 3???7???8???9
Parts (Viscount I+ Pumps)
CARBON STEEL PUMPS
Model
Model
Model
STAINLESS STEEL PUMPS
Model
Model
Model
101
113
114 112
102
101 (Ref)
101 (Ref)
108
104
103
105
107
03248
????????????????????? ???1
Parts
CARBON STEEL DISPLACEMENT PUMPS
Model
For Pump Models
Model
For Pump Models
Model
For Pump Models
Model
For Pump Model
*These parts are included in the Seal Repair Kit, which may be purchased separately. Refer to the Parts Matrix to determine the correct kit for your pump. See also page 36.
{These parts are included in the Throat Packing Repair Kit, which may be purchased separately. Refer to the Parts Matrix to determine the correct kit for your pump. See also page 36.
YReplacement Danger and Warning labels, tags and cards are available at no cost.
Parts Matrix
Find the part number of your pump in the left column. Read across from left to right to find the applicable part num- bers for ref. numbers 4, 15, 16, 18, 20, 25, the Seal Repair Kit, and the Throat Repair Kit.
*These parts are included in the Seal Repair Kit, which may be purchased separately. Refer to page 36.
{These parts are included in the Throat Packing Repair Kit, which may be purchased separately. Refer to page 36.
Parts
CARBON STEEL DISPLACEMENT PUMPS
Model
For Pump Models
Model
For Pump Models
Model
For Pump Models
Model
For Pump Model
NOTE: See Service Section for important assembly procedures, torque notes, and sealants.
31
9
8
22
23
24
*7
*2
3
*2
17
26{
20{
25{
20{ 4
25{
20{ 19{
1
18*
4
18*
17 (Ref)
16
15*
16
12
3???7???8???9 33
Parts
Model
Model
Model
Model
Model
Model
Parts Matrix
Find the part number of your pump in the left column. Read across from left to right to find the applicable part num- bers for ref. numbers 4, 15, 16, 18, 20, 25, the Seal Repair Kit, and the Throat Repair Kit.
*These parts are included in the Seal Repair Kit, which may be purchased separately. Refer to page 36.
{These parts are included in the Throat Packing Repair Kit, which may be purchased separately. Refer to page 36.
34 3??????????????????
Parts
Model
Model
Model
Model
Model
Model
NOTE: See Service Section for important assembly procedures, torque notes, and sealants.
17 (Ref)
16
15*
16
12
17
Model
4
(20) and 2 leather (25).
10
10 5
??????93???A
3?????????????????? 35
Repair Kits
NOTE: Refer to the parts lists on pages
Pump Seal Kit
For Pump Models
Pump Seal Kit
For Pump Models
Pump Seal Kit
For Pump Models
Pump PTFErSeal Kit
To repair Pump Models
Pump PTFErSeal Conversion Kit
For Pump Models
Pump PTFErSeal Conversion Kit
For Pump Models
High Temperature Seal Conversion Kit
For Pump Models
Throat Packing PTFE Kit
With PTFE packings. For all pumps. Throat packing repair kit for Models
36 3??????????????????
Dimensions
A
1??? npt(f)
B
3???7???8???9 37
Accessories
Use Only Genuine Graco Parts and Accessories
Grounding Wire and
Clamp
7.6 m (25 ft) long
2.1 MPa, 21 bar (300 psi) Maximum Working Pressure
Relieves air trapped in the air line between the pump air inlet and this valve when closed.
Air Control Kit
2.1 MPa, 21 bar (300 psi) Maximum Working Pressure
Includes air regulator, gauge,
Inlet: 3/4 npsm(f) swivel;
Outlet: 3/4 npt(m). See manual
Air Line Filter
1.75 MPa, 17.5 bar (250 psi) Maximum Working Pressure
Removes harmful moisture and contaminants from the compressed air supply.
38 3???7???8???9
Pump Runaway Valve
0.8 MPa, 8.4 bar (120 psi) Maximum Working Pressure
Shuts off air supply to the pump if the pump accelerates beyond the
interrupted fluid supply to the pump, or excessive cavitation.
3/4 npt(f) inlet and outlet. Includes optional 90_
3/4 npsm swivel outlet fitting. See instruction manual
Air Line Lubricator
1.75 MPa, 17.5 bar (250 psi) Maximum Working Pressure
For automatic air motor lubrication.
Medium Volume
Reduces fluid pulsation in the fluid line. Stainless steel. 1 in. npt(f) inlet;
Riser Tube Kits
Adapts medium volume
Refer to medium volume
Fluid Supply Hose
3.5 MPa, 35 bar (500 psi) Maximum Working Pressure
1 in. ID, coupled
Accessories
Use Only Genuine Graco Parts and Accessories
Mounting Stand Kit
For mounting the surge tank to the floor.
Pump Floor Stand
For mounting medium volume
suction feed system.
Refer to the Medium Volume
Stationary Stand
For President, Bulldog, and Senator Pumps.
Wall Bracket
For mounting medium volume
Portable Cart
For President, Bulldog, and Senator Pumps.
Packing Nut Wrench
For tightening the packing nut.
Throat Seal Liquid (TSL)
Hydraulic Shutoff Valve
For hydraulic supply or return line. 3/4 npt(f).
Hydraulic Supply and Return Hose
10.5 MPa, 105 bar (1500 psi) Maximum Working Pressure
5/8 in. ID, coupled 3/4 npt x
13.8 MPa, 138 bar (2000 psi) Maximum Working Pressure
1/2 in. ID, coupled 1/2 npt(m) x
Pump Mounting Adapter Kits
Provides adapter plate and tie rods for retrofitting existing motor to a
More recent series of these motors do not require this kit.
Siphon Tube Kit
To draw fluid from a 200 liter (55 gallon) drum.
3???7???8???9 39
Technical Data
1.5:1 Ratio President Pumps, Models
Maximum Working Pressure . . . . . 1.9 MPa, 19 bar (270 psi) Air Operating Range .
Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A 0.7 MPa, 7 bar (100 psi) air pressure
B 0.49 MPa, 4.9 bar (70 psi) air pressure
C0.28 MPa, 2.8 bar (40 psi) air pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating air pressure
(MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/min or CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected air consumption curve (gray curves).
Curve slopes from right to left. Follow right to scale and read air consumption.
2:1 Ratio President Pumps, Models
4??? 3??????????????????
Technical Data
3:1 Ratio President Pumps, Models
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A 0.7 MPa, 7 bar (100 psi) air pressure B 0.49 MPa, 4.9 bar (70 psi) air pressure
C0.28 MPa, 2.8 bar (40 psi) air pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/min or
CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected air consumption curve (gray curves).
Curve slopes from right to left. Follow right to scale and read air consumption.
??????7???8???9 41
Technical Data
3.5:1 Ratio Quiet Senator Pumps, Models
Maximum Working Pressure . . 2.45 MPa, 24.5 bar (350 psi) Air Operating Range .
Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A 0.7 MPa, 7 bar (100 psi) air pressure
B 0.49 MPa, 4.9 bar (70 psi) air pressure
C0.28 MPa, 2.8 bar (40 psi) air pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/min or
CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.
2.5:1 Ratio Quiet Senator Pumps, Models
Maximum Working Pressure . . . . . 1.7 MPa, 17 bar (250 psi) Air Operating Range .
Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A 0.7 MPa, 7 bar (100 psi) air pressure
B 0.49 MPa, 4.9 bar (70 psi) air pressure
C0.28 MPa, 2.8 bar (40 psi) air pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right.
Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/min or CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.
4??? ??????7???8???9
Technical Data
5:1 Ratio Quiet Senator Pumps, Models
Maximum Working Pressure . . . . . 3.4 MPa, 34 bar (500 psi) Air Operating Range .
Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A 0.7 MPa, 7 bar (100 psi) air pressure B 0.49 MPa, 4.9 bar (70 psi) air pressure
C0.28 MPa, 2.8 bar (40 psi) air pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating air pressure
(MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/min or
CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected air consumption curve (gray curves).
Curve slopes from right to left. Follow right to scale and read air consumption.
3?????????????????? 43
Notes
44 3??????????????????
Technical Data
4:1 Ratio Quiet Bulldog Pumps, Models
Maximum Working Pressure . . . . . 2.8 MPa, 28 bar (400 psi) Air Operating Range .
Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A 0.7 MPa, 7 bar (100 psi) air pressure B 0.49 MPa, 4.9 bar (70 psi) air pressure
C0.28 MPa, 2.8 bar (40 psi) air pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/min or CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected air consumption curve (gray curves).
Curve slopes from right to left. Follow right to scale and read air consumption.
3???7???8???9 45
Technical Data
Viscount I+ Pumps, Models
Maximum Working Pressure . . . . . 3.1 MPa, 31 bar (450 psi) Maximum Hydraulic Working Pressure . . 10.3 MPa, 103 bar (1500 psi)
Continuous Duty Delivery . . . . . . . . . . 36.5 liter/min (9.6 gpm) Pump Cycles Per Liter (gallon) . . . . . . . . . . . . . . . . . 1.64 (6.2) Maximum Recommended Pump Speed . . . . . 60 cycles/min Maximum Hydraulic Motor Fluid Temperature . 54_C (134_F)
Hydraulic Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . 3/4???, (37_ flare) Hydraulic Fluid Outlet . . . . . . . . . . . . . . . . . . . . 7/8???, (37_ flare) Wetted Parts
Model
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
A10.3 MPa, 103 bar (1500 psi) hydraulic oil pressure
B6.9 MPa, 69 bar (1000 psi)
hydraulic oil pressure
C3.4 MPa, 34 bar (500 psi) hydraulic oil pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating hydraulic pressure (MPa/bar/ psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black urves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Motor Hydraulic Oil Consumption (liter/min or gpm) at a specific delivery (liter/min or gpm) :
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with hydraulic oil consumption curve
(gray curve). Curve slopes from right to left. Follow right to scale and read hydraulic oil consumption.
Viscount I+ Pumps, Models
Maximum Working Pressure . . . . . 2.1 MPa, 21 bar (300 psi) Maximum Hydraulic Working Pressure . . 10.3 MPa, 103 bar (1500 psi)
Continuous Duty Delivery . . . . . . . . . 55.6 liter/min (14.7 gpm) Pump Cycles Per Liter (gallon) . . . . . . . . . . . . . . . . . . 1.1 (4.1) Maximum Recommended Pump Speed . . . . . 60 cycles/min Maximum Hydraulic Motor Fluid Temperature . 54_C (134_F)
Hydraulic Fluid Inlet . . . . . . . . . . . . . . . . . . . . . . 3/4???, (37_ flare) Hydraulic Fluid Outlet . . . . . . . . . . . . . . . . . . . . 7/8???, (37_ flare) Wetted Parts
Model
PUMP OUTLET PRESSURE
A10.3 MPa, 103 bar (1500 psi) hydraulic oil pressure
B6.9 MPa, 69 bar (1000 psi)
hydraulic oil pressure
C3.4 MPa, 34 bar (500 psi) hydraulic oil pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating hydraulic pressure (MPa/bar/ psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black urves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Motor Hydraulic Oil Consumption (liter/min or gpm) at a specific delivery (liter/min or gpm) :
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with hydraulic oil consumption curve
(gray curve). Curve slopes from right to left. Follow right to scale and read hydraulic oil consumption.
46 3???7???8???9
Technical Data
Viscount I+ Pumps, Models
PUMP OUTLET PRESSURE
PUMP DELIVERY (Test Fluid: No. 10 Motor Oil)
CONSUMPTION OIL HYDRAULIC
A10.3 MPa, 103 bar (1500 psi) hydraulic oil pressure
B6.9 MPa, 69 bar (1000 psi) hydraulic oil pressure
C3.4 MPa, 34 bar (500 psi) hydraulic oil pressure
To find Outlet Pressure (MPa/bar/psi) at a specific delivery (liter/min or gpm) and operating hydraulic pressure (MPa/bar/ psi):
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with selected fluid outlet pressure curve (black urves). Curve slopes from left to right. Follow left to scale and read outlet pressure.
To find Motor Hydraulic Oil Consumption (liter/min or gpm) at a specific delivery (liter/min or gpm) :
1.Locate desired delivery along bottom of chart.
2.Read vertical line up to intersection with hydraulic oil consumption curve
(gray curve). Curve slopes from right to left. Follow right to scale and read hydraulic oil consumption.
Manual Change Summary
Model
Model
The Graco Warranty and Disclaimers
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco???s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
Graco???s sole obligation and buyer???s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, gas engines, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la r??daction du pr??sente document sera en Anglais, ainsi que tous documents, avis et proc??dures judiciaires ex??cut??s, donn??s ou intent??s ?? la suite de ou en rapport, directement ou indirectement, avec les proc??dures concern??es.
Graco Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, France, Germany, Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN
PRINTED IN U.S.A.
4??? 3??????????????????