C
9 - 5 2 , A s h i h a r a - c h o , N i s h i n o m i y a , J a p a n
A l l r i g h t s r e s e r v e d . Printed in Japan
You r Loca l Agent/Dealer
SAFETY INSTRUCTIONS
WARNING
Serious injury or death can result if someone falls from the radar antenna mast.
Construct a suitable service platform from which to install the antenna unit.
Serious injury or death can result if some- one falls from the radar antenna mast.
Turn off the power at the mains switch- board before beginning the installation.
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
CAUTION
Ground the equipment to prevent electrical shock and mutual interference.
Observe the following compass safe distances to prevent interference to a magnetic compass:
???
EQUIPMENT LISTS
Standard Supply
Installation Materials
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Spare Parts
Optional Equipment
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SYSTEM CONFIGURATION
ANTENNA UNIT
SIGNAL CABLE (Select one.)
03S9175 (30 m, option for 24 VDC only)
DISPLAY
UNIT
NMEA 0183 Cable
SIGNAL CABLE ASSY.
NAVIGATOR (NMEA 0183)
SOUNDER
RADAR REMOTE
DISPLAY
SHIP'S MAINS
100/110/115/220/230 VAC
SHIP'S MAINS 12/24 VDC
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1. INSTALLATION
1.1 Antenna Unit
Installation
Mounting considerations
When selecting a mounting location for the antenna unit keep in mind the following points.
???Install the antenna unit on the hardtop, radar arch or on a mast on an appropriate platform. (For sailboats, a mounting bracket is optionally available.) It should be placed where there is a good
Antenna unit Antenna unit mountedfixed to mast on top of wheelhouse
Figure 1 Typical antenna unit placement on powerboat and sailboat
???In order to minimize the chance of picking up electrical interference, avoid where possible routing the antenna cable near other electrical equipment onboard. Also avoid running the cable in parallel with power cables.
???The compass safe distance of 1.25 meters (standard compass) and 0.95 meters (steering compass) should be observed to prevent deviation of the magnetic compass.
Mounting on a platform
1.Remove mounting hardware at the bottom of the antenna unit; four each of hex bolts (M10X20), spring washers and flat washers. Save mounting hardware to use it to fix the antenna unit to the mounting platform later on.
Screws
one screw on other side
Flat washer
Spring washer
Hex bolt (M10 x 20)
Figure 2 Antenna unit, showing location of mounting hardware
2.Unfasten three screws to remove the cover.
3.Construct a platform (wood, steel, or aluminum) of
Note: When drilling holes in the platform, be sure they are parallel with the fore and aft line.
210
Fixing Hole (?? 11mm)
160 210
Figure 3 Dimensions of antenna platform
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4.Using the hex bolts, flat washers and spring washers removed at step 1, fasten the base to the platform. The torque should be between
Note: Longer hex bolts (M10X25) are supplied with the installation materials. Use them instead of the hex bolts removed earlier if the mounting platform is very thick.
Transceiver
module
Antenna base
Figure 4 How to fasten the base to platform
5.Unfasten the cable of the rotation detector from the cable clamp.
Rotation detector
Cable clamp
Caution
Figure 5 Antenna unit, inside view
6.Unfasten 11 screws to dismount the shield plate.
Shield Plate
Discard screw marked with.
Figure 6 Antenna unit, inside view
7.Pass the antenna cable with connector through the gasket and cable clamp, and then tighten cable gland.
Be sure the shrink tubing on the antenna cable is not covered by the gasket.
Rubber
Gasket
Gasket
Cable Gland
Figure 7 Antenna unit, inside view
8.Referring to Figure 8, fasten the shield cable to a screw (M4x 10) on the chassis to ground the unit.
Caution: Be careful not to pinch the rotation detector cable when remounting the shield plate.
Figure 8 How to connect the antenna cable to the antenna unit
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9.Attach EMI Core (supplied) to antenna cable. Set the fixing band to the EMI core.
Mounting using the optional mounting bracket
Fixing band
This bend should be facing toward you.
Figure 9 Fixing band
10.Referring to Figure 8, connect the
11.Refasten the shield plate with 10 screws. Be sure not to pinch cable from the rotation detector with the shield plate. See ???Caution??? in Figure 5 for details.
12.Fasten the Fixing band with Screw (supplied).
Screw(M4X15)
A mounting bracket for fastening the antenna unit to a mast on a sailboat is optionally available (Type
Fixing
Align bend with corner of chassis.
Band EMI Core
Figure 10 How to fix the EMI Core
13.Confirm that the rubber gasket is properly positioned and then tighten the fixing screws for the cover. Refer to Figure 7 for positioning of rubber gasket.
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1.Remove mounting hardware at the bottom of the antenna base. You may discard the hardware. Assemble the mounting bracket and fasten it to a mast. Fasten the antenna unit to the bracket.
1.2 Display Unit
Installation
Mounting considerations
When selecting a mounting location for the display unit keep in mind the following points.
Fixing plate
Mounting plate
Bracket (1)
Bracket (2)
Support plate (2)
Support plate (1)
Figure 11 How to assemble and mount the optional mounting bracket
2.Refer to previous steps
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Mounting
The display unit can be mounted on a tabletop, the overhead, or flush mounted in a panel.
1.Fix the hanger to the mounting location with four tapping screws (supplied).
2.Fit the knob bolts to the display unit.
3.Cover the unused bolt holes with the dummy films supplied.
4.Install the display unit in the hanger. Tighten the knob bolts securely.
OVERHEAD MOUNT
CUTOUT SIZE
FOR PANEL
MOUNTING
Figure 12 Mounting dimensions of display unit
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2. WIRING
2.1 Connections
Connect the antenna cable, the power cable and the ground wire as shown in Figure 13.
POWER SUPPLY 12/24 VDC
Figure 13 Connections
Connection of external equipment
Navigator/echosounder
This radar can receive the following NMEA 0183 format data sentences from a navigator or echosounder:
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NMEA connection
You will need an NMEA cable to connect a video sounder or a navigator. Connect it to the NMEA connector at the rear of the radar display unit as shown below.
NMEA
1 3GND
To navigator or NMEA output of video sounder
Figure 14 Navigator connection
Note: Do not use a cross
To connect both a video sounder and a navigator, use NMEA cable
Note 1: Tape cables to prevent short.
Note 2: You may cut a NMEA cable which has connectors at both ends. However, do not modify waterproof connector of NMEA cable.
After soldering, wrap with
Figure 15 Connection of video sounder and navigator cables
To connect equipment whose NMEA output uses other than a FURUNO 6 pin NMEA connector, use NMEA cable type
After soldering, wrap with
Figure 16 Connection of video sounder and navigator cables using NMEA cable type
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External buzzer
Access J6 on the DU Board as shown in Figure 16. Plug in the connector of the external buzzer at J6. Seal the hole with sealing compound. Fix the buzzer by two tapping screws.
External buzzer
Type:
Code No.:
60 mm
50 mm
External Buzzer
Make a hole of ?? 16 here. Seal hole with sealing compound after connecting cable.
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Note: Use hammer and appropriate metal rod to make hole.
Figure 18 Display unit, rear view
Figure 17 External buzzer
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3. ADJUSTMENTS
3.1 Installation Check
After installing the system it is a good idea to check it for proper installation, following the checklist provided below.
???Cable gland is facing toward the stern.
???Four fixing bolts securing the antenna unit are securely tightened.
???The antenna cable is waterproofed at the base of the antenna unit.
???The antenna cable is securely retained against the mast or mounting and is free of interference from running rigging.
???The cable gland on the deck or bulkhead is waterproofed, if provided.
???Connectors of external equipment are securely plugged into the radar display unit.
???The power connections to the battery are of correct polarity.
3.2Exchanging Display Unit of Previous Model
When exchanging the display unit of the MODEL 1621/1621
1.Press ??? and ??? together for about 10 seconds to show the display shown in Figure 19.
Figure 19 Maintenance menu
2.Select MODEL by ???.
M1622: 1 minute.
M1621/M2: 1minute and 30 seconds.
3.Select M1621/M2 by 4.
4.Press the [MENU] key to close the menu.
3.3 Adjustments
Do the following in order to adjust the radar.
1) Adjustment of picture
1.Press the [POWER] key on the display unit. The display should light. In approximately one minute,
2.When
3.Adjust the sensitivity to display a small amount of noise on the screen.
4.Press the
2) Heading alignment
You have mounted the antenna unit facing straight ahead in the direction of the bow. Therefore, a small but conspicuous target dead ahead visually should appear on the heading mark (zero degrees).
In practice, you will probably observe some small error on the display because of the difficulty in achieving accurate initial positioning of the antenna unit. The following adjustment will compensate for this error, up to ??30 degrees.
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1.Identify a suitable target (for example, ship or buoy) at a range between 0.125 to 0.25 miles, preferably near the heading mark. To minimize error, keep echoes in the outer half of the picture by changing the range.
2.Press and hold down !and " together (about 10 seconds) to display the installation menu.
Instructions for item selected appears here. (example: heading adjustment)
Figure 20 Installation menu
3.Select ADJ HDG. Your display should now look something like the one shown in Figure 21.
0.25 NM
HEADING MARK BISECTS TARGET
LOCATED DEAD AHEAD.
Figure 21 Display for adjustment of heading
4.Press !or" to bisect the target selected at step 1 with the heading marker.
5.Press MENU.
0.25NM
.125
Target
Heading marker
9.4??
0.015 NM
Figure 22 How to adjust heading
6.As a final test, move the boat towards a small buoy and confirm that the buoy shows up dead ahead on the radar when it is visually dead ahead.
3) Sweep timing
This adjustment ensures proper radar performance, especially on short ranges. The radar measures the time required for a transmitted echo to travel to the target and return to the source. The received echo appears on the display based on this time. Thus, at the instant the transmitter is fired, the sweep should start from the center of the display (sometimes called sweep origin.)
A trigger pulse generated in the display unit goes to the antenna unit through the antenna cable to trigger the transmitter (magnetron). The time taken by the signal to travel up to the antenna unit varies, depending largely on the length of signal cable. During this period the display unit should wait before starting the sweep. When the display unit is not adjusted correctly, the echoes from a straight local object (for example, a harbor wall or straight pier) will not appear with straight edges ??? namely, they will be seen as pushed out or pulled in near the picture center. The range of objects will also be incorrectly shown.
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Figure 23 Examples of improper and correct sweep timings
1.Transmit the radar on a range between 0.125 and 0.5 nm and adjust the sensitivity and STC.
2.Visually select a straight echo (harbor wall, straight pier).
3.Select ADJ TMG on the menu.
IDENTIFY STRAIGHT TARGET
SUCH AS BREAKWATER. MAKE
ITS ECHO STRAIGHT ON SCREEN
BY USING t/u KEYS.
Figure 24 Installation menu, ADJ TMG selected
4) Unit of range measurement for VRM and cursor
The unit of range measurement for the VRM and the cursor may be selected to nautical mile or kilometers as follows:
1.Select NM/KM on the menu.
(RANGE UNIT) PRESS t/u KEYS TO SELECT
NAUTICAL MILE OR KILOMETER
AS THE UNIT OF RANGE.
Figure 25 Installation menu, NM/KM selected
2.Select unit of range desired.
3.Press the [MENU] key to close the installation menu.
3.4 Adjustments for Technicians
1) Magnetron heater voltage
4.While looking at the target selected at step 2, straighten it by pressing ! if it is pulled inward, or "if it is pushed outward.
Magnetron heater voltage is formed at the MD Board of the antenna unit and preadjusted at the factory for use with any length of signal cable. Therefore no adjustment is required. However, verify heater voltage as follows:
Note: Turn the power on when measuring magnetron heater voltage.
1.Dismount the shield plate.
MD board under
the shield plate
Figure 26 MD board
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2.Turn on the power. Do not transmit the radar.
3.Connect a multimeter, set to 10 V DC range, between #6(+) and
4.Confirm that the multimeter shows 8.0 V ??0.1 V. If it does not, adjust potentiometer VR801 on the MD Board.
VR851
VR801
TP804
3.5 I/O Data Confirmation
You can confirm NMEA input from a navigator or echosounder. Follow the procedure shown in 2) Radar function to display the maintenance menu. NMEA sentences being input are shown in reverse video.
3.6 Restoring Default
Settings
All default menu settings can be restored by turning on the power while pressing and holding down [MENU] and &.
Figure 27 Antenna unit, inside view
2) Radar function
This radar can function as the main radar or a demonstration model. displaying internally generated radar echoes.
1.Set the radar in
2.Press and hold down ??? and ??? together (about 10 seconds) to display the maintenance menu.
PROGRAM NO 03591610XX
NAV DATA (NMEA 0183)
GLL BWR BWC GLC GTD
RMA RMG RMC VTG MTW
DBT DBS DPT GGA
Figure 28 Maintenance menu
3.Select MAIN or DEMO from the DISPLAY field. (MAIN, Main radar display, DEMO, demonstration display.)
4.Press the [MENU] to close the menu.
Note: Disconnect the antenna cable to use as demonstration model.
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