PRODUCT GUIDE
MODEL 466250511
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
IMPORTANT: Refer to the
instructions inside when
converting this grill to
Natural Gas.
For support and to register your grill, please visit us at
www.charbroil.com
If you have questions or need assistance during assembly,
please call
Estimated assembly time:
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera??; Charcoal2Go??;
Bandera??; Brush Hawg??; CB 940??;
Grilling That???s All About U??; Keepers of the Flame??; Magneto??; New Braunfels Smoker Company??; Patio Bistro??; Patio Caddie??; Patio Kitchen??;
RED??; Quantum??; Santa Fe??; Sear and Grill??; Sierra??; Signature Series??; Sure2Burn??; The Big Easy??; U??; Wild West Tradition??; and the following marks:
Series???; Designer Series???;; Diamond Flame???; Double Chef???; Everybody Outside???; FastStart???; FlavorMaster???; Front Avenue???; Grill 2 Go?? Advantage???;
Grill 2 Go?? Ice???; Hog and Yard Bird???; H20 Smoker???; Infrared. Grilling???s Juicy Little Secret???; Incredible Taste. Infallible Results???; Infrared Inside???; Let???s Grill Something Together???; Longhorn???;; Precision Flame???; Quick2Burn???; QuickSet???; Ready When You Are???; Season, Set, And Savor???; Sizzle On The Grill???; SureFire???; Torchfork???; Trentino???; Universal Grill Parts???; You Bring the Party??? TEC??? is a trademark of Tec Infrared Grills.
TABLE OF CONTENTS
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
WARNING
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid.
4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer???s instructions could result in serious personal injury and/or property damage.
CAUTION:
Some parts may contain sharp edges ??? especially as noted in the manual! Wear protective gloves if necessary.
2
Installation Safety Precautions
???Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas.
???Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
???All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
???This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
WARNING
Do not attempt to repair or alter the hose/valve/regulator for any ???assumed??? defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.
3
USE AND CARE
DANGER
???NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
???Never fill a cylinder beyond 80% full.
???An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
???If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Removal, Transport and Storage
???Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious personal injury and/or property damage.
by the sun.
???Do not store an LP cylinder in an area where children play.
LP Cylinder
???The LP cylinder used with your grill must meet the following requirements:
???Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
???LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada,
???LP cylinder valve must have:
???Type 1 outlet compatible with
regulator or grill.
???Safety relief valve.
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
???LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
???LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
???LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Cylinder Filling
???Use only licensed and experienced dealers.
???LP dealer must purge new cylinder before filling.
???Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.
???A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
???Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
???To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under ???Gas Companies??? for nearest certified LP dealers.
4
???Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety
???Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
???Leak test new and exchanged LP cylinders BEFORE connecting to grill.
???Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
???Leak test must be repeated each time LP cylinder is exchanged or refilled.
???Do not smoke during leak test.
???Do not use an open flame to check for gas leaks.
???Grill must be leak tested outdoors in a
???Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.
useDo not household cleaning agents. Damage to gas
train components can result.
1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning
4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.
OPD Hand Wheel
Type 1 outlet with thread on outside
Safety Relief Valve
Strap and Cap
Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.
5.Hold regulator and insert nipple into LP cylinder valve.
Nipple has to be centered into the LP cylinder valve.
5
Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.
6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
DANGER
???Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
???Outdoor gas appliance is not intended to be installed in or on a boat.
???Outdoor gas appliance is not intended to be installed in or on an RV.
???Never attempt to attach this grill to the
???Do not use grill until
???If a leak is detected at any time, STOP and call the fire department.
???If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!
6
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.
4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.
5.If ???growing??? bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts.
6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.
WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:
???Do not let children operate or play near grill.
???Keep grill area clear and free from materials that burn.
???Do not block holes in sides or back of grill.
???Check burner flames regularly.
???Use grill only in
???Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)
???Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
???Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
???NEVER attempt to light burner with lid closed. A buildup of
???Never operate grill with LP cylinder out of correct position specified in assembly instructions.
???Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
Safety Tips
???Before opening LP cylinder valve, check the coupling nut for tightness.
???When grill is not in use, turn off all control knobs and LP cylinder valve.
???Never move grill while in operation or still hot.
???Use
???Maximum load for sideburner and side shelf is 10 lbs.
???The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled.
???Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
???If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.
???Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
???Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
???The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.
???If you have a grill problem see the "Troubleshooting Section".
???If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
CAUTION
???Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
???Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.
???Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.
Main Burner Ignitor Lighting
??? Do not lean over grill while lighting.
1.Turn OFF all Gas Burner Control Valves.
2.Turn ON gas source or tank.
3.Open lid during Lighting.
4.To ignite any main burner, turn the main burner control knob to the position.
5.Push and hold ELECTRONIC IGNITOR button until the burner lights.
6.Once burner has ignited, turn knob to desired setting.
7.If Ignition does not occur in 5 seconds, turn the burner control to OFF, wait 5 minutes, and repeat the lighting procedure.
8.Repeat steps 4 through 7 for the remaining main burners.
Lighting instructions continued on next page.
7
WARNING
Turn controls and gas source or tank OFF when not in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Main Burner
???Do not lean over grill while lighting.
1.Turn OFF all gas burner control valves.
2.Turn ON gas at LP cylinder.
3.Open lid during lighting.
4.Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right or left side of firebox.
5.Push in and turn far right or far left knob to position. Be sure burner lights and stays lit.
6.If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes, and repeat the lighting procedure.
7.Light other burners by pushing knob in and turning to position. If your grill has two cooking zones, repeat steps 4 through 6 for the remaining section of the grill.
Warning:
Top cover must be open when side burner(s) is in operation.
Sideburner Ignitor Lighting
??? Do not lean over grill while lighting.
1.Turn OFF all gas burner control valves.
2.Turn ON gas at LP cylinder.
3.To ignite SIDEBURNER, open sideburner cover.
4.Turn sideburner knob to the position to ignite burner.
5.Once burner has ignited, turn knob to desired setting.
6.If sideburner does not light, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.
Sideburner Match Lighting
??? Do not lean over grill while lighting.
1.Open lid during lighting. Turn
ON gas at LP cylinder.
2.Place lit match near burner.
3.Turn sideburner knob to the position.
Burner Flame Check
???Remove cooking grates and troughs. Light burners, rotate knobs from to. You should see a smaller flame in position than seen on . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
Turning Grill Off
???Turn all knobs to OFF position. Turn LP cylinder off by turning
Ignitor Check
???Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
???Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.
Hose Check
???Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.
General Grill Cleaning
???Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
???Plastic parts: Wash with warm soapy water and wipe dry.
???Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
???Porcelain surfaces: Because of
???Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
???Stainless steel surfaces: To maintain your grill???s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.
???Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
8
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER TUBE
If you notice that your grill is getting hard to light or that the flame isn???t as strong as it should be, take the time to check and clean the venturi???s.
VALVE
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.
1.Turn gas OFF at control knobs and LP cylinder.
2.Remove cooking grates and troughs.
3.Remove cotter pins and carryover tubes from front of burners.
4.Remove cotter pin and lift burner to disengage from bracket on firebox.
5.Use flat blade screwdriver to pry off electrode from burner. Electrode should remain in firebox.
6.Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one easiest for you.
CONTROL PANEL
SPIDER WEBS
INSIDE VENTURI
BURNER
In some areas of the country, spiders or small insects have been known to create ???flashback??? problems. The spiders spin webs, build nests and lay eggs in the grill???s venturi tube(s) obstructing the flow of gas to the burner. The
To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.
VERY IMPORTANT: Burner tubes must reengage valve
Storing Your Grill
???Clean cooking grates. ???Store in dry location.
???When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children.
???Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.
???Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.
???When removing grill from storage, follow ???Cleaning the Burner Assembly??? instructions before starting grill.
13.Reposition carryover tubes and attach to burners. Replace troughs and cooking grates.
Firebox
Electrode
9
LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original
*Note: A dated sales reciept WILL be required for warranty service.
The original
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1.Shipping cost, standard or expedited, for warranty and replacement parts
2.Service calls to your home.
3.Repairs when your product is used for other than normal,
4.Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage
10
PARTS LIST
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.
11
PARTS DIAGRAM
F
E
A
I
H
G
B
NN
D
C
M
BB
S
K
WW WW
N
O
Y
W
UU
DD
MM
EE
X
KK
LL
T
BB
AA
VV
12
ASSEMBLY
1
Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A.
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the
Locking
After all 4 casters are secure remove the Bent U Pin and save for future maintenance.
caster
A
Bent U pin
Front
Bottom shelf
Rear
IMPORTANT: Panel with large hole must be on left side of bottom shelf.
Left side panel
Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws.
Door magnet
Right side panel (with large hole)
13
lower back panel to side panels using two
Lower back panel
onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart.
Grill head
Regulator hose
14
fiber washer
Door Hinge Pin
Note: some parts omitted for clarity of illustration
Do not fully tighten screws until side shelf installation is complete in later steps.
Upper back panel
15
A
C
1/4??? nut
#8x3/8???
Large flat washer
16
A
5mm flat Washer
5mm lock Washer
B
side shelf bracket
C
DE
#8x3/8???
Large flat washer
17
A
Screws and washers
removed from valve bracket
Sideburner shelf
Note: Use left and right holes on fascia to attach valve bracket
Sideburner shelf Fascia
Valve bracket
B
Note: Make sure to set the Bezel with the longer slot at the top.
valve stem
18
Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C.
A
Sideburner
B
Electrode
Burner tube
Sideburner drip pan
Wing nut
Sideburner ignitor wire
C
Sideburner Grate
Electrode
19
11 Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.Total (4) connections.
Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module. Total (2) connections, shown A.
Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart left side panel with the nut, shown B.
Insert AA battery into ignition module, negative
NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b).
+-
Cap AA battery
Front brace
Tank heat shield
#8x3/8???
20
13 Insert the pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door.
PRESS
Top of door
Right door
pin
on bottom of door
Left door
14 Place trough into fire box. Align pins at front of trough with the holes at front of fire box.
Trough pin
21
Warming Rack
Cooking rate
Secure tank with tank screw under bottom shelf. Insert regulator through large hole in right side panel.
See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety instructions before using.
LP Tank valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.
LP Tank
(not included)
Always keep LP tank in upright position during use, transport, and storage.
22
Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit
Main Burner Conversion
with Natural Gas once Orifices are removed. Do not replace any Main Burner Orifices when using Natural Gas.
Firebox Burner Opening
Orifice
Orifice
Valve
Front of
Firebox
Orifice Removal Tool
23
Tank Gas.
Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers. Assure proper alignment with Control Knob before fully tightening.
Note: New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill.
Press Control Knob back onto Valve Stems. Make adjustments to Bezels for free movement of Control Knobs.
Note: Replace only one Bezel at a time.
Screws
Bezels
24
Sideburner Conversion
Open Sideburner lid and remove the Sideburner Grate. 6 Beneath Sideburner shelf, remove Wingnut.
Remove Sideburner from shelf.
Sideburner Grate
Sideburner
Wingnut
Orifice
Orifice Removal Tool
Valve
25
Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers 8 securing Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas.
Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem.
Screws
Bezel
Valve
Stem
Secure Burner to shelf with Wingnut. Reference illustration 6.
Place Sideburner Grate onto Sideburner pan. Reference illustration 6.
Valve
Sideburner
26
Outdoor Stove & Griddle Conversion
Open Sideburner lid and remove the Sideburner Gate. 10 Beneath Sideburner shelf, remove Wingnut.
Remove Sideburner from shelf.
Sideburner Grate
Wingnut
Sideburner
Orifice
Orifice Removal Tool
Valve
27
Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing 12 Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas.
Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem.
Screws
Bezel
Valve
Stem
Return Sideburner to shelf. Make sure Burner engages Sideburner Valve. See illustration below for correct
Secure Burner to shelf with Wingnut. Reference illustration 10.
Place Sideburner Grate onto Sideburner pan. Reference illustration 10.
Valve
Sideburner
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Natural Gas Hose Conversion
14 Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas.
Your Grill may differ from illustration shown.
Manifold Connection
LP Regulator Hose Assembly
Manifold Connection
Natural Gas Hose Assembly
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WARNING
Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe.
Connecting Your Grill to the Natural Gas Source.
1.A
2.Coat the gas supply pipe nipple with gas resistant pipe dope or approved teflon tape. Screw socket onto gas supply pipe (house gas source) as shown in Figure A below, and
Figure A
3.Pull back the sleeve on the quick disconnect socket and insert the unattached end of the gas hose into the socket. Release the sleeve and continue pushing the hose into the socket until the sleeve snaps into the locked position. See Figure B.
Figure B
4.When the quick disconnect socket and the gas hose are connected, a valve in the socket opens automatically to permit full gas flow. When the gas hose is disconnected, the valve in the socket instantly and positively shuts off the flow of gas. Because the valve in the socket positively shuts off the flow of gas, the grill can be disconnected from the gas source by disconnecting the gas hose from the quick disconnect socket. The socket should be left attached to the gas source (house piping). Figure C, below, shows properly connected hose and socket.
Figure C
With proper assembly, the gas hose cannot be removed without pushing the quick disconnect sleeve back. To disconnect, push
sleeve back and pull plug out of sleeve (this automatically shuts off gas).
Please Note: Hose and assembly are C.S.A. listed for natural gas, manufactured gas, mixed gas and for liquefied petroleum and for LP
The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Troubleshooting
31
Troubleshooting (continued)
32
Troubleshooting - Electronic Ignition
33
NOTES
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Warranty Registration Department
P.O. Box 1240
Columbus, GA
35