TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Grilling Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-27

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

DANGER

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer???s instructions could result in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges ??? especially as noted in the manual! Wear protective gloves if necessary.

GRILLING GUIDE ??? Getting Started

First Time Use

Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups. The addition of after market lava rocks, charcoal, or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire, and is not recommended. Using briquettes, lava rock, or charcoal in this grill will void your warranty. For extra smoke flavor, we recommend using a smoker box with wood chips.

Temperature

The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface.

Note: Since 1995, all regulators (the part that attaches to the gas tank to regulate the flow of gas) have included a safety feature that restricts gas flow in the event of a gas leak. You can inadvertently activate this safety feature without having a gas leak. This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve. If the gas regulator safety feature activates, the grill will only reach temperatures between 250??F and 300??F even with all burners on the high setting.

If your grill is not getting hotter than 250??F to 300??F these

steps should be taken first to reset the gas regulator safety

device:

1.Open the grill lid.

2.Turn off all knobs on the control panel in front.

3.Turn off the tank knob.

4.Disconnect the regulator from the LP tank.

5.Wait 30 seconds.

6.Reconnect the regulator to the LP tank.

7.Slowly open the LP tank knob all the way. Do not put excessive force on the valve at the full open position to avoid damaging the valve.

8.Turn on the appropriate control knob and light the grill per the instructions on the control panel.

An illustration of this process is included in this Product Guide. See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to provide optimum performance. Pre-heat the grill on high for 10- 15 minutes ??? longer if weather conditions require. Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill. A match-light chain and hole is provided for your convenience.

GRILLING GUIDE ??? Grilling 101

Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.

Direct Cooking

Direct cooking involves grilling your meat directly over high heat. It is perfect for searing steaks, chops, and other smaller pieces of meat and vegetables that quickly make their way to the table.

Indirect Cooking

Indirect cooking utilizes select burners to circulate heat throughout the grill, without direct contact between the meat and the flame. The meat is placed over the burner that is 'off'. This method is generally used to slow cook large cuts of meat and poultry. A pan can be placed underneath the meat to catch grease and food drippings, and helps minimize clean-up.

Rotisserie Cooking

Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed. Rotisserie cooking is best done in front of a special rotisserie burner, or utilizing an indirect cooking burner arrangement. A pan can be placed underneath the meat to catch grease and food drippings, and helps minimize clean-up.

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly.

GRILLING GUIDE ??? Tips & Tricks

Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside. Therefore, use a meat thermometer to ensure it has reached safe internal temperatures.

USDA Recommended Safe Minimum

Internal Temperatures

Please refer to the USDA for complete, up-to-date information. Our internal temperature chart is based on USDA standards for meat doneness. Check it out at www.isitdoneyet.gov

Sauces

Sauces containing sugars and fats can cause flare-ups, and your food may burn. In general, apply these sauces during the final 10 minutes of cooking. Keep in mind, use of excessive sauces or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry rub can be used prior to cooking. Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling. Dry rubs can be applied directly to the meat immediately before grilling.

Wood Chips

For extra smoke flavor when grilling, try adding wood chips. Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan. Place smoke box or pan on top of the cooking grate above the flame. Turn grill on high until the wood starts to smoke. Reduce heat to desired temperature for cooking, and place food on cooking grate as desired. Close lid to retain more smoke. Hardwood varieties that work particularly well with grilled foods include Alder, Apple, Cherry, Grapevines, Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles. Round skewers allow food to roll when turned, so it may not cook as evenly. Use metal skewers when cooking meat kabobs. Wooden skewers should be soaked in water for an hour before use, and are best used for quick cooking foods such as vegetables and fruits.

GRILLING GUIDE ??? Cleaning Your Grill

Why Clean?

We've all heard the saying, 'an ounce of prevention is worth a pound of cure.??? This is great advice when it comes to keeping your grill clean.

Routine Care

Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush. Do this after the grill has cooled down, yet is still warm. It is much easier to clean food particles while warmth is still present, than after the food particles have completely cooled and hardened. This grill is not designed to be 'burned off' by closing the lid and turning the burners on High for an extended time. The excessive heat generated can cause leftover grease to catch fire, and can cause permanent damage to your grill.

General Cleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not use abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or glass cleaner. Use non-abrasive scouring powder for stubborn stains.

Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain conditions. This can be caused by environmental conditions such as chlorine or salt water, or improper

cleaning tools such as wire or steel wool. It can also discolor due to heat, chemicals, or grease build-up. To maintain your grill's high quality appearance, wash with mild detergent and warm water, or use a stainless steel grill cleaner. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

Storing Your Grill

???Clean cooking grates.

???Store grill in dry location.

???When LP cylinder is connected to grill, store outdoors in a well ventilated space and out of reach of children.

???Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

???Store grill indoors ONLY if LP cylinder is turned off, disconnected, and removed from grill. Never store LP cylinder indoors.

???When removing grill from storage, follow the 'Cleaning the Burner Assembly' instructions in the Use and Care section of the Product Guide.

Critters

Spiders like to make their homes in the venturi tubes of grills. These must be inspected and cleaned regularly to ensure there are no blockages. Refer to the Use and Care portion of this Product Guide for complete information.

USE AND CARE

DANGER

???NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

???Never fill a cylinder beyond 80% full.

???An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

???If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

???Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious personal injury and/or property damage.

by the sun.

???Do not store an LP cylinder in an area where children play.

LP Cylinder

???The LP cylinder used with your grill must meet the following requirements:

???Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

???LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

???LP cylinder valve must have:

???Type 1 outlet compatible with

regulator or grill.

???Safety relief valve.

Device (OPD). This OPD safety

feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

???LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

???LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

???LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

???Use only licensed and experienced dealers.

???LP dealer must purge new cylinder before filling.

???Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.

???A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

???Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

???To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under ???Gas Companies??? for nearest certified LP dealers.

???Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

???Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

???Leak test new and exchanged LP cylinders BEFORE connecting to grill.

???Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

???Leak test must be repeated each time LP cylinder is exchanged or refilled.

???Do not smoke during leak test.

???Do not use an open flame to check for gas leaks.

???Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

???Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

useDo not household cleaning agents. Damage to gas

train components can result.

1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

Nipple has to be centered into the LP cylinder valve.

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only ??? do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

???Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

???Outdoor gas appliance is not intended to be installed in or on a boat.

???Outdoor gas appliance is not intended to be installed in or on an RV.

???Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

???Do not use grill until leak-tested.

???If a leak is detected at any time, STOP and call the fire department.

???If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

10

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.

5.If ???growing??? bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

WARNING

For Safe Use Of Your Grill And To Avoid Serious Injury:

???Do not let children operate or play near grill.

???Keep grill area clear and free from materials that burn.

???Do not block holes in bottom or back of grill.

???Check burner flames regularly.

???Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

???Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)

???Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

???Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

???NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

???Never operate grill with LP tank out of correct position specified in assembly instructions.

???Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position.

Safety Tips

sBefore opening LP cylinder valve, check the coupling nut for tightness.

sWhen grill is not in use, turn off all control knobs and LP cylinder valve.

sIf the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.

sNever move grill while in operation or still hot.

Uselong-handled barbecue utensils and oven mitts to avoid burns and splatters.

sMaximum load for side shelves is 10 lbs.

greaseThe cup must be inserted into grease clip and emptied after each use. Do not remove grease cup until grill has completely cooled.

sClean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

sIf you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

sThe regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

useOnly the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC.

sIf you have a grill problem see the "Troubleshooting Section".

sIf the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

CAUTION

???Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

???Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off.

???Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires.

Ignitor Lighting

?Do not lean over grill while lighting.

1.Turn OFF gas burner control valves.

2.Turn ON gas at LP cylinder.

3.Open lid during lighting.

4.To ignite, turn left knob to the PRE-HEAT position.

5.Push IGNITOR button rapidly.

6.If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.

7.To ignite right burner, turn knob to the PRE-HEAT position. If ignitor does not work, follow match lighting instructions.

After Lighting: Turn knobs to PRE-HEAT position for warm-up.

CAUTION

If burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

Match-Lighting

?Do not lean over grill while lighting.

1.Turn OFF gas burner control valves.

2.Turn ON gas at LP cylinder.

3.Open lid during lighting.

4.Place match into match holder (hanging from side of cart). Strike the match.

5.Place lit match through the match light hole and near the burner. Push in and turn left knob to the PRE-HEAT position.

Be sure the burner lights and stays lit.

6.Light right burner by pushing knob in and turning to the HI position.

NOTE: Your grill may NOT be equipped with a Sideburner!

Sideburner Ignitor Lighting

1.Turn OFF gas burner control valves.

2.Turn ON gas at LP cylinder.

3.To ignite SIDEBURNER, open sideburner cover.

4.Turn sideburner knob to the HI position. Push IGNITOR button rapidly.

5.If sideburner does not light in 5 seconds, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

1.Turn ON gas at LP cylinder.

2.Hold lit match to any port on the burner. Push in and turn sideburner knob to the HI position. Be sure burner lights and stays lit.

Burner Flame Check

???Remove cooking grates and flametamers. Light burner, rotate knobs from PRE-HEAT to LOW. You should see

a smaller flame in LOW position than seen on PRE-HEAT. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

PRE-HEAT

LOW

Hose Check

???Before each use, check to see if hoses are cut, worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified in the Parts List.

Turning Grill Off

???Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop.

Ignitor Check

???Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting" if no click or spark.

Valve Check

???Important: Make sure gas is off at LP tank before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.

General Grill Cleaning

???Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.

???Plastic parts: Wash with warm soapy water and wipe dry. ?Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

???Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

???Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

???Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors between cookouts.

???Stainless steel surfaces: To maintain your grill???s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

???Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

Storing Your Grill

???Clean cooking grates.

???Store in dry location.

???When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children.

???Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

???Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

???When removing grill from storage, follow ???Cleaning the Burner Assembly??? instructions before starting grill.

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

BURNER

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the flame isn???t as strong as it should be, take the time to check and clean the venturi???s.

LIFT OUT

BURNER ASSEMBLY

REMOVE

BURNER

CLIPS

In some areas of the country, spiders or small insects have been known to create ???flashback??? problems. The spiders spin webs, build nests and lay eggs in the grill???s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas OFF at control knobs and LP cylinder.

2.Remove cooking grate and heat tent.

3.Under grill remove grease cup, disconnect ignitor wire from burner.

4.Inside grill remove burner assembly (A), clean ceramic portion of electrode with rubbing alcohol and a swab.

5.Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

6.If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.

7.If not storing grill after cleaning, replace burner into grill bottom.

8.Check that the burners are not damaged. Because of normal wear and corrosion some holes may have enlarged. If you notice large cracks or large holes, replace the burner.

VERY IMPORTANT: Burner tubes must re-engage valve openings. See illustration (A).

9. Reattach ignitor wire to electrode.

10.Reposition heat tent and cooking grate. Reattach clean grease cup to grease clip.

11.Before cooking again on grill, perform a ???Leak Test??? and

???Burner Flame Check???.

Correct burner-to-valve engagement

A

Burner Tube

Valve

B

PARTS LIST

Key Qty. Description

A1 FIREBOX

B2 SUPPORT, F/ HEAT TENT

C2 SUPPORT BAR, F/ COOKING GRATE

D1 BURNER

E1 ELECTRODE/COLLECTOR BOX

F1 VALVE/HOSE/REGULATOR ASSEMBLY

G1 CONTROL PANEL

H1 SIDE SHELF

J2 WHEEL

K2 AXLE BOLT

L4 SHELF SUPPORT

M1 MATCH HOLDER

N3 SUPPORT BAR, F/ FIREBOX, CART LEG

O2 CART LEG, LEFT

P2 CART LEG, RIGHT

Q2 LEG EXTENDER

R 2 RAIL

S1 SUPPORT BRACKET

T1 TANK RETAINER WIRE

U2 FRONT PANEL

V1 LID

W 1 LOGO PLATE

X1 HANDLE

Y1 VAPORISER BAR

Z1 COOKING GRATE

AA1 SWINGAWAY

BB1 HEAT SHIELD

CC2 TANK EXCLUSION WIRE

DD2 UPPER HINGE

NOT Pictured

???1 HARDWARE PACK

???1 ASSY INSTRUCTIONS, ENGLISH

???1 ASSY INSTRUCTIONS, SPANISH

#10-24x1-3/4??????

#10-24x1-3/4??????

Machine Screw

B

Qty.6

#10-24 Wing Nut Machine Screw

Pay attention to the orientation of

5/16?????? Axle Bolt

Wheel

Hitch Pin

5/16?????? Axle Bolt

Tank support bracket

Hitch Pin

Qty.2

Qty.2

???Cone??? side of wheel against leg.

5

A

Front Panel

???Place front panel with holes side on top, attach to front of cart with #10-24x1/2" machine screws in lower holes and with push fasteners in upper holes (A).

???You will need to remove the wing nuts and screws installed in step 1A to attach another front panel. And use push fasteners to attach the front panel on the lower holes (B). Tighten all screws from previous steps.

B

??? Place control knobs on valves as shown (E).

#10-24x1-1/4?????? Carriage Bolt

#10-24 Wing Nut

B

Ignitor wire

#8-32x3/8?????? Sheet Metal Screw

Qty.2

Correctly assembled valve in burner tube and venturi clips

E

D

Venturi Clip

Knob

Ignitor Wire

1/4??????-20x1/2??????

Machine Screw

7x15 Fiber Washer

Lower Hinge

13 Lid Handle and Upper Hinges

Center flat portion of hinge on bottom

1/4??????-20 Flange Nut

Correctly Installed LP cylinder.

B

Cylinder valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.