Smoker, Roaster & Grill
Product Guide
Model 12101550
Estimated Assembly Time: 1 Hour
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on unit for serial number.
Date Purchased
FOR OUTDOOR USE ONLY
CAUTION: WARNING:
Read and follow all warnings and instructions before assembling and using the appliance.
Failure to follow all manufacturer???s instructions could result in serious personal injury and/or property damage.
INSTALLER/ASSEMBLER: CAUTION:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
Some parts may contain sharp edges ??? especially as noted in the manual! Wear protective gloves if necessary.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera??; Charcoal2Go??;
Lovers??; Infrared Grilling That???s All About U??; Keepers of the Flame??; Magneto??; New Braunfels Smoker Company??; Patio Bistro??; Patio Caddie??; Patio
Kitchen??;
????
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company???; Advantage Series???;
Grill 2 Go?? Ice???; Hog and Yard Bird???; H20 Smoker???; Infrared. Grilling???s Juicy Little Secret???; Incredible Taste. Infallible Results???; Infrared Inside???; Let???s Grill
Something Together???; Longhorn???;; Precision Flame???; Quick2Burn???; QuickSet???; Ready When You Are???; Season, Set, And Savor???; Sizzle On The Grill???;
SureFire???; Torchfork???; Trentino???; Universal Grill Parts???; You Bring the Party??? TEC??? is a trademark of Tec Infrared Grills.
TM REVISION 08
TABLE OF CONTENTS
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
Follow all warnings and instructions when using the appliance.
Do not use this appliance on or under any apartment or condominium balcony or deck.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
DANGER
1.Never operate this appliance unattended.
2.Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas cylinder.
3.Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4.If a fire should occur, keep away from the appliance and immediately call your fire department.
Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
DANGER
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid.
4.If odor continues, keep away from the appliance and immediately call your fire department.
Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death.
WARNING
Do not attempt to repair or alter the hose/valve/regulator for any ???assumed??? defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.
CAUTION
For residential use only. This appliance is not intended for commercial use.
Page 2
Installation Safety Precautions
???Use your appliance, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied.
???The appliance installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, and Propane Storage and Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1 or the Standard for Recreational Vehicles,
ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
???This appliance is not for use in or on recreational vehicles and/or boats.
???This appliance is safety certified for use in the United States. Do not modify for use in any other location. Modification will result in a safety hazard.
CALIFORNIA PROPOSITION 65
1.Combustible
2.This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
Page 3
Food Safety
Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
Grease Tray
??? Never use drippings directly from the grease tray to make gravy. Use the included foil tray liner to catch drippings, then reheat the drippings to kill bacteria. Replacement foil tray liners and other accessories can be found at www.charbroil.com.
How To Tell If Meat Is Cooked Thoroughly
???Meat and poultry cooked in the appliance often browns very fast on the outside. Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.
???We recommend food to be at least 40??F before cooking in your appliance.
???Whole poultry should reach 165?? F. Juices should run clear and flesh should not be pink.
???Beef, veal and lamb steaks, roasts and pork chops can be cooked to 160?? F.
???NEVER partially cook meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.
???Use a meat thermometer to ensure proper internal food temperatures.
USDA Recommended
Internal Cooking Temperatures
Storing Your Appliance
???Clean cooking basket.
???Store in dry location.
???When LP cylinder is connected to appliance, store outdoors in a
???If the regulator is disconnected from the LP cylinder, a hook is provided to hang the regulator from the handle as shown.
???Cover appliance if stored outdoors. Choose from a variety of covers offered by the manufacturer.
???Store indoors ONLY if LP cylinder is turned off and is disconnected, removed from appliance and stored outdoors.
???When removing appliance from storage, follow ???Cleaning the Burner Assembly??? instructions before starting.
???For Best Results???
Place poultry into the appliance
with breast up as shown.
Page 4
USE AND CARE
DANGER
???NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
???Never fill a cylinder beyond 80% full.
???An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
???If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
???Keep LP tank at a minimum distance of 24??? (inches) away from appliance at all times.
24???
by the sun.
??? Do not store an LP cylinder in an area where children play.
LP Cylinder
???The LP cylinder used with your appliance must meet the following requirements:
???Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
???LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada,
???LP cylinder valve must have:
??? Type 1 outlet compatible with
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
???LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
LP Cylinder Removal, Transport and Storage
???Turn OFF the control knob and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
LP (Liquefied Petroleum Gas)
???LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
???LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Cylinder Filling
???Use only licensed and experienced dealers.
???LP dealer must purge new cylinder before filling.
???Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.
???A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
???Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
???To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under ???Gas Companies??? for nearest certified LP dealers.
Page 5
LP Cylinder Exchange
???Many retailers that sell this appliance offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety
???Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
???Leak test new and exchanged LP cylinders BEFORE connecting to the appliance.
???Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
???Leak test must be repeated each time LP cylinder is exchanged or refilled.
???Do not smoke during leak test.
???Do not use an open flame to check for gas leaks.
???This appliance must be leak tested outdoors in a
???Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.
???Do not use household cleaning agents. Damage to gas train components can result.
Connecting Regulator to the LP Cylinder
1.LP cylinder must be properly secured onto appliance. (Refer to assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning
4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.
OPD Hand Wheel
Type 1 outlet with thread on outside
Safety Relief Valve
Strap and Cap
Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.
5.Hold regulator and insert nipple into LP cylinder valve.
Nipple has to be centered into the LP cylinder valve.
Page 6
Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.
6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Leak Testing Valves, Hose and Regulator
1.Turn control knob to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.
4.Brush soapy solution onto areas circled below.
DANGER
5.If ???growing??? bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name and part number of items needed (see parts list) to the Grill Service Center at the number listed on front cover.
6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.
Page 7
WARNING
For Safe Use of Your appliance and to Avoid Serious Injury:
???The use of alcohol, prescription or
???When cooking, the appliance must be on a level, stable noncombustible surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.
???Do not leave appliance unattended. Keep children and pets away from the appliance at all times.
???Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in cooking vessel while the appliance is in operation.
???Do not move the appliance when in use. Allow the cooking vessel to cool to 115??F (45??C) before moving or storing.
???This appliance is not intended for and should never be used as a heater.
???This appliance will be hot during and after use. Use insulated oven mitts or gloves and
???Keep appliance area clear and free from materials that burn.
???Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
???Keep fuel supply hose away from any heated surfaces.
???Use appliance only in
???Use appliance at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
24???
Page 8
??? Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
???NEVER attempt to light burner with any type of closed cover . A buildup of
???Never operate appliance with LP cylinder out of correct position specified in assembly instructions.
???Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
Safety Tips
???Before opening LP cylinder valve, check the coupling nut for tightness.
???When this appliance is not in use, turn off control knob and LP cylinder valve.
???The grease tray must be inserted into appliance and emptied after each use.
???If you notice grease or other hot material dripping from appliance onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.
???Do not store objects or materials under the appliance enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
???The regulator may make a humming or whistling noise during operation. This will not affect safety or use of the appliance.
???If you have an appliance problem see the "Troubleshooting Section".
???If the regulator frosts, turn off appliance and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
???Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
CAUTION
???Putting out grease fires by closing the lid is not possible. This appliance is well ventilated for safety reasons.
???Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.
???Do not leave appliance unattended while burning off food residue. If appliance has not been regularly cleaned, a grease fire can occur that may damage the product.
Ignitor Lighting
???Do not lean over appliance while lighting.
???Read all instructions before lighting.
1.Turn ON LP gas cylinder.
2.Open lid during lighting.
3.Press and turn the control knob to HIGH.
4.Turn ROTARY IGNITOR knob rapidly.
5.If ignition does not occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat lighting procedure.
If ignition still does not occur, follow
WARNING
Turn control knob and LP cylinder OFF when not in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the control knob OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Do not lean over appliance while lighting.
1.Turn ON LP cylinder.
2.Swing match hole plate to expose match lighting hole. Place lit match into match lighting hole of appliance as pictured below. Make sure lit match is placed inside hole and near burner.
3.Push in and turn control knob to HIGH. Be sure burner lights and stays lit.
4.Once lit, swing match hole plate back to cover up match lighting hole. Caution: Plate maybe hot.
View is from side of appliance
Burner Flame Check
???Light burner. Looking through viewing hole on top of appliance, you should see the flame height as shown below. Turn control knob from HIGH to LOW. The Flame height should decrease and then go out. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the
Troubleshooting Section.
High Flame
Low Flame
Turning Appliance Off
???Turn control knob to OFF position. Turn LP cylinder off by turning
Ignitor Check
???Turn gas off at LP cylinder. Turn ignitor knob. "Click" should be heard each time at electrode. See "Troubleshooting" if no click or spark.
Valve Check
???Important: Make sure gas is off at LP cylinder before checking valve. Knob locks in OFF position. To check valve, first push in knob and release, knob should spring back. If knob does not spring back, replace valve assembly before using this appliance. Turn knob to LOW position then turn back to OFF position. Valve should turn smoothly.
Hose Check
???Before each use, check to see if hose is cut, worn or kinked. Replace damaged hose before using applaince. Use only valve/hose/regulator specified by manufacturer.
General Appliance Cleaning
???Meat Thermometer: Do not immerse or soak in water. Wash with warm soapy water and wipe dry.
???Do not mistake brown or black accumulation of grease and smoke for paint. Interiors are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom. Rinse and allow to completely air dry.
Do not apply a caustic grill/oven cleaner to painted surfaces. A black surface improves the appliances performance.
???Plastic parts: Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
???Painted surfaces: Wash with mild detergent or
???Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 9
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER
Please note that the burner shown is for illustration purposes only. The burner in your product may be different from the one shown.
If you notice that your the appliance is getting hard to light or that the flame isn???t as strong as it should be, take the time to check and clean the venturi???s.
VALVE
Cleaning the Burner Assembly (Continued)
9.Clean inner burner as recommended below, shown E. We suggest three ways to clean the burner tube. Use the one easiest for you.
(A)Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run hook through burner tube several times.
(B)Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through burner tube several times.
(C)Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.
10.Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.
11.Carefully replace heat shield and control panel assembly .
12.Reattach electrode wire to ignitor.
VERY IMPORTANT: Burner tube must
CONTROL PANEL
SPIDER WEBS
INSIDE VENTURI
BURNER
In some areas of the country, spiders or small insects have been known to create ???flashback??? problems. The spiders spin webs, build nests and lay eggs in the the appliance???s venturi tube(s) obstructing the flow of gas to the burner. The
To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the the appliance and cleaned before use whenever the the appliance has been idle for an extended period.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting appliance.
Valve
F
Burner Tube
heat shield from unit, shown D.
Page 10
Burner (exposed)
Valve engaged inside burner tube end correctly
(Control panel and heat sheild hidden for clarity)
LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original
*Note: A dated sales reciept WILL be required for warranty service.
The original
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1.Shipping cost, standard or expedited, for warranty and replacement parts
2.Service calls to your home.
3.Repairs when your product is used for other than normal,
4.Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage
WS_1 Rev02
Page 11
PARTS DIAGRAM
K
IU
K
C
A
Z
V
A1 OUTER BODY
B1 INNER BODY
C1 BODY TOP RING
D1 BURNER
E1 HEAT SHIELD
F1 IGNITION KIT
G1 LOGO PLATE
H1 COOKING CHAMBER
I 1 ROASTER BASKET
J 2 SIDE HANDLE
K3 HANDLE SPRING
L1 CONTROL PANEL
M 1 IGNITOR KNOB
N1 CONTROL KNOB
O1 TOP LID
P4 LEG ASSEMBLY
Q1 GREASE TRAY
R2 GREASE TRAY RAIL
S1 HOSE, VALVE, REGULATOR
T 1 HEAT SHIELD
T
D
L
E
N
Y
S
EE
P
AA4 BURNER SUPPORT
BB1 TOP HANDLE
CC1 HINGE, RIGHT
DD1 HINGE, LEFT
EE4 FOOT KIT
GG1 MATCH LIGHT COVER
HH1 SMOKER BOX COVER
II 1 SMOKER BOX HANDLE
JJ 1 SMOKER BOX HANDLE SPRING
???1 HARDWARE PACK
???1 ASSEMBLY MANUAL, ENGLISH
???1 ASSEMBLY MANUAL, SPANISH
???1 GRILLING GUIDE, ENGLISH
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model. However, the method of assembly remains the same.
Page 12
ASSEMBLY
Tools required for assembly:
Phillips Screwdriver (Not Supplied); Small Adjustable Wrench (Not Supplied)
Align hole in Heat Shield with end of Burner Tube
Heat Shield in Position
???Install two #10x3/8"
???Make sure valve is inside burner tube. Align the heat shield as shown Figure B.
Secure control panel using the two remaining #10x3/8???
Qty: 4 #10x3/8"
Fig. A
Burner Valve
Tube End
Proper Valve to Burner Tube installation
(veiw from underneath control panel)
Heat shield
Control
Panel
Carefully insert valve end into burner tube making sure valve is centered with burner tube, after aligned correctly, loosely secure with two
Hold Heat Shield in place while attaching Control Panel
Screw hole for leg - used later.
Ignitor Wire
NOTE:
Ensure that the valve engages the burner tube
NOTE:
Install these screws first!
Page 13
Ignitor
Figure A
Figure B
Wind Shield
Grease Tray Rail
Page 14
position.
Qty: 8
Grease Tray
??? Install the control knobs on to the valve stem and the ignitor stem.
Qty: 4
Control
Knob
Ignitor
Knob
Page 15
install fiber washer from inside the lid, and finally secure with a
Qty: 8
Fiber Washer
Fiber
Washer
LH Hinge
RH Hinge
B
???Install lid by aligning the LH and RH hinges at the rear of the unit and securing with 4
??? Attach the lid handle by inserting a
??? Repeat for opposite side.
Fiber Washer
Page 16
located on the top ring and cooking chamber to aid in alignment.
Cooking Chamber
Alignment Arrow
Top Ring Slot
Top Ring
Top Ring
Smoker
Box
Cooking Chamber
Alignment Pin
Smoker Box
Tab
Slot for tab
Alignment Arrow (inside cooking pot)
Smoker Box Installation
Page 17
Accessory Use and Storage
NOTE: Before cooking on your appliance for the first time, refer to the separate Cooking Guide on how to prepare the appliance for
cooking. It is recommended that you season your appliance prior to cooking.
???Once seasoning is complete, the appliance is now ready for use. The cooking chamber will continue to darken with use. This will inhibit rusting along with improving the performance of the infrared cooking system.
???The bottom of the Cooking Grate has a locating ring. Be sure that the locating ring faces down and is centered in the cooking Chamber when using the Cooking Grate. Otherwise, the Cooking Grate could slip off the top of the appliance.
Never use the Cooking Grate upside down!
upside down!
Cooking Grate shown in proper position.
When using the Cooking Basket, insert it into the Cooking Chamber as shown.
Cooking
Basket
Assembling your Half Racks into the cooking basket is very easy.
Just insert the Half Rack through the side of the cooking basket at the desired level.
Allow the Half Rack legs to rest securely on the cooking basket wire. Make sure the legs are OUTSIDE of the cooking basket. This prevents the Half Racks from slipping.
All four Legs outside of cooking basket.
Two Half Racks are included with your Smoker, Roaster, & Grill. Please visit us at
www.charbroil.com and click on the Buy Online link to purchase additional Half Rack sets.
Page 18
Accessory Use and Storage
Smoker Box
The smoker box fits on board the Smoker, Roaster, & Grill in the location provided.
Accessory storage
Accessory items such as the cooking grate, smoker box and half racks can be stored on board the Smoker, Roaster, & Grill as shown.
Hanging hooks
Hole
Cooking Grate Storage
All accessories properly stored.
Half Rack Storage
Page 19
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Troubleshooting
Page 20
Troubleshooting (continued)
Page 21
Notes
Page 22
REGTEMP REV00
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