Bosch_Appliances_Washer_WFL

WFL 2060 & WFR 2460 Training Programrogram

???Features and Benefits

???Product Description

???Warranty

???Installation

???Operation

???Disassembly

???Reassembly

???Wiring Diagram

???Service Tips

1st Edition/Revision 5 (1/20/04)

Features and Benefits

???Larger door - 25% larger vs. WFK 2401

???Larger opening - 15% larger vs. WFK 2401 (easier

loading and unloading)

??? Larger drum - 19% larger vs. WFK 2401 (13 lb. capacity vs. 11 lb. for WFK 2401)

???Very energy efficient - Energy Star rated

???Stainless steel drum - won???t rust & is gentle to clothes

???Uses little water

???3-Tier water fill for fast & equal water fill

???180?? door opening

???Up to 5 rinses

???Suds sensing - rinses out suds leaving no soap film

???Unbalanced load sensor - adjusts spin to balance load

???UL listed (U.S. & Canada)

1st Edition/Revision 5 (1/20/04)

Extra Features and Benefits -- WFRR 24602460

???Continuous cycle notification - digital display

???Sensotronic II Plus electronic control

???Accurate water level control independent of water pressuressure

???Digital clock

???Real time cycle finish (displays actual time of day cycle stops)stops)

???Real time delay (enter actual time of day for wash to end)

???Reduced ironing

???Interactive language display - choose desired language (English, French, Spanish, German)

???Continuous suds sensing

???Child lockout

1st Edition/Revision 5 (1/20/04)

Warranty (1)

Bosch Washers and Dryers Limited Lifetime Warranty

Statement of Limited Warranty

The warranties provided by BSH Home Appliances ("Bosch") in this Statement of Warranties apply only to Bosch clothes washers and dryers sold to the first using purchaser by Bosch or its authorized dealers, retailers or service centers in the United States or Canada. The Warranties provided herein are not transferable, and take place from date of installation.

1 Year Full Limited Warranty

Bosch will repair or replace, free of charge, any component part that proves defective under conditions of normal home use, labor and shipping costs included. Warranty repair service must be performed by an authorized Bosch Service Center.

2 Year Limited Warranty

Bosch will provide replacement parts, free of charge, for any component part that proves defective under conditions of normal home use, shipping costs included.

1st Edition/Revision 5 (1/20/04)

Warranty (2)

5 Year Limited Warranty On Electronics

Bosch will repair or replace, free of charge, any microprocessor or printed circuit board that proves defective under conditions of normal home use for a period of five years from the date of original installation, labor charges excluded.

5 Year Limited Warranty On Motor

Bosch will repair or replace, free of charge, any pump or component part of the pump that proves defective under conditions of normal home use for a period of five years from the date of original installation, labor charges excluded.

5 Year Limited Warranty On Cabinet Rust-Through

Bosch will replace any cabinet part, free of charge, if that cabinet part should rust through under conditions of normal home use, labor charges excluded.

Lifetime Limited Warranty Against Stainless Steel Rust-Through

Bosch will replace your clothes washer or dryer, free of charge, with the same model or a current model that is equivalent or better in functionality if the drum should rust through under conditions of normal home use, labor charges excluded.

For location of nearest repair depot call 1-800-944-2904 from 5:00 AM - 5:00:00 PMPM M-F (Pacific time)

Warranty -- Serial # Label

The serial # label, located on the rear of the washer, shows necessary warranty information.

Serial #

label

???Model # - ???WFR2460UC/01???.

???Serial # - ???FD 8108???. To find when the product type

was built, add 20 to the 1st two digits to get the year (81 + 20 = 101 ?? product type was built in 2001). The last two digits show the month (08 = August).

Factory serial # - Can convert factory serial # to FD # for warranty use. 1st 2 digits show factory # (45 = Berlin), 3rd digit shows year (1 = 2001), 4th & 5th digits show month built (08 = August). So, serial # starting with ???45108???000320??? = washer built @ Berlin with FD 8108 700032.

1st Edition/Revision 5 (1/20/04)

Installation -- Reprint of Installation Instructionsuctions

HINT: Loosen transport (shipping) bolts just enough to remove them from the washer -- don???t unscrew them completely so the bushings fall from the bolts into the washer frame.

HINT: Be sure to remove the transport (shipping) bolts & keep them near the washer (for future shipment).

HINT: To eliminate possibility of leaking, don???t overtighten fittings. Teflon tape can also be used on all threads.

1st Edition/Revision 5 (1/20/04)

Installation -- Reprint of Installation Instructionsuctions

Be sure to remove the transport (shipping) bolts!

HINT: Bosch dryers include a NEMA 6-15R outlet which the washer

NEMA 6-15P 240V, 15A, 3-wire plug can be plugged into.

HINT: When moving an existing washer, screw in the feet (leveling legs) first so they won???t be damaged.

HINT: ???Earth??? is the European term for ???ground???, so ???earth leakage??? = ???ground fault??? (GFCI or GFI receptacle).

1st Edition/Revision 5 (1/20/04)

Operation -- Controls

WFL 2060UC

Both have Regular/Cotton,

Permanent Press, Delicates,

Hand Washables, Temperature

Boost & Power Temperature

Boost settings.

Spin Speed Selector knob

Special Wash Buttons

Digital Display

WFR 2460UC

1st Edition/Revision 5 (1/20/04)

Operation -- Sensors (1)

1A. Load Sensor (WFL2060UC)

At a predefined points during the initial fill, the washer determines if it needs more water using a pressure switch. This is due to differences in the absorption of the laundry and the size of the loads.

1B. Dynamic Load Sensor (WFR2460UC)

During the entire fill the washer continually adjusts for the size of the load and determines if more water is needed using an analog pressure switch and a flow meter.

2. Digital Temperature Sensor (WFL2060UC & WFR2460UC)

The thermostat monitors the temperature of the water and controls the length of time the heating element is on, ensuring the proper temperature for the chosen cycle.

3A. Suds Sensor (WFL2060UC)

During the beginning of the1st rinse/spin phase, the washer determines if there are excessive suds and automatically adds 2 rinses (if necessary). This is accomplished via the pressure switch and the motor synchronization system.

3B. Continuous Suds Sensor (WFR2460UC)

Checking the pumping out phase of the main wash, the beginning of the 1st rinse/spin phase and the actual spin speed vs. the programmed spin speed, the washer determines if there are excessive suds and automatically adds up to 2 rinses (if necessary). This is accomplished via the pressure switch, analog pressure switch and the motor synchronization system.

4. Unbalanced Load Sensor (WFL2060UC & WFR2460UC)

During the final spin cycle the washer monitors the positioning and balance of the load. If the load unbalanced, the washer stops and adjusts the load up to 15 times and reduces the spin speed to finish the cycle. This is accomplished via the motor synchronization system.

1st Edition/Revision 5 (1/20/04)

Operation -- Sensors (2)

1A/1B. Load & Dynamic Load Sensors

Mechanical Pressure Switch - (WFL 2060UC & WFR 2460 UC) measures the water

level after the first fill. If the water level is high (like for smaller loads), the pressure increases and the pressure switch does not provide more water.

Analog Pressure Switch - (WFR 2460UC)

???Precise measuring of actual water level

???Accurate load detection

???Control of the pump - noise reduction

???Time reduction - no pumping when empty

Mechanical Analog

Pressure Pressure

Switch Switch

BENEFITS: Continuous adjustment of wash times

Water and energy consumed varies according too loadload sizesize

1st Edition/Revision 5 (1/20/04)

Operation -- Sensors (3)

1A/1B. Flow Meter

??Exact monitoring of water inflow.

??Ensures exact control of water inlet valves so that there is always the right amount of water for wash and rinse cycles.

??Together with the pressure switch, there is a continuous adjustment of wash time, water and energy in relation to the load size.

??The flow meter works independently of water pressure.

BENEFITS: Minimizes water consumption

Exact Load Detection

Superior Cleaning Performance

1st Edition/Revision 5 (1/20/04)

Operation -- Sensors (7)

9Accurate measuring of unbalance by deviation of spin speed and slow down time of drum

9Infinite adapting of spin speeds

9Compensates reducing of spin speeds by prolonging spinning times

9Will attempt up to 15 times to redistribute a load

Advantages:

9 Reduction of noise

9 Better stability of machine

9 Good spinning results with big unbalances

1st Edition/Revision 5 (1/20/04)

Operation -- WFR 2460UC Sales Demo Modeode

CAUTION: To avoid danger of electrical shock, make sure the washer is unplugged before changing any electrical connections!

IMPORTANT: When reselling any WFL2060 or WFR2460 washers from display floors, replace the white (or gray) drain pump connector so washers will run properly and replace the shipping bolts so washers won???t be damaged during shipment.

SALES DEMO MODE PROCEDURE: Preparing WFR2460 washers for display involves removing three shipping bolts and disconnecting the drain pump. To set up WFR2460 washers for display:

Conversion: Make sure the washer is unplugged and is not connected to any water lines.

1.Remove the three shipping bolts from the washer back panel, removing the top bolt last. Each bolt has an insert wedging up to the inside of the back panel. When removing bolts, loosen them, then move them (up, left or right) until they slide out the large circular holes (matching the insert sizes). Don???t unscrew shipping bolts completely so inserts won???t drop into the washer base. After removing bolts, cover the holes with white caps included with the washer.

2.To access the white (or gray) drain pump connector from the back of the washer, remove the back panel by removing (7) T-20 & (4) T-30 Torx screws. Pull the white (or gray) drain pump connector to remove it, then secure the loose connector away from the frame or any washer parts with electrical tape (to avoid possibility of electrical shock).

3.Replace the back panel, then attach the fuscia label to the rear of the washer so its visible.

Power hook-up: Plug the washer into a 120V/240V transformer, then plug the transformer into a 120V, 15A power outlet.

Using demo mode: Rotate the cycle selector knob to the ???Spin??? position and then push the ???Start??? button to perform a complete spin cycle. To interrupt the spin cycle, push the ???Start/Pause??? button.

HINT: Before starting, make sure you have the following:

9B120V/240V transformer

9Fuscia demo mode label (???IMPORTANT???)

9Access to 120V, 15A, 60Hz electrical outlet

9T-20 & T-30 Torx screwdrivers

9Electrical tape

NOTE: Do not connect WFL2060 washers for sales demonstration -- all lights will turn on and washers won???t run.

IMPORTANT

Shipping bolt locations

Suggested placement for fuscia label (???IMPORTANT???)

WFR2460 drain pump is located at washer right front corner (photo viewing rear of washer)

Pull off white (or gray) drain pump electrical connector

1st Edition/Revision 5 (1/20/04)

Disassembly -- Drum (2), Front Panelnel

TO REMOVE FRONT PANEL (continued):

???f Carefully loosen door seal clamping rings (outer/inner), taking care not to tear seal. Loosen clamp and disconnect water fill tube from seal, then remove seal.

???g Remove two T-20 Torx front panel screws from bottom of front panel.

???h To remove front panel, carefully pull bottom of panel out away from washer.

???i Disconnect door latch connector.

HINT: When removing door 7 seal, loosen clamp to water fill tube and disconnect tube from

door seal.

1st Edition/Revision 5 (1/20/04)

Disassembly -- Drum (4), Outer Drum (Tub)(Tub)

HINT: After removing crossbar screws, remove crossbars by rotating bottom of them out from washer.

HINT: Before disconnecting wire harnesses from control module, mark each one to insure proper reassembly (as several connectors look identical).

HINT: To access wire harness connectors to disassemble them, separate control module from fascia panel by carefully prying back plastic clips around the module.

HINT: Unscrew band screws and remove band from front counterweight.

HINT: Loosen spring clamps and disconnect hoses from dispenser.

1st Edition/Revision 5 (1/20/04)

Disassembly -- Drum (5), Outer Drum (Tub)(Tub)

HINT: When installing outer drum bolts, screw them in by hand onto the first thread. Do not overtighten or cross-thread them.

NOTE: WFL 2060 drums use a separate gasket with bolts kit # 265964. WFR 2460 drums have the gasket and bolts included with front drum # 238410 (where the gasket and bolts aren???t provided separately).

HINT: WFL 2060 & WFR 2460 outer drums (???tubs???) are made by different vendors and can???t be interchanged. Both WFR 2460 front and rear outer drums should be replaced at the same time (if one needs to be replaced).

1st Edition/Revision 5 (1/20/04)

Reassembly -- WFR 2460 Outer Drumum

The WFR 2460 outer drum is provided by a different manufacturer than the WFL 2060 outer drum. Both the front and rear outer drums should be replaced at the same time (if one needs to be replaced).

HINT: When installing outer drum bolts, screw them in by hand onto the first thread. Do not overtighten or cross-thread them.

HINT: Do not overtighten screws/bolts.

1st Edition/Revision 5 (1/20/04)

WFL 2060 & WFR 2460 Service Tips ---- RatingsRatings

???Rated 240VAC, 15A, 60 Hz (uses 11A max.).

???Hot & cold water inputs, 3/4??? NPT

???Two concrete vibration dampeners, top & front

???Uses NEMA 6-15P 240V, 15A, 3-wire plug

???Spin speeds 600-1000 RPM (WFL 2060) or 600-1200 RPM (WFR 2460)

???Uses Polinox outer drum - quieter & dent resistant compared to ss

???UL listed (U.S. & Canada)

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Configuringring

Replacement Control Modules

Replacement WFR 2460 control modules (# 484014) aren???t configured. Please follow these instructions to configure replacement modules.

???After installing module, enter test program by first pushing and holding Menu & Select buttons, then rotating selector switch (dial) ccw to Permanent Press Cold (until display comes on).

???Push Menu button repeatedly to scroll to test ???T5???: Model Variant Coding. Red light on Start/Pause button will be flashing. Push Start/Pause button to enter test T5 to change #???s (red light will stop flashing when test T5 has been entered).

???Push Menu button to scroll to each # (when desired

# is flashing). For each #, push Select button until correct setting is chosen, then push Start/Pause button to save setting. Repeat until settings for all eight #???s are saved -- U.S. washers must show

42010011.

???When settings for all eight #???s are saved, exit test program by rotating selector switch (dial) cw to Off.

NOTE: Note original equipment washer modules are factory configured and CANNOT be changed in the field.

Sample Displays

42010011 T5: Variant

Push Menu button to select 1st # for max. spin speed (until 1st # flashes), then push Select button until ???4??? (for 1200 RPM max.) is chosen. Push Start/Pause button to save setting.

42010011 T5: Variant

Push Menu button to select 2nd # for water inlet (until 2nd # flashes), then push Select button until ???2??? (hot water) is chosen. Push Start/Pause button to save setting.

42010011 T5: Variant

Push Menu button to select 7th # for language (until 7th # flashes), then push Select button until ???1???

(for English) is chosen. Push

Start/Pause button to save setting.

NOTE: See test program page 61 for all test T5 settings.

Max. spin speed

2! 1000 RPM 3! 1100 RPM 4! 1200 RPM

5! 1300 RPM 6! 1400 RPM 7! 1500 RPM 8! 1600 RPM

Water inlet

0! Without Aqua stop, cold water

1! With Aqua stop, cold water

2! Without Aqua

stop, hot water

Language

0! German

1! English

2! French

3! Dutch

4! Italian

5! Spanish

E! Polish

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Mechanicalical &&

Analog Pressure Switches

The water level (pressure switch) system consists of a mechanical pressure switch and an analog pressure switch.

Mechanical Pressure Switch

The mechanical pressure switch (orange) has (3) switching positions:

???Water level < level 1

???Water heating level

???Overflow level

Analog Pressure Switch

The analog pressure switch (black) determines the different water levels in the various wash programs. It is piezo-electric (pressure on it generates a voltage) and generates between 0.5 - 3.5 VDC.

HINT: Its not helpful to measure the analog pressure switch voltage because its shown on the digital display while the washer is in the test program.

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Polinox OuterOuter

Drum (Tub)

POLINOX TUB

Lifecycle Test 2,500 washes = 10 years

Highest spin 300 consecutive times (wash-spin, wash-spin, etc. - have tested up to 900 wash-spin cycles)

Heat Resistant Up to 130??C (266??F)

Stability Dropped from a great height, won???t dent like Stainless Steel Used on Mercedes-Benz bumper

???Reinforced with glass fiber ???Extraordinary strength ???Very reliable

???Vibrates less/ less noisy ???Fewer parts

???Lower weight

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Low Spin SpeedsSpeeds

If the WFR 2460 control doesn???t allow spin speeds > 800 RPM, then the Reduced Ironing setting has been turned on.

HINT: To exit the Reduced Ironing mode:

When Start/Pause indicating light flashes red, press Menu button until

Reduced Ironing screen appears.

Press Select button until Reduced

Ironing has been turned off.

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Test Programram (1)(1)

The WFL 2060UC washers have test programs enabling the washers to self-diagnose problems, including listing the last fault code.

To enter component test program for WFL 2060 washers (to test individual parts or check last

wash fault):

???Rotate cycle selector knob to Off position.

???Push and hold Start button (or Rinse Plus and Quick Wash buttons at the same time), then rotate cycle selector knob ccw to Permanent Press Cold position. After rotating cycle selector knob, keep holding Start button (or Rinse Plus and Quick Wash buttons) at least 3 seconds until Door locked & Rinse/Spin lights come on. Washer is now in the component test program.

???Lights will flash for wash faults below. Fault shown will be the last fault code on the washer (see fault chart below).

???When test program has been entered:

???Door locked & Rinse/Spin lights will come on (and stay on).

Door locked Rinse/Spin Wash

???Select individual parts to test by rotating cycle selector knob as shown on next page. Don???t rotate cycle selector knob through Off position while selecting tests (so washer won???t shut off).

???Once part to test has been selected, start test by pushing Start button. Push Start button again to end any test (except for rotating cycle selector or spin speed knob to end motor test).

???To exit test program, push Start button.

NOTE: Fault displayed will be 1st fault that occurred since last time washer was turned on.

NOTE: Door locks for all water fill and drain tests. Door unlocks ~ 30 seconds after drain pump test ends (after all water has been drained).

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Test Programam (2)(2)

Test parts individually as follows:

???Motor ??? To start test, rotate cycle selector knob to Regular/Cotton Hot (not through Off position), then push Start button. To end test, rotate cycle selector knob out of Regular/Cotton Hot position or rotate spin speed knob.

During test, motor turns drum counterclockwise for 6 seconds (@ 50 RPM), pauses for 2 seconds & turns drum clockwise for 4 seconds. Drain pump comes on while drum is checked for imbalance and motor turns drum clockwise gradually to top speed, slows it down and stops it (Rinse/Spin light turns off when max. speed reached). Test ends automatically after ~ 3 minutes.

???Drain pump ??? To start test, rotate cycle selector knob to Temp Boost (not through Off position), then push Start button. To end test, push Start button again (since test doesn???t end). Drain pump runs -- listen for drain pump running or look for water draining from washer.

???Heater ??? To start test, rotate cycle selector knob to Power Temp Boost (not through Off position), then push Start button. To end test, push Start button again (since test doesn???t end quickly). Water fills to water level 1 (heating level) and is heated to maximum temperature. To save time, measure current draw into washer (over black wire to surge protector) after water has completely filled -- if ~ 7A, then heater has come on and is heating normally.

HINT: Water doesn???t automatically drain for water filling tests such as heater, hot water valve and all dual cold water valve tests. Use drain pump test to drain water before running next test???.To save time running water valve tests (since water doesn???t stop filling), do visual check of water filling into dispenser, then push Start button to end test.

???Hot water valve ??? To start test, rotate cycle selector knob to Spin (not through Off position), then push Start button. Water. To end test, push Start button again (since water doesn???t stop filling). Do visual check by pulling dispenser door slightly (to avoid splashing) to view water flowing into left side of dispenser.

???Dual cold water valve (Pre-wash & Wash) ??? To start test, rotate cycle selector knob to Soak (not through Off position), then push

Start button. To end test, push Start button again (since water doesn???t stop filling). Do visual check by pulling dispenser door slightly (to avoid splashing) to view water flowing into center & right side of dispenser.

???Dual cold water valve (Wash) ??? To start test, rotate cycle selector knob to Drain (not through Off position), then push Start button. To end test, push Start button again (since water doesn???t stop filling). Do visual check by pulling dispenser door slightly (to avoid splashing) to view water flowing into left side of dispenser.

???Dual cold water valve (Pre-wash) ??? To start test, rotate cycle selector knob to Hand Washables Warm (not through Off position), then push Start button. To end test, push Start button again (since water doesn???t stop filling). Do visual check by pulling dispenser door slightly (to avoid splashing) to view water flowing into right side of dispenser.

???Indicating lights ??? To start test, rotate cycle selector knob to Hand Washables Cold or Delicates Warm (not through Off position), then push Start button. To end test, push Start button again (since test doesn???t end). Wash light comes on for 3 seconds, then Rinse/Spin light

Door locked Rinse/Spin Wash

WFL 2060 Service Tips -- Test Programram (3)(3)

To enter comprehensive test program for WFL 2060 washers (to test entire washer or check last

wash fault):

??? Rotate cycle selector knob to Off position and rotate spin speed knob to 1000 RPM.

??? Push and hold Start button (or Rinse Plus and Quick Wash buttons at the same time), then rotate cycle selector knob cw to Power Temp Boost position. After rotating cycle selector knob, keep holding Start button (or Rinse Plus and Quick Wash buttons) at least 3 seconds until Door locked & Rinse/Spin lights come on. Washer is now in the comprehensive test program.

??? Lights will flash for wash faults -- fault shown will be the last fault code on the washer (see fault chart on following page).

??? When test program has been entered:

??? Door locked & Rinse/Spin lights will come on (and stay on). ??? See chart on 5th test program page for test sequence.

???Test ends automatically (after ~ 2 minutes, 20 seconds when Door locked & Rinse/Spin lights come on) and automatically restarts. To end test (at any time), rotate cycle selector knob out of Power Temp Boost position (to any position). If a fault has occurred during test, check fault chart to determine failed part.

NOTE: Fault displayed will be 1st fault that occurred since last time washer was turned on.

NOTE: Do not push Start button (or Rinse Plus & Quick Wash buttons) within 5 seconds of rotating cycle selector knob to Power Temp Boost position while selecting comprehensive test program or while test is restarting. If so, individual part (component) test program will begin -- use Start button to manually advance through each step.

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Test Programram (5)(5)

Comprehensive Test Sequence Chart

HINT: ???n??? = spin

speed & nmax = max. spin speed

of 1000 RPM.

HINT: Rinse/Spin light goes out when max. speed of 1000 RPM is reached. Both Door locked and Rinse/Spin lights come on when test has ended.

HINT: Water valves are tested in order:

???Left side of cold water valve (Pre-wash) ??? flows into right side of dispenser.

???Hot water valve ??? flows into left side of dispenser.

???Left & right sides of cold water valve (Wash) ??? flows into right side & center of dispenser.

HINT: Before leaving, make sure door isn???t locked. To drain washer to open locked door (locked during wash or test):

???Exit test program by turning washer off. Turn washer on, then rotate cycle selector knob to Drain and push Start button.

???Door can be opened after washer drains and Door locked light flashes (Door locked light flashes ~ 2 minutes after washer drains).

To exit test program (from any test), turn unit off by pressing "ON/OFF" button.

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Test Programram (1)(1)

The WFR 2460UC washers have test programs enabling the washers to self-diagnose problems, including listing the last 8 fault codes.

Rotate selector switch to Off position. Press & hold Menu & Select buttons (located under display), then rotate selector switch ccw to

Permanent Press Cold

until display comes on. See next page for error codes.

HINT: Push Menu button to scroll through all tests to select desired test. Red light on Start/ Pause button flashes to show tests can be selected. When tests are started, red light stays on constantly. Push Menu to exit test & select more tests.

Rotate selector switch to Off position.

NOTE: ??? ??? = drum speed (RPM) & ???n??? = pressure switch reading.

Cold water valve

Hot water valve

Water

levels

???...

(cw)

(ccw)

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Test Programram (5)(5)

- for replacement modules ONLY

Select

HINT: ???RPM??? is the European symbol for RPM.

HINT: This test shows washer configuration (42010011), meaning max. spin speed is 1200 RPM, it uses hot water and doesn???t have the European Aqua-Stop feature. Whenever control modules are replaced, scroll through all numerals & select 42010011 for U.S. units. Note OEM washers are preset and model coding CANNOT be changed.

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Test Programram (10)(10)

HINT: To save time with Test T18, press Menu to stop testing after the temperature has gone up several degrees, confirming the washer is heating OK.

NOTE: On Test T18, the water level rises until NH, which is the heating water level.

HINT: Start/Pause button light:

???Flashes red when tests can be selected or scrolled through.

???Stays red continually when tests are running.

???Stays yellow continually when drum is accelerating/running at max.

speed (during drum motor test) or has reached ND water level (~ n152 pressure switch reading -- when water is draining, yellow light turns red ~ n094 pressure switch reading).

???Flashes yellow when drum is slowing down from 1200 RPM max. speed during drum motor test.

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Resistancence

Measurements from Control Module (1)

Disconnect & measure blue 2- pin connector (with blue wires) to measure drain pump. Pump should read ~ 80 - 94 ???

Disconnect & measure white 5-pin connector (with 3 black wires) to measure dual cold water valve. Valve should read (pin 1 is at bottom):

???Main wash (pins 1-3): 2.7 - 4.5 k???

Top Top

Disconnect & measure tan 3-pin connector (with 2 black wires) to measure NTC. NTC should read:

Disconnect & measure tan 3-pin connector (with 2 black wires) to measure hot water valve. Valve should read 2.7 - 4.5 k???.

WARNING! Unplug washer before making any resistance measurements.

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Resistancence

Measurements from Control Module (2)

Disconnect & measure white 6-pin connector (with blue wires) to measure drum drive motor. Motor should read (pin 1 is at far right):

Pink connector with pink wires

Disconnect & measure 2 connectors to measure heater. Measure between pin 1 (far left connector in group of 7 pins) and pin 2 (2nd pin from right) of pressure switch connector. Heater should read 23.2 - 29.4 ???.

Disconnect & measure white 3- pin connector (with blue wires) to measure door latch motor. Measure between pins 1-2 (pin 1 at far left). Motor should read ~ 500 - 1500 ???.

Black connector with pink wire

WARNING! Unplug washer before making any resistance measurements.

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Resistancence

Measurements from Control Module (1)

Disconnect & measure white 6-pin connector (with blue wires) to measure drum drive motor. Motor should read (pin 1 is at far right):

Disconnect & measure blue 2-pin connector (with blue wires) to measure drain pump. Pump should read ~ 80 - 94 ???.

1 1

Disconnect & measure white 3-pin connector (with blue wires) to measure door latch motor. Measure between pins 1-2 (pin 1 at far left). Motor should read ~ 211 - 259 ???.

Disconnect & measure white 2-pin connector (with black wires) to measure NTC. NTC should read:

WARNING! Unplug washer before making any resistance measurements.

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Resistanceance

Measurements from Control Module (2)

HINT If necessary to access connectors, carefully pry control module tabs and remove module from fascia panel.

Disconnect & measure white 2-pin connector (with black wires) to measure hot water valve. Valve should read 2.7 - 4.5 k???.

Disconnect & measure 2 connectors to measure heater. Measure between pin 1 (1-pin connector at bottom of group of 3 connectors at left of module) and pin 2 (2nd pin from right) of pressure switch connector. Heater should read 23.2 - 29.4 ???..

WARNING! Unplug washer before making any resistance measurements.

Disconnect & measure white 5-pin connector (with 3 black wires) to measure dual cold water valve. Valve should read (pin 1 is at right):

???Main wash (pins 1-3): 2.7 - 4.5 k???

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- WFL 2060 Nott RunningRunning

WFL2060 drain pump is located at washer right front corner (photo viewing rear of washer)

Push on white (or gray) drain pump electrical connector (if it has been pulled off).

IMPORTANT

Shipping bolt locations

NOTE: Occasionally, WFL2060 washers have been set up for sales demonstration and not reconfigured for normal use when they were sold.

HINT: When repairing WFL2060 washers that won???t run at all, check the drain motor first to see if its connected.

NOTE: WFL2060 washers cannot be set up for sales demonstration mode since the control senses the drain motor during start up.

HINT: If WFL2060 washers have been set up for sales demonstration and not reconfigured for normal use, all lights will turn on and washers won???t run. If this occurs, check the drain motor first.

HINT: If electrical tape has been used on the washer, carefully clean off all tape adhesive residue to insure good electrical connections.

HINT: When repairing WFL2060 washers that won???t run at all, if the drain motor has been disconnected for sales display, please check the following:

???Make sure the drain motor is reconnected.

???Make sure the fuscia label has been removed from the rear of the the washer.

???Make sure the shipping bolts have been removed.

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Fascia Panelel PartsParts

Surge suppressor

240V, 15A, 3-pronged plug with cord (NEMA 6-15P )

To hot water inlet valve

NOTE: Complete fascia panel 366766 includes knobs and dispenser drawer gasket. Dispenser door front 484011 is not included and must be bought separately.

NOTE: Parts are subject to change without notice. To obtain an updated parts list (updated monthly), please purchase a parts CD subscription.

Use & Care Manual

Cycle Chart

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Frame & Dooroor PartsParts

Shipping

bolts

Shipping

bolts

NOTE: Parts are subject to change without notice. To obtain an updated parts list (updated monthly), please purchase a parts CD subscription.

Door latch mechanism

Door latch assy.

Wrench

Optional leveling leg securing kit (same as WMZ 2200)

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Drum Partsarts

Concrete top counterweight

Polinox rear outer drum

ss inner drum

Drive belt

Drum drive motor

Polinox front outer drum

Heater

NOTE: Parts are subject to change without notice. To obtain an updated parts list (updated monthly), please purchase a parts CD subscription.

Concrete front counterweight

NTC

1st Edition/Revision 5 (1/20/04)

WFL 2060 Service Tips -- Pump Partsarts

Water inlet valves (hot & dual cold)

Cold

Water inlet hoses (hot & cold)

Hot

NOTE: Parts are subject to change without notice. To obtain an updated parts list (updated monthly), please purchase a parts CD subscription.

Pressure

switch

Drain reservoir

Dispenser

Air dome

Ball check

sump

Drain pump and trap

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Fascia Panelel PartsParts

Surge suppressor

240V, 15A, 3- pronged plug with cord (NEMA 6-15P )

To analog pressure switch

To dual cold water inlet valve

To main pressure switch

Control module

NOTE: Parts are subject to change without notice. To obtain an updated parts list (updated monthly), please purchase a parts CD subscription.

Use & Care Manual

Cycle Chart

366771

To drum drive

motor

To hot water inlet valve

To flow meter

NOTE: Complete fascia panel 366771 includes knob and dispenser drawer gasket. Dispenser door front 484013 is not included and must be bought separately.

1st Edition/Revision 5 (1/20/04)

WFR 2460 Service Tips -- Drum Partsarts

Polinox rear outer drum

Concrete top counterweight

NOTE: Rear outer drum gasket & screws are not available separately)

ss inner drum

Drive belt

Drum drive motor

Polinox front outer drum (with gasket & bolts)

NOTE: When replacing rear outer drum, replace front outer drum at the same time.

Concrete front counterweight

NOTE: Parts are subject

to change without notice.Heater To obtain an updated

parts list (updated monthly), please purchase a parts CD subscription.

NTC

1st Edition/Revision 5 (1/20/04)